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1 Page 125 HYSTER ELECTRICAL Alternator Page 160 Battery Page 130 Chassis Harness Diesel 2,5L Page 152 Chassis Harness Petrol and LPG 2,OL Page 148 Cluster Harness Page 140 Cluster Power Harness Page 142 Cowl Electrical Page 136 Cowl Harness Page 138 Distributor Petrol and LPG 2,OL Page 154 Electrical System Diesel Page 128 Electrical System Petrol and LPG 2,OL Page 126 Harness Forward And Reverse '... Page 144 Harness Monotrol Pedal Page 146 Harness Seat Switch Page 150 Instrument Cluster Page 132 Shift Lever Page 134 Starter Motor Diesel 2,5L Page 158 Starter Motor Petrol and LPG 2.0L Page /1996

2 H'r'STER Page 126 ELECTRICAL SYSTEM PETROL AND LPG 2,OL (Figure 60) 20103/1996

3 Page 127 HYSTER ELECTRICAL SYSTEM PETROL AND LPG 2,OL KEY A: Petrol B: LPG QTY REF PART NO. NAME OF PART A B Hex Head Bolt Nut Lockwasher Washer Nut Lockwasher Nut Lockwasher Oil Pressure Switch Lockwasher Nut Sender Cable.., Wire Assy Bolt LoCkwasher Clamp Hex Head Bolt Nut Lockwasher Strap Clamp ARAR Boot Bolt QTY REF PART NO. NAME OF PART A Battery Cable Wire Harness (Seat Switch) u Figure Boot Battery Cable Engine Harness u Figure a Wire Harness (Monotrol) u Figure a Neutral Start Switch Wire Harness... " Boot... " Bolt Lockwasher a Ignition Coil Wire Harness Sender Low Coolant Sender Alternator u Figure Starter Motor u Figure 75 a Monotrol Pedal 1996 HYSTER COMPANY See Service Manual ț

4 HYSTER Page 128 ELECTRICAL SYSTEM DIESEL (Figure 61) ~ ~ 33 f I I I 321-~ / / /' '" " " '" \ \ \ \ \ 2 J \ ",-" I '",- <' I '",'"... /'" 20103/1996

5 Page 129 HYSTER ELECTRICAL SYSTEM DIESEL REF PART NO. NAME OF PART QTY REF PART NO. NAME OF PART QTY Oil Pressure Switch Battery Cable Controller Wire Harness (Seat Switch) Bolt ' Figure Lockwasher Wire Assy Washer Nut Nut Lockwasher Nut Battery Cable Lockwasher Engine Harness (Frame) Relay ' Figure Battery Cable a Wire Harness (Monotrol Pedal) WireAssy ' Figure Bolt a Switch Lockwasher Temperature Sender Clamp Wire Harness Hex Head Bolt Sender Nut Low Coolant Sender Lockwasher Boot Strap Clamp... AR 35 Alternator Starter Motor ' Figure 77 10' Figure Bolt...'... 2 a Monotrol Pedal

6 "HYSTER Page 130 BATTERY (Figure 62) 2,Ol 2,5l 2 5 ~-10 1~ 1996 HYSTER COMPANY See Service Manual 20103/1996

7 Page 131 HYSTER BATTERY KEY A: Petrol and LPG B: Diesel QTY REF PART NO. NAME OF PART A B Battery Battery Clamp Clamp Rod Cap Nut Lockwasher 2 2 QTY REF PART NO. NAME OF PART A B Washer Tray Tray Screw Lockwasher Washer Hex Head Bolt Nut

