Wheel Horse 518xi Garden Tractor 520xi Garden Tractor 520xi Euro Garden Tractor

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1 Form No Wheel Horse 518xi Garden Tractor 520xi Garden Tractor 520xi Euro Garden Tractor Model No and Up Model No and Up Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. The TORO Company 2001 All Rights Reserved For example, a wheel assembly might be identified by reference number, the tire by :1, the valve by :2, and the wheel by :3. When you order the assembly identified by reference number, you receive all parts identified by reference numbers :1, :2, and :3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 3 means that two of the parts identified by reference number 3 are indicated.

2 Contents Page Page Bumper & Hood Support Steering Tower & Fuel Tank Supports Assembly... 4 Attach A Matic & Hitch Assembly Power Steering Lower Assembly Power Steering & Tilt Assembly Fender, Footrest, & Seat Assembly Fender, Footrest, & Seat Assembly (cont.) Smart Turn Rear Assembly Hi Lo Shift Assembly Parking Brake Upper Assembly Tie Rods, Spindle & Front Axle Assembly Hydro Controls Assembly Hydro Transaxle Assembly Hydro Trans Axle Assembly (cont.) Full-Page Art One Line Title Full-Page Parts List One Line Title Drive Shaft Assembly Hydro Lift Lower Assembly Hydro Lift Upper Assembly Hood & Headlight Assembly Grill & Side Panels Assembly Smart Turn Front Assembly Parking Brake Lower Assembly Cruise Control Assembly Fender & Fuel System Assembly Wheel Assembly Air Cooled Engine Assembly Air Cooled Engine Assembly Electrical 18HP Assembly Electrical 22HP Assembly Dash Assembly Accessories Model / Model / 42 Rear Discharge Mower 52 Side Discharge Low Cut Mower (Model No. 341 & 3542 Only) (Model No. 350 Only) Rear Discharge Low Cut Mower 0 Side Discharge Mower (Model No. 350 Only) Side Discharge Mower (Model No. 341 & 3542 Only) (Model No. 341 & 3542 Only) Side Discharge Low Cut Mower 44 Side Discharge Low Cut Mower (Model No. 350 Only) (Model No. 350 Only) Tiller* Side Discharge Mower 50 Grader Blade* (Model No. 341 & 3542 Only) Single Stage Snowthrower** Side Discharge Low Cut Mower 44 Two Stage Snowthrower** (Model No. 350 Only) Snow/Dozer Blade** Side Discharge Mower ** Requires 81115, * Requires (Model No. 341 & 3542 Only) Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head SHH slotted hex head HJ hex jam HOC height-of-cut SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming 2

3 2X X 2 2X : X :2 2X 2X X X X X X 12 2X 8 2X 3 1 2X 4 Bumper & Hood Support Latch ASM Clip Washer Flat Screw HH Support ASM (only on: 341, 3542) Support ASM (only on: 350) 5: Decal Warning (only on: 350) 5: Decal Warning (only on: 341, 3542) Bracket Hinge, Lower LH Mount Sidepanel Grommet Support Hood LH Screw Plastite Support Hood ASM 11: Cover Brace 11: Tie Strap Nut Lock Bumper Frame Screw HH Support Hood RH 14 2X 3 2X 3 2X 4 2X X :3 11: Sheet No.: Bracket Hinge, Lower RH Screw CARR Nut Lock, NI Support ASM (only on: 341, 3542) Support ASM (only on: 350) 19: Decal Warning (only on: 350) 19: Decal Warning (only on: 341, 3542) Decal Attach A Mat ic Washer Flat (only on: 350) Screw Selftap (only on: 350) Lever Hood Prop Bolt Shoulder Nut Lock, NI 3

