Application Example. For external machining. For internal machining. 2Multifunctional Tools DBH KGEUR/L GFT TBH KGEHR/L MGEUR/L

Transcription

1 Application Example For external machining 2 KGEUR/L KGEUR/L MGEUR/L MGEUR/L TBH TBH PH PH GH GH GFT GFT DBH DBH KGEHR/L KGEHR/L MGEHR/L MGEHR/L KGEHR/L-T00 Width: Width : 2.5 Width: Width : 3.0~ Width: Width : ~4.5 Width Width: : 3.0~ Width: Width : 1.23~4.28 Width: Width : ~8.0 Width: : ~8.0 : 2.0~8.0 Width: : Width: ~8.0 T-MAX: T-MAX: T-MAX: ØD-MAX: T-MAX: T-MAX: T-MAX: T- MAX : 3.0 T- MAX : 3.0~5.0 T- MAX : 1.5~5.0 ØD- MAX : 30~50 T- MAX : 1.5~4.0 T- MAX : 2.1~9.0 T- MAX : T- : 17~20 T-MAX: T- MAX : T-MAX: ~28 TB GO GW D KGMN MGMN KRMN MRMN POB TB-M GS BF DB KRMN KGGN MRMN MRGN KGMR/L MGMR/L MGGN For internal machining NFTIH GFIK GFIP GFIP IGH KGIVR/L MGIVR/L KGIUR/L MGIUR/L Width: : ~4.02 T-MAX: : ~4.6 Width: : 2.0~ T-MAX: : ~8.0 Width: : ~8.0 T-MAX: : ~9.0 Width: : ~2.8 T-MAX: : ~2.3 Width: : 2.0~ T-MAX: : ~8.0 Width: : ~8.0 T-MAX: : ~10 Width: : T-MAX: MAX : Width: : ~8.0 T-MAX: : ~6.5 NFTG GW MGMN GR IG KGMI KRMN MRMN NFTF NFTT BF MRMN MRGN MRGN MGGN

2 Application Example For face grooving KGEVR/L -T00 Width: T-MAX: MGEVR/L Width: : ~8.0 T-MAX: : ~9.0 KGGN MGGN MGMN KGMN MRMN KRMN MRGN FGHH/FGVH MGFHR/L, MGFVR/L KGFHR/L, KGFVR/L Width: : 3.0~ T-MAX: : 12~ Width: : ~4.0 T-MAX: : ~15 Width: : 4.0 T-MAX: : 20 FGD MGMN KGMN FGM MFMN KRMN FMM For parting off KGEHR/L MGEHR/L SPB-(S) SPB-S SPH-S SPH-(S) PH Width: : 3.0 T-MAX: MAX 8-25 : 20 Width: : ~5.0 T-MAX: : ~28 Width: : 2.0~ ØD-MAX: : 35~ Width: : ~6.0 ØD-MAX: : ~70 Width: : ~5.0 ØD-MAX: : ~50 KGMR/L MGMR/L SP POB 3

3 Technical Information - KGT Series Multifunctional machining with strong clamping system and new technology KGT Series Double-sided inserts of KGT Series reducing machining cost Strong clamping system ensures stable and accurate machining New grade and new technology provide superior tool life Various tooling solutions of the KGT Series improve productivity The foreside and clearance face of the KGT insert having cutting edges are optimal for grooving, parting-off, turning and facing with reducing processing time 3-dimensional designed chip breaker ensures excellent chip control in various applications The KGT inserts with various chip breakers are available for wide application range Special cutting edges are available for quotation 4 Insert code system KG M N T KG SYSTEM (KORLOY Grooving) Holder code system Tolerance M class G class Hand N Neutrally R Right L Left I Internal Width Of utting Edge mm Nose-R 0.2 mm 0.3 mm 0.4 mm 0.8 mm hip Breaker L / R / T / / LP / RP / B KG E H R/L T20 KG SYSTEM Working Style (KORLOY Grooving) E External process I Internal process KGT line up medium and large, interrupted cutting small, continuous cutting Parting off Rough Parting Light Parting Holder Type H Horizontal V Vertical U Undercut Rough Grooving Light Grooving Hand R Right L Left Shank Standard Height 25 mm Width 25 mm (For internal machining: minimum diameter for machining) Grooving Turning opying Turning-Multi Grooving T(KGMI) Internal Grooving Application utting Width mm opying Maximum Depth 8-36 mm Special Blank Lead angle applied to LP & RP chip breakers - only for parting off B chip breaker can be customized (contact required in advance)

4 Technical Information - KGT Series Recommended insert Application Geometry Picture External machining Face grooving Internal machining Profiling machining Reliefing Special machining Parting off Grooving Turning Grooving Turning Grooving Turning opying Reliefing Special L Light grooving KGMN R Rough grooving T Turning & Multi-grooving KGMI KRMN KGMR/L KGGN T Internal grooving opying LP Light parting off RP Rough parting off B Blank first choice second choice Features Top (Insert) lamping area Strong clamping Higher machining reliability Self-centering Higher accuracy Anti-chattering design Fine surface finish lamping area 5

5 Technical Information - KGT Series hip breaker guide L Light grooving Tube Bar Parting off Sharp cutting edge Low feed machining Small diameter component Low carbon steel arbon steel Alloy steel Stainless W fn (mm/r) R Rough grooving Bar Interrupted Grooving Turning Strong cutting edge High feed machining Interrupted cutting arbon steel Alloy steel Stainless ast iron W T P M K Turning and multi grooving opying and reliefing Bar Grooving Turning Reliefing opying Internal reliefing Grades for recommended application range Workpiece Steel Alloy steel Stainless steel ast iron Grade Order of recommended grade P N N P N N P P N P N Sharp cutting edge Improved chip control Turning & grooving machining Improved chip control opying Relief S HRSA P arbon steel Alloy steel Stainless ast iron arbon steel Alloy steel Stainless ast iron W W Recommended cutting speed (m/min) fn (mm/r) fn (mm/r) fn (mm/r)