8 HYSTER Page 132 INSTRUMENT CLUSTER (Figure 63) "".--15 ~7 '21 ~11 8 ~ I f9*'": 6 22 «-23 sc::::c 3 ",,@ /1996

9 Page 133 HYSTEA INSTRUMENT CLUSTER PART NO. DESCRIPTION INCLUDES REF REF NO. 23 REF NO. 24 NO.5 QTY QTYLOCATION ID Instrument Cluster (Petrol) Incld's L1-L5,L9,L12-L13 Ib Instrument Cluster (LPG) Incld's 1-21,23, L1-L5,L10,L12-L13 b Instrument Cluster (Diesel) Incld's L1-L5,L7-L8,L12-L13 c Instrument Cluster (Petrol) Incld's L1-L5,L10-L13 c Instrument Cluster (LPG) Incld'd 1-21,23, L1-L5,L10-L13 c Instrument Cluster (Diesel) Incld's L1-L5,L8,L11-L13 d Instrument Cluster (Petrol) Incld's L1-L5,L19,L11-13 d Instrument Cluster (LPG) Incld's 1-21,23, L1-L5,L9,L11-13 d Instrument Cluster (Diesel) Incld's L1-LS,L7,L8,L11-L13 b Includes Standard Indicators C Includes Premium Indicators d Includes Optional Indicators REF PART NO. NAME OF PART OIY Instrument Cluster (Petrol) Instrument Cluster (LPG) Instrument Cluster (Diesel) 1 a Instrument Cluster Top Cover Case CiraJit Board Buzzer Fibre Washer Screw Screw Water Temperature Gauge Hourmeter Joint Wire Harness Warning Lamp Filter 1 REF PART NO, NAME OF PART OIY Joint Screw Warning Lamp Housing Seal Circuit Board Ignition Switch Screw Washer Clip Fuel Gauge (Petrol) a Lamp, AR 24 a Lamp AR Key 1 a 0" Table )

10 HYSTER Page 134 SHIFT LEVER (Figure 64) HYSTER COMPANY See Service Manual 20103/1996

11 Page 135 HYSTER SHIFT LEVER REF PART NO. NAME OF PART Shift lever Base link o Crank Crank Shift lever 0 QIY REF PART NO, NAME OF PART Hex Head Bolt Nut Spring Plunger Bolt. 0 o Nut Washer QIY " " 2 l 20/

12 HYSTER Page 136 COWL ELECTRICAL (Figure 65),--> HYSTER COMPANY See Service Manual 20103/1996

13 Page 137. HYSTEA COWL ELECTRICAL REF PART NO. NAME OF PARi'" QIY Fuse Box Fuse (10 Amp) n8 Fuse (20 Amp) oo oo Screw Lockwasher.oo.oo... oo Bracket.oo Bolt Lockwasher oo.oo Washer oo oo 1 10 c Switch 2 10 lid Switch oooo oooo II Switch oooooooo.. oooooo 1 11 c Spacer lid Spacer... ; II Spacer c Screw lid Screw II Screw c Washer oo lid Washer oo.oo.. oooo al Washer.oo.oo.oo Bracket oo Hex Head Bolt Lockwasher oo Washer Relay Clamp.oo oooooo oo Strap Clamp oo oo oo. AR Instrument Panel Harness 1 IP" Figure Wire Harness oo... 1 IP" Figure Cowl Harness. oo IP" Figure 66 REF PART NO. NAME OF PART QTY 24 I Wire Harness (Forward and Reverse) Figure 69 Connector oo Hex Head Bolt oo oo. 4 Lockwasher 4 Instrument Panel oo... 1 Il7 FlQure a Switch oo... oo.oo Bolt Washer oooo.. oo oo Lockwasher oooo oooo Nut (Coolant Level) Temperature Switch 1 35 b Switch oo oo oo.. oo Hom Bracket oo.oo oo Screw Lockwasher Lockwasher oo Nut.oo oo oo Hex Head Bolt Lockwasher oooo oo.. 4 oo Washer.. oo Plate Shift Lever c Il7 FlQure Plug oooo. 1 a Forward/Reverse Lever b with BrakefTaillights C Monotrol Pedal d Last Used on SIN e First Used on SIN

14 HYSTER Page 138 COWL HARNESS (Figure 66) 9 9~ HYSTER COMPANY See Service Manual 20103/1996

15 Page 139 H'r'STEA COWL HARNESS REF PART NO, NAME OF PART OTY Cowl Harness Connector (Rear Light) Lock, Connector Connector (Monotrol Pedal) Lock REF PART NO, NAME OF PART OrY Plug, Diode Connector Terminal,, Socket,