4 X 3 4X X 8 9 2X X X X 41 2X X 3 4X X 8 3 2X 3 Steering Tower & Fuel Tank Supports Assembly Screw CARR Support Gas Tank Nut Lock, NI U Nut Screw HH Washer Screw HH Clip Support Fuel Tank Nut Lock Screw (only on: 3542, 350) Screw (only on: 341) Module Cruise (only on: 3542, 350) Ring Retaining Washer Flat Bracket Latch Spring Latch Lever Lever Latch Latch Tension Lever Bolt Shoulder Spring Latch Lever Screw HH Washer Lock Washer Flat Tower ASM Screw HH Baffle Fan Screw CARR Frame Screw HH Cover Rear Screw HH Strap Torque Screw HH Module Clutch Sheet No.:4 4

5 X X 12 3X X 11 2X 12 2X 12 2X 13 2X 13 3X 8 3X X 12 2X 12 2X Attach A Matic & Hitch Assembly E Ring Pin Stationary Hitch Pin Tool Pin Hair Spacer Hitch Plate Hitch Screw HH Decal Attach A Matic Screw HH Screw HH Washer Flat Nut Lock, NI Cap Plunger Rod Hanger RH Hanger LH Ring Retaining Rod Lock Lock Latch Spring Latch Pulley Box Washer Spring Bolt Screw HH Clip 21 2X X 13 2X 1 2X 18 2X 19 2X 20 2X 1 Sheet No.: Tray Battery Washer Top Thrust Spacer Rod Spacer Washer Grip Screw CARR Bracket Mid Arm Nut Lock Latch Washer Flat 5

6 Power Steering Lower Assembly Screw Locking, Thread Washer Arm Mech Strg Upper Screw HH Seal Cover Steering Housing Gasket Gear Sector Bearing Ball Hsg Manual Strg Nut Lock Spacer Shaft, Output Washer Flat Shaft Sector Screw HH Washer Flat Bearing Ball Spacer Shaft, Input Fitting Grease Pinion Input Shaft Seal Oil Screw HWH Sheet No.:

7 : :1 Power Steering & Tilt Assembly Bracket Detent Nut Lock, NI Lever Tilt Cap Rod, Tilt Shaft Steering Washer Lock Screw HH Spring Screw CARR Collar 10: Screw HS Bushing Upper, Steering Column Manual Washer Boot Wheel Steering (only on: 341) Wheel Steering (only on: 3542, 350) 14: Cover Wheel, Steering Washer Lock Nut Hex Decal Toro Washer Flat 9 8 Sheet No.:

8 :2 2X :2:2 20:2:2: X 22 20:1 20:2:1 Tie Rods, Spindle & Front Axle Assembly Sheet No.: Nut Lock, NI Pin Pivot Nut HJ Balljoint LH Thread (only on: 341) Balljoint LH Thread (only on: 3542, 350) Rod Tie Nut Lock Arm Steering LH Screw HH Arm Steering RH Nut Jam, LH Thread Balljoint RH Thread (only on: 3542, 350) Balljoint RH Thread (only on: 341) Spindle LH Washer Thrust Nut Lock Fitting Grease Axle Front Fitting Grease Spindle RH * Not illustrated Wheel & Tire ASM 20: Tire 20: Rim ASM 20:2: Valve 20:2: Bearing 20:2:2: Ring Snap * Tube Inner Washer Wheel Washer Washer Pin Cotter Cap Dust Cap Spindle Screw CARR Nut Lock 8

9 Hydro Transaxle Assembly Axle Rear Key Bolt Hex Washer End Cap Differential Gear Axle Differential Ring Snap Gear Pinion 11t Gear Differential Ring 43t Nut Bearing Needle Bearing Needle Gasket Case Bearing Ball Bearing Needle Pin Locating Washer Thrust Screw Set Nut Jam Hub Wheel Seal Oil Bearing Case LH, Trans Plug Pipe Gear Sliding Shaft Brake Gear ASM Washer Thrust Case RH, Trans Arm Brake Pivot Cam Spacer Screw HH Pin Cotter Washer Flat Band Brake Washer Drum Brake Seal Oil Sheet No.:15 9