6 Technical Information - KGT Series utting performance Multifunctional machining Repeated turning and grooving Workpiece utting conditions 45 vc = 170 (m/min) fn = 0.15 (mm/r) ap = 2 mm W = 3 mm wet pcs/edge % more 160 KGMN T (P5300) KGT ompetitor Optimized geometry for turning and grooving high efficiency Grooving Workpiece utting conditions X5rNi18-9 vc = 120 (m/min) fn = 0.12 (mm/r) ap = 5 mm W = 4 mm wet pcs/edge % more 150 Shoulder grooving KGMN R (P5300) KGT ompetitor Tough geometry for interrupted and deep grooving Longitudinal machining Grooving (Roughing) and turning (Finishing) Workpiece utting conditions 42rMo4 vc = 150 (m/min) fn = 0.15 (mm/r) ap = 5 mm W = 3 mm x 3 wet pcs/edge % more 80 KGMN T (P5300) KGT ompetitor Excellent chip control for higher efficiency Parting off Pipe parting off Workpiece utting conditions X5rNi18-9 vc = 140 (m/min) fn = 0.15 (mm/r) ap = 2 mm W = 3 mm wet pcs/edge % more 550 KGMR300-6D-LP (P5300) KGT ompetitor Exclusive parting off chip breaker for longer tool life Sharp geometry for less burr 7

7 KGT Holder KGEHR/L For grooving, parting off, reliefing, turning Insert h1 KGGN, KGMN, KGMR, KRMN L R H=(h) W L S h1 T-MAX Insert Screw 8 KGEHR/L T KGMN200-_-_ MHA0512 HW40L T KGMR200-_-_ KRMN200- MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T KGMN300-_-_ MHA0512 HW40L T KGMR300-_-_ KRMN300- MHA0512 HW40L T KGGN_-_-_ MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T MHA0512 HW40L T25* MHA0512 HW40L T MHA0512 HW40L T KGMN400-_-_ BHA0616 HW50L T KGMR400-_-_ KRMN400- BHA0616 HW50L T BHA0616 HW50L T25* BHA0616 HW50L T BHA0616 HW50L T BHA0616 HW50L T BHA0616 HW50L T25* BHA0616 HW50L T BHA0616 HW50L T BHA0616 HW50L T BHA0616 HW50L T25* BHA0616 HW50L T BHA0616 HW50L T KGMN500-_-_ BHA0616 HW50L T KRMN500- BHA0616 HW50L T BHA0616 HW50L T BHA0616 HW50L T32* BHA0620 HW50L T BHA0620 HW50L T KGMN600-_-_ BHA0616 HW50L T KRMN600- BHA0616 HW50L T BHA0616 HW50L T BHA0616 HW50L T32* BHA0620 HW50L T BHA0620 HW50L T KGMN800-_-_ BHA0616 HW50L T KRMN800- BHA0616 HW50L T36* BHA0620 HW50L T BHA0620 HW50L T36* BHA0620 HW50L Applicable inserts: 13 Recommended depth of cut for items marked with *: 13

8 KGT Holder KGEHR/L-D00A (AUTO-TOOL) For grooving, parting off, turning S W Insert ØD Max L h h1 H KGGN, KGMN, KGMR, KRMN L R H=(h) W L S h1 ØDmax Insert Screw KGEHR/L D20A KGMN200-_-_ ETNA0412 TW15L D25A KGMR200-_-_ KRMN200- ETNA0412 TW15L D25A ETNA0412 TW15L D32A ETNA0412 TW15L D25A KGMN300-_-_ ETNA0412 TW15L KGMR300-_-_ D32A KRMN300- KGGN_-_-_ ETNA0412 TW15L Applicable inserts: 13 KGEHR/L-T00 For face grooving, grooving, turning T- MAX Insert Dmin KGGN, KGMN, KRMN L R H=(h) W L S ØDmin T-MAX Insert Screw KGEHR/L T KGMN300-_-_ KRMN300- KGGN_-_-_ T KGMN400-_-_ BHA0616 HW50L T KRMN400- BHA0616 HW50L T BHA0616 HW50L T KGMN600-_-_ BHA0616 HW50L T KRMN600- BHA0616 HW50L Applicable inserts: 13 MHA0512 HW40L 9

9 KGT Holder KGEVR/L-T00 For face grooving, grooving, turning Insert Dmin KGGN, KGMN, KRMN L R H=(h) W L S ØDmin T-MAX Insert Screw KGEVR/L T KGMN300-_-_ MHA0512 HW40L KRMN T KGGN-_-_-_ MHA0512 HW40L T KGMN400-_-_ BHA0616 HW50L KRMN T KGGN_-_-_ BHA0616 HW50L T KGMN600-_-_ KRMN600- KGGN_-_ Applicable inserts: 13 KGEUR/L For reliefing BHA0616 HW50L Insert D KRMN L R H=(h) W L S ØDmin T-MAX Insert Screw KGEUR/L KRMN300- MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L KRMN400- BHA0616 HW50L BHA0616 HW50L BHA0616 HW50L KRMN600- BHA0616 HW50L Applicable inserts: 13 10

10 KGT Holder KGFVR/L For face grooving Insert KGMN, KRMN L R H=(h) W L S ØDmin ØDmax T-MAX Insert Screw KGFVR/L /200-T KGMN400-_-_ BHA0616 HW50L /70-T KRMN400- BHA0616 HW50L /120-T BHA0616 HW50L Applicable inserts: 13 KGFHR/L For face grooving Insert KGMN, KRMN L R H=(h) W L S ØDmin ØDmax T-MAX Insert Screw KGFHR/L /170-T KGMN400-_-_ BHA0616 HW50L /200-T KRMN400- BHA0616 HW50L /160-T BHA0616 HW50L /173-T BHA0616 HW50L /70-T BHA0616 HW50L /70-T BHA0616 HW50L /120-T BHA0616 HW50L /120-T KGMN600-_-_ KRMN600- Applicable inserts: 13 BHA0616 HW50L 11

11 KGT Holder KGIUR/L For reliefing Insert KRMN L R ØD Ød L T-MAX H S Insert Screw KGIUR/L KRMN200- MHA0512 HW40L KRMN300- MHA0512 HW40L MHA0512 HW40L KRMN400- MHA0512 HW40L MHA0512 HW40L Applicable inserts: 13 KGIVR/L For grooving, profiling, turning Insert KGMI L R ØD Ød H L S T-MAX Insert Screw KGIVR/L KGMI200-_-_ MHB0410 HW30L MHA0512 HW40L KGMI300-_-_ MHB0410 HW30L MHA0512 HW40L BHA0616 HW50L KGMI400-_-_ MHB0410 HW30L MHA0512 HW40L BHA0616 HW50L Applicable inserts: 13 External insert: Min. machining Dia. (ød) is over 50mm. 12

