CUV CARRY 400 Parti di ricambio - Telaio

Size: px

Start display at page:

Download "CUV CARRY 400 Parti di ricambio - Telaio"

Jayson Robinson
6 years ago
Views:

1 1.FRAME REF. No. PART No. DESCRIPTION Q'TY FRAME ROOF FRAME ASSY MEMBER,ROOF FRAME BOLT M8X NUT M BOLT M10X1.25X NUT M10X MEMBER,ROOF FRAME BOLT M8X BRACKET,HEAD REST SCREW M6X NUT M BRACKET,BACK REST MEMBER,ROOF FRAME MEMBER,ROOF FRAME SEAT FRAME BOLT M10X1.25X BOLT M8X RUBBER SET,SEAT A-ARM ASSY BUSHING A-ARM,R A-ARM,L A-ARM PIVOT SHAFT NUT M12X SCREW M5X A - ARM SHIELD,L A - ARM SHIELD,R TRANSMISSON MOUNTING BRACKET BOTTOM WASHER,PLANT WASHER,SPRING BOLT M10X BOLT M8X NUT M TRANSMISSION MOUNTING BRACKET REAR BOLT M10X1.25X NUT M10X BOLT M8X NUT M10X BACKSTOP BOLT M10X1.25X NUT M10X BOLT M10X1.25X BRACKET,TANK RECOVERY BOLT M8X NUT M BRACKE,REAR AXLE FRONT PANEL BRACKET BOLT M6X PROTECT 2 1

2 2.FENDER REF. No. PART NO. DESCRIPTION Q'TY FRONT BODY(FOR A TYPE) 1 1A FRONT BODY(FOR B TYPE) RUBBER,FRONT BODY FITTING GRILLE,FRONT PANEL,FRONT MUDGUARD,L,FR MUDGUARD,R,FR COVER,AXLE MUDGUARD,LOWER.CENTER MUDGUARD,UPPER.CENTER REPAIR COVER PROTECT COVER TOOL BOX(CONTAIN TWO OBJECTS WITH CAP SEAT COVER PLASTIC PLANT SIDE PANEL COVER,L SIDE PANEL COVER,R MAT PANEL,REAR LEFT FENDER PANEL,REAR RIGHT FENDER BOX COVER,RR SWITCH COVER ELECTRIC BOX ELECTRIC BOX COVER SPEED METER COVR LID,GLOVE COVER LICENCE BRACKET FRONT COVER SPEED METER REAR COVR STEERING WHEEL COVER,FR STEERING WHEEL COVER,RR COVER BRACKET RIVET BRACKET,GLOVE COVER LID BOLT M8X BOLT M6X BOLT ST4.8X NUT M BOLT M6X SPRING NUT TOOL BOX DUSTPROOF ADIABATIC PELLICLE,TOOL BOX GLOVE BOX DUSTPROOF FRONT INDICATION LIGHT COVER(ONLY FOE USA) STEERING COVWER LEFT COVER,STEERING WHEEL(ONLY FOR USA) RIGHT COVER,STEERING WHEEL(ONLY FOR SPEEDMETER BRACKET DAMPER LINE BOARD 1

3 3 SHOCK ABSORBER FRONT REF. No. PART NO. DESCRIPTION Q'TY FRONT SHOCK ABSORBER ASSEMBLY NUT M14X WASHR SPACER RUBBER UPPER PIVOT BALL BOLT M8X NUT M14X LOWER PIVOT BALL SPRING RETAINER SPRING STRUT BUMPER CLAMP NUT M SPRING RETAINER STRUT BODY LEFT STRUT BODY RIGHT CIRCLIP BEARING GREASE FITTING BALL JOINT STUD BALL JOINT MOUNTING BRACKET BALL JIONT CUP BOLT M6X WASHER NUT M10X COTTER PIN 2.5X25 2 3

