Workman. Parts Catalog. Form Number Rev A. Model No and up.

Transcription

1 Form Number Workman 3100 Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Hood and Bumper Assembly Operator Frame Assembly No Dash Panel Assembly Steering Assembly 2 Wheel Drive Steering Gear Assembly No Brake and Accelerator Assembly Master Cylinder Assembly No Hydraulic Brake Assembly Clutch Linkage Assembly Shroud and Seat Assembly Roll-Over-Protection-System Assembly Front Wheel Assembly Page Right Hand Front Brake Assembly No Left Hand Front Brake Assembly No Tie Rod Assembly Console Assembly Front Suspension Assembly Front Control Arm Assembly Lift Valve and Cylinder Assembly Hydraulic Valve Assembly No Lift Cylinder Assembly Hydraulic Gear Pump Assembly No Rear Frame Assembly Rear Axle Assembly Left Hand Rear Brake Assembly No Right Hand Rear Brake Assembly No Driveshaft Assembly No Taillight and Fender Assembly Transaxle Assembly Hydraulic Filter Assembly Battery Assembly Description Fuel Tank Assembly Lift Valve Linkage Assembly Air Cooled Engine Assembly Air Cooled Muffler and Relay Assembly Air Cooled Engine Support Assembly Differential Lock and Parking Brake Assembly Full Bed and Side Panel Assembly Transaxle Case Assembly 2 Wheel Drive Transaxle Assembly No Transaxle Gear Shaft Assembly 2 Wheel Drive Transaxle Assembly No Countershaft Assembly 2 Wheel Drive Transaxle Assembly No Shift Fork Assembly 2 Wheel Drive Transaxle Assembly No Differential Gear Assembly 2 Wheel Drive Transaxle Assembly No Electrical Schematic Hydraulic Schematic Crankshaft Assembly Kohler CH Crankcase Assembly Kohler CH Oil Pan/Lubrication Assembly Kohler CH Head/Valve/Breather Assembly Kohler CH Ignition/Electrical Assembly Kohler CH Page Blower Housing and Baffle Assembly Kohler CH Starting System Assembly Kohler CH Fuel System Assembly Kohler CH Engine Control Assembly Kohler CH Air Intake/Filtration Assembly Kohler CH Exhaust Assembly Kohler CH

3 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly CARR carriage DEG degrees FH flat head GA gauge HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HS hex HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain parts from your local Kohler dealer. HYD hydraulic INC incorporated LH left hand NI nylon insert PPH phillips pan head PTH phillips truss head PTO power take off RH right hand SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head WH wing head Not serviced separately

4 2 Hood and Bumper Assembly Hood-Front Nut-HF Decal Mudflap Headlight Screw-PPH 3: Lamp-12 Volt Rivet 3: Lens-Headlight Washer-Flat Screw-HWH Nut-Lock Bumper-Rubber Nut-HHF Snubber-Rubber Screw Cap-End Screw-HHF Bumper ASM Operator Frame ASM Bracket-Trim, Side Bracket-Trim, Top Trim-Lok Horn Screw-HH Decal-Workman Decal-Load Rating Bracket-Mudflap, LH Bracket-Mudflap, RH Screw-HH 4

5 A1 Operator Frame Assembly No Insert-Nut Decal-Danger Tab-Clutch, Up-Stop Washer-Flat Screw Flap-Cylinder, Master 5

6 3 Dash Panel Assembly Screw-HH Cover-Harness, Wire Insert-Nut Screw-HH Box-Glove Nut-Lock Screw-HH Dash Panel ASM Washer-Flat Switch-Key Plug-Cap Harness-Wire, Front Left Screw-HSBH Clamp Handle-Grab Screw-HH Key-Ignition Decal-Block, Fuse Button-Horn Decal-Supervisor / Light Gauge-Fuel Screw-HH 12: Washer-Lock, Int Light-Indicator 12: Nut-Hex Plug-Hole, Dash 12: Bulb And Lamp ASM Decal-Dash, Air Cool Hourmeter Harness - Air Cooled Switch-Light Decal-Warning Switch-Key 16: Nut-Hex 16: Washer-Lock Nut-HF Screw-PPH Harness-Wire, Front Right Nut-HF 6

7 4 Steering Assembly Knob-Control Bearing-Plastic Boot-Steering Block-Pillow Plate-Boot, Steering Nut-HF Cover-Dust Shaft-Slip, U-Joint Nut-Hex 23: Upper Slip Joint ASM Washer-Lock 23: Seal-Boot Wheel-Steering 23: Lower Slip Joint ASM Tscrew-Crph 23: Fitting-Grease 9 1 Steering Column / U-Joint ASM Nut-Lock, NI 9: U-Joint ASM Screw-HH 9: Steering Column Shaft ASM Bracket-Detent 9: Shim-Bearing, Front Extension-Spring Washer-Belleville Lever-Tilt Nut-Lock, NI Cover-Wheel, Steering Screw Washer-Lock Screw-HH Clamp-Tube, Double Screw-HWH Bolt-HH Washer 19 1 Steering Gear / Pitman ASM 19:1: Gear-Steering, 2wd 19:1: Arm-Pitman 7

