Lawn & Garden Tractor

Transcription

1 FORM NO Lawn & Garden Tractor Model No & Up Model No & Up Parts Catalog Rev.

2 ORDERING REPLACEMENT PARTS To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Contents Page Page Hood and Grill Ignition / Electrical Dash Blower Housing & Baffles Steering Wheel and Tilt Starting System Lower Steering Fuel System Front Axle Engine Controls Seat Air Intake / Filtration Fender and Footrest Exhaust Fuel Tank and Hydro Reservoir Transaxle Case Single Cylinder Engine, Muffler, and P.T.O Center Case Clutch Pump Shaft Battery Motor Shaft Hoodstand and Firewall Range Shift Lift Lever and Height of Cut Bypass Return Frame Lever Damper Hydro Drive Components N-Centering Hydro Brake Brake Interlock Hydro Control Differential Gear Hydro Transaxle Final Pinion Rear Wheel Axle Shaft Crankshaft Brake Crankcase Electric Schematic Single Cylinder Hydro Drive.. 44 Oil Pan / Lubrication Wire Harness Routing Single Cylinder Engine 45 Cylinder Head / Valve / Breather Accessories Model / Parts No. Model / Parts No Side Discharge Mower Snow Blade Recycler Mower Snow Thrower Side Discharge Mower Tiller Side Discharge Mower Hour Meter Kit Side Discharge Mower Indicator Light Recycler Mower Inner Tube, Front Twin Bagger Inner Tube, Rear Vacuum Bagger Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required ASM assembly i The TORO Company 1996 All Rights Reserved

3 CARR DEG FH GA HF HFW HH HHF HHST HJ HOC HS HSBH HSFH HSH HWH carriage degrees flat head gauge hex flange hex flange washer hex head hex head flange hex head self tapping hex jam height-of-cut hex socket hex socket button head hex socket flat head hex socket head hex washer head HWHTF INC LH PH PPH PTO RH SFH SH SHWH SPH STD TAP TH TTH WH hex washer head thread forming incorporated left hand pan head Phillips pan head power take off right hand slotted fillister head square head slotted hex washer head slotted pan head standard self tapping truss head Torx truss head wing head Important Format Explanations This catalog uses special formats to convey information in illustrations and parts lists. Specifically, one format is used in conjunction with service assemblies and another with quantities associated with reference numbers. Service Assemblies Parts within service assemblies have reference numbers in the form X:Y. X is the reference number of the service assembly and Y is a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in part lists and as callouts in illustrations. Reference Numbers with Quantities Illustrations may have a quantity in parentheses next to a reference number, in the form X (Y). X is the reference number. Y in parentheses is the quantity of the part identified by the reference number. For example, the illustration callout 4 (2) indicates that two parts are used in that instance. ii

4 This Page Intentionally Left Blank iii

5 Parts Identified in illustration but not in parts list are not used on this Model Foam Hood Hood Inlet Seal Air Nut Screw HH Foam Sidepanel Sidepanel LH Hood Sidepanel RH Hood Bracket Hinge LH Bracket Hinge RH Screw HWH Decal Hood LH Decal Hood RH Nut Lock HHF Screw HH Bushing Hinge Hood LH Hinge Hood RH Nut Lock Bracket Hood Hinge LH Bracket Hood Hinge RH Grille & Screen ASM Lens Headlight Decal Horsehead Bolt CARR Clip Wire Retainer Reflector Lamp Harness Wire Screw TAP Baffle Hood Upper Screw Plastic Sheet No.: 2 1

6 Parts Identified in illustration but not in parts list are not used on this Model Cable Battery Red Nut Hex Lock Nut Lock Solenoid Screw HH Grommet Dash Hydro Boot Steering Clip Boot Knob Cover Slot RH Decal Throttle/Ignition (Only On: 72046) Decal Dash (Only On: 72064) Key Ignition Nut Switch PTO Switch Ignition Decal Choke/PTO (Only On: 72046) Decal Dash (Only On: 72064) Cover Slot LH Control Throttle Screw Plastic Control Choke Decal Dash Lens (Only On: 72064) Decal Dash Lens (Only On: 72046) Lens Dash Hourmeter Light Indicator (Only On: 72046) Housing Indicator Light (Only On: 72064) Screw Screw PPH Relay 2

