PARTS MANUAL. Version number LH260/300ATV-B
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1 PARTS MANUAL Version number LH260/300ATV-B HY290
2 1. HANDLEBAR REFERENCE PART N. DESCRIPTION Q'TY SPEEDOMETER COVER EMERGENT SWITCH IGNITION SWITCH WITH KEY KEY BLANK THREADED NUT REAR VIEW MIRROR RIGHT THROTTLE CONTROL b THROTTLE CONTROL (With electric shift) NUT M BOLT M6X GRIP END GRIP SWITCH ASSY (For Europe) SPEEDOMETER BRACKET NUT M REAR VIEW MIRROR LEFT (For Europe) SPEEDOMETER COVER CAP WASHER g LCD SPEEDOMETER (For Europe) a HANDLEBAR CLAMP b THROTTLE CABLE (For top pull cable type) HANDLEBAR BOLT M8X SCREW M6X LABEL ON SPEEDOMETER 1
3 2. FUEL TANK REFERENCE PART N. DESCRIPTION Q'TY TUBE,FUEL CAP BREATHER FUEL CAP BOLT M6X PLATE,UNIT SET FUEL UNIT SET ASSY GASKET,BASE FUEL TANK FOAM PAD SPACER MOUNTING BRACKET LEFT MOUNTING BRACKET RIGHT BOLT COLLAR SCREW SET,FUEL STRAINER PETCOCK ASSY LEVER,PETCOCK SCREW-WASHER TUBE,FUEL HOSE CLAMP BOLT M6X FUEL PUMP ASSY FUEL LINE PIPE BOLT M6X VALVE,TANK, FUEL TUBE BOLT M5X10 1
4 3. REAR FENDERS REFERENCE PART N. DESCRIPTION Q'TY SEAT LATCH ASSEMBLY RUBBER,SEAT SETTING RUBBER,SEAT SETTING RUBBER PAD TOOL WASHER BOLT M6X TOOL BOX CAP REAR FENDER FOOTREST RIGHT ADIABATIC PELLICLE REAR MUD ADIABATIC PELLICLE REAR MUD ADIABATIC PELLICLE SCREW M6X LEFT REAR INDICATION LIGHT RIGHT REAR INDICATION LIGHT TAILLIGHT TRESTLE RIGHT TRESTLE LEFT BOLT M8X BOLT M8X TAILLIGHT BULB 12V 21W/5W REAR INDICATION LIGHT BULB 12V10W BOLT M6X WASHER NUT PLASTIC PLANT BATTERY COVER 1
5 4. FROM BODY & FRAM REFERENCE PART N. DESCRIPTION Q'TY FRONT COVER FRONT BODY PLASTIC BUMPER HEADLIGHT UNIT,R HEADLIGHT UNIT,L FRAME COMP FRONT INDICATOR LIGHT BRACKET FOOTREST RIGHT FOOTREST LEFT BOLT M6X FRONT BODY BRACKET R FRONT BODY BRACKET L SIDE COVER R SIDE COVER L FRONT INDICATOR LIGHT R (For Europe) FRONT INDICATOR LIGHT L (For Europe) TRESTLE R TRESTLE L HEADLIGHT BRACKET R HEADLIGHT BRACKET L SCREW M6X SCREW M6X STEP a DOWN BRACKET RADIATOR SPACER RUBBER UP BRACKET RADIATOR NUT M BOLT M6X HEADLIGHT BULB 12V 35W/35W HS POSITION LIGHT BULB 12V 5W FRONT INDICATOR LIGHT BULB 12V 10W (For Europe) FRONT INDICATION LIGHT COVER (For USA) COVER,FUEL TANK TOP RUBBER WASHER RUBBER CUSHION (For parking system II) 1
