Precision Universal Joint
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- Rosamond Thornton
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1 Precision Universl Joint PREISION UNIVERSAL JOINT
2 Sit universl joints with plin or neele roller erings E - H (IN 808) Of this series oth single n oule joints re ville. s E re with sliing ushes while type H hs neele roller erings. Joints with plin erings re ville in 2 versions: types E to IN 808; types EB to IN 808/7551 Joints with roller erings re ville in 2 versions: types H to IN 808; types HB to IN 808/7551 They ll consist of str wheel core n 2 hlf joints with fork ens. Between the pins of the str wheel n the holes of the forks, 4 wer-resistnt sliing ushes (for type E) or roller erings (type H - high spee) re fitte in. The 4 ushes hve holes for luriction n ech one contins grese reserve. The hermetic structure prevents luricnt losses n impurity entry. Neither luriction or mintennce is require for type H (high spee joints with roller erings) s their erings re luricte for life. Joints with plin erings - type E - re for mile-low spees n where there re shock los. For high spees n reltively low torques types with roller erings (H) re recommene. Both versions offer high efficiency, silent running, low friction, coefficient t competitive prices. All ruing surfces re hrene n groun. Mximum working ngle is 45 for single joints n 90 for oule joints. Mximum spee is rpm for type E, while type H cn excee rpm. All versions re lso supplie in telescopic versions. UNIVERSAL JOINT 1
![Testo 2 E E L1 L4 L3 Weight [kg] GU01E GU01E 6 16 34 17 8 22 56 2 7 6 6 0,05 0,08 GU02E GU02E 8 16 40 20 11 22 62 2 9 8 8 0,05 0,08 GU03E GU03E 10 22 48 24 12 26 74 3 11,4 10 10 0,10 0,15 GU04E GU04E](/docs-images/74/70391425/images/3-2.jpg "12 25 56 28 13 30 86 4 13,8 12 12 0,16 0,25 GU05E GU05E 14 28 60 30 14 36 96 5 16,3 14 14 0,20 0,40 GU1E GU1E 16 32 68 34 16 36 104 5 18,3 16 16 0,30 0,45 GU2E GU2E 18 36 74 37 17 40 114 6 20,8 18 18")
3 Precision joint Series E (IN 808) Wer resistnt sliing ushes from cemente n hrene steel. Strong, precise, n verstile; wie ppliction fiel. Mx. ngle: 45 type E, 90 type E. mx. spee rpm. Specil executions upon request. Testo 2 E E L1 L4 L3 Weight [kg] GU01E GU01E ,05 0,08 GU02E GU02E ,05 0,08 GU03E GU03E , ,10 0,15 GU04E GU04E , ,16 0,25 GU05E GU05E , ,20 0,40 GU1E GU1E , ,30 0,45 GU2E GU2E , ,45 0,70 GU3E GU3E , ,60 1,00 GU4E GU4E , , ,95 1,55 GU5E GU5E , ,20 2,00 GU6E GU6E , ,85 2,90 GU6E1 GU6E , ,00 3,00 GU7E GU7E ,3 3,15 4,75 GU8E GU8E ,3 4,60 7,20 GU9E GU9E ,8 7,60 12,00 E E IN 808 L1 L4 L3 Weight [kg] GU03EB GU03EB , ,05 0,08 GU04EB GU04EB , ,12 0,20 GU1EB GU1EB , ,20 0,30 GU3EB GU3EB , ,35 0,50 GU5EB GU5EB , ,80 1,20 GU6EB GU6EB , ,20 1,70 GU8EB GU8EB ,3 2,90 4,30 E E IN 808/7551 = upon request 2
4 Extensile trnsmissions Series E (IN 808) Joints series E type EA with wer resistnt sliing Min. n mx. length upon request: ushes. LMIN LMAX B 2 ors X LMAX B 2 Specil execution upon request Lmin Lmx X B Shft profile 1 GU01EA GU02EA GU03EA , x 14 Z6 22 GU04EA , x 16 Z6 26 GU05EA , x 16 Z6 29 GU1EA , x 20 Z6 32 GU2EA , x 22 Z6 37 upon request GU3EA , x 25 Z6 42 GU4EA , x 28 Z6 47 GU5EA , x 32 Z6 52 GU6EA , x 38 Z8 58 GU7EA ,3 36 x 42 Z8 70 GU8EA ,3 42 x 48 Z8 80 GU9EA ,8 46 x 54 Z8 95 Lmin Lmx X B Shft profile 1 GU03EBA , GU04EBA , x 14 Z6 22 GU1EBA , x 16 Z6 26 GU3EBA upon request , x 20 Z6 32 GU5EBA , x 25 Z6 42 GU6EBA , x 32 Z6 52 GU8EBA ,3 36 x 42 Z8 70 = upon request UNIVERSAL JOINT 3
![H H L1 L4 L3 Weight [kg] GU03H GU03H 10 22 48 24 12 26 74 3 11,4 10 10 0,10 0,15 GU04H GU04H 12 25 56 28 13 30 86 4 13,8 12 12 0,16 0,25 GU05H GU05H 14 28 60 30 14 36 96 5 16,3 14 14 0,20 0,40 GU1H](/docs-images/74/70391425/images/5-2.jpg "GU1H 16 32 68 34 16 36 104 5 18,3 16 16 0,30 0,45 GU2H GU2H 18 36 74 37 17 40 114 6 20,8 18 18 0,45 0,70 GU3H GU3H 20 42 82 41 18 46 128 6 22,8 20 20 0,60 1,00 GU4H GU4H 22 45 95 47,5 22 50 145 6")
