Titan Z5200 Zero-Turn-Radius Riding Mower

Transcription

1 Form Number Rev B Titan Z5200 Zero-Turn-Radius Riding Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Seat Assembly Frame Assembly Motion Control and Brake Assembly Fuel Tank Assembly Engine Assembly Transmission Assembly LH Transmission Assembly No RH Transmission Assembly No Inch Deck Assembly 52 Inch Deck Assembly No Inch Deck and Discharge Chute Assembly Anti-Scalp Roller Assembly No Cutter Housing Assembly No Washerout Port Assembly No Rubber Deflector Assembly No Electrical Assembly Crankshaft Assembly Kohler SV Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kohler dealer Page Description Crankcase Assembly Kohler SV Oil Pan and Lubrication Assembly Kohler SV Head, Valve and Breather Assembly Kohler SV HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately Page Ignition and Electrical Assembly Kohler SV Blower Housing Assembly Kohler SV Starter Assembly Kohler SV Fuel System Assembly Kohler SV Engine Control Assembly Kohler SV Air Intake and Filtration Assembly Kohler SV Decals Kohler SV Attachments and Accessories List

3 Rev B Seat Plate ASM Cable-Stop, Seat Screw-HH Nut-HF Seat ASM 5: Seat Track Kit 5: Seat 5:6 1 Armrest Kit 5:6: LH Armrest Kit 5:6: RH Armrest Kit 5:6: Screw-HSBH Nut-Flange, NI Bumper-Seat Screw-Shoulder Decal Decal-Service Aid Seat Assembly 3

4 Rev B 6 Frame Assembly Frame ASM Bracket-Tank Mount 1: Decal-Drive Release Screw-CARR 1: Decal-Surface, Hot Bracket-Rear Tank, LH 1: Decal-Safety Bracket-Rear Console, RH Seat Box ASM Guard-Engine, LH 2: Decal-Motion Control Guard-Engine, RH 2: Decal-Control Brake Casting-Rear 2: Decal-Fuse Block Panel-Front 2: Decal-Belt Routing Fender-LH 2: Decal-Danger Fender-RH Screw-HWHTF Front Shaft ASM Bearing-Ball Rear Shaft ASM Caster Fork ASM Guard-Muffler Washer Screw-HWH Screw-HHF Screw-HHF Caster Wheel ASM Nut-Flange, NI 8: Wheel-Caster Screw-CARR 8: Spanner-Wheel Washer-Flat 8: Screw-HH Height Adjustment ASM 8: Washer 30: Decal-Cut Height 8: Nut-Lock, NI Pin-Clevis Bearing-Flange Washer-Flat Nut-Flange, NI Ring-Retaining, External Screw-HH Stop-Height Adjust 4

5 Rev B Arm-Float Link Pin-Pivot Pin-Clevis Pin-Hitch Pin-Spring Wheel And Tire ASM 40: Wheel 40: Tire Nut-Lug Cover-Hydro Fan Screw-HH Spring-Compression Stop-Motion Control Washer-Spring Screw-HH Decal-Front Panel Decal-Titan Z Frame Assembly (continued) 5

6 Rev B 7 Motion Control and Brake Assembly LH Motion Control Pivot ASM Pin-Cotter RH Motion Control Pivot ASM Nut-HF Bearing Screw-HH Washer-Plastic Damper-Motion Control Post-Lever Mount Tube-Brake Pivot Washer Lever ASM Screw-HH 28: Grip-Lever, Brake Nut-Flange, NI Bushing-Flange, Keyed RH Lever And Grip ASM Bellcrank ASM 9: Grip-Control Lever E-Ring LH Lever And Grip ASM Spacer 10: Grip-Control Lever Bolt-CARR Washer-Belleville Nut-HF Screw-HH Spacer Rod-Steering Brake Shaft ASM Bearing-Rod End, LH Link-Brake Actuation Screw-HH Arm-Brake Nut-Flange, NI Spacer Nut-Rod Adjustment Pin-Clevis Bolt-Shoulder Spring-Extension Nut-Jam Nut-Jam Brake Pivot ASM Pin-Control Pivot 6

7 Rev B Fuel Tank ASM 1: Fitting-Fuel, Bulkhead 1: Cap-Fuel, Gas 1: Tank-Fuel Screw-CARR Washer-Flat Spring-Tank, Fuel Nut-Lock, NI Screw-CARR Nut-Flange, NI Clamp Clamp-Hose Hose-Fuel Valve-Fuel Hose-Fuel Fuel Tank Assembly 7