6 5. A-ARM REFERENCE PART N. DESCRIPTION Q'TY NUT M10X BOLT M10X1.25X TIE ROD END A JAM NUT RIGHT TIE ROD JAM NUT LEFT TIE ROD END B BOLT M10X1.25X WASHER NUT M10X A - ARM SHIELD RIGHT BALL JOINT STUD BALL JOINT MOUNTING BRACKET BALL JIONT CUP BOLT M6X NUT M COTTER PIN A-ARM LEFT A - ARM SHIELD LEFT SCREW M5X f A-ARM PIVOT SHAFT TIE ROD ASSY NUT M12X f BUSHING A-ARM RIGHT COTTER PIN 2
7 6. SWING ARM ASSY REFERENCE PART N. DESCRIPTION Q'TY REAR PROPSHAFT ASSY O-RING COUPLING-PROP SHAFT GREASED SWINGARM ASSY SKID PLATE REAR SEAL-SWINGARM PIVOT BEAR SEAL SWING ARM PIVOT RIGHT THREADED PIVOT NUT M WASHER BOLT M12X BOLT M8X CAP SWINGARM PIVOT ROLL PIN SWINGARM PIVOT LEFT SPONGY GASKET 1
8 7. WHEEL FRONT REFERENCE PART N. DESCRIPTION Q'TY BOLT M8X SPACER (Not for 4WD) BEARING (For 2WD) HUB ASSY SHRT a HUB ASSY SHRT (For 4WD) WHEEL STUD s WHEEL STUD (For aluminium wheel) PLUG PIPE TIRE FRONT b WHEEL FRONT (Iron and black) WHEEL FRONT (Iron and argentine) WHEEL FRONT (Aluminium) WASHER WASHER (For 4WD) SLOTTED NUT M16X a SLOTTED NUT (For 4WD) COTTER PIN O-RING HUB CAP 2-LOBE AWD SCREW M5X LUG NUT M10X LUG WASHER 1
9 8. SHOCK ABSERBER REAR REFERENCE PART N. DESCRIPTION Q'TY O-RING CUSHION PAD SPACER-BEARING O-RING REAR AXLE (For Europe and parking system I) 850 mm REAR AXLE (For USA) Or (For Europe and parking system II) UP BOLT M10X1.25X NUT M10X SHOCK ABSORBER REAR DOWN BOLT M10X1.25X57 1
10 9. WHEEL REAR For Europe REFERENCE PART N. DESCRIPTION Q'TY WASHER BOLT M12X AXLE TUBE AND HITCH ASSEMBLY RING RETAINER INT SPACER BEARING BALL DBL SEAL RING RETAINER INT SPACER-BEARING SEAL REAR AXLE BOLTS M10X1.25X O-RING HUB BRAKE DISC MACH NUT M10X A AXLE CAP, R 2 14B AXLE CAP, L COTTER PIN NUT SLOTTED M20X WASHER WHEEL HUB LUG NUT M12X a LUG NUT M12X1.25 (For Sport) TIRE REAR WHEEL STUD M12X1.25X s WHEEL STUD M12X1.25X45 (For Sport) b WHEEL REAR (Iron and black) a WHEEL REAR (Iron and argentine) s WHEEL REAR (Aluminium) WASHER BRAKE HOSE COVER WHEEL WASHER 8
11 10. WHEEL REAR For Europe and mechanical brake REFERENCE PART N. DESCRIPTION Q'TY WASHER BOLT M12X AXLE TUBE AND HITCH ASSEMBLY LEFT RING RETAINER INT SPACER BEARING BALL DBL SEAL RING RETAINER INT SPACER-BEARING SEAL REAR AXLE BOLTS M10X1.25X O-RING HUB BRAKE DISC MACH N UT M10X AXLE CAP,R AXLE CAP,L COTTER PIN NUT SLOTTED M20X WASHER WHEEL HUB LUG NUT M12X a LUG NUT M12X1.25 (For Sport) TIRE REAR WHEEL STUD M12X1.25X s WHEEL STUD M12X1.25X45 (For alumunium wheels) b WHEEL REAR (Iron and black) a WHEEL REAR (Iron and argentine) s WHEEL REAR (Aluminium) WASHER BRAKE HOSE COVER AXLE TUBE AND HITCH ASSEMBLY RIGHT BOLT M12X WHEEL WASHER 8