7 Parts Identified in illustration but not in parts list are not used on this Model Bracket Support Screw HH Bushing Steering Washer Bowed Lever Tilt Steering Wheel 14 (Only On: 72046) Wheel Steering (Only On: 72064) 6: Cover Steering Wheel Nut HH Washer Lock Shaft Steer Upper Washer Flat Cap Rod Column Bracket Detent Spring Extension Spacer Yoke Washer Flat Screw HH U Joint Steering Washer Lock Screw HH Nut Lock Spacer Yoke Screw HH Nut Lock 3

8 Parts Identified in illustration but not in parts list are not used on this Model Sheet No.: Washer Bearing Gear Sector Bushing Plate Nut Hex Bearing Wheel Bearing Flange Collar w/set Screw 8: Screw Set Grip Ring Shaft Steering Lower Washer Shim Bolt CARR 4

9 Parts Identified in illustration but not in parts list are not used on this Model Hubcap Pin Cotter ASM Wheel & Tire 3: ASM Wheel w/zerk 3: Bearing Wheel 3: Valve Tire Tubeless 3: Tire 3: Fitting Grease Axle Front Pin Roll Arm Front Spindle LH Steering Link RH 7:1 1 Nut Hex Jam 7: Joint Ball 7: Joint Ball RH w/ Jam Nut Nut Lock Steering Link LH 9:1 1 Nut Hex Jam 9: Joint Ball 9: Joint Ball LH Screw Pin Front Arm Front Spindle RH Spindle Fitting Grease Not serviced Fitting Grease Washer 10 GA Washer Shim Washer Shim Ring Retaining Washer Flat Sheet No.: 4 5

10 Parts Identified in illustration but not in parts list are not used on this Model Seat (Only On: 72046) Seat (Only On: 72064) 1: Trim Seat (Only On: 72064) Switch Seat Spacer Nylon Screw HH Support Seat Decal Noise (Only On: 72064) Spring Compression Bolt Shoulder Nut Flange Cap Protector Pop Rivet Reflector Washer Flat Bushing Bracket Pivot LH Nut Lock Bracket Pivot RH Knob Screw CARR Washer Flat Spacer 6

11 Parts Identified in illustration but not in parts list are not used on this Model *1 1 Decal Model/Serial Ce (Only On: 72064) Clip Wire Retainer Decal Rear Fender Screw CARR Decal Fuel Level Panel Rear Washer Flat Screw HH Nut Speed Washer Flat Nut Lock Washer Flat Footrest LH Bolt CARR Clamp Fastener Panel Mat Foot LH Footrest RH Nut Retainer Mat Foot RH Bolt CARR Decal HOC (Only On: 72046) Decal HOC (Only On: 72064) * Not illustrated Plate Footrest w/decal (Only On: 72046) Plate Footrest w/decal (Only On: 72064) Screw TTH Decal Danger (Only On: 72046) Decal Danger (Only On: 72064) Decal USA (Only On: 72046) Fender Bolt CARR 7

12 Parts Identified in illustration but not in parts list are not used on this Model Gas Cap ASM Tank Gas 3: Bushing 3: Assembly Valve Clamp Hose Hose Fuel Line Spacer Fuel Tank Screw HH Hose Clamp Hose Reservoir Washer Flat Nut Lock Screw HWH (Only On: 72064) Guard Fan (Only On: 72064) Screw HHST 8

13 Parts Identified in illustration but not in parts list are not used on this Model Screw HWH Clip Wire Retainer Decal Toro Power Plus Engine Kohler (Only On: 72046) Engine Kohler (Only On: 72064) Valve Oil Drain Pulley Clutch PTO (Only On: 72064) Clutch Electric PTO (Only On: 72046) Washer PTO Screw HH Washer Lock Screw HH Screw CARR Washer Flat Nut Lock Shield Muffler Nut HHF Muffler Gasket Exhaust Baffle Muffler 9

14 Parts Identified in illustration but not in parts list are not used on this Model Nut & Spring ASM Rotor ASM w/bearing (Only On: 72064) Rotor & Armature ASM (Only On: 72046) Field ASM w/bearing Bearing Elec Clutch 10