8 A2 2 Wheel Drive Steering Gear Assembly No Ring-Retaining Nut Plug-Housing End 26 1 Plug-Adjuster 3 1 Seal-Housing End Plug Seal-O Ring 4 1 Ring-Rack Piston 28 1 Race-Upper Bearing 5 1 O-Ring-Rack Piston Plug-End, Rack Piston Return-Guide Ball Clamp-Ball Return Screw-Lockwasher ASM Recirculating Ball Kit 11 1 Nut-Rack Piston 12 1 Housing-Steer Gear 13 1 Gear-Pitman Shaft Seal Kit-Housing Cover 15 1 Cover-Housing Side Adjuster-Nut Lash Bolt-Flange Hex Hd 18 1 Valve-Spool 19 1 O-Ring-Spool Valve 20 1 Body-Valve Bearing-Needle 22 1 Seal-Stub Shaft 23 1 Seal-Stub Shaft Dust 24 1 Ring-Retaining Bearing-Roller, Thrust 30 1 Race-Bearing, Thrust 31 1 Spacer-Thrust Bearing 32 1 Retainer-Bearing 33 3 Ring-Valve Body 34 3 O-Ring Seal-O Ring 36 1 Shaft-Stub 37 1 O-Ring 38 1 Worm-Steering 39 2 Race-Thrust Bearing 40 1 Bearing-Roller, Thrust Nut-Pitman Arm Washer-Lock 43 1 Ring-Retaining 44 2 Washer-Seal, Backup 45 1 Seal-Pitman Shaft 46 1 Seal-Pitman Shaft Bearing-Pitman Shaft Cover Kit

9 A2 2 Wheel Drive Steering Gear Assembly No (continued) End Plug Seal Kit Seal Kit Thrust Brearing Kit Seal Kit Valve Ring Seal Kit Housing ASM Kit Plug Seal Kit ASM Gear ASM Kit Steering Valve ASM Bearing ASM Kit Rack-Piston Nut ASM Adjusting Plug ASM Kit 9

10 5 Brake and Accelerator Assembly Master Cylinder ASM Spring-Extention Pin-Clevis Nut-HF Shaft-Pedal, Accelerator Nut-Lock, NI Pin-Cotter Screw-HWH Fitting-Grease Switch-Brake, Parking Bushing-Flange Nut-Lock Arm-Pedal Plate-Center, Frame Pin-Cotter Brake Shaft ASM Pin-Clevis Screw-HH Ring-Retaining, External Nut-HHF Pin-Clevis Nut-Jam, LH Pedal Joint-Ball, LH Threaded Ring-Retaining, External Bolt-Shoulder Screw-HH Bushing-Flange Crank-Bell Nut-Lock Washer-Flat Nut-Lock, NI Joint-Ball, RH Threaded Nut-Jam Rod-Link, Straight Bushing-Flange Brake Pedal ASM 10

11 A3 Master Cylinder Assembly No Reservoir-Cylinder, Master 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Circlip Retainer-Washer Primary Piston ASM 11

12 Tube-Brake, Front Clamp-Tube Nut-Lock, NI Washer-Flat Front Brake Hose ASM Clip-Retainer Front Brake Tube ASM Screw-HH Tee Tube-Brake, Rear Union Rear Brake Tube ASM LH Front Brake Tube ASM Nut-HF RH Front Brake Tube ASM Screw-HH Screw-HH Clamp Tube-Brake, Front Tube-Brake, Rear Screw-HH Washer-Flat Nut-HF Hydraulic Brake Assembly 12

13 7 Clutch Linkage Assembly Screw-HH Bracket-Clutch Balljoint-RH (W / Grommet) Bumper-Rubber Nut-Lock Pin-Clevis Shaft-Release Cable-Clutch Seal-Oil Pin-Cotter Bushing-Housing, Bell Bushing-Flange Housing-Bell Clutch Pedal ASM Pin-Dowel Ring-Retaining, External Paddle-Clutch, Switch Nut-HF Nut-Lock, NI Clamp Nut-Jam Screw-HH Bracket-Clutch, Switch Rod-End Switch-Clutch 13: Nut-Jam Fitting-Grease Screw-HH Pin-Roll, Slotted Fork-Clutch Pin-Spring Release-Guide Bearing-Out, Throw Washer-Lock, Spring Screw-HH Grommet 13

14 8 Shroud and Seat Assembly Seat Mount-Seat, LH Screw-PPH Screw-PPH Plate-Boot, Shift Shift Boot ASM Strap-Seat Pad, RH Nut-Lock LH Seat Strap ASM Console Cover ASM 10: Decal-Dump Hydraulic 10: Decal-Brake, Parking 10: Decal-Range, Axle 10: Decal-PTO 10: Decal-Differential Lock 10: Decal-Hydraulics, Remote Front Shroud ASM 11: Decal-Instructions, Operating 11: Decal-Caution, Fuel Screw-HH Fender-Front Washer-Flat RH Seat Strap ASM Screw-HHF Decal-Quick Ref, Ac 14