12 11. REAR GEAR BOX REFERENCE PART N. DESCRIPTION Q'TY BOLT M8X SEAL 50X70X OUTPUT COVER DOWEL PIN O-RING 176X SHIM SHIM D THRUST BUTTON BEARING RING GEAR VENT BEARING DRIVE HOUSING OIL PLUG WASHER SEAL 50X70X BUSHING P23X20X PINION SHAFT BEARING 6306ST RETAINER O-RING 79X INPUT COVER BOLT M8X SEAL 25X35X CLAMP REAR GEARBOX ASSY 1
13 12. TRANSMISSION REFERENCE PART N. DESCRIPTION Q'TY SEAL 25X47X BOLT M8X b MAIN COVER DOWEL PIN BEARING 6205c b INPUT SHAFT CHAIN GEAR 16T BEARING GEAR, HELICAL 35T INTERLOCK PIN INTERLOCK BRACKET SPRING INTERLOCK PIN SCREW M5X SPACER GEAR 31T NEEDLE BEARING THRUST WASHER SNAP RING DOG GEAR SNAP RING THRUST WASHER SPROCKET 24T NEEDLE BEARING THRUST WASHER SHAFT NEEDLE BEARING GEAR 35T THRUST WASHER SNAP RING ENGAGEMENT THRST WASHER NUT M WASHER BELLCRANK SNAP RING WASHER VENT TUBE VENT TUBE FITTING SHIFT FORK HIGH/REVERSE 1
14 12. TRANSMISSION REFERENCE PART N. DESCRIPTION Q'TY SCREW M WASHER GEAR INDICATOR SWITCH a GEARCASE,RH SEAL 25X47X DIPSTICK SCREW BEARING 6204C GEAR HELICAL 46T SCREW M6X BEARING RETAINER PLATE SNAP RING BEARING 6305ST PINION SHAFT 10T SHIFT FORK LOW GEAR INDICATOR SWITCH SNAP RING SHIFT ROD LOW SHIFT ROD HIGH/REVERSE THRUST WASHER GEAR SHAFT REAR OUTPUTA THRUST BUTTON SHIM SHIM DOWEL PIN COVER DRAIN SCREW WASHER TRANSMISSION ASSY a OIL PLATE O RING 18X SPROCKET O RING 14X SPEED SENSOR 1
15 13. TRANSMISSION 4WD REFERENCE PART N. DESCRIPTION Q'TY SEAL 25X47X BOLT M8X b MAIN COVER DOWEL PIN BEARING 6205c b INPUT SHAFT CHAIN GEAR 16T BEARING GEAR,HELICAL 35T GEAR, HELICAL 31T INTERLOCK PIN INTERLOCK BRACKET SPRING INTERLOCK PIN SCREW M5X SPACER GEAR 31T NEEDLE BEARING THRUST WASHER SNAP RING DOG GEAR SNAP RING THRUST WASHER SPROCKET 24T NEEDLE BEARING THRUST WASHER SHAFT NEEDLE BEARING GEAR 35T THRUST WASHER SNAP RING ENGAGEMENT THRST WASHER NUT M WASHER BELLCRANK SNAP RING WASHER VENT TUBE VENT TUBE FITTING 1
16 13. TRANSMISSION 4WD REFERENCE PART N. DESCRIPTION Q'TY SHIFT FORK HIGH/REVERSE SCREW M WASHER GEAR INDICATOR SWITCH a GEARCASE,RH SEAL 25X47X DIPSTICK BUSHING BEARING 6204C GEAR HELICAL 46T GEAR HELICAL 51T SCREW M6X BEARING RETAINER PLATE SNAP RING BEARING 6305ST PINION SHAFT 10T SHIFT FORK LOW GEAR INDICATOR SWITCH SNAP RING SHIFT ROD LOW SHIFT ROD HIGH/REVERSE THRUST WASHER SPORCKET 12T SHAFT REAR OUTPUTA THRUST BUTTON SHIM SHIM DOWEL PIN t COVER DRAIN SCREW WASHER t TRANSMISSION ASSY GEAR O RING 18X SPROCKET SHAFT FRONT OUTPUT SPORCKET 12T CHAIN O RING 14X SPEED SENSOR (Use with LCD) 1