15 Parts Identified in illustration but not in parts list are not used on this Model Cable Battery Red Rod Battery Hold Down Screw HH Nut Wing Cable Battery Black Tray Battery Plate Battery Hook Battery Tube Battery Drain Harness Wire 10: Fuse Holder 10: Fuse 5A 10: Fuse 10A 10: Fuse 25A 10:2 NN Fuse 30A Screw HWH Battery Decal Instruct (Only On: 72064) Decal Danger (Only On: 72064) Boot Battery Terminal 11

16 Parts Identified in illustration but not in parts list are not used on this Model Screw TTH Cover Side RH Nut Hex Lock Panel Support Bolt CARR Support Dash Nut Lock Nut Retainer Support Column Screw HH Nut Lock Decal Slope/Park Brake (Only On: 72046) Decal Danger (Only On: 72064) Decal Instruction Hoodstand w/decals (Only On: 72046) Hoodstand w/decals (Only On: 72064) Cover Side LH Decal 265 H Firewall Cover Drive Shaft Screw TAP Nut Wing Screw TAP Trim Seal Latch Hood Screw HWH Screw PPH 12

17 Parts Identified in illustration but not in parts list are not used on this Model Nut Speed Switch Micro Screw Wedge HOC Adjust Screw TAP Rod HOC Pin Spirol Knob Decal HOC Knob Tip Rod Grip Handle Pin Spirol Spring Compression Retainer Spring Lift Lever Wa Decal Lift (Only On: 72046) Decal Lift (Only On: 72064) Rod Lift Lever Pin Cotter Ring Retaining Washer Flat Screw CARR Washer Flat Nut Lock Gage Shaft Trunnion Nut Lock Pin Link Rod Shaft Bushing Flange Arm Rod Lift Arm Plate Screw HWH Pin Spring Rod HOC Indicator Spring Extension Pin Roll Trunnion Plate HOC Gage Bearing Flange Bracket Pivot Linkage Screw HWH 13

18 Parts Identified in illustration but not in parts list are not used on this Model Nut Lock Washer Flat Screw CARR Bracket Idler Screw HWH Bracket HOC Support Fender Screw HH Nut Lock Frame Bracket Steering Decal Installation (Only On: 72064) Decal Attach A Matic Stop PTO Retainer J 14

19 Parts Identified in illustration but not in parts list are not used on this Model Clip Spring Screw HH Nut Lock Bolt Shoulder Washer Bearing Washer Flat Arm Idler Pulley Flat Spring Extension Nut Lock Bushing Spacer Pulley Idler Screw HH Washer Flat 15

20 Parts Identified in illustration but not in parts list are not used on this Model Rod Park Brake Grip Parking Brake Screw HWH Bracket Park Brake Trunnion Brake Pin Cotter Washer Flat Rod Brake Spring Extension Lever Brake Pin Spring Bushing Flange Washer Flat Spacer Brake Pedal Brake Pad Pedal Tube Brake Lever Brake Screw Switch Micro Nut Speed Seal Plunger Bracket Switch Support Park Brake 16

21 Parts Identified in illustration but not in parts list are not used on this Model Pad Pedal Reverse Pedal Hydro Nut Hex Jam Rod Nut Lock Washer Flat Bushing Rod Bypass Pin Cotter Screw HH Washer Spacer Screw HH Washer Lock Rod End Fitting Grease Spacer Hydro Pedal Pad Pedal Forward Washer Flat 17

22 Parts Identified in illustration but not in parts list are not used on this Model Screw HH U Bolt Decal Hydro Valve (Only On: 72046) Decal Bypass (Only On: 72064) Transaxle Hydro Washer Flat Nut Lock Screw HH Strap Torque Belt Pulley Screw Set Snap Ring Spacer Fan Fan Screw HH 18

23 Parts Identified in illustration but not in parts list are not used on this Model Wheel & Tire ASM 1: Wheel 1: Valve Tire Tubeless 1: Tire Hub Wheel Screw Set Nut HJ Key Bolt Lug Not serviced 19