12 Applicable For KGT Series Application Picture N3220 Grades N5330 P5300 P9030 G10 Dimensions b r l d a T-MAX onfiguration Grooving - Parting off KGMN-L KGMN L L L L L T-MAX Grooving - Internal opying - Reliefing Grooving - Turning Grooving - Parting off KGMN-R KGMN-T KRMN- KGMI-T KGMN R R R R R R KGMN T T T T T T T T T T KRMN KGMI T T T T-MAX T-MAX T-MAX T-MAX Parting off Parting off KGMR-RP KGML-RP KGMR-LP KGML-LP KGMR 200-6D-RP D-RP D-RP D-RP D-RP D-RP KGML 200-6D-RP D-RP D-RP D-RP D-RP D-RP KGMR 200-6D-LP D-LP D-LP D-LP D-LP D-LP KGML 200-6D-LP D-LP D-LP D-LP D-LP D-LP KGGN-B KGGN 300-B T-MAX T-MAX Special T-MAX hip breaker 'B': user self-grind type 13

13 Technical Information - MGT Series are offered with two edges, for better economical machining MGT Series Multifunctional operations - Reduce cycle time and increase productivity with the ability to groove, turn, face or copy in one application Saving time and tool cost - KORLOY s MGT system allows a machinist to apply one tool against many applications, reducing the number of tools Flat cutting edge - flat geometry on its cutting edge ensures an excellent surface finishing; even by using a wiper function in high feed and roughing application Geometry of chip breaker MGM(G)N-M MRGN-A Specially designed chip breaker allows a smoother chip flow versus conventional flat-top geometries through the use of a central chip breaker Specially placed convex dots assists with chip control in external machining, for a smoother chip flow hip breaker designed for turning and grooving applications Specially designed high positive geometry, ideal for machining aluminum The buffed chip breaker with high rake angle allows optimal chip flow MGMN-G MGMR/L-PS Specially designed chip breaker allows narrower chips to promote better chip flow Specifically designed for grooving applications Sharply designed cutting edge. Suitable for low carbon steel and stainless steel Specially designed chip breaker allows narrower chips to promote better chip flow Able to machine small diameter hollow shaft with low feed rate MRMN-M MGMR/L-PT Full radius geometry for applications that require profiling Available for relief machining Stronger cutting edge with a negative land for tougher applications Able to machine at feed rates as high and bar stock hip breaker design helps narrows chips for better flow MFMN300 Specially designed chip breaker allows narrower chips to promote better chip flow hip breaker specially designed for face grooving MGGN-A MGMN-L Sharp cutting edge Low cutting resistance For auto N machine For small Dia. processing MGMN-R Strong cutting edge For high feed rate processing MGMN-T For turning and grooving Reduced chipwidth & smooth chip control by dot designed on the top corner Smooth chip flow Reduced build up on cutting edge Parting off (MGMN / MGMR/L) Workpiece utting speed (vc=m/min) Feed (fn=mm/rev) VD PVD Uncoated utting width N3220 N3030 NM325 N5330 P230 P8110 P5300 P3500 P6510 ST30A arbon steel Alloy steel ast iron Stainless steel Non-ferrous (AI, u) Facing (FGD / FGM / FMM / MFMN / MGMN) Workpiece utting speed (vc=m/min) Feed (fn=mm/rev) VD PVD Uncoated utting width N3220 N3030 N5330 N6210 P3500 P215K P8110/ P5300 H arbon steel Alloy steel ast iron Stainless steel Non-ferrous (AI, u) Grooving, turning (MGMN / MRMN) Workpiece utting speed (vc=m/min) Feed (fn=mm/rev) VD PVD ermet Uncoated utting width N3010 N3220 N3030 N5330 P5300 P230 P3500 N2000 ST30A ST arbon steel Alloy steel ast iron Stainless steel Non-ferrous (AI, u)

14 Technical Information - MGT Series Face Grooving Tools For shallow grooving Economical tools utilizing a double ended cutting edge system Newly designed chip breakers that help ensure chip control for various face grooving applications Wide holder line-ups ensures various and multiple application range MFMN300 MGMN400-M Horizontal MGFHR Vertical MGFVR utting width 3 mm utting width 4 mm Machining Dia. Ø mm Machining Dia. Ø mm For deep grooving These tools are suitable for deep grooving with a single cutting edge (T-MAX 25mm) A variety of chip breakers enable a machinist to apply a wide range of functions in machining Wide holder line-ups ensures various and multiple application range FGD FGM FMM Horizontal FGHH Vertical FGVH Deep face grooving (G class) Wide face grooving turning (G class) Wide face grooving turning (M class) Machining Dia. Ø mm Machining Dia. Ø mm Selection system of holder Follow these 3 simple directions to choose the right insert and holder for your application Insert and holder T-MAX of Holder Machining Dia. hoose an insert and holder that best applies to your application according to the cutting width and part of workpiece to be machined. Depth of cut T-MAX hoose the holder with the shortest overhang that will still meet the cutting depth required hoose the largest/smallest size of shank depending on the initial grooving diameter required in the application Notice: To minimize chattering, use the shortest holder according to T-MAX. Optimization of face grooving Roughing: Decrease the cutting speed by 40% compared to usual face turning Finishing: Decrease the cutting speed by 40% compared to usual face turning Grooving at the initial diameter Face turning away from center Face turning to center Grooving to the final cutting depth and and face turning away from center Radius operation toward final dimension at the bottom Face turning to center Grooving for the right dimension you want Notice for face grooving Before machining, check and adjust the following holder position heck the cutting edge height at the center of the workpiece Machine towards the center and check for burrs For better surface roughness, set up the insert in order to perpendicular at center line 15