4 4 SHOCK ABSORBER REAR REF. No. PART DESCRIPTION Q'TY 1 NO ARM,L.RR BUSH 1, ARM,R.RR COLLAR BOLT M10X1.25X NUT M10X ARM,R.RR SHOCK ABSORBER,RR BOLT M10X1.25X ARM SET,L.RR ARM SET,R.RR KNUCKLE,L.RR COLLAR,RR.KNUCKLE,(UPPER) COLLAR,RR.KNUCKLE,(LOWER) BOL,TKNUCKLE,(UPPER) BOL,TKNUCKLE,(LOWER) BEARING AU CIRCLIP SEAL SEAL BAR,STABILIZER HOLDER,STABILIZER BUSH BUSH,RR.STABILIZER BOLT M8X JOINT,STABILIZER NUT M10X KNUCKLE,R.RR JOINT,STABILIZER 2 1 4

5 5.STEERING ASSY REF. No. PART DESCRIPTION Q'TY 1 NO WHEEL,STEERING HOLDER,STEERING WHEEL COVER,STEERING WHEEL SCREW M5X COLUMN,STEERING WASHER WASHER SPRING NUT M BOLT M12X1.25X NUT M10X STEERING ASSY NUT M WASHER SPRING BOLT M8X TIE ROD END B SPRING B,BRAKE PADEL BOLT M10X COVER,STEERING BUSH A BUSH B PADEL,THROTTLE CABLE,THROTTLE SPRING,THROTTLE WASHER PIN PEDAL,BRAKE PIN SPRING A,BRAKE PADEL PIN NUT M12X

6 6. FRONT WHEEL REF. No. PART NO. DESCRIPTION Q'TY WHEEL SUB-ASSY,FR(FOUNDRY) TIRE,FR(25X8-12) HUB,FR WHEEL BOLT M12X A VALVE,RIM(TR412) BOLT SLOTTED WASHER PIN 4X NUT,WHEEL CAP,WHEEL CENTER REAR WHEEL REF. No. PART NO. DESCRIPTION Q'TY WHEEL SUB-ASSY,RR(FOUNDRY) TIRE,RR(25X8-12) CAP,WHEEL CENTER HUB,RR WHEEL BOLT M12X SEAL BOLT SLOTTED WASHER PIN 4X NUT,WHEEL A VALVE,RIM(TR412) 2 7

7 8.FUEL TANK REF. No. PART NO. DESCRIPTION Q'TY FUEL TANK FUEL CAP STAY,FUEL TANK VACUUM PUMP ROLL OVER VALVE ASSY DAMPER,PLATE DAMPER,PLATE ROLL OVER VALVE ASSY ,021 CLAMP PIPE PIPE O-RING OUTLER COLLAR,FUEL TANK SETTING a PIPE PIPE PIPE PIPE CLAMP BOLT M6X BOLT M6X BOLT M8X BOLT M6X12 4 8

8 9.SEAT ASSY REF. No. PART No. DESCRIPTION Q'TY SEAT ASSY PIN,SEAT ASSY SEAT LOCK BOLT M6X BACK REST,L BACK REST,R HEAD REST,L HEAD REST,R BOLT M6X

9 10 REAR DRIVE AXLE REF. No. PART NO. DESCRIPTION Q'TY DRIVE AXLE/OUTER CV JOINT ASSEMBLY BOOT BAND A OUTER BOARD BOOT BOOT BAND B STOPPER RING B OUTER CV JOINT CIRCLIP STEEL BALL BRACKET STEEL BALL AND GEAR WHEEL STOPPER RING A REAR DRIVE AXLE 1 10

10 11.SHIFT ROD REF. No. PART No. DESCRIPTION Q'TY SHIFFER ASSY BOLT M6X BRACKET,SHIFTER KNOB BOLT M8X WASHER WASHER SPRING SHIFTER MOUNTING ROD NUT M SHIFT ROD END CCW NUT M SHIFT ROD SHIFT ROD END CW BOOT,SEALING 1 11

11 12 REAR GEAR-BOX REF. No. PART DESCRIPTION Q'TY REAR GEAR-BOX ASSY DRIVE HOUSING OUTPUT COVER O-RING 160X BOLT M8X BOLT M10X1.25X WASHER O-RING 20X NUT M16X OUTPUT AXLE,RING REAR GEAR-BOX INPUT AXLE,RING REAR GEAR-BOX LOCK NUT SEAL 30X55X SEAL 38X85X SEAL 38X80X BEARING 15NQ OIL SCREEN CAP O-RING WASHER OIL PLUG tube,rear GEAR-BOX BREATHER BEARING BEARING BEARING 1 12