10 : L F 1: :1 18: : : : Hydro Trans Axle Assembly (cont.) Bearing Needle Tube Shifter Rail Rail Shift Fork Hi/Lo Shift Pin Roll Arm Shifter Shift Hi/Lo Ball Detent Spring Shift Detent Screw Hex Socket Set Dipstick Tube Dipstick Ring Snap, External Pinion Bevel Gasket Trans Fitting 90 1: O Ring 1: O Ring Tube Hydraulic Fitting Straight 18: O Ring 18: O Ring Plate Support Bracket Screw HH Clamp Drive, Worm 40: :2 Sheet No.: Hose Suction Fitting Hose 23: O Ring Transmission Hydro Plug Pipe Base Filter Fitting Oil Filter ASM Screw HH Washer Thrust Bearing Thrust Gear Bevel Shaft Input Ring Snap, External Gear Hi/Lo Screw HH Screw HH Washer Lock Fitting HYD. Straight 39: O Ring 39: O Ring Fitting Hydraulic 45 40: O Ring 40: O Ring 10

11 Hydro Transmission No Sheet No.:A1 11

12 Hydro Transmission No Capscrew Bearing Oil Seal Pump Assembly Ring Seal Plate Seal Cover Sub ASM Button Pin Pin Shaft Seal Rotor Pump Race Ring Cam Piston Ring O Ring Pin Pintle Ring Ball Body Ball Spring Plug Pin Shield Grass Retaining Ring Capscrew Roll Carrier Oil Seal Shaft Kit Insert Spring Body Ball Rotor Shaft Race Plug ASM O Ring Body Bearing Ring Seal Kit Cam Ring ASM Body ASM Fitting 90 Bent Tube 12

13 X X 1 1 2X 5 2X 4 2X 9 1 2X 5 2X 3 2X 8 2X 9 3 2X 4 4X X 18 2X 2X X Sheet No.:1 Drive Shaft Assembly Shaft Drive Coupling Rubber Spacer Screw HH Spacer Screw HH Washer Flat Nut Lock Key Square Hub Spacer Fan Key Fan Hydro Hub Washer Screw HH Screw Set Washer Fan 13

14 X X 3 2X 5 2X X X X X Hydro Lift Lower Assembly Screw HH Support Deck Lift Nut Lock, NI Bellcrank And Bushing ASM Washer Flat Bolt Shoulder Arm Lift LH Stop Lift Adj Nut Lock NI Washer Flat Pin Roll Pin J Spring Compression Washer Flat Pin Cotter Rod Lift Bar Lift Arm Lift RH Screw CARR Spacer Strap Sleeve Lift Plate LH Support Screw HH Clamp Tube Fitting Grease Screw Washer Flat Sheet No.:18 14

15 :2 : : :2 22: :1 21: :1 21: : Sheet No.:19 Hydro Lift Upper Assembly Handle Lift Bolt Shoulder Trunnion Lift Lever Nut Jam, Locking Spring Lift Extension Washer Fitting Hydraulic 90 : O Ring : O Ring Pin Cotter Hose ASM Pin Clevis Clip Pin Lift Cylinder ASM Nut Lock, NI Cover Brace Washer Flat Screw Thread Locking Fitting Hydraulic 45 1: O Ring 1: O Ring Hose ASM Tube Hydraulic Tube Hydraulic Fitting HYD. Straight 21: O Ring 21: O Ring Fitting Hydraulic Long 22: O Ring 22: O Ring Screw HH Valve Hydro Lift Pin Clevis Link Lift Tscrew PPH Knob Lift (only on: 350) Knob Lift (only on: 341, 3542) 15

16 X 5:1 5:2:2 5:3 5:2:1 5:4 5:2:3 5:5 15 2X X 11 2X Hood & Headlight Assembly Hood ASM Screw Plate Nut Harness Wire,Lights * Headlight ASM 5: Sealed Socket ASM *5: Light Reflector ASM 5:2: Reflector Headlight 5:2: Decal Sidelight 5:2: Decal Headlight Reflector 5: Clip Retainer 5: Bulb No : Lens Headlight Logo Horsehead Clip Nut Lock Washer Flat Screw Shoulder Screw HH Bulkhead Front Foam Seal Rear Bulkhead Rear Foam Lower Bulkhead Foam Tape * Not illustrated Sheet No.: Rivet Pop Bolt Shoulder Nut Lock, NI Decal (only on: 341, 3542) 1