15 Technical Information - MGT Series Turning And Grooving Selection of insert Feed rate Depth of cut Decide maximum feed rate after considering the insert s characteristics and machine capabilities (Fmax = W x 0.075) Max feed rate should not be larger than the corner radius of the insert In grooving applications, chip evacuation problems can be remedied by using step feed methods at small intervals The minimum depth of cut should be bigger than corner radius of insert When deciding on the max depth of cut please consider the machine s cutting load Depending on the shape of the insert, deflection of work piece and clearance angle can be changed Notice for turning MGT tools are designed to incur side cutting force from its clearance angle; providing advantage against a standard ISO insert. The standard MGT insert also provides a "wiper" effect to improve surface roughness. Notice for finishing (offset needed for better final quality) After desired diameter is grooved, continuous turning operation might cause some deflection of the workpiece (1.). In these cases follow the given formula, offsetting these factors enables the desired diameter that you want To eliminate the difference (by 0) in the machined diameter by utilizing the clearance angle (which is commonly generated during the final turning operation) follow the instruction. To obtain a good surface roughness without offsetting in an application go further like the pictures on right side. 1.) Groove to the desired diameter 2.) Move the tool to the opposite direction by 0/2 3.) ontinue the external turning operation to desired diameter 0 2 = ØD1-ØD2 2 *Incorrect usage Notice for multifunctional application MGT tools are available for grooving and turning as a multifunctional tool. For turning application, MGT inserts can be used like a standard ISO turning insert due to its positive clearance angle, but it might cause a breakage of insert or it might not meet the desired diamter on the workpiece when a grooving application follows directly after turning. To offset it, adjust the tool 0.1mm to the opposite direction and start the grooving operation (1. to 3.). Incorrect usage orrect usage Machining workpiece with a radius bigger than the insert's corner radius For machining workpiece with a radius bigger than the inserts nose R, it might cause a breakage of insert or holder due to unequal cutting load caused by characteristic of MGT Serie. It can be solved by sequential machining steps as below. Incorrect usage 16

16 Technical Information - MGT Series Parting Off And Grooving Type of insert Workpiece by lead angle Lead angle 0 (neutral) Lead angle 4-8 Lead angle Lead angle( ) 4 - Pipe (Tubing and hollow bar) 6 - Pipe and solid bar 8 - Solid bar 15 - Small diameter Solid bar Available inserts: MGMR/L _- -PS/PT Selection of inserts Parting off on solid bar type Occurring the center stub when parting off Prevent to be deflected workpiece by cutting diretion during parting off Availble for use deep parting depth Reduce the center stub when parting off on solid bar type Reduce the burr when parting off on tubing or hollow bar type Parting off on small diameter and hollow bar type Reduce the burr and center stub when parting off on small diameter solid bar type To properly match the insert and cutting condition, the following factors should be considered Width of insert hip breaker Grade and nose R The relationship between the cutting width and cutting depth Neutral type, inserts with a 0 lead angle can be machined until the T-MAX In general alloy steel, the maximum depth of cut = W x 0.8 Insert with lead angle To reduce burrs, using insert with a lead angle is recommended. Insert with larger lead angles reduce burrs but tool life and surface roughness will be decreased. In case of acceptable size of burrs, using a neutral type insert is recommended. Setting of holders The cutting position should be exactly mounted on machined axis in order to create a perpendicular direction or 90 to minimize vibration Setting of parting off The edge height of an insert should be set within ±0.1mm based on the center line Parting off should be done as close to the chuck as possible to minimize vibration (0.08 mm x cutting width) max (Height of center) Notice Usage Keep a consistent cutting speed and feed Use proper amounts of coolant for better performance Properly clean the insert pocket before mounting insert If insert is worn, immediately replace with a new insert to prevent a damage of holder If the holder set is worn or damaged, immediately replace with a new one for stable clamping and machining Do not grind or regrind the holder seat Selection of chip breaker Our chip breakers are designed to narrow chips during grooving operations. Narrow chips usually offer the following advantages Decrease friction between chips and workpiece and ensures a better surface roughness With better chip flow, a machinist is able to increase feed rates due to a reduced cutting load 17

17 Technical Information - MGT Series MGT artridge System feature ompatible and economical due to divided cartridge and exclusive holder system from existing single body system Interchangeable cartridge - Various assembly depends on application - Reduce cutting tool costs by over 30% Stable clamping system due to double screw and clamp - Setting with upper clamp and side screw Strong and stable clamping force - Simultaneous clamping of insert and cartridge - Easy assembly and tool exchange Simple and strong clamping force Holder code system M H R/L MGT artridge System Holder Type H Horizontal V Vertical Hand R Right L Left Height Width Holder Horizontal type Vertical type MHR MHL MVR MVL artridge code system M F R/L 3-24/35 - T16 MGT artridge Working Style System E External Process F Facing Process Hand R Right L Left utting Width Facing Dia. (min./max.) Maximum Depth artridge External process Facing process Assembly method Holder artridge Insert MH(V)R ME(F)L MGMR, MGGN, MFMN MGMN, MRMN 18 MER MEL MFR MFL MH(V)L ME(F)R MGML, MGGN, MFMN MGMN, MRMN

18 MGT MGEHR/L For grooving, parting off, profiling, reliefing, turning Insert MGGN, MGMN, MGMR, MRGN, MRMN L R H=(h) W L S T-MAX Insert lamping screw MGEHR/L MGMN150-G LTX TW20L LTX TW20L LTX TW20L MGMN200-G BHA0614 HW40L MGMN200-M MGMR MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L MGMN250-G MHA0512 HW40L MGMN250-M MHA0512 HW40L MHA0512 HW40L MGMN300- BHA0614 HW40L MGGN300- -M MRMN300-_ MGMR T MGMN300- -L/R T T T MGMN T MGGN400- -M MRMN400-_ MGMR T MGMN400- -L/R T MGMN T MGGN500- -M MRMN500-_ MGMR T MGMN500- -L/R T MGMN T MGGN600- -M MRMN600-_ T T MGMN800-M T MRMN800-M T A MRGN600-A A-T A A-T A MRGN800-A A-T A A-T MRGN800-A Applicable inserts: 30, 31 19

19 MGT MGEUR/L For profiling, reliefing Insert MRGN, MRMN L R H=(h) W L S T-MAX Insert lamping screw MGEUR/L A MRGN600-A BHA0616 HW50L A BHA0616 HW50L A MRGN800-A BHA0616 HW50L A BHA0616 HW50L MRMN200-M BHA0616 HW50L MRMN300-M BHA0616 HW50L BHA0616 HW50L BHA0616 HW50L MRMN400-M BHA0616 HW50L BHA0616 HW50L BHA0616 HW50L MRMN500-M BHA0616 HW50L BHA0616 HW50L BHA0616 HW50L MRMN600-M BHA0616 HW50L BHA0616 HW50L BHA0616 HW50L MRMN800-M BHA0616 HW50L BHA0616 HW50L Applicable inserts: 31 20