8 Rev B 11 Engine Assembly 1 1 Engine-Kohler, Sv Key Sheave-Split Steel Clutch-Electric, PTO Muffler ASM 5: Gasket-Exhaust Anchor-Clutch Screw-HSH Washer-Spring Screw-HH Idler Arm ASM 10: Sleeve-Bearing Pulley-Flat Idler Bushing-Pivot, Idler Screw-CARR Washer-Flat Screw-CARR Nut-Flange, NI Spring-Extension HYD Hose ASM Belt Washer-Lock Screw Cap-Pipe 8

9 Rev B Transmission Assembly Transmission-LH Hose-Hydraulic Transmission-RH Trim Bracket-Fender Support Vent-Tank, Hydro 4: Cap-Reservoir, Hydraulic Nut-HF Washer-Flat Screw-HH Nut-Flange, NI Screw-CARR Washer-Flat Screw-HH Spacer-Hydro Screw-CARR Tube-Spacer Nut-Flange, NI Nut-HHF, Whiz Rod-Tension Clamp-Hose Arm-Hydro Bypass Screw-CARR Knob-Handle Pin-Hair Hose-Hydraulic 9

10 Rev B A6 LH Transmission Assembly No LH Main Housing Kit Spacer LH Side Cover Kit Seal-Lip Screw-HHF Ring-Retaining O-Ring Bearing-Thrust Plug Motor Cylinder Block Kit Loctite 590-Gasket Material Bearing-Thrust Plate-Bypass Pump Block ASM Element-Oil Filter, HYD Washer-Flat Check Plug Ring-Retaining Seal-Plug Gear-14T Screw-Hfhc Shaft-Motor Seal-Lip Washer-Shaft, Motor Ring-Retaining, EXT Washer Rod-Bypass Gear-45T Ring-Retaining, Int Gear-11T Arm-Bypass Pin-Jackshaft Ring-Retaining, EXT Ring-Retaining Swashplate-Trunnion Gear-54T Arm-Control, RH Spacer Washer Bearing-Ball Screw Bearing-Ball Shaft-Input Seal Bearing-Shaft, Input Nut Ring-Retaining Pawl-Brake 10

11 A Rev B LH Transmission Assembly No (continued) Shaft-Inboard Brake Charge Kit Handle-Brake Hub Kit Clip-Retaining 73:2 1 Hub W/Studs Guard-Filter, LH Fan And Pulley Kit Adapter-Straight 74:2 1 Pulley 53: O-Ring 74:3 1 Locknut,Hex Fan :4 1 Washer Pulley-5.0 Inch Hub-Puller, 4 Bolt Nut-Lock Input Shaft Kit Washer-Slotted Rtn Ccw Kit Tube-Connecting Axle Shaft Kit Gerotor ASM O-Ring-Seal Cover-Charge Pump Screw Spacer Arm-Neutral, Left Screw-Sh Rtn Ccw ASM Washer Spring-Extension Complete Seal Kit LH Center Section Kit Charge Relief Kit 11

12 Rev B A7 RH Transmission Assembly No RH Main Housing Kit Spacer RH Side Cover Kit Seal-Lip Screw-HHF Ring-Retaining O-Ring Bearing-Thrust Plug Motor Cylinder Block Kit Loctite 590-Gasket Material Bearing-Thrust Plate-Bypass Pump Block ASM Element-Oil Filter, HYD Washer-Flat Check Plug Ring-Retaining Seal-Plug Gear-14T Screw-Hfhc Shaft-Motor Seal-Lip Washer-Shaft, Motor Ring-Retaining, EXT Washer Rod-Bypass Gear-45T Ring-Retaining, Int Gear-11T Arm-Bypass Pin-Jackshaft Ring-Retaining, EXT Ring-Retaining Swashplate-Trunnion Gear-54T Arm-Control, RH Spacer Washer Bearing-Ball Screw Bearing-Ball Shaft-Input Seal Bearing-Shaft, Input Nut Ring-Retaining Pawl-Brake 12