5 High spee precision joints with neele roller erings Series H (IN 808) Roller erings luricte for life. No mintennce require. Precise n verstile, silent n smooth running; wie ppliction fiel. Mx. ngle: 45 type H, 90 type H, mx. spee rpm. Specil executions upon request. H H L1 L4 L3 Weight [kg] GU03H GU03H , ,10 0,15 GU04H GU04H , ,16 0,25 GU05H GU05H , ,20 0,40 GU1H GU1H , ,30 0,45 GU2H GU2H , ,45 0,70 GU3H GU3H , ,60 1,00 GU4H GU4H , , ,95 1,55 GU5H GU5H , ,20 2,00 GU6H GU6H , ,85 2,90 GU6H1 GU6H , ,00 3,00 GU7H GU7H ,3 3,15 4,75 GU8H GU8H ,3 4,60 7,20 GU9H GU9H ,8 7,60 12,00 H H IN 808 L1 L4 L3 Weight [kg] GU04HB GU04HB , ,12 0,20 GU1HB GU1HB , ,20 0,30 GU3HB GU3HB , ,35 0,50 GU5HB GU5HB , ,80 1,20 GU6HB GU6HB , ,20 1,70 GU8HB GU8HB ,3 2,90 4,30 HB HB IN 808/7551 = upon request 4
6 Extensile trnsmissions high spee Series H (IN 808) High spee joints series H, type HA, with neele roller erings. Min. n mx. length upon request: rpm. LMIN LMAX B 2 ors X LMAX B 2 Specil executions on request. Typo Lmin Lmx X B Alero 1 GU03HA , x 14 Z6 22 GU04HA , x 16 Z6 26 GU05HA , x 16 Z6 29 GU1HA , x 20 Z6 32 GU2HA , x 22 Z6 37 GU3HA , x 25 Z6 42 upon request GU4HA , x 28 Z6 47 GU5HA , x 32 Z6 52 GU6HA , x 38 Z8 58 GU7HA ,3 36 x 42 Z8 70 GU8HA ,3 42 x 48 Z8 80 GU9HA ,8 46 x 54 Z8 95 Tipo Lmin Lmx X B Alero 1 GU04HBA , x 14 Z6 22 GU1HBA , x 16 Z6 26 GU3HBA , x 20 Z6 32 upon request GU5HBA , x 25 Z6 42 GU6HBA , x 32 Z6 52 GU8HBA ,3 36 x 42 Z8 70 = upon request UNIVERSAL JOINT 5
7 Precision joints Series ER (sliing ushes) - HR (neele roller erings) ER : mx. spee rpm. HR : mx. spee rpm. Mx. ngle 45. ER HR L1 Y e f GU02ER ,5 3,5 6, GU03ER GU03HR ,5 4 8, GU04ER GU04HR , ,3 12 GU05ER GU05HR , ,3 14 GU1ER GU1HR ,35 14,8 5 17,3 16 GU2ER GU2HR ,8 18 GU3ER GU3HR ,8 20 GU4ER GU4HR , ,8 22 GU5ER GU5HR , ,3 25 GU6ER GU6HR ,3 30 6
8 Stinless steel joints Series X (IN 808) Mx. ngle: 45 type X, 90 type X. Specil executions upon request. Testo 2 X X L1 L4 L3 * * * * Weight [kg] GU01X GU01X ,05 0,08 GU02X GU02X ,05 0,08 GU03X GU03X , ,10 0,15 GU04X GU04X , ,16 0,25 GU1X GU1X , ,30 0,45 GU3X GU3X , ,60 1,00 GU5X GU5X , ,20 2,00 GU6X GU6X , ,85 2,90 * = check vilility X X UNIVERSAL JOINT 7
9 Protection muffs Series M Specil neoprene ruer. Resistnt to cis, oils, grese, ust n moisture. Fille with grese to ensure constnt luriction. A B Joint externl imeter GU01M GU02M ,5 18 GU03M ,5 22 GU04M ,5 25/26 GU05M ,5 28/29 GU1M ,5 32 GU2M ,5 36/37 GU3M GU4M /47 GU5M /52 GU6M
10 Selecting criteri Mtching one single joint with two shfts (of which the riving one is rotting t constnt spee), it forms n ngle which cuses perioic vrition of the riven shft, exctly four fluctutions per revolution. The ifference etween the mximum n the minimum spee of the riven shft epens on the ngle forme y the two shfts. The ifference grows when incresing of the ngle. To hve homokinetic trnsmission, you hve to fit either two opposite single joints (pying ttention tht the two centrl yokes lie on the sme pline n the ngles re equl) or oule joint. The irregulrity cuse y the former rticultion is cncelle y the ltter. The overll length resulting from the coupling of the two single joints is even more reuce using oule joint. In other wors, the oule joint is to e consiere the shortest homokinetic trnsmission. For low spee pplictions (mx rpm) joint with plin erings (ruing erings) re suggeste: types E/EB. They re le to support shock los, rive reserves, irregulr runnings n reltively high torques. The working ngles must e reuce in opertion etween 500 n rpm. For high rottion