15 Screw-CARR Bed Support ASM 2: Decal-Warning 2: Grommet-Rubber Tube-Manual R-Clamp LH Receiver ASM RH Receiver ASM Nut-HF Screw-HF Rops Cover ASM 12: Decal-Caution Nut-HF Screw-CARR Rops ASM 15: Decal-Rops 15: Decal-Roll Over Nut-HF Roll-Over-Protection-System Assembly 15

16 10 Front Wheel Assembly Cap-Dust Cone-Bearing, Tapered Nut-Jam Cup-Bearing, Tapered Washer-Tab Bearing-Cup, Tapered Nut-Wheel Bearing-Cone, Tapered 5 2 Tire And Wheel ASM Pin-Cotter 5: Tire-Front Nut-Lock, Retainer 5: Front Rim ASM 5: Stem-Valve Drum-Brake Hub-Front Stud-Drive, Type RH Brake ASM LH Brake ASM Screw-HH Washer-Lock Spindle-Sp Mask, RH Spindle-Sp Mask, LH Clip-Retainer Bracket-Spindle, Brake Hose Nut-Lock, NI 18 2 Tie Rod ASM Plug-Plate Brake, Front Clip-Cable, Brake Seal-Bearing 16

17 A4 Right Hand Front Brake Assembly No Bolt-Set 17: Seal Kit RH Backplate ASM 17:4:1 2 Seal-L- Type 2:1 1 Guide-Pipe 17:4:2 2 Cover-Dust Plug 17:5 2 Piston Kit-Shoe, Lined 17:6 1 Spring 6:1 1 Lever-Operating 6:2 1 Pin Spring-Shoe Ret, Upper RH Spring-Shoe Ret, Lower RH Pawl Lever ASM 9:1 1 Pin-Pawl Spring-Adjustor, RH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe RH Adjustor ASM 16:1 1 Pushrod-Female 16:2 1 Bolt-Adjuster 16:3 1 Sleeve-Adjuster Wheel Cylinder ASM 17: Screw-Bleed 17: Cap-Screw, Bleed 17:3 1 Body 17

18 A5 Left Hand Front Brake Assembly No Bolt-Set 17:4 1 Spring LH Backplate ASM 17:5 2 Seal-L- Type 2:1 1 Guide-Pipe 17:6 2 Piston Plug 17:7 2 Cover-Dust Kit-Shoe, Lined Seal Kit 6:1 1 Lever-Operating 18:1 2 Seal-L- Type 6:2 1 Pin 18:2 2 Cover-Dust Spring-Shoe Ret, Upper LH Spring-Shoe Ret, Lower LH Pawl Lever ASM 9:1 1 Pin-Pawl Spring-Adjustor, LH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe LH Adjustor ASM 16:1 1 Pushrod-Female 16:2 1 Bolt-Adjuster 16:3 1 Sleeve-Adjuster Wheel Cylinder ASM 17: Screw-Bleed 17: Cap-Screw, Bleed 17:3 1 Body 18

19 A Tie Rod End (Rh) 1: Nut-Hex Slotted Nut-Jam Tie Rod-Steering Tie Rod End-LH 4: Nut-Hex Slotted Nut-Jam Fitting-Grease Pin-Cotter Tie Rod Assembly 19

20 11 Console Assembly Knob Boot-Shift, Lower Hi/lo Lever ASM Button-Shifter Pin-Cotter Spring-Compression Clevis-Cable Pin-Dowel Cable-Hi/lo Clevis Pin-Clevis Pin-Spring Screw-HWH Bracket-Shifter Clamp-Cable Screw-CARR Nut-Lock, NI Clamp-Cable Nut-Jam Screw-Forming, Thread Screw-HH Washer-Spring Lever Support ASM Spacer-Speed, Reel 12: Insert-Nut Washer-Pivot Nut-HHF Screw-HH Knob-Shift Nut-Jam Seal-Boot, Lower Cable Clevis ASM Shift Lever ASM 39: Clevis-Cable Pin-Shift 39: Nut-Insert Cable-Selector, Gear Nut-Lock NI Link-Shift Nut-Jam Tube-Pivot Washer-Belleville Spring-Compression Washer-Flat Screw-HH 20

21 12 Front Suspension Assembly Screw-HH Stabilizer Link ASM Washer Nut-Lock, NI Spacer-Absorber, Shock Absorber-Shock Bushing Washer-Flat Anti-Sway Bar Link ASM Washer-Flat Screw-HH Tower-Control Arm, LH Bushing Fitting-Lube, 45 DEG Tower-Control Arm, RH Screw-HH Screw-HH Sleeve-Spring, Pivot Spring Cradle ASM 13: Decal-Warning Nut-Lock, NI Nut-Lock, NI Nut-HHF Bushing-Rubber Clamps-Bar, Sway Screw-CARR Bracket-Bar, Sway Bar-Sway, Anti Spring-Compression Screw-HH 21