24 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Crankshaft Plug Cup 20

25 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Seal Crankshaft Block Short Strap Lifting 4 M Screw M8x1.25x Dowel Locating Kit Camshaft INC Spring Actuating Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shaft Balance Piston ASM STD Incl Piston ASM.25 Incl Piston ASM.50 Incl Retainer Piston Pin Ring Set STD Ring Set.25 * Not illustrated Included in a service kit or in an assembly Ring Set Rod Connecting STD Rod Connecting Pin Governor Regulating Gear Governor ASM 16 M Washer Governor Shaft Governor Gear Plug Cup Shaft Governor Cross 20 M Washer Governor Shaft Seal Governor Shaft 22 X Washer Flat Pin Governor Hitch * Gasket Set 21

26 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Dipstick INC Kit Oil Cap INC O Ring Fill Cap O Ring Upper Fill Tube Tube Oil Fill 6 M Screw M5x0.8x O Ring Lower Fill Tube Screen Oil Pickup Cover Oil Pickup Screen 10 M Screw M5x0.8x16 11 M Screw M10x1.5x Bracket Oil Pump Relief Spring Oil Relief Valve Piston Oil Relief Valve Body Oil Relief Valve Filter Oil 17 X Plug SH 3/8 NPTF Switch Oil Pressure Pump Oil O Ring Oil Pump Cover Cover Oil Pump Included in a service kit or in an assembly * Not illustrated 22 M Screw M5x0.8x Seal Crankshaft Screw M8x1.25x Screw M8x1.25x Pan Oil * Lead Oil Switch w/tabs

27 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Cylinder Head Lifter Valve Rod Push Gasket Cylinder Head Valve Intake STD Valve Intake Valve Exhaust STD Valve Exhaust Spacer Head Bolt Exhaust Screw M10x1.5x80 9 X Plug Cap Valve Spring Kit Retainer Spring Valve 13 X Clamp Hose Hose Breather Washer Flat 16 M Screw HH M6x1.0x Cover Valve w/nipple 18 M Screw M6x1.0x Pivot Rocket Arm Arm Rocker 22 M Screw M5x0.8x Retainer Breather Reed *Not Illustrated Reed Breather Retainer Spring Seal Valve Stem * Kit Cylinder Head (Incl. 3 12, & 26) 23

28 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Screw Flywheel Mounting Washer Flywheel Screw Screen Grass 4 M Screw M6x1.0x Spacer Fan Fan 7 X Key Rectifier Regulator 9 X Washer Lock 10 M Screw M6x1.0x Connector Regulator Flywheel ASM 13 X Washer Flat 14 M Screw M5x0.8x Connector 5 Contact 16 M Screw M5x0.8x Clip Stator Harness Stator 15 Amp Spark Plug Module Ignition 21 M Screw M5x0.8x20 22 M Screw M5x0.8x10 23 X Clip Kill Lead * Lead White * Not illustrated * Lead Black * Lead Black 24

29 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Plate Blower Housing 2 M Screw M5x0.8x Screw Phillips 4 X Washer Flat Housing Blower Clip 7 M Screw M5x0.8x Baffle Carburetor Baffle Cylinder Head 10 M Screw HH M6x1.0x16 11 M Screw HH M6x1.0x Cover Pinion Baffle Cylinder Barrel Washer Plain 5/ Washer Plain 1/4 25

30 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler 1 M Screw M8x1.25x Starter ASM Incl Bolt Cap Commutator Incl Kit Brush And Spring Armature Starter Kit Drive * Lubricant Starter Included in a service kit or in an assembly * Not illustrated 26

31 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler M Nut M6x1.0 2 M Stud M6x1.0x Kit Carburator w/gasket Incl Gasket Air Cleaner Carurator ASM Incl Gasket Carburetor Deflector Heat 8 X Clamp Hose Line Fuel Filter Fuel Connector Kit Pump INC Gasket Fuel Pump 14 M Screw HH M6x1.0x20 15 X Connector Straight Line Fuel 1.25 Inch 17 M Screw M5x0.8x Clamp Fuel Line Line Fuel Grommet Needle Idle Fuel Adjust Spring Idle Fuel Screw Idle Speed Adjust Spring Idle Fuel Plate Throttle Screw Throttle Plate Shaft w/lever & Seal Shaft Choke Spring Choke Return Plate Choke Jet Main Kit Float Gasket Bowl Bowl Fuel Gasket Bowl Screw Screw Fuel Bowl Line Fuel Spacer Fuel Pump * Gasket Carburetor * Kit Carburetor Repair Included in a service kit or in an assembly * Not illustrated 27