spees, reltively low torques or wie ngles, joints with neele roller erings (type V - H) re preferre. They cn rech rpm lwys relting to the ngle. How to re igrms The joint cpcity to trnsmit regulr torque t constnt lo with no shocks for more or less long perio, minly epens on the numer of revolutions per minute n the inclintion ngle of the two xes. The following igrms re se upon the criteri elon. Ech curve correspons to the joint size (outsie imeter ) n represents the torque tht the joint cn trnsmit epening upon spee n working ngle. The igrms cn e irectly re if ngle is 10 ; for wier ngles, torques re reuce, therefore the vlues re to e correcte using correction fctors (F) relting to the ngle shown in the tle. Note: igrms vlues re merely inictive. Ech ppliction hs its own prticulr motion chrcteristics, such s: shock los, motion reversls, connecte msses, type of strting, presence of elstic joints, stops n strts, etc. We, therefore, suggest clling our technicl eprtment. UNIVERSAL JOINT 9
![igrm for joints Series E kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE ORRETION FATOR F 5 10 15 20 25 30 35 40 45 1,25 1,00 0,80 0,65 0,55 0,45 0,38 0,30 0,25 Exmple Power:](/docs-images/74/70391425/images/11-0.jpg "0,65 kw rpm: 230 min -1 With working ngle = 10, Fctor F = 1,00 ( 0,65 kw : 1,00 = 0,65 kw) we get point P n Torque MT = 27 Nm corresponing to joint size = 25/26 mm (type 04E, 1EB ) With working ngle")
11 igrm for joints Series E kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE ORRETION FATOR F ,25 1,00 0,80 0,65 0,55 0,45 0,38 0,30 0,25 Exmple Power: 0,65 kw rpm: 230 min -1 With working ngle = 10, Fctor F = 1,00 ( 0,65 kw : 1,00 = 0,65 kw) we get point P n Torque MT = 27 Nm corresponing to joint size = 25/26 mm (type 04E, 1EB ) With working ngle = 30, Fctor F = 0,45 (0,65 kw : 0,45 = 1,44 kw) we get point P1 n Torque MT = 60 Nm corresponing to joint size = 32 mm (type 1E, 3EB). onsier tht: MT MT = x = x Power [kw] rpm [min -1 ] Power [V] rpm [min -1 ] [Nm] [Nm] 10
![igrm for joints Series H - High Spee kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE ORRETION FATOR F 5 10 15 20 25 30 35 40 45 1,25 1,00 0,90 0,80 0,70 0,50 0,40 0,30 0,25](/docs-images/74/70391425/images/12-0.jpg "Exmple Power: 5,5 kw rpm: 2300 min -1 With working ngle = 10, Fctor F = 1,00 (5,5 kw : 1,00 = 5,5 kw) we get point P n Torque MT = 23 Nm corresponing to joint size = 28/29 mm (type 05H, 1HB) With")
12 igrm for joints Series H - High Spee kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE ORRETION FATOR F ,25 1,00 0,90 0,80 0,70 0,50 0,40 0,30 0,25 Exmple Power: 5,5 kw rpm: 2300 min -1 With working ngle = 10, Fctor F = 1,00 (5,5 kw : 1,00 = 5,5 kw) we get point P n Torque MT = 23 Nm corresponing to joint size = 28/29 mm (type 05H, 1HB) With working ngle = 25, Fctor F = 0,70 (5,5 kw : 0,70 = 7,85 kw) we get point P1 n Torque MT = 33 Nm corresponing to joint size = 32 mm (type 1H, 3HB). onsier tht: MT MT = x = x Power [kw] rpm [min -1 ] Power [V] rpm [min -1 ] [Nm] [Nm] UNIVERSAL JOINT 11
13 Instructions for correct fitting Fig. 1 Fig. 2 To otin uniform rotry motion, lwys use two opposite single joints or one oule joint. The pillow locks must e positione s close s possile to the joints (see Picture 1 n 2). Fig. 3 Fig. 4 correct wrong When using two opposite single joints, respect the lignment of the insie yokes. In extensile trnsmissions lso py ttention to the rrows stmpe tlly (see Picture 3 ORRET, Picture 4 WRONG). Fig. 5 Fig. 6 correct wrong The joints ngle must e equl (see Picture 5). The shfts cn e move one from the other either prllel or symmetriclly. Pin holes must not e execute over the yokes to voi mge (see Picture 6). 12
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