17 14. SUPPORT BRACKET REFERENCE PART N. DESCRIPTION Q'TY BOLT M12X WASHER TRANSMISSION MOUNTING BRACKET RIGHT TRANSMISSION MOUNTING BRACKET LEFT BOLT M8X NUT M BOLT M10X TRANSMISSON MOUNTING BRACKET BOTTOM BOLT M8X WASHER WASHER BOLTM10X1.25X NUT M TRANSMISSION MOUNTING BRACKET REAR 1
18 15. SHIFT ROD REFERENCE PART N. DESCRIPTION Q'TY a LABLE a SHIFTER ASSY MOUNTING a KNOB a SHIFT LEVER BOLT M6X WASHER BOOT PLASTIC SPHERE GROOVE PIN CENTERING SPRING DETENT SPRING DETENT BULLET DOWEL PIN SHIFFER HOUSING O-RING SELECTOR SLIDES HIGH/REVERSE a SHIFTER MOUNTING BRACKET BOLT M6X SHIFT ROD COUPLER SHIFT ROD END CW JAM NUT M6 CW SHIFT ROD HIGH/REVERSE SHIFT ROD LOW JAM NUT M6 CCW SHIFT ROD END CCW SELECTOR SLIDES LOW SHIFTER MOUNTING ROD A SHIFTER MOUNTING ROD B 1
19 16. SHOCK ABSORBER FRONT REFERENCE PART N. DESCRIPTION Q'TY NUT M14X WASHER SPACER RUBBER UPPER PIVOT BALL BOLT M8X NUT M14X LOWER PIVOT BALL SPRING RETAINER SPRING STRUT BUMPER CLAMP NUT M SPRING RETAINER STRUT BODY LEFT SPINDLE BOLT(FOR 2WD) BEARING for 4 WD GREASE FITTING SEAL SLEEVE STRUT BODY RIGHT FRONT SHOCK ABSORBER ASSY CUSHION 2
20 17. STEERING COLUM REFERENCE PART N. DESCRIPTION Q'TY NUT M GREASE FITTING BUSHING STEERING CLAMP REAR STEERING CLAMP FRONT BOLT STEERING COLUMN (608 MM LENGTH) BOLT WASHER BEARING RETAINER BEARING NUT M STEERING COLUMN RETAINER NUT COTTER PIN 1
21 18. ELECTRICAL SYSTEM REFERENCE PART N. DESCRIPTION Q'TY a REVERSE SPEED LIMITER (For LCD) ENGINE TEMPERTURE SENSOR CDI WIRING HARNESS (For Europe) WIRING HARNESS (For USA) (Only for LCD) WIRING HARNESS (For USA) (Only for simple speedometer meter) BATTERY CABLE GROUND REGULATOR RECTIIFIER BATTERY BELL HORN IGNITON COIL AND WIRE ENGINE TEMPERTURE SENSOR RESISTANCE BRAKE SWITCH FLASHER RELAY ASSY BATTERY REVERSE GEAR WARNING (For 4WD) AMP FUSE AMP FUSE AMP FUSE CAPCITOR STARTER RELAY BATTERY CABLE POSITIVE 1 24A CABLE,SPEED SENSOR 1 24B CABLE,SPEED SENSOR(FOR LCD) 1
22 19. BRAKING SYSTEM (Europe) REFERENCE PART N. DESCRIPTION Q'TY BRAKE LEVER L MASTER CYLINDER HAND BRAKE HOSE FRONT BRAKE DISC a BRAKE CALIPER LEFT CLAMP FRONT BRAKE HOSE CLAMP RUBBER TUBE FRONT BRAKE HOSE BRAKE LINE COUPLER TUB DISKBRAKE FRONT RUBBER TUBE REAR BRAKE HOSE FRONT BRAKE HOSE REAR DISC BRAKE REAR BRAKE CALIPER BOLT M10X1.25X NUT M10X WASHER REAR BRAKE HOSE REAR BRAKE HOSE FOOT BRAKE HOSE REAR BREAKE CYLINDER RESERVOIR HOSE RESERVOIR NUT M BOLT M5X BOLT M6X FRONT BRAKE HOSE a BRAKE CALIPER RIGHT BOLT M8X WASHER WASHER FRONT BRAKEHOSE BRAKE LINECOUPLER SCREW M5X INSIDE/OUTSIDE PAD (For front brake caliper) INSIDE/OUTSIDE PAD (For rear brake caliper) ZJ E2 Service Kit (For Europe) 1