17 1 2X X X X X X 2 Grill & Side Panels Assembly Sheet No.: Screen Rear Screw HH Cover Rear Foam Seal, Side Screen Cover Side LH Decal 18gt (only on: 341) Decal 20gt (only on: 3542, 350) Decal Hood LH Sidpnl LH Hood Grill Cover Bumper Sidepanel RH Hood Decal Hood RH Cover RH Side 1

18 X X Dash Assembly Boot Steering Retainer Boot Screw Pan Hd Lens Dash Decal Dash Lens (only on: 341) Decal Dash Lens (only on: 3542, 350) Housing Light, Dash Key Ignition Nut Hourmeter Switch PTO Switch Ignition Tscrew PPH Knob Throttle Screw Throttle Control ASM Choke Control ASM Knob Choke Dash Screw HH Gasket Foam Gauge Oil Temperature Sheet No.: Gauge Fuel Harness Light Khl 18 (only on: 341) Harness Light (only on: 3542, 350) Guard Latch (only on: 350) 18

19 X X 13 2X X 19 2X 13 4X X 13 34: X X X 19 4X 12 2X :2 45:2 45: X X 12 2X 13 4X 12 4X 22 9X X 14 2X 11 4X 13 4X 13 2X 11 21:1 24 X 13 20:2 20:4 Fender, Footrest, & Seat Assembly Seat V 511 (only on: 341) Seat (only on: 3542, 350) Decal Fender Switch Seat Screw PPH Switch Cruise (only on: 3542, 350) Pod Control 18 HP (only on: 341) Pod Control Int l (only on: 350) Pod Control (only on: 3542) Nut Speed Screw HHF Screw HH Washer Flat Nut Lock Clip Fastener Panel Pad LH Footrest Footrest LH Screw CARR 9X :3 2X X Cover/Decal ASM (only on: 341, 3542) 18 2X 19 2X 12 2X 13 Sheet No.: Tunnel Cover ASM (only on: 350) 20: Decal Danger (only on: 350) 20: Decal Danger (only on: 341, 3542) 20: Retainer Cover 20: Screw PPH Tunnel ASM (only on: 341, 3542) Tunnel ASM (only on: 350) 21: Decal Danger (only on: 341, 3542) 21: Decal Warning (only on: 350) Screw HH Pad RH Footrest Footrest RH Bracket Footrest Screw Thread Forming 19

20 X X 13 2X X 19 2X 13 4X X 13 34: X X X 19 4X 12 2X :2 45:2 45: X X 12 2X 13 4X 12 4X 22 9X X 14 2X 11 4X 13 4X 13 2X 11 21:1 24 X 13 20:2 20:4 9X :3 2X X 22 Fender, Footrest, & Seat Assembly (cont.) Gate Hi/Lo Shift Screw HH Harness Rear (only on: 3542, 350) Gasket Tail Light (only on: 341) Lamp Taillight (only on: 3542, 350) Reflector (only on: 341) Slide Seat Slave Slide Seat Latch Seat Base ASM, Intl Decal (only on: 350) Seat Base ASM (only on: 341, 3542) 34: Decal Danger (only on: 341, 3542) 34: Decal Danger (only on: 350) 34: Decal Switch (only on: 350) 34: Decal (only on: 341, 3542) Spring Compression 18 2X 19 2X 12 2X 13 Sheet No.: Bushing Cap Seat Spring Washer Lock Clamp R Bolt Shoulder Mount Seat Screw CARR Washer Flat Switch Starter 45: Washer Lock, Internal 45: Nut HH Key Ignition Light Bulb 20

