Garden Tractor. GT Classic. Parts Catalog. Form Number Rev B. Model No and up.

Transcription

1 Form Number Rev B GT Classic Garden Tractor Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Page Hood Assembly Frame, Axle, And Steering Assembly Hoodstand and Console Assembly Footrest And Hoodstand Side Cover Assembly Gauge, Warning Light and Control Assembly Manual Lift Assembly Clutch Assembly Brake Assembly Fender, Seat and Tail Light / Reflector Assembly Electric Clutch and Cover Assembly Engine Assembly Transaxle Assembly Transmission Case Assembly Transmission Gear Assembly Wheel Assembly Hitch Assembly Battery Assembly Fuel Tank Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kohler dealer Description Hoodstand Electrical Mounting Assembly Crankshaft Assembly Kohler Model CH15S Air Intake / Filtration Assembly Kohler CH15S Exhaust Assembly Kohler CH15S Crankcase Assembly Kohler CH15S HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately Page Oil Pan / Lubrication Assembly Kohler CH15S Head / Valve / Breather Assembly Kohler CH15S Ignition / Electrical Assembly Kohler CH15S Blower Housing Assembly Kohler CH15S Starter Assembly Kohler CH15S Fuel System Assembly Kohler CH15S Engine Control Assembly Kohler CH15S Attachments and Accessories List

3 Rev B Hood Assembly Bezel-Headlight, LH Decal Bezel-Headlight, RH Decal-Front Hood, Top Headlamp Harness-Headlight Lock-Headlight Screw-HWH Decal-Hood, RH (Top) Hood And Grill ASM Decal-Danger, Hood Rivet-Pop Edging-Console Handle ASM Decal-Hood, LH (Top) Tie-Cable Nut-Lock, NI Washer-Flat Bracket-Grill, LH Screw-CARR Bushing-Nyliner Ring-Retaining Rod-Grill Pivot Pin-Cotter Rod-Hood Stop Bracket-Grill, R H 3

4 Rev B 3 Frame, Axle, And Steering Assembly Bearing-Flanged Nut-Lock, NI Screw-HH Screw-HH Nut-Lock Washer-Lock Lower Steering ASM Pin And Plate ASM Support-Lower, Steering Axle-Front Screw-HH 28: Axle-Front Fitting-Lube, 45 DEG Fitting-Grease Bearing-Bronze E-Ring Washer Spindle ASM-RH Nut-Hex, Slotted Spindle ASM-LH Pin-Cotter Tie Rod ASM Decal Ring-Retaining, EXT Wheel-Steering 13: Cover-Wheel, Steering Washer-Bowed Washer-Flat Tube-Steering Pin-Roll Bearing-Flanged Washer-Shim Pin-Cotter Steering Shaft ASM O-Ring Frame ASM 4

5 Rev B Hoodstand and Console Assembly Screw-PPH Nut-Lock, NI Decal-Dash, Lower Support-Battery Plate-Hoodstand Bracket-Belt Support Screw-HH Cover-Dust Washer-Flat Nut-Speed Screw-PPH Bracket-Switch, Reverse Bracket-Fender Switch-Micro Screw-HWHTF Screw-HH Keeper-Latch Bracket-Switch, Reed Rivet-Pop Screw-HHF Console Relay Screw-Taptite Nut-Lock, NI Washer-Flat Decal-Console J-Clip Decal-Classic Gt Decal-Parking, Brake Nut-Lock, NI Plate-Shift Decal-Shift Pattern Decal-Danger Switch-Reed, Magnetic Spring-Shift Control Washer-Flat Switch Nut-Hex Clip Hoodstand ASM Bolt-CARR 5

6 Rev B 5 Footrest And Hoodstand Side Cover Assembly Pad-Foot RH Pad-Foot LH Fastener-Panel Clip Cover-LH Screw-PPH Bolt-CARR Footrest-LH Bracket Nut-Lock, NI Bolt-CARR Nut-Push Footrest-RH Guide-Lower Belt Belt Guard ASM Screw-HWHTF 6

7 Rev B Gauge, Warning Light and Control Assembly Screw-PPH Knob Choke Control ASM Nut Key-Ignition Switch-PTO Hourmeter Voltmeter 8: Nut-Hex 8: Washer-Lock 8: Clamp-Mounting Switch-Ignition Washer-Flat Nut-Hex Palnut Light-Indicator Throttle Control ASM Nut-Lock Stop-Throttle 7