20 MGT MGEVR/L For grooving, profiling, turning Insert MGGN, MGMN, MRGN, MRMN L R H=(h) W L S T-MAX Insert Screw MGEVR/L MGMN150-G LTX TW20L LTX TW20L LTX TW20L MGMN200-G MGMN200-M MGMN250-G MGMN250-M MGMN300-M/T MGGN300- -M MRMN300-M MGMN300- -L/R MGMN400-M/T MGGN400- -M MRMN400-M MGMN400- -L/R MGMN500-M/T MGGN500- -M MRMN500-M MGMN500- -L/R MGMN600-M MGGN600- -M MRMN600-M A MRGN600-A A A MRGN800-A A MRMN800-M MGMN800-M Applicable inserts: 30, 31 21

21 MGT MGIUR/L For grooving, profiling, turning Insert MRGN, MRMN L R ØD Ød H L S T-MAX Insert Screw MGIUR/L A MRGN600-A MHA0512 HW40L A BHA0620 HW50L A MRGN800-A BHA0616 HW50L A BHA0620 HW50L MRMN200-M MHA0512 HW40L MRMN300-M MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L MRMN400-M MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L MRMN500-M BHA0616 HW50L BHA0620 HW50L MRMN600-M BHA0616 HW50L BHA0620 HW50L MRMN800-M BHA0616 HW50L BHA0620 HW50L Applicable inserts: 30, 31 22

22 MGT MGIVR/L For grooving, profiling, turning Insert MGGN, MGMN, MRGN, MRMN L R ØD Ød H L S T-MAX Insert Screw MGIVR/L MGMN150-G MHB0310 HW25L MHA0512 HW40L MHA0512 HW40L MGMN200-G MHB0310 HW25L MGMN200-M MRMN200-M MHA0512 HW40L MHA0512 HW40L MGMN250-G MHB0310 HW25L MGMN250-M MHA0512 HW40L MHA0512 HW40L MGMN300-M/G/T MHA0512 HW40L T MGGN300- -M MRMN300-M MHA0512 HW40L MGMN300- -L/R MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L T MHA0512 HW40L MHA0512 HW40L BHA0625 HW50L MGMN400-M/G/T MHA0512 HW40L T MGGN400- -M MRMN400-M MHA0512 HW40L MGMN400- -L/R MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L T MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L BHA0620 HW50L T BHA0620 HW50L BHA0625 HW50L MGMN500-M/G/T BHA0616 HW50L MGGN500- -M MRMN500-M BHA0620 HW50L MGMN500- -L/R BHA0620 HW50L MGMN600-M/G BHA0616 HW50L MGGN600- -M MRMN600-M BHA0620 HW50L T MRGN300-M MHA0512 HW40L T MRGN400-M MHA0512 HW40L A MRGN600-A BHA0616 HW50L A BHA0620 HW50L A MRGN800-A BHA0620 HW50L A BHA0620 HW50L MRMN800-M MHA0512 HW40L MGMN800-M MHA0512 HW40L Applicable inserts: 30, 31 23

23 MGT MGFHR/L For face grooving Insert MFMN, MGMN L R H=(h) W L S ØDmin ØDmax T-MAX Insert Screw MGFHR/L /35-T MFMN300 BHA0616 HW50L /40-T BHA0616 HW50L /35-T BHA0616 HW50L /40-T BHA0616 HW50L /50-T BHA0616 HW50L /70-T BHA0616 HW50L /99-T BHA0616 HW50L /200-T MGMN400-M/T BHA0616 HW50L /120-T MGMN400-_-_-L/R BHA0616 HW50L /200-T MGMN400-_-_ BHA0616 HW50L /63-T MGMN400-_ BHA0616 HW50L Applicable inserts: 30, 31 MGFVR/L For face grooving, turning Insert MFMN, MGMN L R H=(h) W L S ØDmin ØDmax T-MAX Insert Screw MGFVR/L /35-T MFMN300 MHA0512 HW40L /40-T MHA0512 HW40L /50-T MHA0512 HW40L /70-T MHA0512 HW40L /99-T MHA0512 HW40L /120-T MGMN400-_-_-L/R BHA0616 HW50L /200-T MGMN400-M/T BHA0616 HW50L /200-T BHA0616 HW50L /60-T BHA0616 HW50L /60-T BHA0616 HW50L /120-T BHA0616 HW50L Applicable inserts: 30, 31 24

24 MGT Face Grooving FGHH For face grooving, turning Insert FGD, FGM, FMM N H=(h) W L S ØDmin ØDmax T-MAX Insert Screw FGHH 320R-100/ FGD300R-03 BHA0616 HW50L 320R-48/ FGM300R-03 BHA0616 HW50L 320R-60/ BHA0616 HW50L 320R-75/ BHA0616 HW50L 325R-100/ BHA0616 HW50L 325R-48/ BHA0616 HW50L 325R-60/ BHA0616 HW50L 325R-75/ BHA0616 HW50L 325R-140/ BHA0616 HW50L 325R-200/ BHA0616 HW50L 420R-100/ FGD400R-04 BHA0616 HW50L 420R-48/ FGM400R-04 BHA0616 HW50L 420R-60/ BHA0616 HW50L 420R-75/ BHA0616 HW50L 425R-100/ BHA0616 HW50L 425R-140/ BHA0616 HW50L 425R-180/260-T BHA0616 HW50L 425R-200/ BHA0616 HW50L 425R-48/ BHA0616 HW50L 425R-60/ BHA0616 HW50L 425R-75/ BHA0616 HW50L 520R-100/ FGD500R-04 BHA0616 HW50L 520R-48/ FGM500R-04 BHA0616 HW50L 520R-60/ BHA0616 HW50L 520R-75/ BHA0616 HW50L 525R-100/ BHA0616 HW50L 525R-48/ BHA0616 HW50L 525R-60/ BHA0616 HW50L 525R-75/ BHA0616 HW50L 320R-25/ FMM300R-03 BHA0616 HW50L 320R-30/ BHA0616 HW50L 320R-35/ BHA0616 HW50L 325R-25/ BHA0616 HW50L 325R-30/ BHA0616 HW50L 325R-35/ BHA0616 HW50L 420R-25/ FMM400R-04 BHA0616 HW50L 420R-30/ BHA0616 HW50L 420R-35/ BHA0616 HW50L 425R-25/ BHA0616 HW50L 425R-30/ BHA0616 HW50L 425R-35/ BHA0616 HW50L 520R-25/ FMM500R-04 BHA0616 HW50L 520R-30/ BHA0616 HW50L 520R-35/ BHA0616 HW50L 520R-40/ BHA0616 HW50L 525R-25/ BHA0616 HW50L 525R-30/ BHA0616 HW50L 525R-35/ BHA0616 HW50L 525R-40/ BHA0616 HW50L Applicable inserts: 30 25