23 20. PARKING SYSTEM I (Europe) REFERENCE PART N. DESCRIPTION Q'TY MASTER CYLINDER BRAKE CABLE BRAKE CALIPER BRAKE LEVER R INSIDE AND OUTSIDE PAD 1
24 21. PARKING SYSTEM II REFERENCE PART N. DESCRIPTION Q'TY MASTER CYLINDER WITH BRAKE LEVER HAND BRAKE HOSE FRONT BRAKE DISC a BRAKE CALIPER LEFT CLAMP FRONT BRAKE HOSE CLAMP RUBBER TUBE RUBBER TUBE BRAKE LINE COUPLER TUB DISKBRAKE FRONT RUBBER TUBE REAR BRAKE HOSE f REAR DISC BRAKE PARKING BRAKE PUMP REAR BRAKE HOSE FRONT BRAKE HOSE BOLT M10X1.25X NUT M10X WASHER BRAKE CALIPER RIGHT REAR DISC BRAKE REAR BRAKE HOSE BRAKE LINE COUPLER FOOT BRAKE HOSE REAR BREAKE CYLINDER NUT M BOLT M5X BOLT M6X RUBBER TUBE FRONT BRAKE HOSE a BRAKE CALIPER RIGHT BOLT M8X WASHER WASHER FRONT BRAKE HOSE BRAKE LINECOUPLER SCREW M5X RESERVOIR HOSE 1
25 21. PARKING SYSTEM II REFERENCE PART N. DESCRIPTION Q'TY RESERVOIR PARKING LEVER BRAKE CABLE INSIDE AND OUTSIDE PAD,FR INSIDE AND OUTSIDE PAD,R.RR INSIDE AND OUTSIDE PAD,L.RR 1
26 22. PEDAL BRAKE REFERENCE PART N. DESCRIPTION Q'TY SHAFT,BRAKE PIVOT SPRING,STOP SWITCH SPRING ASSY DUST SEAL PEDAL BRAKE PEDAL BRAKE ASSY 1
27 23. BUMPER & RACK REFERENCE PART N. DESCRIPTION Q'TY BOLT M8X REAR RACK BOLTM8X NUT M BOLT M8X FRONT RACK BOLT M8X TRESTLE 1 LEFT BUMPER BRACKET BOLT M8X BOLT M8X BOLT M8X BUMPER SCREW ST4.2X TRESTLE 1 RIGHT REAR REFLECTER (Red For USA) FRONT REFLECTER (Yellow For USA) FRONT REFLECTER (Red for Europe) BRACKET,PULLING HOLDER,R.PULLIN BRACKET HOLDER,L.PULLIN BRACKET BOLT M6X12 4
28 24. CYLINDER REFERENCE PART N. DESCRIPTION Q'TY a CYLINDER HEAD ASSY 260 cc b CYLINDER HEAD ASSY 300 cc GUIDE INTAKE VALVE CIRCLIP BOLT M6X GASKET BOLT STUD M8X BREATHER ASSY O-RING 95X BOLT SOCKET HEAD M6X VALVE COVER INTAKE SIDE VALVE COVER EXHAUST SIDE O-RING 57.5X BOLT SOCKET HEAD M6X NUT CROWN M WASHER PLATE GASKET CYLINDER HEAD1 260 cc a GASKET CYLINDER HEAD2 300 cc PIN DOWEL 14X BOLT FLANGE M6X PLUG SPARK NGK DR8EA CYLINDER 260 cc a CYLINDER 300 cc GASKET CYLINDER PIN DOWEL 10X PIPE BREATHER CLIP 12MM 2
29 25. CRANKSHAFT COMP. REFERENCE PART N. DESCRIPTION Q'TY CRANKSHAFT ASSY NUT M16X WASHER PLATE KEY WOODRUFF PISTON 260 cc a PISTON 300 cc PISTON RING SET 260 cc a PISTON RING SET 300 cc PISTON PIN CLIP 2