22 Fitting-Grease Ring-Retaining, External Control Arm-Top, RH Control Arm-Top, LH Joint-Ball Pin-Cotter Seal-Joint, Ball LH Brake Tube ASM RH Brake Tube ASM Control Arm-Lower, RH Control Arm-Lower, LH Bushing-Flange Nut-Lock, NI Screw-HH Screw-HH Nut-Lock, NI Nut-SHH Bracket-Hose, Brake Screw-HH Nut-HF R-Clamp Clip-Retainer Front Control Arm Assembly 22

23 14 Lift Valve and Cylinder Assembly Hose ASM Bracket-Dump Valve Fitting Nut-HF 2: O-Ring Fitting-Hyd, 90 DEG Hose ASM 16: O-Ring Fitting-Hyd, 90 DEG 16: O-Ring 4: O-Ring Hyd Lift Cylinder ASM 4: O-Ring 17:1 1 Cylinder-HYD Screw-HH 17: Decal-Warning Valve-HYD Retainer-Cylinder Fitting-Hyd, Straight Screw-CARR 7: O-Ring Pin-Cotter 7: O-Ring Screw-HH Hose ASM Gear-HYD Pump Adapter-Tee LH Rear Brake Tube ASM 9: O-Ring 9: O-Ring Hose ASM Fitting-Hyd, Straight 11: O-Ring 11: O-Ring Adapter 12: O-Ring 12: O-Ring Nut-HF 23

24 A Plug O-Ring Spring Ball Seat-Valve Pin 7 1 Body Spool O-Ring Retainer Spring Spacer Ring-Snap Ring-Snap Hydraulic Valve Assembly No

25 A8 1 1 Barrel ASM 2 1 Shaft 3 1 Head 4 1 Ring-Retaining 5 1 Piston 6 1 Nut-Lock Repair Kit Lift Cylinder Assembly 25

26 A9 Hydraulic Gear Pump Assembly No Ring-Snap Shaft-Idler Seal-Oil Seal-Plate, Wear Spacer Bearing-Ball Ring-Crescent Key-Ball Key-Square Shaft-Drive Pin-Shear Stator Plate-Seal Plate-Wear Gear Bearing Plate-Pressure Seal-Back Up, Pressure Plate Seal-Plate, Pressure Pin-Shear Housing-Gear, End Screw Plug Ball-Steel Spring Screw-Adjusting Gasket-Copper Cap-Hex, Relief Valve 26

27 15 Rear Frame Assembly Screw-HHF RH Rear Brake Tube ASM Clamp-Hose Tee Nut-HF Bumper-Axle, Rear Frame Channel ASM Insert-Nut 5: Decal-Surface, Hot Nut-Lock, NI LH Rear Brake Tube ASM Washer Clip-Retainer RH Rear Brake Tube ASM Hose-Brake, Rear Union Washer-Flat Bushing Absorber-Shock Washer-Flat Nut-Lock, NI Shackle ASM Nut Bushing-Rubber Nut-Lock, NI Spring-Leaf, Rear Plate-Spring, Clamp Screw-HHF LH Spring Mount ASM RH Spring Mount ASM Screw-CARR Nut-HF 27

28 16 Rear Axle Assembly RH Rear Brake Tube ASM Screw-HH Clip-Retainer Driveshaft ASM Washer-Lock Nut-HF LH Rear Brake Tube ASM Screw-Cap Nut-Flange, Side Lock Clip-Cable, Brake Washer-Hardened Washer-Hardened Housing-Axle Rear Axle ASM LH Rear Brake ASM 30: Decal-Atf RH Rear Brake ASM 30: Decal-Danger Washer-Lock 30: Decal-Driveshaft Screw-HH Angle-Hitch Bolt-Hex, TAP Nut-Lock, NI Axle-Stub Screw-HH Drum-Brake Strap Kit 16 2 Tire And Wheel ASM Screw-Hfh 16: Tire Yoke 16: Wheel ASM 16: Stem-Valve Nut-Wheel Bearing Spacer-Bearing, Wheel Seal-Bearing Washer-Thrust Screw-HH 28

29 B1 Left Hand Rear Brake Assembly No Bolt-Set 14:4 1 Spring LH Backplate ASM 14:5 2 Seal-L- Type 2:1 1 Guide-Pipe 14:6 2 Piston Plunger ASM 14:7 2 Cover-Dust Lined Shoe Kit Seal Kit 4:1 1 Lever-Operating 15:1 2 Seal-L- Type 4:2 1 Pin 15:2 2 Cover-Dust Spring-Return, Shoe (Upper, Lh) Spring-Shoe Return, Lower LH Pawl Lever ASM 7:1 1 Pin-Pawl Spring-Adjuster, LH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe LH Adjuster ASM 13:1 1 Pushrod-Female 13:2 1 Bolt-Adjuster 13:3 1 Sleeve-Adjuster LH Wheel Cylinder ASM 14: Screw-Bleed 14: Cap-Screw, Bleed 14:3 1 Body 29