25 MGT Face Grooving FGVH For face grooving, turning Insert FGD, FGM, FMM N H=(h) W L S ØDmin ØDmax T-MAX Insert Screw FGVH 320R-100/ FGD300R-03 BHA0616 HW50L 320R-48/ FGM300R-03 BHA0616 HW50L 320R-60/ BHA0616 HW50L 320R-75/ BHA0616 HW50L 325R-100/ BHA0616 HW50L 325R-140/ BHA0616 HW50L 325R-48/ BHA0616 HW50L 325R-60/ BHA0616 HW50L 325R-75/ BHA0616 HW50L 420R-100/ FGD400R-04 BHA0616 HW50L 420R-48/ FGM400R-04 BHA0616 HW50L 420R-60/ BHA0616 HW50L 420R-75/ BHA0616 HW50L 425R-100/ BHA0616 HW50L 425R-48/ BHA0616 HW50L 425R-60/ BHA0616 HW50L 425R-75/ BHA0616 HW50L 520R-100/ FGD500R-04 BHA0616 HW50L 520R-48/ FGM500R-04 BHA0616 HW50L 520R-60/ BHA0616 HW50L 520R-75/ BHA0616 HW50L 525R-100/ BHA0616 HW50L 525R-48/ BHA0616 HW50L 525R-60/ BHA0616 HW50L 525R-75/ BHA0616 HW50L 320R-25/ FMM300R-03 BHA0616 HW50L 320R-30/ BHA0616 HW50L 320R-35/ BHA0616 HW50L 325R-25/ BHA0616 HW50L 325R-30/ BHA0616 HW50L 325R-35/ BHA0616 HW50L 420R-25/ FMM400R-04 BHA0616 HW50L 420R-30/ BHA0616 HW50L 420R-35/ BHA0616 HW50L 425R-25/ BHA0616 HW50L 425R-30/ BHA0616 HW50L 425R-35/ BHA0616 HW50L 520R-25/ FMM500R-04 BHA0616 HW50L 520R-30/ BHA0616 HW50L 520R-35/ BHA0616 HW50L 520R-40/ BHA0616 HW50L 525R-25/ BHA0616 HW50L 525R-30/ BHA0616 HW50L 525R-35/ BHA0616 HW50L 525R-40/ BHA0616 HW50L Applicable inserts: 30 26

26 MGT Holder MHR/L For grooving, parting off, profiling, reliefing, turning artridge MER/L L R H=(h) W L S H2 artridge lamp screw lamp lamping screw Hinge screw MHR/L MER/L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L Applicable cartridges: B179 MHR/L For face grooving, profiling, turning artridge MFR/L L R H=(h) W L S H2 artridge lamp screw lamp lamping screw Hinge screw MHR/L MFR/L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L Applicable cartridges: B180 MVR/L For grooving, turning artridge MER/L L R H=(h) W L S H2 artridge lamp screw lamp lamping screw Hinge screw MVR/L MER/L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L Applicable cartridges: B179 27

27 MGT Holder MVR/L For face grooving, profiling, turning artridge MFR/L L R H=(h) W L S H2 artridge lamp screw lamp lamping screw Hinge screw MVR/L MFR/L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L DHA0818F XH8N FHGA0618 RHA0613 HW40L Applicable cartridges: B180 28

28 MGT artridge MER/L For grooving, turning, parting off, reliefing, profiling Insert MGGN, MGMN, MGMR, MRMN L R T L1 S1 T-MAX Insert width Holder MER/L 5-T MGGN 5 MVR/L MGMN MHR/L 3-T MGMR/L 3 4-T MRMN 4 6-T Applicable inserts: 30, 31 MFR/L For face grooving, turning Insert MFMN, MGMN L R T L1 S1 ØDmin ØDmax T-MAX Insert width Holder MFR/L 3-24/35-T /40-T MFMN MGMN 3-34/50-T /70-T /99-T /200-T /60-T /120-T MVR/L MHR/L Applicable inserts: 30, 31 29

29 Applicable For MGT Application Picture Grades N3010 N3220 N3030 N9025 N5330 P5300 P9030 P230 N6205 N6210 PD1000 P8110 N2000 H01 Dimensions b r l d onfiguration FGD FGD 300R R R Face grooving FGM FGM 300R R R FMM FMM 300R R R Grooving Grooving - Turning Grooving Grooving - Turning Face grooving MFMN MFMN MGGN M M M M MGGN-M M M M M M M M M MGMN 150-G MGMN-G 200-G G G G G G MGMN 200-M M M MGMN-M 300-M M M M M M M M MGMN L MGMN-L L L L L L L

30 Applicable For MGT Application Picture Grades N3010 N3220 N3030 N9025 N5330 P5300 P9030 P230 N6205 N6210 PD1000 P8110 N2000 H01 Dimensions b r l d onfiguration Grooving - Parting off Grooving - Turning MGMN-R MGMN-T MGMN R R R R R R R MGMN 200-T T T T Aluminum Parting off Parting off Grooving MGGN-A MGMR-PS MGML-PS MGMR-PT MGML-PT MGGN A A A A A A A A A MGMR 200-6D-PS D-PS D-PS D-PS D-PS D-PS D-PS MGML 300-6D-PS D-PS D-PS D-PS D-PS MGMR 200-6D-PT D-PT D-PT D-PT D-PT D-PT MGML 200-6D-PT D-PT D-PT D-PT D-PT D-PT MRGN-A MRGN 400-A A A A Reliefing - Profiling MRMN-M MRMN 200-M M M M M M