8 Rev B 7 Manual Lift Assembly Ring-Retaining Rod-Height Control Washer-Flat Lift Lever ASM Bearing-Flange Bushing Screw-HH Ring-Retaining, External Clip Lift Bar ASM Nut-Lock, NI Washer-Flat Washer-Flat Pin-Hair Pin-Cotter Screw-HH Key-Square Chain-Lift Shaft-Lift Lever Trunnion-Lift Lift Handle ASM Nut-Lock, NI Retainer-Spring Knob-Lift Control Spring-Compression Lift Lever ASM Grip-Handle Screw-HWHTF Cap-Rod, Plunger Washer Pin-Spring Pin-Roll Rod-Latch Lift Pin-Spirol Pin-Hair Screw-Taptite Slev-Lift Adjs Screw-HH Casting-Lift Lever 8

9 Rev B Clutch Assembly Bolt-Special Hex Nut-Lock, NI Belt-V In Pin-Damper, Classic Frame Pulley-V, Idler Damper-Gas Idlr Arm ASM Pin-Spirol Nut-Lock, Insert Pin-Damper, Clutch Arm Shim-Washer Pin-Cotter Washer-Flat Arm-Clutch Rod Spring-Clutch Trunnion Pin-Spirol Rod And Guide ASM Pedal-Brake, Clutch Washer-Nylon Sleeve-Protective Collar 18: Screw-HSH Washer-Bowed Fitting-Grease Pin-Cotter Washer Washer 9

10 Rev B 9 Brake Assembly Pin-Hair Rod-Brake Washer-Flat Bushing-Flanged Belcrank ASM Spring-Extension Washer-Nylon Spring-Brake Nut-Lock, NI Washer-Flat Grip Brake Lever ASM Spacer Washer-Flat Nut-Lock, NI Screw-HH Rod ASM Screw-HWHTF Rod-Rear Brake Fitting-Grease Collar 20: Screw-HSH Sleeve-Protective Pin-Cotter Pedal-Brake, Gear 10

11 Rev B Fender, Seat and Tail Light / Reflector Assembly Seat Key-Ignition Screw-PPH Switch-Starter Lens-Tail Light 29: Washer-Tooth Base-Tail Light 29: Nut-HH 5: Light Bulb Spring-Compression Decal-Fender, Rear Spacer-Nylon Screw-HWHTF Switch-Seat Fender Foam-Switch, Seat Bracket-Pivot, LH Support Seat ASM Washer-Lock, Int 35: Decal-Danger Nut-Lock, NI 35: Decal Screw-HHFTF Washer-Lock Holder-Cup Spacer-Nylon Washer Knob Nut-Lock, NI Bracket-Pivot, RH Bushing Screw-HH Bolt-Shoulder Cap-Protector Nut-Lock, NI 11

12 Rev B Knob Guard-Belt Clutch-Electric, Classic Rod-Stop, PTO Washer-Lock Washer-Flat Nut-HHF, Whiz Belt Cover Bracket ASM Screw-HH Cap Wire-Guide, Belt Screw-HH Key Pulley Spacer-Crankshaft Screw-Set, HSH Pin-Cotter Washer-Flat Spring-Compression PTO Stop ASM Screw-HH Washer-Flat Electric Clutch and Cover Assembly 12

13 Rev B Muffler Shield-Heat Screw Nut-HF Gasket-Exhaust 6 1 Engine-Kohler, Ch15S Nipple Elbow-90 Degee Nipple-Pipe Cap-Pipe 11 M Screw-HHF Screw-HH Clip Nut-Lock, NI Washer-Lock Bracket-Engine Mounting, Front Bracket-Engine Mounting, Rear Washer-Flat Washer-Lock Screw-HHF Tie-Cable Decal Cc Engine Assembly 13

14 Rev B 13 Transaxle Assembly Shift Rod ASM Screw-Hex HD Cap Knob Brake Band ASM Pin-Spirol Plate-Brake Cover-Dust Washer-Lock Pin Screw-HH Shift Rod ASM Setscrew Knob Nut-Hex Magnet Clip ASM Screw-HH Pin-Cotter Washer-Lock Shield-Magnet Pulley-Transmission Nut-Lock, NI Screw-SQH Bracket-Spring Key-Hi Pro Screw-HH Spring-Extension Dipstick Nipple-Fill, Transmission Decal-Unidrive Transmission ASM Key-Woodruff Screw-Set, SQH Nut-Jam Hub-Wheel Drum-Brake Washer 14