12 13 KNUCKLE REF. No. PART NO. DESCRIPTION Q'TY FRONT KNUCKLE PIN REAR KNUCKLE JOINT,INBOARD BOOT BAND A OUTER BOARD BOOT BOOT BAND B CIRCLIPS FOR SHAFT STEEL BALL BRACKET STEEL BALL AND GEAR WHEEL STOPPER RING SPLING AXLE LINK FORK CIRCLIP U-JOINT CROSS SPLINE AXIS JOINT 1 13

13 14 TRANSMISSION REF. No. PART NO. DESCRIPTION Q'TY SEAL 25X47X BOLT M8X b MAIN COVER(USE WITH HIGH-POWER CLUTCH) DOWEL PIN BEARING 6205c b INPUT SHAFT 29T CHAIN GEAR 16T BEARING a GEAR, HELICAL 31T INTERLOCK PIN INTERLOCK BRACKET SPRING INTERLOCK PIN SCREW M5X SPACER GEAR 31T NEEDLE BEARING THRUST WASHER SNAP RING DOG GEAR SNAP RING THRUST WASHER SPROCKET 24T NEEDLE BEARING THRUST WASHER SHAFT 1 14

14 14 TRANSMISSION REF. No. PART NO. DESCRIPTION Q'TY NEEDLE BEARING GEAR 35T THRUST WASHER SNAP RING ENGAGEMENT THRST WASHER NUT M WASHER BELLCRANK SNAP RING WASHER VENT TUBE VENT TUBE FITTING SHIFT FORK HIGH/REVERSE SCREW M WASHER GEAR INDICATOR SWITCH b GEARCASE,RH(USE WITH SPEED SENSOR) SEAL 25X47X DIPSTICK SCREW BEARING 6204C GEAR HELICAL 51T SCREW M6X BEARING RETAINER PLATE SNAP RING BEARING 6305ST 1 15

15 14 TRANSMISSION REF. No. PART NO. DESCRIPTION Q'TY PINION SHAFT 10T SHIFT FORK LOW GEAR INDICATOR SWITCH SNAP RING SHIFT ROD LOW SHIFT ROD HIGH/REVERSE THRUST WASHER GEAR SHAFT REAR OUTPUT 1 63B SHAFT REAR OUTPUTA(USE WITH SPEED SENSOR)(NEW MODEL) THRUST BUTTON SHIM SHIM DOWEL PIN COVER DRAIN SCREW WASHER GEAR O RING 18X SPROCKET SHAFT FRONT OUTPUT SPORCKET 12T CHAIN O RING 14X COLLAR(NEW MODEL) O RING 50X SPEED SENSOR COVER(NEW MODEL) SEAL30X40X5 (NEW MODEL) BOLT CLAMP 24(NEW MODEL) 1 16

16 15 SUPPORT BRACKET REF. No. PART NO. DESCRIPTION Q'TY BOLT M12X WASHER TRANSMISSION MOUNTING BRACKET RIGHT TRANSMISSION MOUNTING BRACKET BOLT M8X NUT M BOLT M10X TRANSMISSON MOUNTING BRACKET BOTTOM BOLT M8X WASHER WASHER BOLTM10X1.25X NUT M TRANSMISSION MOUNTING BRACKET TRANSMISSION ASSY(4WD FOR SPEED SENSOR)

17 16 FRONT DRIVE AXLE (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY OUTER BOARD BOOT CIRCLIP ATOPPER RING JOUNT,INBOARD(CONTAIN INBOARD STOPPER RING BOOT BAND B BOOT BAND A FRONT DRIVE AXLE DRIVE AXLE/OUTER CV JOINT ASSEMBLY