16 HYSTEA Page 140 CLUSTER HARNESS (Figure 67) I I : I 1=f==~C======:~========~~::3 : : '---L.J.1=:J,1 1

17 Page 141 HYSTER CLUSTER HARNESS REF PART NO, NAME OF PARI QTY Cluster Harness Terminal Frame Seal Connector (Frame) 1 REF PARI NO, NAME OF PARI QTY Seal Plug Connector (Instrument Panel) Socket Diode

18 HYSTEA Page 142 CLUSTER POWER HARNESS (Figure 68)... 3 ~ 1 ~2 I...l [Ifijl) 1996 HYSTER COMPANY See Service Manual 20103/1996

19 Page 143 SERIALCOOE 0001 HYSTEA CLUSTER POWER HARNESS REF PART NO. NAME OF PART OIY Cluster Power Harness Connector (Frame) 1 REF PART NO. NAME OF PART OIY Seal Terminal 1

20 HYSTEA Page 144 HARNESS FORWARD AND REVERSE (Figure 69) /1996

21 Page 145 HYSTEA HARNESS FORWARD AND REVERSE REF PART NO. NAME OF PART OTY Wire Harness Connector (Cowl) lock 1 REF PART NO. NAME OF PART OTY Pin Plug

22 HYSTER Page 146 HARNESS MONOTROL PEDAL (Figure 70) * /1996

23 Page 147 SERIALCOOE 0001 HYSTER.. cr. ~.-.. HARNESS MONOTROL PEDAL REF PART NO. NAME OF PART orv Wire Harness Connector (Cowl) lock Pin REF PART NO. NAME OF PART orv Plug Connector (Solenoid) lock Socket

24 HYSTEA Page 148 CHASSIS HARNESS PETROL AND LPG 2,OL (Figure 71) 7;

25 Page 149 HYSTeR CHASSIS HARNESS PETROL AND LPG 2,OL REF PART NO. NAME OF PARI OTY Chassis Harness Connector (Cowl)... or. or Seal or Plug or or or.. 3 REF PART NO. NAME OF PART OTY Terminal.. or... or or Connector (Hom Fuse) Seal or o' Terminal

26 HYSTER Page 150 HARNESS SEAT SWITCH (Figure 72) \\ l...-.i _ I Cl C.:.J I /1996

27 Page 157 HYSTER STARTER MOTOR PETROL AND LPG 2,OL REF PART NO. NAME OF PART OTY Starter Motor Switch Bracket (Front), Sleeve Brush Holder Brush Spring Brush Bracket (Rear) Sleeve (Rear) REF PART NO. NAME OF PART OTY Yoke Brush Kit Armature Clutch Kit-Screw Kit-Washer Lever Bolt

28 HYSTER Page 158 STARTER MOTOR DIESEL 2,5L (Figure 76) r~18, -- 1

29 Page 159 HYSTER STARTER MOTOR DIESEL 2,5L REF PART NO, NAME OF PART QIY Starter Motor Yoke Brush, Switch Lever, Bracket (Front) Bearing Armature Bearing Bearing Shaft Cover Gear Set Shaft REF PART NO, NAME OF PART QIY Gear Pinion Kit-Stopper Bracket (Centre) Screw Joint Spring Set Joint Brush Holder Brush Spring Bracket (Rear) Kit-Bolt Ring 2

30 H'r'STER Page 160 ALTERNATOR (Figure 77) 8 ~ HYSTER COMPANY See Service Manual

31 Page 161 SERIAL CODE D001 HYSTER ALTERNATOR REF PART NO. NAME OF PART ary Alternator Rear Cover Redifier Regulator Brush Cover Kit-Nut '" Stator 1 REF PART NO. NAME OF PART ary Kit-Nut Kit-Saew Pulley Front Cover Kit-Saew Bearing Rotor Bearing 1.:.

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