31 MGT Special Insert Order Form onfiguration M F G N 4-0.5R - 30D Multi 2 Forming 3 Grinding 4 Feed Direction 5 lamp part: 4mm 6 Nose radius: Degree: 30 Ex.: MFGN4-0.5R-30D MFGN4-0.5R - L 50D - R 30D Refer to No.1 2 Nose radius: Left 4 Degree: 50 5 Right 6 Degree: 30 MFGN R L Ex.: MFGN4-0.5R-L50D-R30D 1 Refer to No.1 2 Width of cutting edge: 2.0mm 3 Right 4 Nose radius: Degree: Left 7 Nose radius: Degree: 35.5 MFGN5-4.0R F Refer to No.1 2 Radius Front (onvex) Ex.: MFGN4-2.0-R L Ex.: MFGN5-4.0RF MFGN5-4.0R B Refer to No.1 2 Radius Back (oncave) Ex.: MFGN5-4.0RB MFGN R L Refer to No.1 2 Width of cutting edge: 4.0 mm 3 Right 4 Nose radius: Left 6 Nose radius: 0.30 Ex.: MFGN5-4.0-R055-L030 MFGN R Refer to No.1 2 Width of cutting edge: 4.0 mm 3 Nose radius: 0.30 Ex.: MFGN R 32 MFG R D - R L Refer to No.1 2 Right 3 lamp part: 5 mm 4 Width of cutting edge: 4.0 mm 5 Lead angle: 5 6 Right 7 Nose radius: Left 9 Nose radius: 1.15 MFG L D - 1.5R Refer to No.1 2 Left 3 lamp part: 5 mm 4 Width of cutting edge: 4.0 mm 5 Lead angle: 15 6 Nose radius: 1.5 MFG R D - R012 - L Refer to No.1 2 Right 3 lamp part: 5 mm 4 Width of cutting edge: 4.1 mm 5 Degree: 25 6 Right nose radius: Left nose radius: 0.0 Ex.: MFGR D-R002-L115 Ex.: MFGL D-1.5R Ex.: MFGR D-R012-L000

32 Special Order Form For V-Pulley Insert ode system KP R N3 KORLOY PULLEY Ød W R1 No. Of Flutes Ex) I. T R Z Ø Special types are available for quotation Basic form Standard designation Specifications KP27064-R0.35-N3 (DF356-3B) KP27064-R0.43-N3 (DF356-3SR) KP27064-R0.35-N4 (DF356-4B) For reference: KS specifications and codes for V-pulley for vehicles (PK) Diameter ode system P 6 PK 96.3 KP27064-R0.35-N4-A (DF356-4X) Pulley No. of hole ross section of hole Effective diameter de: Effective diameter do: Diameter K: Diameter of ball or rod db: Diameter of ball for inspection and rod KP27064-R0.375-N5 (DF356-5B) ross section PH PJ PK PL PM Pitch of hole 1.6± ± ± ± ±0.08 UF320 Hole angle rt Min rb Max db Application Electricity Electron Machine with light duty, ompressor, Pump Vehicles Small agricultural machine Large agricultural machine VF13M522 33

33 Technical Information - MGT Aluminum Wheel MGT - Machining AI Wheels Features Optimally designed inserts for aluminum wheel machining Ensures longer tool life due to upgraded KORLOY's grade Unique clamping mechanism places a strong clamp over the insert A variety of insert types for multifunctional applications Various insert types MRGN type: full "round" geometry MRGN-A (For general) MRGN-A5 (opying) MRGN-AM (Medium-finishing) MRGN-AP (PD) MVGN-A (Fine finishing) High rake angle, sharp cutting edge Reinforced clamping force For ductile cast iron Improved chip control High rake and relief angle New clamping system Insert centering 1st powerful clamping Improved safety and good positioning of insert even under eccentrical cutting load Before tightening After tightening Holder Insert Reinforcing the clamping force due to radius designed on the top & bottom side of insert and convex "DOT"on the top of insert Patent Insert Holder Application of AI Wheels Machining A Machining B Machining Recommended cutting condition 34 Workpiece Hardness Brinell (HB) kc (MPa) vc (m/min) fn (mm/rev) Aluminum alloy (forged) Unhardened Hardened Aluminum alloy (cast) Unhardened Hardened opper alloy Magnesium alloy

34 MGT Aluminum Wheel MGEHR/L For grooving, turning, parting off, reliefing, profiling MRGN L R H=(h) H1 W L S T-MAX Insert lamping screw MGEHR/L 25N-6A MRGN6N-A5 BHA0620 HW50L 32N-6A BHA0620 HW50L 25N-6A MRGN6N-A BHA0620 HW50L 32N-6A MRGN6N-AP MRGN6N-AM BHA0620 HW50L 25N-8A MRGN8N-A5 BHA0620 HW50L 32N-8A BHA0620 HW50L 25N-8A MRGN8N-A BHA0620 HW50L 32N-8A MRGN8N-AP MRGN8N-AM BHA0620 HW50L Applicable inserts: 36 MGEHR/L-15 MRGN L R H=(h) H1 W L S T-MAX Insert lamping screw MGEHR/L 25N-6A MRGN6N-A5 BHA0620 HW50L 32N-6A BHA0620 HW50L 25N-6A MRGN6N-A BHA0620 HW50L 32N-6A MRGN6N-AP MRGN6N-AM BHA0620 HW50L 25N-8A MRGN8N-A5 BHA0620 HW50L 32N-8A BHA0620 HW50L 25N-8A MRGN8N-A BHA0620 HW50L 32N-8A MRGN8N-AP MRGN8N-AM BHA0620 HW50L Applicable inserts: 36 35

35 MGT Aluminum Wheel MGIUR/L-MR Min machining dia. MRGN L R ØD Ød L T-MAX H S Insert Screw MGIUR/L A-MR MRGN8N-A/AM/AP BHA0620 HW50L A5-MR MRGN8N-A5 BHA0620 HW50L Applicable inserts: 36 MGIXR/L-MR Min machining dia. MRGN L R ØD Ød L T-MAX H S Insert Screw MGIXR/L A-MR MRGN8N-A/AM/AP BHA0620 HW50L A5-MR MRGN8N-A5 BHA0620 HW50L Applicable inserts: 36 Application Picture Grades G10 H01 DP150 DP200 Dimensions b r l d t Geometries MRGN 6N-A For aluminum wheel MRGN-A 6N-A N-AM N-AP N-A N-A N-AM N-AP