18 17 ENGINE REF. No. PART NO. DESCRIPTION Q'TY FRONT ENGINE MOUNT BRACKET ENGINE BRACKET BOLT BUSHING ENGING BRACKET NUT M12X ENGINE MOUNTING BOLT BUSHING ENGING BRACKET SPACER ENGINE BRACKET NUT M10X BOLT M10X1.25X WASHER NUT M10X BOLT M8X LEFT SPACER STAY ENGINE LEFT NUT M BOLT M10X1.25X WASHER STAY ENGINE RIGHT NUT M10X BOLT M8X RIGHT SPACER ENGINE ASSY BUSHING 2 19

19 18 BUMPER REF. No. PART No. DESCRIPTION Q'TY BAR,CARRY FRONT(FOR A TYPE) 1 1A BAR,CARRY FRONT(FOR B TYPE) PLUG(ONLY FOR A TYPE) BOLT M10X NUT M BOLT M8X NUT M RUBBER CUSHION 2 20

20 19 BOX ASSY REF. No. PART No. DESCRIPTION Q'TY CARRIER BOX ASSY BOX COVER,FR BOX COVER,L BOX COVER,R BOX COVER,RR BOX FLOOR COVER BOLT M6X BOLT M6X WASHER WASHER SPRING NUT M HOOK BOLT M6X LATCH ASSY SPRING COLLAR AXLE COLLAR BOLT M RUBBER SHEATH RING,LOCATION 2 21A BOLT M6X LATCH BOLT M6X HOLDER CABLE,L BOLT M6X HOLDER,LATCH RUBBER SHEATH BOLT M6X DAMPER BOLT M NUT M PIN AXLE WASHER PIN 4X CAP,PROTECTOR END HOLDER CABLE,R 1 21

21 20.1 LAMP ASSY REF. No. PART No. DESCRIPTION Q'TY HEADLIGHT ASSY,L(FOR A TYPE) 1 1A HEADLIGHT ASSY,R(FOR A TYPE) HEADLIGHT,L HEADLIGHT,R BULB,HEADLIGHT HS SHAPE BULB,POSITION LIGHT SOCKET,HEADLIGHT TAILLIGHT,L TAILLIGHT,R BULB 12V 21W/5W,TAILLIGHT BULB 12V 10W,FRONT TURN INDICATE LIGHT(YELLOW) SOCKET,TAILLIGHT BULB 12V 10W,REAR TURN INDICATE 1 LIGHT(WHITE) TAILLIGHT ASSY,L TAILLIGHT ASSY,R BULB 12V 5W PARKING BRAKE INDICATOR LAMP BULB 12V 5W SOCKET,LICENSE LIGHT LENS,LICENSE LIGHT LICENSE LIGHT ASSY FRONT INDICATOR LIGHT R(ONLY FOR EUROPE) FRONT INDICATOR LIGHT L(ONLY FOR EUROPE) LENS,HEADLIGHT UNIT,L LENS,HEADLIGHT UNIT,R COVER,L.HEADLIGHT COVER,R.HEADLIGHT BOLT BULB 12V 35W/35W HS BULB 12V 5W SOCKET,HEADLIGHT HEADLIGHT UNIT,L(FOR B TYPE) HEADLIGHT UNIT,R(FOR B TYPE) HEADLIGHT CLIP (FOR A TYPE) REAR INDICATOR LIGHT(YELLOW)(FOR OLD REAR LIGHT(RED)(FOR OLD BOX) BULB,REAR INDICATOR LIGHT BULB,REAR LIGHT 2 22

23 20.2 REFLECTION REF. No. PART No. DESCRIPTION Q'TY FRONT REFLECTOR YELLOW (FOR US) REAR REFLECTOR RED(FOR US) REAR REFLECTOR RED(FOR EUROPE) 2 23