13 A Rev B RH Transmission Assembly No (continued) Shaft-Inboard Brake Charge Kit Handle-Brake Hub Kit Clip-Retaining 73:2 1 Hub W/Studs Guard-Filter, RH Fan And Pulley Kit Adapter-Straight 74:2 1 Pulley 53: O-Ring 74:3 1 Locknut,Hex Fan :4 1 Washer Pulley-5.0 Inch Hub-Puller, 4 Bolt Nut-Lock Input Shaft Kit Washer-Slotted Rtn Cw Kit Tube-Connecting Axle Shaft Kit Gerotor ASM O-Ring-Seal Cover-Charge Pump Screw Spacer Arm-Neutral, Right Screw-Sh Cw Rtn ASM Washer Spring-Extension Complete Seal Kit RH Center Section Kit Charge Relief Kit 13

14 Rev B Inch Deck ASM Washer Idler Arm ASM 3: Sleeve-Bearing Spring-Extension Bushing-Pivot, Idler Screw-CARR Nut-Flange, NI Bushing-Idler Sheave And Bearing ASM Screw-CARR Bushing-Idler Pulley-Idler Bolt-Carriage Strut-Deck Bushing-Flanged Screw-CARR Shield-Belt Screw-CARR Ring-Retaining, Bolt Nut-Flange, NI Baffle-Discharge Screw-HH Decal-Titan 52 Deck Inch Deck Assembly

15 A Rev B 52 Inch Deck Assembly No Decal-Danger Decal-Warning, Belt Shield Decal-Belt Routing Decal-Roller, Anti-Scalp Decal-Danger Decal-Cover, Hole 15

16 Rev B 5 52 Inch Deck and Discharge Chute Assembly Anti-Scalp Roller Kit Complete Cutter Housing ASM Blade-Notched Pulley-Deck Hanger-Deck Bushing-Flanged Screw-CARR Nut-Flange, NI Belt Washout Port Kit Pin-Chute Spring Rubber Deflector ASM 16

17 A Rev B Anti-Scalp Roller Assembly No Bolt-Shoulder Roller-Scalp, Anti Nut-Flange, NI 17

18 Rev B A3 Cutter Housing Assembly No Cutter Housing ASM 1: Spacer-Bearing 1: Bearing-Ball Spacer Shield-Bearing Spindle-Hex Pilot Washer-Blade Drive Bolt-Sems, Blade Nut-Hex Screw-Taptite 18

19 A Rev B Fitting-Washout O-Ring Screw-HWH Connector-Hose Washerout Port Assembly No

20 Rev B A5 Rubber Deflector Assembly No Deflector-Rubber Bracket-Deflector, Upper Bracket-Deflector, Lower Spacer-Steel Bolt-CARR Nut-Lock, NI 20

21 Rev B Electrical Assembly Harness-Wire Control-Throttle 1: Diode-Tvs Control-Choke Grommet-Rubber Bolt-CARR Screw-Taptite Battery Nut-Lock Nut-HF Relay Switch-Reverse Switch-Solenoid Clamp-Hose 6: Washer-Lock Positive Battery Cable ASM 6: Washer-Lock Cable-Ground, Negative 6: Nut-Hex Positive Starter Cable ASM 6: Nut-Jam Switch-Single Pole No Washer-Flat Holddown-Battery Screw-HH Bolt-Holddown Screw-HHF Wingnut Clip Switch-Bail Control Panel ASM Tie-Plastic 11: Decal-Console Key-Ignition Screw-PRH Meter-Hour Switch-PTO Switch-Starting, Key 15: Washer-Tooth 15: Nut-HH Nut-Switch, Ignition 21

22 Rev B E S 1 Crankshaft ASM S 1 Plug-Cup Crankshaft Assembly Kohler SV

23 E Rev B S 1 Dipstick ASM (Includes 2) S 1 O Ring-Dipstick 3 M S 1 Screw-Flg, Thd Frm (M5X0.8X13) S 1 Oil Fill Tube Kit (Includes 5, 6) S 1 O-Ring (Upper Oil Fill Tube) S 1 O-Ring (Lower Oil Fill Tube) S 1 Bracket-Tube, Oil Fill S 1 Seal-Oil Shortblock S 1 Retainer-Reed, Breather S 1 Reed-Breather S 6 Pin-Locating S 2 Rod-Connecting (STD) S 2 Piston W/Ring Set (STD) (Includes 15, 16) S 1 Piston W/Ring Set (.25) S 1 Piston W/Ring Set (.08) S 4 Retainer-Pin, Piston S 2 Ring Set (STD) S 1 Ring Set (.25) S 1 Shim-Camshaft (White.028) S 1 Shim-Camshaft (Blue.03) S 1 Shim-Camshaft (Red.032) S 1 Shim-Camshaft (Yellow.034) Crankcase Assembly Kohler SV S 1 Shim-Camshaft (Green.036) S 1 Shim-Camshaft (Gray.038) S 1 Shim-Camshaft (Black.04) S 1 Camshaft Kit (Includes Lubricant S) S 1 Seal-Cross Shaft, Governor S 1 Retainer-Ring 21 M S 1 Washer-Flat (9Mm) S 1 Washer-Flat (11/32) S 1 Shaft-Cross, Governor S 1 Lubricant-Camshaft 23