21 Sheet No.:24 Smart Turn Rear Assembly Screw HH Retainer Bearing Bearing Ball Slider Lift End Rod, RH Screw HH Screw HH Slider Speed Control Standoff Cam Plate Bolt Shoulder Plate Cam Nut Lock Standoff Slider Screw HH Arm Return To Neutral Spring Idler Standoff Spring Washer Flat Screw HH Plate Control Locator Control Plate Nut Bushing Flanged Spacer Washer Flat Key Woodruff Arm Speed Control Washer Flat Nut Lock, NI Cam Screw Thread Locking Screw HH End RH Rod Nut Jam Rod Slider To Pivot Nut Bolt Shoulder Rod Lift Nut Jam Rod End Female Screw Head, Button 21

22 Sheet No.:25 Hi Lo Shift Assembly Nut Lock, NI Screw Thread Locking Shift Rod ASM Spring Torsion Lever Shift Pin Cotter Knob Hi/Lo Shift Bracket Pivot Rod Shift Pivot Spacer Shift Screw CARR Washer Flat 22

23 X X X 3 2X X X 1 2X 3 2 2X Sheet No.:2 Parking Brake Upper Assembly Nut Lock (only on: 3542, 350) Nut Lock (only on: 341) Switch Single Pole (only on: 3542, 350) Switch Single Pole (only on: 341) Screw HSH (only on: 341) Screw HSH (only on: 3542, 350) Nut Lock Latch Parking Brake Grip Bolt Shoulder Screw Retainer Screw Bracket Switch Screw CARR Nut Lock NI Switch Single Pole Washer Flat Clamp R Nut Washer 23

24 X X 1 18:2 2X X X : :4 1 1 Hydro Controls Assembly Screw HH Nut Lock, NI Spring Idler Rod Pivot Plate To Pedal Retainer Screw Screw CARR Pin Cotter Washer Flat Bushing Flange Bracket Brake Bracket Support Spacer Pedal Shaft Pivot End RH Tie Rod Bracket Foward/Rev erse Nut Lock Screw HH Hydro Pedal ASM 18: Heel Pad Hydro Pedal 18: Toe Pad Hydro Pedal 18: Pushnut Pedal Brake Pad Brake Pedal Nut Lock, NI X Nut Jam Fitting Grease Sheet No.:2 24

25 Sheet No.:28 Smart Turn Front Assembly Bushing Nut Lock, NI Lever Slow Down Washer Flat Nut Lock Nut Jam, LH End LH Tie Rod Nut Bolt Shoulder Link Slow Down 25

26 Parking Brake Lower Assembly Bushing Flanged Plate Brake Pivot Bushing Nut Lock, NI Pivot Hydro End LH Tie Rod Screw HH Nut Jam, LH Rod Pivot To Pedal Washer Flat Pin Cotter Washer Flat Rod Brake Spring Compression Nut Lock, NI Fitting Grease Sheet No.:29 2

27 : Sheet No.:30 Cruise Control Assembly Brkt Cruise (only on: 3542, 350) Spacer Cruise (only on: 3542, 350) Rod Cruise Control (only on: 3542, 350) Washer Flat (only on: 3542, 350) Pin Cotter (only on: 3542, 350) Bolt Shoulder (only on: 3542, 350) Plate Magnet (only on: 3542, 350) Magnet ASM (only on: 3542, 350) 10: Spring Compression (only on: 3542, 350) Spring Upper Solenoid (only on: 3542, 350) Nut (only on: 3542, 350) Washer Flat Clamp R Tie Strap (only on: 3542, 350) 2

28 Fender & Fuel System Assembly Unleaded Gas Cap ASM Hose Vent Gas Tank ASM Clamp Washer Flat Washer Lock Screw HH Clamp Tube Screw HH Nut Lock, NI Clamp Hose Hose Fuel Clamp Hose Foam Tank Center Washer Flat Rear Body ASM Tie Cable Foam Tank Foam Tank Foam Tank Top Sheet No.:31 28

29 1:2: :2 1:1 Sheet No.:32 Wheel Assembly Wheel & Tire ASM 1: Tire 1: Rim ASM 1:2: Valve * 00 1 Tube Inner Lug Bolt * Not illustrated 29