24 20.3 ELECTRICAL SYSTEM REF. No. PART No. DESCRIPTION Q'TY WIRING HARNESS(FOR EUROPE) 1 1a WIRING HARNESS(FOR US) SWITCH 2WD / 4WD LIGHT SWITCH(ONLY FOR US) HI/ LO BEAM SWITCH(ONLY FOR US) OVERRIDE SWITCH HAZARD LIGHT SWITCH BATTERY BELT STARTER WIRE STARTER WIRE STARTER WIRE SENSOR CABLE KEY BLANK LOCK ASSY CAP SOCKET,ACCESSORY NUT ACCESSORY SOCKET ASSY FUEL SENSOR FIXBOAD FUEL SENSOR OIL-SEAL FUEL SENSOR REVERSE GEAR WARNING LCD METER (FOR EUROPE) 1 22a LCD METER (FOR US) HORN(ONLY FOR EUROPE) BATTERY(MTX14-BS) b SPEED SENSOR CAPCITOR(ONLY FOR EUROPE) SHIFT CONTROLLER BRAKE SWITCH CONTROL SWITCH BAR(ONLY FOR EUROPE) a REVERSE SPEED LIMITER TIE FLASHER RELAY ASSY REGULATOR RECTIIFIER STARTER RELAY AMP FUSE BOX AMP FUSE AMP FUSE AMP FUSE BOLT SEAL SPEED SENSOR COVER O RING 50X SCREW COLLAR SPEED SENSOR RESISTANCE PROTECTOR WD/4WD SHIFT MOTOR BOLT M6X GEAR INDICATOR SWITCH GEAR INDICATOR SWITCH PROTECTOR,SHIFT MOTOR CDI IGNITON COIL AND WIRE CAP,IGNITON COIL 1 24

25 21 BRAKING SYSTEM (FOR EUROPE) REF. No. PART NO. DESCRIPTION Q'TY : BRAKE CALIPER,FR,L (SEE THE DETAIL ON P29) CLAMP RUBBER TUBE 1,FR FRONT BRAKE HOSE MASTER BREAKE CYLINDER (SEE THE DETAIL ON P31) RUBBER TUBE 2,FR BRAKE CALIPER,FR,R (SEE THE DETAIL ON P INSIDE/OUTSIDE PAD,FR OIL BOLT DISC BRAKE,FR BOLT M8X WASHER SPRING WASHER PUSH ROD RUBBER TUBE,RR RUBBER TUBE 1,RR BRAKE LINE COUPLER BRAKE CALIPER,RR,L (SEE THE DETAIL ON P30) BRAKE CALIPER,RR,R (SEE THE DETAIL ON P INSIDE/OUTSIDE PAD,RR RUBBER TUBE 2,RR RUBBER TUBE 3,RR BOLT M8X WASHER SPRING WASHER DISC BRAKE,RR BOLT,MASTER BREAKE CYLINDER NUT M BOLT M6X CLAMP

26 BRAKE CALIPER,FR (FOR EUROPE) REF. No. PART NO. DESCRIPTION Q'TY CALIPER SHELL,L CALIPER SHELL,R INSIDE/OUTSIDE PAD,FR BRACKET DUSTPROOF COVER CALIPER SEAL PISTON GUIDE SHIFT DUSTPROOF COVER BLOWHOLE DUSTPROOF COVER

27 BRAKE CALIPER,RR(FOR EUROPE) REF. No. PART NO. DESCRIPTION Q'TY BRACKET CALIPER SHELL,L CALIPER SHELL,R BLOWHOLE DUSTPROOF COVER GUIDE SHIFT DUSTPROOF COVER SEAL DUSTPROOF COVER PISTON INSIDE/OUTSIDE PAD,FR MASTER BREAKE CYLINDER(FOR EUROPE) REF. No. PART NO. DESCRIPTION Q'TY CALIPER SHELL CAP RESERVOIR SEAL SPRING RUBBER RING RING RING SPRING HOLDER BOLT SPRING PISTON CLIP RUBBER RING BOLT

29 22 AUXILIARY BRAKE REF. No. PART NO. DESCRIPTION Q'TY BRAKE CALIPER ASSY BRAKE CALIPER (SEE THE DETAIL ON P33) BRAKE PAD DISC RAKE BRAKE CABLE BOLT M8X AXLE SPRING BRAKE LEVER NUT M PIN BOLT,DISC BRAKR TRANSITION BOARD 1 27