30 B2 Right Hand Rear Brake Assembly No Bolt-Set 14:4 1 Spring RH Backplate ASM 14:5 2 Seal-L- Type 2:1 1 Guide-Pipe 14:6 2 Piston Plunger ASM 14:7 2 Cover-Dust Lined Shoe Kit Seal Kit 4:1 1 Lever-Operating 15:1 2 Seal-L- Type 4:2 1 Pin 15:2 2 Cover-Dust Spring-Return, Shoe (Upper, Rh) Spring-Shoe Return, Lower RH Pawl Lever ASM 7:1 1 Pin-Pawl Spring-Adjuster, RH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe RH Adjustor ASM 13:1 1 Pushrod-Female 13:2 1 Bolt-Adjuster 13:3 1 Sleeve-Adjuster RH Wheel Cylinder ASM 14: Screw-Bleed 14: Cap-Screw, Bleed 14:3 1 Body 30

31 B Yoke Cross And Bearing Kit 2: Fitting-Grease 2: Ring-Snap Yoke-Tube, Shaft And Seal 3: Fitting-Grease Seal Yoke And Hub Driveshaft Assembly No

32 Screw-HH Washer-Flat Light-Tail / Brake 3: Screw-Pph, Thread Forming 3: Lens-Light, Tail 3: Gasket-Light, Tail Bracket-Light, Tail Bracket-Fender, LH Rear Nut-Lock, NI Palnut Clamp-R Screw-HH Washer-Flat Nut-Lock, NI Taillight and Fender Assembly 32

33 18 Transaxle Assembly Screw-HH Switch-Transmission Screw-HH Nut-Jam Engine Mount ASM Arm-Shift Washer-Snubbing Screw-HH Screw-HH Washer-Flat Nut-Lock, NI Plate-Arm, Shift Transaxle Mount ASM Spring-Compression wd Transaxle ASM Nut-HF Bracket-Lock, Differential Bracket-Spring, Clutch Strainer-Transaxle Lever-Shift 10: O-Ring Washer-Hardened Fitting-Hyd, 90 DEG Nut 11: O-Ring Clamp-Hose Cable Mount Bracket ASM Spring-Traction Cable Clevis ASM 15: Clevis-Cable 15: Nut-Insert Switch-Ball O-Ring Clevis-Cable Pin-Cotter Pin-Clevis 33

34 Hose Clamp-Hose Fitting-Hyd, 90 DEG 3: O-Ring Fitting-Hyd, 90 DEG 4: O-Ring Head-Filter Filter-Oil, Transmission Hose ASM Bracket-Filter, Hydraulic Screw-HHF Nut-HF Hydraulic Filter Assembly 34

35 Nut-HHF Screw-CARR Washer-Lock, Ext Knob Cover-Battery Screw-CARR Nut-HF Support-Base, Battery Washer-Flat Screw-HH Bracket-Holder, Battery Nut-HF Clamp Screw-HH Decal-No Step Rod-Support, Battery Nut-Lock, NI Tab-Support, Battery Rivet-Snap Shield-Terminal, Battery Battery (Dry) 21: Decal-Battery, Wisco 21: Decal-Battery Battery Assembly 35

36 21 Fuel Tank Assembly Cap-Fuel Clamp-Worm Clamp Hose-Fuel Gasket Sender-Fuel Washer-Lock Screw-Pth Nut-HF Hose Support-Gas Tank, Rear Screw-HH Nut-Lock, NI Support-Gas Tank, Front Screw-HSH Strap-Tank, Gas Felt-Strap Trim-Frame, Rear Nut-HHF Screw-HHF Clamp-R Filter-Fuel, Inline Spacer Tank-Fuel 22: Fitting-Elbow 22: Clamp-Hose 36

37 22 Lift Valve Linkage Assembly Knob-Control Screw-CARR Rod-Pivot, Pump Bracket-Hold Down Rod-Connecting Dump Nut-Lock, NI Bolt Screw-HH Screw-HH Spacer-Rod, Connecting Nut-HF Washer-Flat Support-Radiator Nut-Lock, NI Nut-Lock Washer-Flat Adapter Screw-HH 9: O-Ring Nut-HF 9: O-Ring Valve-Relief Screw-HH Hardline Fitting-Hyd, Tee 13: O-Ring 13: O-Ring Clamp-Tube Washer-Flat Nut-Lock, NI Hardline-Steering 17: Seal-O Ring Hardline-Steering 18: Seal-O Ring 37

38 23 Air Cooled Engine Assembly Nut-Lock, NI Screw-HSH Washer-Flat Bearing-Ball (W/seal) Pulley Disc-Clutch Key-Woodruff Plate-Pressure, Clutch Nut-HF Washer-Lock Screw-HH Screw-HH Screw-HH Pin Nut-Jam Key-Woodruff Bracket-Throttle Screw-HH Lever-Throttle Washer-Lock Spring-Idler, Deck Washer-Flat Governor Ball Joint ASM Engine-Kohler Screw-HSH Cable-Battery, Positive Bolt-Shoulder Nut-Lock, NI Cable-Choke Control Washer-Flat Lever-Choke Nut-Lock Cable-Accelerator Washer-Lock, Ext Nut-Lock, NI Screw-HH Adapter-Clutch Decal-Warning Bushing Screw-HWH Washer-Lock Screw-HH Flywheel Washer 38