15 Rev B Transmission Case Assembly Seal-Oil Bearing-Needle Axle-Rear Bearing-Needle Bearing Nut-Lock, NI Case-RH Trans Pin-Dowel Gasket-Transmission Case-Trans LH Screw-HH Seal-Oil Bearing-Needle Bearing-Needle Screw-HH Gear-Cluster Shaft Gear/Bushing ASM-Reverse Idler Pin-Differential Gear-Cluster Shaft-Cluster Key-Woodruff Cup-Plug Ball-Detent Spring-Shift Stop Pin-Shift 15

16 Rev B 21 Transmission Gear Assembly Bolt-Hex Shift ASM Bearing-Ball Gear Washer 26: Bearing-Needle End Cap-Differential Gear-Low And Reverse Gear-Axle Differential Gear-Hi And 2Nd Ring-Snap Gear Washer-Thrust 29: Bearing-Needle Gear-Differential Ring, 43T Gear-Sliding Gear ASM Shaft-Input Gear-Pinion, 11T Washer-Thr Nut Bearing-Needle Plug-Pipe, SQH Seal-Oil Plug-Pipe Rail-Shift Rail-Rear Shift Pin-Roll Fork-Shift Bolt-Detent Shift Fork ASM Spring-Shift Stop Ball-Detent ASM-Gear Reduction 23: Bearing-Needle Gear-Shaft Reduction 16

17 Rev B Bolt-Lug 2 2 Tire ASM 2: Wheel 2: Tire 2: Valve Cap-Hub Pin-Cotter Washer Washer Washer-Shim 8 2 Front Wheel ASM 8: Wheel ASM 8:1: Valve 8:1: Bearing-Wheel 8:1: Zerk-Grease 8: Tire (16 X 6.5-8) 2-Ply -2 Wheel Axel Wheel Assembly 17

18 Rev B Spring Decal-Attach A-Matic Plate-Hitch Screw-CARR Nut-Lock, NI Pin-Stationary Hitch Hitch ASM Spacer Pin-Tool Washer-Flat Pin-Hair E-Ring Screw-HH Grip Cap-Rod, Plunger Mid Hitch ASM Lock Rod-Lock Ring-Retaining Rod-Latch Pivot Latch Lock Hitch-Front Rod-Lock 18 Hitch Assembly

19 Rev B Rod-Battery Screw-HH Cable Battery 4: Decal-Battery 4: Decal-Battery Nut-Lock, NI Boot-Terminal Holddown-Battery Cable-Battery, Positive Battery Assembly 19

20 Rev B Gas Cap ASM Screw-HWHTF Washer-Flat Screw-HH, Lock Clip Bracket-Support Nut-Lock, NI Washer-Lock Screw-HH Screw-HH Bracket-Support Support-Fender Hose-Fuel Clamp Tank-Fuel 15: Valve-Fuel 15: Bushing Fuel Tank Assembly 20

21 Rev B Hoodstand Electrical Mounting Assembly Nut-Lock, NI Screw-HWHTF Relay Harness-Wire Screw-HHF Washer-Flat Screw-Taptite Screw-Pan Fuse Holder Nut-Lock Solenoid Nut-Keps Cable-Battery, Positive Bracket-Belt Module-Clutch Plate-Hoodstand, Front 21

22 Rev B E S 1 Crankshaft (Includes 2) S 1 Plug-Cup Crankshaft Assembly Kohler Model CH15S

23 E Rev B S 1 Knob-Cover S 1 Cover-Air Cleaner Base S 1 Nut-Wing S 1 Cover-Air Cleaner Element S 1 Precleaner-Element S 1 Seal-Inner Air Cleaner S 1 Element-Air Cleaner S 1 Retainer-Ring S 1 Cup-Fuel, Spit-Back S 1 Bolt-Round Head, Square Neck S 1 Gasket-Collector, Plate S 1 Base-Air Cleaner S 1 Tube-Air Intake S 1 Gasket-Base, Air Cleaner Air Intake / Filtration Assembly Kohler CH15S

24 Rev B E S 2 Stud (M8X1.25X33) S 1 Gasket-Manifold, Exhaust 3 M S 1 Nut-Hex, Flange (M8X1.25) S 1 Tie-Wire S 1 Gasket Set Exhaust Assembly Kohler CH15S