32 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Linkage Choke Clamp Cable 3 M Screw Socket 4 M Screw M5x0.8x Control ASM INC M Screw HHF M4x0.7x28 7 M Nut Hex M4x Spring Governor 9 M Nut M6x Sm Screw M6x1.0x Lever Governor Bushing Linkage Linkage Throttle Bushing Linkage Included in a service kit or in an assembly 28

33 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler Knob Air Cleaner Cover Cover Air Cleaner Nut Wing 4 X Washer Flat Element Air Cleaner Incl Precleaner Element Stud Mounting Plate Screw Mounting Plate Gasket Air Cleaner Base Air Cleaner Incl Seal * Decal Air Cleaner * Kit Air Cleaner Incl 1 11 * Not illustrated 29

34 Kohler Engine CV12.5S PS1291 and CV15S PS41550 / 551 Obtain Parts From Kohler 1 M Stud M8x1.25x Strap Lifting Gasket Exhaust Manifold 4 M Screw Valve Cover 30

35 Tuff Torq Transmission K61 (Toro) Upper Case ASM INC Bushing Ring Seal 5 1 Plug 6 1 Packing Plug/Packing INC Screw TAP Bolt Screw TAP Bolt Washer Seal Case Lower Magnet Included in a service kit or in an assembly 31

36 Tuff Torq Transmission K61 (Toro) Holder Bypass 2 2 Spring 3 2 Holder Ball 4 1 Ball Packing Ring Back Up 7 1 Sleeve A1 8 2 Valve B 9 2 Spring 10 2 Pin Push Pin Knock Bushing Case INC & Plug Packing Connector Packing Filter Bolt Plug Packing Valve ASM A1 INC Valve ASM A2 Included in a service kit or in an assembly 32

37 Tuff Torq Transmission K61 (Toro) Washer Bearing Ball Spring Ring Snap Shaft Pump 6 1 Block Cylinder 7 5 Spring 8 5 Washer 9 5 Piston Cylinder ASM INC 6 9 Included in a service kit or in an assembly 33

38 Tuff Torq Transmission K61 (Toro) 1 1 Block Cylinder 2 1 Spring 3 5 Washer 4 5 Piston Housing Ring Snap Washer Bearing Ball Shaft Motor E Ring Bearing Thrust 12 1 Spring Cylinder ASM INC

39 Tuff Torq Transmission K61 (Toro) Arm Shaft Bypass Spring Packing Block Set INC Block Shift Thrust Metal 8 1 Plate Swash 9 1 Bushing Swashplate Plate Thrust Bearing Plate Thrust Swash Plate INC 8 9 Included in a service kit or in an assembly 35

40 Tuff Torq Transmission K61 (Toro) Rod Bypass Arm Valve Release Pin Roll 36

41 Tuff Torq Transmission K61 (Toro) Pin Roll Arm Bolt Washer Shock Absorber Washer Ring Pin Cotter Stud 37

42 Tuff Torq Transmission K61 (Toro) Fulcrum Shaft ASM INC Spring 4 1 Shaft Control Washer Packing Packing Nut Included in a service kit or in an assembly 38

43 Tuff Torq Transmission K61 (Toro) Brake Interlock Pin Roll Arm Brake B Packing Arm Brake A Rod Brake Washer Pin Snap Ring Bushing Shaft Brake Return Brake Pin Cotter Rod Adjuster Holder Spring Guide Spring Spring Adjuster Rod ASM INC Arm Brake Included in a service kit or in an assembly 39

44 Tuff Torq Transmission K61 (Toro) Washer Thrust Kit Gear ASM (Used before Ser. Nos ) Kit Gear ASM (Used after Ser. Nos & UP) Shaft Pinion Gear Final 40

45 Tuff Torq Transmission K61 (Toro) Bearing Shaft Final Pinion Gear Final Shaft Washer Bushing 41

46 Tuff Torq Transmission K61 (Toro) Seal Shaft Axle Right Bushing Washer Thrust Ring * Shaft Axle Left * Not illustrated 42

47 Tuff Torq Transmission K61 (Toro) Bolt w/washer Band Brake Interlock Ring Snap Drum Brake 43

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59 MAINTENANCE RECORD

60 MAINTENANCE RECORD