39 Exhaust-Manifold Screw-HH Bracket-Manifold Shield-Heat Nut-HF Nut-HF Relay Screw-HH Plate-Cover, Starter Screw Bracket-Harness Plate-Muffler Mount Screw-HH Bolt-CARR Screw-HH Washer-Flat Muffler-Exhaust Nut-HF Screw-HH Decal-Warning, Hot Surface Exhaust-Manifold Gasket Air Cooled Muffler and Relay Assembly 39

40 25 Air Cooled Engine Support Assembly Engine Support ASM Washer-Flat Clamp-Hose Clamp Nut-Lock, NI Washer-Snubbing Screw-HWH Nut-Lock, NI Screw-HH Engine Mount ASM Engine Mount ASM Fitting 7: O-Ring Hose-Suction Nut-Lock, NI Hose ASM Guard-Belly Screw-HWH Cable-Battery, Negative Washer-Lock Screw-CARR Screw-HH Pulley Washer-Flat Nut-Lock V-Belt Washer-Belleville Spacer-Speed, Reel Screw-HHF 40

41 26 Differential Lock and Parking Brake Assembly Screw-HH Washer-Pivot Lever-Lock, Differential Knob Pin-Clevis Pin-Cotter Cable-Lock, Differential Ring-Retaining, External Nut-Lock, NI Spacer-Brake, Parking Bolt-Shoulder Lever-Dump Stop Washer-Belleville Washer-Support, Engine Washer-Flat Bracket-Equalizer, Cable Pin-Clevis Cable-Brake Screw-HH Washer-Curved Lever-Brake Nut-Lock, NI Washer-Spring Spacer 41

42 27 Full Bed and Side Panel Assembly Insert-Nut Screw-HHF Flatbed-Full Nut-HF Pin-Lynch Latch ASM Pin-Clevis 29: Pivot-Latch RH Side Panel ASM 29: Handle-Latch Panel-Front 29: Plate-Retainer Screw-HHF 29: Pin-Roll Angle-Side 29: Pin-Roll Nut-HF Screw-CARR Decal-No Riders Washer-Flat Insert-Nut Lanyard RH Spacer Bracket ASM Screw-CARR Nut-Lock, NI Tube-Pivot, Flatbed Nut-Lock, NI Bracket-Pivot, Long RH LH Spacer Bracket ASM Decal Screw-SPH Tailgate-Rear Block-Wear Screw-HH Decal-Warning LH Side Panel ASM Bracket-Pivot, Long LH Bolt-CARR Decal-Caution Bracket-Pivot 42

43 83 Transaxle Case Assembly 2 Wheel Drive Transaxle Assembly No Cover-Upper, PTO Seal-Oil Nut Breather-Air Washer-Spring Stud Screw-HH O-Ring Cap-Oil Cover-Seal, Axle O-Ring Bolt Cover-Upper Washer-Lock, Spring Pin-Parallel Shim (W/tab) Cover-Side Bolt/washer Set-Shim O-Ring Plug-Drain O-Ring Ring-Snap Carrier-Differential Screw-HH Case-Transmission Shim Set Plate-Center Ring-Snap Cap-Sealing Bolt-HH Shaft-Fork 43

44 84 Transaxle Gear Shaft Assembly 2 Wheel Drive Transaxle Assembly No Bearing-Ball Gear-Reduction, H23 Tooth Ring-Snap Collar Washer-Thrust Gear-Reduction, 43 Tooth Bearing-Needle Shaft-Reduction Gear-Main, 27 Tooth Washer-Thrust Ring-Synchro Bearing-Needle Shifter-Synchro Gear-Reduction, 49 Tooth Bearing-Ball Gear-Reduction, 40 Tooth Shaft-Idler, Reverse Bearing-Needle Gear-Reverse, 33 Tooth Bearing Bearing Hub-Synchro Spring-Synchro Ring-Snap Gear-Main, 24 Tooth Shaft-Main Key Gear-Main, 16 Tooth Gear-Main, 18 Tooth Ring-Snap Gear-Main, 14 Tooth Bearing Key-Synchro Gear-Reduction, 28 Tooth 44

45 85 Countershaft Assembly 2 Wheel Drive Transaxle Assembly No Bearing-Ball Collar Ring-Snap Washer-Thrust Race-Inner Gear-Shaft, Counter Shifter Collar-Spline Gear-Shaft, Counter Washer-Thrust Ring-Snap Collar Bearing Gear-Ring Ring-Snap 45

46 86 Shift Fork Assembly 2 Wheel Drive Transaxle Assembly No Ball-Steel Spring Fork-Shift Pin-Roll Arm-Shift Fork-Shift Shaft-Fork Plate-Keeper Screw-HH Seal-Oil Shaft-Fork Arm-Shift Shaft-Fork Fork-Shift Ring-E Arm-Shift Lock-Spindle Washer-Lock, Spring 46