25 E Rev B 1 N/A 1 Short Block S 2 Plug-Square Head Solid (.38) S 1 Seal-Oil S 1 Governor Cross Shaft Kit (Includes 5) S 1 Clip-Pin, Hitch 6 M S 1 Washer-Flat (6Mm) S 1 Seal-Cross Shaft, Governor 8 X S 1 Washer-Flat (1/4) S 4 Pin-Locating S 1 Shaft-Gear, Governor 11 M S 1 Washer-Plain (6 Mm) S 1 Gear-Governor S 1 Pin-Regulating, Governor S 1 Shaft-Balance S 1 Plug-Cup S 1 Bearing-Thrust S 1 Shim-Thrust, Mm S 1 Shim-Thrust, Mm S 1 Camshaft Kit (Includes 19, 20) S 1 Spring-Actuating S 0 Shim-Camshaft (Blue.03) S 0 Shim-Camshaft (Red.032) S 1 Shim-Camshaft (Yellow.034) Crankcase Assembly Kohler CH15S S 0 Shim-Camshaft (Green.036) S 0 Shim-Camshaft (Gray.038) S 0 Shim-Camshaft (Black.04) S 0 Shim-Camshaft (White.028) S 1 Rod-Connecting (STD) S 1 Rod-Connecting (.25) S 1 Piston W/Ring Set (STD.) (Includes 23, 24) S 1 Piston W/Ring Set (.25) S 1 Piston W/Ring Set (.50) S 1 Piston W/Ring Set (.08) S 1 Ring Set (STD. And.08) S 1 Ring Set (.25) S 1 Ring Set (.50) S 2 Retainer-Pin, Piston 25

26 Rev B E S 1 Dipstick ASM S 1 O-Ring-Lower Oil Fill Tube S 1 Tube-Oil Fill S 1 Valve-Relief, Oil Pressure S 1 Bearing-Thrust S 1 Clip-Oil Tube 7 M S 1 Screw-HHFTF (M5X0.8X16) S 1 Oil Pick Up Kit (Includes 9) S 1 Screen-Oil Pick-Up S 1 O Ring-Oil Pick-Up S 1 Filter-Oil 12 M S 2 Screw-Hex Flange, M6X1.0X60 13 X S 2 Washer-Plain, 1/4In S 1 Switch-Pressure S 1 Adapter-Filter, Oil S 1 Gasket-Oil Filter Adapter S 1 Closure Plate ASM (Includes 4, 5, 18-21) S 1 Oil Pump ASM S 1 O Ring-Oil Pump 20 M S 3 Screw-HHFTF (M5X0.8X16) S 1 Cover-Oil Pump S 1 Seal-Oil S 11 Screw-HF (M8X1.25X45) 26 Oil Pan / Lubrication Assembly Kohler CH15S S 1 Screw-HF (M8X1.25X45) S 1 Decal-Sentry, Oil

27 E Rev B Head / Valve / Breather Assembly Kohler CH15S M S 4 Screw-Flange, Hex (M6X1.0X20) 2 M S 1 Screw-HF (M6X1.0X25) S 1 Cover-Valve W/Nipple S 1 Strap-Lifting S 1 Clamp-Hose S 1 Hose-Breather S 1 Cylinder Head Kit (Includes 8-23, Gasket (2), Gasket, And Gasket) S 2 Retainer Kit S 2 Cap-Spring, Valve S 2 Spring-Valve S 2 Seal-Stem, Valve S 1 Washer-Flat (1/2) S 1 Spacer-Head Bolt (Exhaust Port) S 5 Screw, M10X1.5X81 15 M S 2 Screw-HF (M6X1.0X34) S 2 Pivot-Arm, Rocker S 2 Arm-Rocker S 1 Head-Cylinder S 1 Plug-Hex, Countersunk (.125) S 1 Valve-Intake (STD) S 1 Valve-Exhaust (STD) S 1 Gasket-Head, Cylinder S 2 Rod-Push S 2 Lifter-Valve S 1 Reed-Breather 26 M S 1 Screw-HHFTF (M5X0.8X10) S 1 Retainer-Reed, Breather S 2 Gasket-Carburetor S 1 Gasket-Base, Air Cleaner S 1 Gasket-Manifold, Exhaust S 1 Valve-Intake (.25) S 1 Valve-Exhaust (.25) 27