30 26. VALVE REFERENCE PART N. DESCRIPTION Q'TY INTAKE VALVE EXHAUST VALVE SEAT SPRING VALVE SPRING VALVE INNER SPRING VALVE OUTER SEAL VALVE STEM RETAINER SPRING VALVE COTTER VALVE ROCKER ARM VALVE EXHAUST ROCKER SHAFT INTAKE ROCKER SHAFT O-RING 9X ADJUSTING SCREW VALVE NUT M6X0.75 2
31 27. CAMSHAFT CHAIN REFERENCE PART N. DESCRIPTION Q'TY CAMSHAFT ASSY BEARING BEARING(B6202Z) PLATE BOLT M6X LOCK WASHER CAM CHAIN SPROCKET DOWEL PIN B4X BOLT M10X1.25X WASHER PLATE BREATHER PLATE CHAIN GUIDE STOPPER GUIDE STOPPER CAM CHAIN TENSIONER ASSY GASKET TENSIONER CASE SOCKET HEAD BOLT M6X CHAIN TENSIONER PIVOT BOLT O-RING 14.5X CAMSHAFT 1
32 28. WATER PUMP REFERENCE PART N. DESCRIPTION Q'TY IMPELLER SHAFT ASSY HOUSING COVER GASKET HOUSING COVER SOCKET HEAD BOLT M6X BEARING WATER PUMP HOUSING OIL SEAL 10X21X MECHANICAL SEAL CIRCLIP GASKET O-RING 33.5X SHAFT DOWEL PIN C3X WASHER PLATE IMPELLER SHAFT GEAR CIRCLIP JOINT O-RING 15.5X SOCKET HEAD BOLT M6X WATER PUMP ASSY 1
33 29. RADIATOR REFERENCE PART N. DESCRIPTION Q'TY THERMOSTAT THERMOSTAT COVER SOCKET HEAD BOLT M6X t RADIATOR ASSY (THICKER) t BLOWER ASSY FLANGE BOLT M6X a SAFETY VALVE PIPE t RADIATOR FILLER HOSE RETURN HOSE FEED HOSE COMPRESSION SPRING HOSE CLAMP HOSE CLAMP HOSE BOLT M6X RADIATOR SIDE SUPT GROMMET COLLAR THERMOSTAT SWITCH ASSY NUT M WASHER PLATE CLIP 2X PIPE CLIP TANK RECOVERY CAP BOLT FLANGE M6X JOIN WASHER 1
34 30. OIL PUMP REFERENCE PART N. DESCRIPTION Q'TY OIL PUMP ASSY DOWEL PIN 3X GEAR PUMP DRIVEN DOWEL PIN C3X WASHER PLATE CIRCLIP GASKET SCREW M6X OIL STRAINER COMPRESSION SPRING DRAIN PLUG O-RING 36X3.5 1
35 31. AIR CLEANER REFERENCE PART N. DESCRIPTION Q'TY JOINT CARBURETOR (BOTTOM PULL CABLE TYPE) 1 1A 23201a JOINT CARBURETOR (TOP PULL CABLE TYPE) O-RING 35X SCOKET HEAD BOLT M6X JOINT HOSE CLAMP D HOSE CLAMP C AIR CLEANER JOINT HOSE CLAMP B HOSE CLAMP A COVER AIR CLEANER AIR CLEANER CASE ELEMENT COMP AIR CLEANER FILTER COVER CLIP HOSE PLUG AIR CLEANER ASSY AIR CLEANER COVER CLIP 6
36 32. CARBURETOR REFERENCE PART N. DESCRIPTION Q'TY CARBURETOR ASSY (Bottom pull cable type) a CARBURETOR ASSY (Top pull cable type) JET NEEDLE SET AUTO CHOKE ASSEM FLOAT ASSY BOWL GASKET MAIN JET IDLE JET FUEL HOSE COUPLER HOSE Φ8X4.5X HOSE Φ8X4.5X HOSE Φ8X4.5X280 1 NOTE: The picture is not used for the order or the spare parts, but only for your reference. If you want to order any parts, ypu must order the assembly.