47 87 Differential Gear Assembly 2 Wheel Drive Transaxle Assembly No Shaft-Axle, Right Pin-Roll, Spring Washer Arm-Lock, Differential Bearing Shaft-Axle, Left Washer Bearing Ring-Snap Bolt Bearing Case-Differential Slider-Differential, Lock Seal-Oil Countershaft And Ring Gear Pin-Parallel Side-Gear, Left Inner Gear-Side, R Pinion-Differential Washer Washer Pin-Roll, Spring Pin-Roll, Spring Fork-Lock, Differential Shaft-Fork, Lock Differential Spring-Lock, Differential Washer Ring-Snap O-Ring Shaft-Pinion Gear-Side, L 47

48 Rev A 45 Electrical Schematic

49 Rev A Hydraulic Schematic DUMP VALVE CHECK VALVE OPENED BY SPOOL CAM PIN DUMP CYLINDERS HYDRAULIC PUMP DISPLACEMENT SPEED.388 IN /REV OR OPERATING SPEED.625 OF ENGINE SPEED INTERNAL 2500 PSI RELIEF VALVE POWER STEERING 1000 PSI RELIEF VALVE POWER ASSISTED STEERING GEAR PITMAN OUTPUT SHAFT WORM SCREW IN TANK SUCTION STRAINER 100 MESH TRANSAXLE RESERVOIR RETURN FILTER 10 MICRON WITH 25 PSI BYPASS VALVE MANUAL INPUT FROM STEERING WHEEL T

50 E S 1 Crankshaft (Includes 2) S 1 Plug-Cup Crankshaft Assembly Kohler CH

51 E2 1 1 Crankcase (Use Short Block Or Miniblock) S 1 Seal-Oil, Front S 2 Plug-Sq. Hd. 3/8 N.p.t.f S 6 Pin-Locating S 2 Rod-Connecting (Std.) S 2 Rod-Connecting (.25) S 2 Piston W/ring Set (Std.)(Includes 7,8) S 2 Piston W/ring Set (.25) S 2 Piston W/ring Set (.50) S 2 Piston W/ring Set (.08) S 4 Retainer-Piston Pin S 2 Ring Set (Std.) S 2 Ring Set (.25) S 2 Ring Set (.50) S 1 Shim-Camshaft, Red S 1 Shim-Camshaft, Black S 1 Shim-Camshaft, White S 1 Shim-Camshaft, Blue S 1 Shim-Camshaft, Yellow S 1 Shim-Camshaft, Green S 1 Shim-Camshaft, Gray S 1 Camshaft Crankcase Assembly Kohler CH S 1 Retainer-Ring 12 M S 1 Washer-Plain (9 Mm) S 1 Seal-Governor Cross Shaft S 1 Washer-Flat (1/4) S 1 Shaft-Governor Cross S 1 Plug-Cup 51

52 E S 1 Plate, Closure Asm. (Includes 2-13) S 1 Tube Asm., Dipstick (Includes 3) S 1 Dipstick S 1 Kit, Governor Gear (Includes 5) S 1 Pin-Governor Regulating S 1 Tab-Locking S 1 Shaft-Governor Gear S 1 Seal-Oil (Pto End) S 2 Plug-Pipe, 1/8in Allen Head S 1 O-Ring S 1 Oil Pump Assembly (Includes 12,13) S 1 O-Ring, Oil Pick-Up S 1 Pick-Up, Oil 14 M S 2 Washer-Plain (6 Mm) 15 M S 2 Screw-Hex Flange, M6x1.0x S 1 Filter-Oil S 1 Nipple-Oil Filter S 1 Bolt-Oil Filter Adapter S 1 Adapter, Oil Filter S 1 Gasket, Oil Filter Adapter S 1 Connector S 1 Switch-Pressure 52 Oil Pan/Lubrication Assembly Kohler CH S 9 Screw-Hex Flange, M8x1.25x S 1 Screw-Hex Flange, M8x1.25x S 1 Decal-Oil Sentry

53 E S 1 Kit, Valve Cover-Plain (Includes 2,3) S 4 Screw-Shoulder, M6x1.0x S 1 O-Ring S 2 Strap-Lifting S 4 Retainer Kit S 4 Cap-Spring, Valve S 4 Spring-Valve S 4 Retainer-Spring S 2 Seal-Valve Stem S 1 Head Asm, # 1 Cylinder S 2 Valve-Intake (Std.) S 2 Valve-Intake (.25) S 2 Valve-Exhaust (Std.) S 2 Valve-Exhaust (.25) S 1 Kit, Valve Train (Includes 15,18,19) S 4 Lifter-Valve S 4 Rod-Push S 2 Gasket, Cylinder Head S 1 Head Asm, # 2 Cylinder S 4 Arm-Rocker S 4 Pivot-Rocker Arm S 8 Stud-Cylinder Head, M8x1.25x20 Head/Valve/Breather Assembly Kohler CH S 8 Washer-Flat (8 Mm) S 8 Nut-Hex Flange, M8x M S 4 Screw-Hf, M6x1.0x S 1 Kit, Valve Cover Oil Fill (Includes 2,3,25) S 1 O-Ring S 1 Kit, Oil Fill Cap (Includes 27) S 1 "o"ring S 1 Reed-Breather S 1 Retainer-Reed, Breather 30 M S 1 Screw-Hex Flange, M5x0.8x S 1 Filter-Breather S 1 Kit, Breather (Includes 33, 34) S 1 Gasket-Breather S 1 Cover-Breather 35 M S 4 Screw-Hex Flange, M6x1.0x S 2 Clamp-Breather S 1 Hose-Breather 53