28 Rev B E7 1 X S 2 Clip 2 M S 2 Screw-HHFTF (M5X0.8X10) S 1 Stator Kit-15 Amp (Includes Terminal ) 4 M S 2 Screw-HHFTF (M5X0.8X25) S 1 Spark Plug S 1 Module-Ignition 7 M S 2 Screw-HHFTF (M5X0.8X20) S 1 Flywheel 9 X S 1 Key (.19 X.62) S 1 Washer-Flat (.38) S 1 Screw-Hex, Flange (M10X1.5X45) S 1 Fan S 4 Bolt-Shoulder (M6X1.0X16) S 1 Screen-Grass S 1 Connector (5 Contact) 16 M S 2 Screw-HF (M6X1.0X16) S 1 Rectifier-Regulator S 1 Connector (3 Contact) S 2 Terminal X S 1 Washer-Lock, Internal Tooth (1/4) S 1 Lead-Black Ignition / Electrical Assembly Kohler CH15S S 1 Lead-Black, Rectifier To Connector (5In, 14 Gauge, Uninsulated Push On Tab Terminals) S 1 Lead 28

29 E Rev B S 1 Baffle-Side, Intake 2 M S 9 Screw-HHFTF (M5X0.8X10) S 1 Baffle-Head, Cylinder 4 M S 7 Screw-HF (M5X0.8X10) S 1 Baffle-Cylinder S 1 Cover-Starter S 1 Plate-Housing, Blower S 1 Grommet-Spark Plug S 1 Blower Housing Kit (Includes 10-13) S 2 Grommet 11 M S 2 Screw-HHFTF (M5X0.8X10) S 2 Plug-Button (.56) S 1 Plug-Button (1/2) S 1 Decal-15 Hp Blower Housing Assembly Kohler CH15S

30 Rev B E9 1 M S 2 Screw-HF (M8X1.25X70) S 1 Starter ASM (Includes 3-8) S 1 Screw-Hex Flange, 1/4-20X4-5/8È S 1 Cap-End, Commutator S 1 Brush And Spring Kit S 1 Armature ASM S 1 Cap-End Drive S 1 Drive Kit Starter Assembly Kohler CH15S

31 E Rev B 1 M S 2 Nut-Hex, Flange (M6X1.0) 2 M S 2 Stud (M6X1.0X116) S 1 Carburetor Kit W/Gaskets (Includes 4-6) S 1 Gasket-Base, Air Cleaner Carburetor ASM (Service With Kits S, S, And S) S 3 Gasket-Carburetor 7 M S 2 Screw-Hex Socket Cap, M6X1.0X S 1 Adapter-Carburetor S 1 Deflector-Heat S 1 Connector-Hose, 90 DEG S 1 Fuel Pump ASM (Includes 12-14) S 1 Spacer-Pump, Fuel S 2 Gasket-Pump, Fuel 14 M S 2 Screw-Flange, Hex (M6X1.0X20) S 1 Connector-Hose, Straight S 6 Clamp-Hose S 1 Line-Fuel (1-1/4In) S 1 Line-Fuel (3In) S 1 Filter-Fuel S 1 Line-Fuel, Metal 21 M S 1 Screw-HHFTF (M5X0.8X10) Fuel System Assembly Kohler CH15S X S 1 Clip S 1 Line-Fuel, 90 DEG. Elbow S 1 Carburetor Overhaul Kit W/Gaskets S 1 Choke Repair Kit S 1 Gasket Replacement Kit 31

32 Rev B E11 1 M S 2 Screw-Socket, 6 Lobed (Thread Forming, M6X1.0X20) 2 M S 1 Nut-HF (M5X0.8) 3 M S 4 Screw-HHFTF (M5X0.8X16) S 3 Clamp-Cable S 1 Plate-Control S 1 Spring-Governor S 1 Lever-Throttle, Inner S 1 Spacer-Control ASM 9 M S 1 Screw-Hex Flange, M6X1.0X25 10 M S 1 Nut-Hex, Flange (M6X1.0) S 1 Lever-Governor S 1 Bushing-Linkage, Throttle S 1 Lever-Choke, Upper S 1 Spring-Linkage S 1 Linkage-Throttle S 1 Linkage-Choke, Upper S 1 Bushing-Retaining, Linkage S 1 Bracket-Choke, Mount 19 M S 3 Screw-HHFTF (M5X0.8X10) Engine Control Assembly Kohler CH15S

33 Attachments and Accessories For GT Classic Garden Tractor Product Name Model/Part 36 Inch Rear Discharge Mower Inch Side Discharge Mower Inch Rear Discharge Mower Inch Side Discharge Mower Inch Recycler Kit Inch Recycler Kit Inch/48 Inch Vacuum Bagger Recycler Kit, 42 Inch Rear Discharge Mower

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