37 33. EXHAUST (Europe) REFERENCE PART N. DESCRIPTION Q'TY EXHAUST PIPE NUT M EXHAUST PIPE GASKET WASHER WASHER PLATE BOLT FLANGE M10X1.25X SPRING MUFFLER SUPPORT BOTTOM JOUNT MUFFLER NUT M10X WASHER PLATE MUFFLER SUPPORT WASHER HOSE NUT M CLIP HOSE C CLIP HOSE B HOSE A HOSE CLAMP PIPE CLIP CLIP FILTER VALVE BRACKET BOLT M6X RUBBER PAD VALVE BOLT M6X BOLT 2
38 34. CRANKCASE REFERENCE PART N. DESCRIPTION Q'TY CRANKCASE ASSY HOLDER COLLAR O-RING WASHER PLATE CIRCLIP DOWEL PIN 10X FLANGE BOLT M6X FLANGE BOLT M6X OIL SEAL 30X45X STUD BOLT M8X COVER CRANKCASE RIGHT SOCKET HEAD BOLT M6X f REAR INSIDE COVER SEALING 1
39 35. LEFT & RIGHT COVER REFERENCE PART N. DESCRIPTION Q'TY a COVER CRANKCASE LEFT FLANGE BOLT M6X HOSE CLAMP B JOINT A AIR STRAINER B AIR STRAINER A JOINT B HOSE CLAMP A OIL SEAL DOWEL PIN 10X OIL PLUG O-RING 18X OIL PLUG O-RING 14X FLANGE BOLT M6X CAP COVER CRANKCASE COVER GASKET RIGHT RUBBER GASKET (With High-Power clutch) 1
40 36. STARTER REFERENCE PART N. DESCRIPTION Q'TY GEAR IDLER SHAFT WASHER CIRCLIP GEAR REDUCTION STARTER CLUTCH SOCKET HEAD BOLT M8X16 3
41 37. CLUTCH REFERENCE PART N. DESCRIPTION Q'TY a CLUTCH HOUSING COMP NUT M14X PRIMARY SLIDING SHEAVE COMP OIL SEAL WEIGHT CAM SLIDER O-RING 118X STOPPER PAN HEAD SCREW M4X SPACER COLLAR WASHER PLATE WASHER PLATE V-BELT SHEAVE PRIMARY FIXED NUT M14X SECONDARY FIXED SHEAVE COMP a SECONDARY SLIDING SHEAVE OIL SEAL O-RING 45X PIN GUIDE COMPRESSION SPRING SEAT SECONDARY SPRING a CLUTCH CARRIER ASSY a CLUTCH WEIGHT SPRING CIRCLIP NUT M36X a CLUTCH WEIGHT SPRING DRIVE ASSY COMPLETE 1
42 38. HIGH POWER CLUTCH STAND ASSY. REFERENCE PART N. DESCRIPTION Q'TY BRACKET SWCREW M8X SMALL SPACER BRACKET BOLT M8X SPACER RING 26.5X BEARING 6906Z 1
43 39. GENERATOR REFERENCE PART N. DESCRIPTION Q'TY STATOR ASSY (The color of A is white) A HIGH-POWER STATOR ASSY (The color of A is black) ROTOR ASSY (Green color) A HIGH-POWER ROTOR ASSY (White color) SOCKET HEAD BOLT M5X SOCKET HEAD BOLT M6X SOCKET HEAD BOLT M5X GENERATOR ASSY A HIGH-POWER GENERATOR ASSY PICK UP COIL 1