30 BRAKE CALIPER REF. No. PART NO. DESCRIPTION Q'TY BOLT BOLT M8X NUT SPRING ROCKER BRAKE CALIPER SHELL UP RING BALL DOWN RING MIDDLE STAFF SPRING BOLT M8X CLIP UP BRACKET STAFF COLLAR BRAKE PAD BRACKET NUT GUIDE STAFF ASSY GUIDE STAFF ORIENTATION BRACKET

31 23 FRONT GEAR-BOX (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY BOLT M8X VENT FITTING LEFT COVER O-RING 18X DIFF FILLERPLUG FOC BODY BEVEL CROWNWHEEL BEAR DIFFCASE RHS SEAL SDD722X48X CONICAL WITH HELICAL GEARING BEAR BEAR 6305ST CASEBEAR RETAINER SCREW M6X DIFF GEAR DIFF GEAR DRIVEN SPLINED DOG DIFF INPUTSHAFT A BEAR SEAL TC25X47X BOLE M6X BOLE M6X REAR COVER DIFF SELECTOR FORK SELECTOR RAIL PIN SELECTOR SHAFT 1 28

32 23 FRONT GEAR-BOX (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY SELECTOR COVER STEEL BALL SPRING INDENT BALL INSERT WASHER BOLT M6X SEAL TC12X28X BOLT M8X F FRONT GEAR-BOX BACKSTOP BOLT M10X1.25X BOLT M10X1.25X NUT M BOLT M8X1X NUT M8X WD AND 2WD SWITCH FRONT GEAR-BOX WD/4WD SHIFT MOTOR(USED WITH 2WD / 4WD SWITCHPN20109b) A 2WD/4WD SHIFT ELECTRONIC CONTROLER(USED WITH 2WD / 4WD SWITCHPN20109b) 1 29

33 FOC BODY (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY LARGER COVER WASHER PINION HOUSING CENTER SPACER ROLL PIN CENTER PIN BEVEL GEAR CLUTCH PLATE OUTER DOUBLE CLITCH PLATE INNER CLUTCH PLATE OUTER SINGLE DISHED SPRING WASHER SMALL COVER SPING SEAT SCREW M6X SCREW M8X BOLT M8X

34 24 REAR VIEW MIRROR ASSY REF. No. PART No. DESCRIPTION Q'TY REAR VIEW MIRROR,R BALL JOINT,R BOLT NUT BOLT MIRROR HOLDER,R MIRROR HOLDER WASHER WASHER SPRING BOLT M6X REAR VIEW MIRROR,L BALL JOINT,L MIRROR HOLDER,L INTERIOR MIRROR BOLT BUMPER 2 31

35 25.1 LABELS REF. No. PART No. DESCRIPTION Q'TY LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL, LABEL, LABEL LABEL LABEL LABEL LABEL LABEL

36 25.2 MARKS REF. No. PART No. DESCRIPTION Q'TY MARK,FRONT BODY,L MARK,BOX COVER L MARK 1,BOX COVER MARK 2,BOX COVER (2X4) MARK 2,BOX COVER (4X4) MARK,BOX COVER RR MARK,FRONT BODY,R MARK,BOX COVER R 1 33

37 REF. No. PART No. DESCRIPTION Q'TY BELT BELT BOLT SPRING WASHER WASHER NUT BOLT A WASHER BOLT BOLT B 2 34

38 27.DOOR REF. No. PART NO. DESCRIPTION Q'TY PIPE CUSHION BRACKET,LOCK BOLT M6x WASHER WASHER SPRING BOLT M6x BRACKET,DOOR,L BRACKET,DOOR,R DOOR,L DOOR,R BOLT M8X WASHER LEFT DOOR ASSY RIGHT DOOR ASSY 1

TrailMaster UTV TAURUS 400 PARTS MANUAL

TrailMaster UTV TAURUS 400 PARTS MANUAL Fig 1 CYLINDER 1 27337 CYLINDER HEAD ASSY 1 2 27338 GUIDE INTAKE VALVE 2 3 10112 CIRCLIP 12 2 4 10086 BOLT M6X12 1 5 22810 GASKET 6 1 6 10014 BOLT STUD M8X25 2 7