24 Rev B E3 Oil Pan and Lubrication Assembly Kohler SV S 1 Oil Pan ASM (Includes 2-15) S 2 Screw-Shoulder, Thd Frm (M6X1.0X26.5) S 1 Oil Pump ASM S 1 Governor Gear W/Pin Kit (Includes 5) S 1 Pin-Regulating, Governor S 1 Tab-Locking S 1 Shaft-Gear, Governor S 1 Seal-Oil S 1 Tube-Feed, Oil (Filter To Pan) S 1 Tube-Feed, Oil (Pan To Filter) S 3 O-Ring (Oil Pick-Up) S 1 Oil Filter Adapter Kit (Includes 13, 14) S 1 Plug-Pipe, Countersunk (1/8) S 1 O-Ring (Oil Filter Adapter) S 1 Nipple-Filter, Oil S 1 Switch-Pressure S 1 Filter-Oil S 10 Screw-Flange (M8X1.25X45) S 2 Plug-Pipe, Sq HD (3/8) 24

25 E Rev B Head, Valve and Breather Assembly Kohler SV S 1 Plain Rocker Cover Kit S 2 O-Ring (Valve Cover) 3 M S 8 Screw-Flange ( M6X1.0X30) S 1 Cylinder Head No.1 ASM (Includes 26 [qty 4] And 20) S 4 Retainer Kit S 4 Cap-Spring, Valve S 4 Spring-Valve S 4 Retainer-Spring S 2 Seal-Stem, Valve S 2 Intake Kit (STD) S 2 Valve-Exhaust (STD) S 1 Breather Hose Kit (Includes 13 [qty 1]) S 5 Clamp-Hose, Spring (1/2) S 1 Breather Housing Kit (Includes 15, 16) 15 M S 1 Nut-Lock (M5X.8) S 1 Washer-Sealing S 1 Stud-Cover, Breather S 4 Tappet S 4 Rod-Push S 2 Cylinder Head Gasket Kit S 1 Cylinder No.2 Head ASM (Includes 26 [qty 4] And 20) S 4 Arm-Rocker S 4 Nut (M10X0.75 ) S 4 Screw-Set S 4 Pivot-Arm, Rocker S 8 Screw-Flange (M10X1.5X90) S 4 Stud-Rocker S 1 Breather Valve Cover Kit (Includes 2 [qty 1]) S 1 Strap-Lifting 30 M S 1 Screw-Flange, Thread Forming (M6X1.0X16) S 1 Breather Cover Kit S 1 Gasket-Cover, Breather S 1 Filter-Breather S 2 Plate-Guide S 1 Gasket-Exhaust S 1 O-Ring (Intake Port) S 2 Cylinder Head Hardware Kit (Services 1 Head-Qtys Listed Are For Both Heads) (Includes 5-11, 19, 22, 25, 34) 25

26 Rev B E S 1 Screen-Grass S 1 Screw-Flange (M10X1.5X45) S 1 Washer-Flat (13/32) S 1 Plate-Mounting, Fan S 1 Fan S 1 Flywheel ASM (S V710/S V730) 7 X S 1 Key (3/16 X 5/8) S 1 Connector (3 Contact) 9 M S 2 Screw-Flange, Thread Forming (M5X0.8X16) S 1 Rectifier/Regulator S 1 15 Amp Stator Kit (Includes S) 12 M S 2 Screw-Thread Forming (M5X0.8X25) S 2 Sparkplug S 2 Ignition Module Kit (C D I Fixed) 15 M S 4 Screw-Flange, Thread Forming (M5X.8X20) S 2 Tie-Wire S 1 Wire Harness Kit S 1 Tie S 2 Terminal Ignition and Electrical Assembly Kohler SV