44 40. STARTING MOTOR REFERENCE PART N. DESCRIPTION Q'TY STARTING MOTOR ASSY BRUSH HOLD ASSY CORD,STARTER MOTOR BOLT GASKET O-RING 24.5X FLANGE BOLT M6X25 2
45 41. ENGINE REFERENCE PART N. DESCRIPTION Q'TY FRONT ENGINE MOUNT BRACKET ENGINE BRACKET BOLT BUSHING ENGING BRACKET NUT M12X ENGINE MOUNTING BOLT BUSHING ENGING BRACKET SPACER ENGINE BRACKET NUT M10X BOLT M10X1.25X WASHER NUT M10X BOLT M8X LEFT SPACER STAY ENGINE LEFT NUT M BOLT M10X1.25X WASHER STAY ENGINE RIGHT NUT M10X BOLT M8X RIGHT SPACER ENGINE ASSY BUSHING 2
46 42. FRONT GEAR BOX 4WD REFERENCE PART N. DESCRIPTION Q'TY BOLT M8X VENT FITTING LEFT COVER O-RING 18X DIFF FILLERPLUG FOC BODY BEVEL CROWNWHEEL BEAR DIFFCASE RHS SEAL SDD722X48X CONICAL WITH HELICAL GEARING BEAR BEAR 6305ST CASEBEAR RETAINER SCREW M6X DIFF GEAR DIFF GEAR DRIVEN SPLINED DOG DIFF INPUTSHAFT A BEAR SEAL TC25X47X BOLE M6X BOLE M6X REAR COVER DIFF SELECTOR FORK SELECTOR RAIL PIN SELECTOR SHAFT SELECTOR COVER STEEL BALL SPRING INDENT BALL INSERT WASHER BOLT M6X SEAL TC12X28X BOLT M8X FRONT PROPSHAFT ASSY FRONT GEAR-BOX BACKSTOP BOLT M10X1.25X BOLT M10X1.25X20 4
47 42. FRONT GEAR BOX 4WD REFERENCE PART N. DESCRIPTION Q'TY NUT M BOLT M8X1X NUT M8X WD AND 2WD SWITCH FRONT GEAR-BOX WD/4WD SHIFT MOTOR (Used with 2WD / 4WD Switch PN 20109b) 2WD/4WD SHIFT ELECTRONIC CONTROLER (Used with 2WD/4WD Swith PN 20109b) a FRONT GEAR-BOX (ELECTRIC SHIFT) 1
48 43. FRONT DRIVE AXLE 4WD REFERENCE PART N. DESCRIPTION Q'TY OUTER BOARD BOOT CIRCLIP ATOPPER RING JOINT, INBOARD (CONTAIN INBOARD AXLE STEEL BALL BRACKET STEEL BALL AND GEAR WHEEL) STOPPER RING BOOT BAND B BOOT BAND A FRONT DRIVE AXLE DRIVE AXLE/OUTER CV JOINT ASSEMBLY
49 44. FOC BODY 4WD REFERENCE PART N. DESCRIPTION Q'TY LARGER COVER WASHER PINION HOUSING CENTER SPACER ROLL PIN CENTER PIN BEVEL GEAR CLUTCH PLATE OUTER DOUBLE CLITCH PLATE INNER CLUTCH PLATE OUTER SINGLE DISHED SPRING WASHER SMALL COVER SPING SEAT SCREW M6X SCREW M8X BOLT M8X15 6
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