30 X :3 2X 3 2X 3 35: X 2 35: X X : X X 19 Air Cooled Engine Assembly Trim Lock, Bulkhead Nut Lock Screw Module Low Voltage Screw HH Seal Foam, Side Grommet 8 1 Engine 20hp Kohler Model Ch20s Ps 4583 (only on: 3542, 350) 8 1 Engine 18hp Kohler Model Ch18s Ps 259 (only on: 341) Decal 18 HP Engine (only on: 341) Decal 20 HP Engine (only on: 3542, 350) Sender Oil Temperature Muffler Kohler Screw HH Washer Flat Not serviced X 12 2X 13 2X X 13 2X X X X 12 4X 13 2X 1 Sheet No.: Reflector Heat Nut Conelock (only on: 341, 350) Nut HF Screw HH Shrd Muffler Washer Lock Shroud Muffler Screw HH Washer Flat Clutch PTO Washer Lock Screw HH Nut Lock, NI Clutch Stop Spacer Clutch Valve Drain, Oil Plate Engine Screw HH Elbow 90 Degree Nipple Screw HH Bulkhead ASM (only on: 341, 3542) 30

31 2X :3 2X 3 2X 3 35: X 2 35:4 1 2X : X X X 13 2X X X 19 2X X 2 2 4X X 19 Air Cooled Engine Assembly ASM, Bulkhead W/Decal (only on: 350) 35: Seal Foam, Side 35: Decal Warning (only on: 341, 3542) 35: Decal Warning (only on: 350) 35: Seal Foam Clip Bracket Bulkhead Washer Flat Bumper Screw Screw HH Washer Lock Screw HHF Washer Flat Washer Flat 23 2X X 13 4X 12 Sheet No.:33 31

32 : : : Electrical 18HP Assembly Wire Harness 18 HP (only on: 341) Battery (only on: 341) 2: Decal Battery (only on: 341) 2: Decal Battery (only on: 341) Cable Battery, Red 2 (only on: 341) Cable Battery (only on: 341) Relay (only on: 341) Screw (only on: 341) Tie Strap (only on: 341) Nut Wing (only on: 341) Tray Battery (only on: 341) Hook Battery Retain (only on: 341) Strap ASM (only on: 341) * Not illustrated Sheet No.:43 11: Decal Surface, Hot (only on: 341) Screw PPH (only on: 341) Shield Battery (only on: 341) Screw HHF (only on: 341) Washer Lock (only on: 341) Harness Wire (only on: 341) Screw HH (only on: 341) Washer Flat (only on: 341) Nut Lock, NI (only on: 341) * Fuse 25 Amp (only on: 341) * Fuse 10 Amp (only on: 341) * NN102 1 Fuse 30 Amp (only on: 341) 32

33 : : :1 Sheet No.:4 Electrical 22HP Assembly Harness Wire (only on: 3542, 350) Battery (only on: 3542, 350) 2: Decal Battery (only on: 3542, 350) 2: Decal Battery (only on: 3542, 350) Cable Battery, Red 2 (only on: 3542, 350) Cable Battery (only on: 3542, 350) Relay (only on: 3542, 350) Screw (only on: 3542, 350) Tie Strap (only on: 3542, 350) Nut Wing (only on: 3542, 350) Tray Battery (only on: 3542, 350) Hook Battery Retain (only on: 3542, 350) * Not illustrated Strap ASM (only on: 3542, 350) 11: Decal Surface, Hot (only on: 3542, 350) Screw PPH (only on: 3542, 350) Shield Battery (only on: 350) Shield Battery (only on: 3542) Screw HHF (only on: 3542, 350) Washer Lock (only on: 3542, 350) Harness Wire (only on: 3542, 350) Screw HH (only on: 3542, 350) Washer Flat (only on: 3542, 350) Nut Lock, NI (only on: 3542, 350) * NN102 1 Fuse 30 Amp (only on: 3542, 350) 33

34 : : :1 Sheet No.:4 Electrical 22HP Assembly (cont.) * Fuse,10 Amp (only on: 3542, 350) * Fuse 25 Amp (only on: 3542, 350) * Not illustrated 34

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