27 E Rev B S 1 Blower Housing ASM (W/Guard) S 1 Cover-Cleaner, Air (Black) 3 M S 6 Screw-Flange, Thread Forming (M5X0.8X16) 4 M S 8 Screw-Flange, Thread Forming (M6X1.0X16) S 1 Backing Plate Kit S 1 Baffle-Barrel, Cylinder (No.2 Side) S 1 Baffle-Valley (No.2 Side) 8 M S 2 Screw-Flange, Thread Forming (M5X.8X10) S 1 Baffle-Valley (No.1 Side) S 1 Baffle-Barrel, Cylinder (No.1 Side) S 2 Screw-TAP (M6X1.7X18) S 1 Decal-Guard, Fixed S 1 Nameplate-Service Blower Housing Assembly Kohler SV

28 Rev B E7 1 M S 2 Screw-Flg (M8X1.25X80) S 1 Starter ASM S 1 Drive Kit S 1 Drive Part Kit S 1 Ring-Retaining S 2 Bolt-Thru S 1 Commutator-Cap, End S 1 Cap-End, Drive Starter Assembly Kohler SV

29 E Rev B S 1 Carburetor W/Gaskets Kit (Includes 2, 3) S 1 Gasket-Carburetor S 1 Gasket-Base, Air Cleaner 4 M S 2 Stud (M6X1.0X106) 5 M S 2 Nut-Flange (M6X1.0) S 4 Clamp-Hose, Spring (1/2) S 1 Line-Fuel (24.0 Cut To Length) S 1 Sleeve-Abrasion, Anti S 4 Clamp-Hose S 1 Fuel Pump Hose Kit (W/Clamp) (Includes 9) S 2 Screw-TAP (M6X1.7X18) S 1 Pump-Fuel S 1 Sleeve-Abrasion, Anti S 1 Filter-Fuel S 1 Clip-Cable S 1 Choke Repair/Service Kit S 1 Gasket Repair/Service Kit S 1 Float Repair Kit S 1 Solenoid Valve Repair Kit S 1 Overhaul Kit W/Gaskets Fuel System Assembly Kohler SV

30 Rev B E S 1 Bolt-Sq Neck, Rd HD (M6X1.0X25) S 1 Lever-Governor 3 M S 1 Nut-Flange (M6X1.0) S 1 Spring-Linkage S 1 Bushing-Retaining, Linkage S 1 Linkage-Throttle S 1 Bushing-Linkage, Throttle 8 M S 1 Screw-Flange, Thread Forming (M5X0.8X16) 9 M S 1 Nut-Lock (M5X.8) S 1 Spring-Return, Choke S 1 Bracket-Control 12 M S 4 Screw-Flange, Thread Forming (M6X1.0X16) S 2 Clamp-Cable S 2 Screw-Lbd, Thd Frm (M5X0.8X16) S 1 Linkage-Choke S 1 Space-Control ASM S 1 Lever-Actuator, Throttle S 1 Lever-Control, Throttle S 1 Washer-Flat (5.5Mm) 20 M S 1 Screw-Flange, Thread Forming (M5X.8X20) S 1 Washer-Spring (1/4) 30 Engine Control Assembly Kohler SV S 1 Lever-Choke 23 M S 1 Screw-Slotted Head (M4X0.7X25) 24 M S 1 Nut (M4X0.7) S 1 Washer-Flat (5Mm) S 1 Spring-Governor S 1 Spring-Governor

31 E Rev B Air Intake and Filtration Assembly Kohler SV S 1 Manifold-Intake (Includes 2, 3) S 1 Gasket-Carburetor S 1 O-Ring (Intake Port) S 1 Air Cleaner Base Kit (Includes 5, 6) S 1 Gasket-Base, Air Cleaner S 1 Latch-Element, Air Cleaner S 1 Element-Filter, Air 8 M S 4 Screw-Flange (M6X1.0X40) S 1 Element-Cleaner, Pre 31

32 Rev B E S 1 Decal-Laminate, Clear S 1 Decal-22 Hp Decals Kohler SV

33 Attachments and Accessories For Titan Z5200 Zero-Turn-Radius Riding Mower Product Name Model/Part Hitch Kit Inch Bagging Blade Kit Inch and 52 Inch Bagger Inch Mulching Kit Z Sunshade Z Light Kit

34 NOTES

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