54 E S 1 Stator Kit, W/connectors 2 M S 2 Screw-Cap, Hex S 2 Module-Ignition 4 M S 4 Screw-Hex Flange, M5x0.8x S 1 Flywheel 6 X S 1 Key S 1 Washer-Plain (3/8) S 1 Screw-Hex Flange, M10x1.5x S 1 Fan S 4 Bolt-Shoulder, M6x1.0x S 1 Shaft-Front Drive 12 M S 4 Screw-Hex Flange, M8x1.25x S 1 Screen-Grass S 3 Retainer S 2 Screw-Phillips Head, 11-16x7/8 16 X S 2 Washer-Plain (3/16) S 1 Rectifier-Regulator, 15 Amp S 1 Connector (3 Contact) S 2 Spark Plug S 1 Clip-Cable 21 X S 1 Washer-Plain (1/4) S 1 Clip-Cable Ignition/Electrical Assembly Kohler CH S 1 Lead-Black (5in, 12 Gauge, Insulated Grip Barrel Eyelet Terminals) X S 1 Washer-Lock, 1/4in S 1 Harness-Wiring S 1 Lead-Violet S 3 Tie-Cable 54

55 E6 Blower Housing and Baffle Assembly Kohler CH S 1 Housing, Blower (Includes 2-4) S 2 Nut-Plastic S 1 Plug-Button (9/16in) S 2 Nut-Plastic 5 M S 1 Screw-Hex Flange, M5x0.8x16 6 M S 3 Screw-Hex Flange, M5x0.8x16 7 M S 4 Screw-Hex Flange, M5x0.8x S 1 Plate-Backing, # 2 Side 9 M S 6 Screw-Hex Flange, M6x1.0x S 1 Baffle-Cylinder Barrel, # 2 Side S 1 Baffle-Valley # 2 Side 12 M S 2 Screw-Hex Flange, M5x0.8x S 1 Baffle-Valley, No. 1 Side S 1 Baffle-Cylinder Barrel, # 1 Side S 1 Plate-Backing, # 1 Side S 1 Decal-23 Hp 55

56 E7 1 M S 1 Nut-Hex Flange, M8x S 1 Starter, Solenoid Shift Asm. (Includes 4-7) 3 M S 2 Screw-Hex Flange, M8x1.25x S 1 Brush Kit S 1 Kit, Pinion Drive (Includes 6) S 1 Ring S 1 Solenoid Kit Starting System Assembly Kohler CH

57 E S 1 Kit, Carburetor W/gasket (Incl. 2-4) S 1 Gasket-Carburetor S 1 Carburetor Asm. (For Information Only Not Available Separately)(Service With Kits S, S, S, And S) S 1 Gasket-Air Cleaner Base 5 M S 2 Screw-Hex Flange, M6x1.0x S 4 Clamp-Breather S 1 Line-Fuel S 2 Nut-Plastic S 1 Pump-Fuel S 2 Screw-Hex Cap, M6x1.7x S 1 Line, Fuel 9-1/2" S 1 Clip-Cable 13 M S 1 Screw-Hex Flange, M6x1.0x S 1 Solenoid Kit S 1 Float Repair Kit S 1 Carburetor Repair Kit S 1 Choke Repair Kit Fuel System Assembly Kohler CH

58 E9 1 M S 4 Screw-Hex Flange, M6x1.0x S 1 Linkage-Choke S 1 Spring-Governor S 1 Lever-Governor 5 M S 1 Nut-Hex Flange, M6x S 1 Spring-Linkage S 1 Bushing-Linkage Retaining S 1 Linkage-Throttle S 1 Bushing-Linkage Retaining S 1 Bolt-Rd. Hd. Sq. Neck S 1 Tie-Cable Engine Control Assembly Kohler CH

59 E S 1 Knob-Cover S 1 O-Ring S 1 Cover-Air Cleaner S 1 Nut-Wing S 1 Cover-Inner Air Cleaner S 1 Seal-Breather S 1 Element-Precleaner S 1 Element-Air Cleaner 9 M S 3 Screw-Hex Flange, M6x1.0x S 1 Bracket-Air Cleaner S 1 Base, Air Cleaner S 1 Gasket-Air Cleaner Base S 4 Screw-Hf, M6x1.0x S 1 Manifold-Intake S 2 Gasket-Manifold, Intake Air Intake/Filtration Assembly Kohler CH

60 E11 1 M S 4 Nut-Hex Flange, M8x S 2 Gasket-Exhaust S 4 Stud, M8x1.25x S 1 Gasket Set Exhaust Assembly Kohler CH

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