36 MGT Aluminum Wheel MGEXR/L Min machining dia. MVGN L R H=(h) W L S T-MAX Insert Screw MGEXR/L 25N-8A-5V MVGN8N-A-R1.2 BHA0620 HW50L 25N-8A-22.5V MVGN8N-A-R1.6 BHA0620 HW50L Applicable inserts: 37 MGIUR/L-MV Min machining dia. MVGN L R ØD Ød L T-MAX H S Insert Screw MGIUR/L A-MV MVGN8N-A-R1.2 MVGN8N-A-R1.6 BHA0620 HW50L Applicable inserts: 37 Application Picture Grades DP150 G10 Dimensions r l d t Geometries MVGN 8N-A-R For aluminum wheel MVGN 8N-A-R

37 Saw-man SPB-S (Blades) SP Stock H W L h SPB 1626-S SP S SP S SP200, 200R/L 326-S SP300, 300R/L 426-S SP400, 400R/L 526-S SP500, 500R/L 626-S SP600, 600R/L 1632-S 32 1, SP S 32 1, SP S SP200, 200R/L 332-S SP300, 300R/L 432-S SP400, 400R/L 532-S SP500, 500R/L 632-S SP600, 600R/L 832-S SP S SP S SP S SP900 SW15S sold separately SPH-S (Holder) SP Stock H=(h) W L Ød S SPH 216R/L-S SP200, 200R/L 220-R/L-S SP200, 200R/L 225R-S SP200, 200R/L 316R/L-S SP300, 300R/L 320R/L-S SP300, 300R/L 420R/L-S SP400, 400R/L 520R/L-S SP500, 500R/L 325R/L-S SP300, 300R/L 425R/L-S SP400, 400R/L 525R/L-S SP500, 500R/L SW15S 38

38 Saw-man SMBB (Block) Blade SPB _-S Stock H W H3 L H1 H2 W1 B M Blades SMBB M6 SPB_26-S M M6 SPB_32-S M6 SPB_26-S HW50L M6 SPB_32-S M M8 SPB_526-S M8 HW60L Application Picture N3030 N3220 N5330 Grades N9025 P5300 P8110 P9030 H01 Dimensions W l r onfiguration SP Parting off SP R L R L R L R L R L R type L type Standard W = ±0.1 Features of multi parting tools Available for various workpiece: alloy steel, cast iron, stainless steel, etc. utting tool life has been increased due to specially designed rake angle Minimum size of nose radius R has been employed to eliminate burr Line-up of various lead angles for the best machining Small width of chip can be acquired due to special chip breaker and cutting edge design Workpiece VD PVD Uncoated utting width N3220 N3030 NM325 N5330 P230 P8110 P5300 P3500 P6510 ST30A arbon steel Alloy steel ast iron Stainless steel Non-ferrous (Al, u)

39 Grooving Tools IGH For internal grooving Min machining dia. IG L R ØD Ød H L S Insert Screw IGH 214R/L IG125 - IG280 FTKA02565 TW07P 216R/L FTKA02565 TW07P 220R/L FTKA02565 TW07P Internal grooving Application Picture Grades Dimensions ST30A ST20 onfiguration b g W t d d1 IG DBH For deep and wide grooving and external grooving L R H W L h S* S** Insert* Insert** DB D lamp lamp Screw Locator Screw DBH 320R/L DB300 DB400 GH5R1 MHA0512 LD34 MHB0410 HW30L HW40L 325R/L D300 D400 GH5R1 MHA0512 LD34 MHB0410 HW30L HW40L 520R/L DB500 D500 DB600 GH5R2 MHA0512 LD56 MHB0410 HW30L HW40L 525R/L GH5R2 MHA0512 LD56 MHB0410 HW30L HW40L 720R/L DB700 DB800 GH5R3 MHA0512 LD78 MHB0410 HW30L HW40L 725R/L GH5R3 MHA0512 LD78 MHB0410 HW30L HW40L 40

40 Grooving Tools Application Picture N3010 N3120 N3220 Grades N3030 P5300 P9030 N20 ST30A H01 G10 Dimensions b l t r onfiguration DB For deep and wide grooving D For deep and wide grooving GFT For external grooving L R H W L S h Insert BF GW lamp Pin Screw GFT 320R/L GW R/L S5R1 PN0310 DHA0514 HW25L 325R/L BF3 S5R1 PN0310 DHA0514 HW25L Use same hand of tools 525R/L GW R/L BF5 825R/L GW R/L BF8 S6R1 PN0310 DHA0617 HW30L S8R1 PN0314 DHA0820 HW40L GFIP For internal grooving Min machining dia. L R ØD Ød H L S Insert BF GW lamp -Ring Pin Screw GFIP 316R/L GW R/L H5R2 R04 PN0310 HX0513 HW25L 320R/L BF3 H5R2 R04 PN0310 HX0513 HW25L 325R/L H6R2 R05 PN0310 HX0616 HW30L 340R/L H6R2 R05 PN0310 HX0616 HW30L 525R/L GW R/L H6R2 R05 PN0310 HX0616 HW30L 540R/L BF5 H6R2 R05 PN0310 HX0616 HW30L 840R/L GW R/L BF8 Use right-hand insert for left-hand holder S8R1 PN0314 DHA0820 HW40L 41

41 Grooving Tools Application Picture ST10 Grades ST30A G10 N3020 N3120 H01 Dimensions b g W l t r onfiguration BF Blank Grooving TBH For narrow grooving GW 110R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L TB TB-M L R H W L S h Insert lamp lamp Screw TBH 320R/L TB S6R1 DHA0617 HW30L 320R/L TB S6R1 DHA0617 HW30L 320R/L TB3430 S6R1 DHA0617 HW30L 325R/L TB S6R1 DHA0617 HW30L 325R/L TB S6R1 DHA0617 HW30L 325R/L TB3430 S6R1 DHA0617 HW30L 420R/L TB S6R1 DHA0617 HW30L 420R/L TB S6R1 DHA0617 HW30L 420R/L TB S6R1 DHA0617 HW30L 425R/L TB S6R1 DHA0617 HW30L 425R/L TB S6R1 DHA0617 HW30L 425R/L TB S6R1 DHA0617 HW30L 42

42 Grooving Tools Application Picture N3010 N3120 N3220 N3030 Grades N5330 P8110 P5300 P9030 N2000 N20 ST20 G10 Dimensions b g W d r onfiguration TB 4150R-M R-M R-M R-M R-M Narrow grooving Narrow grooving 4230R-M R-M R-M R-M R-M R-M R-M R-M R-M R-M TB 3125R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L

43 Grooving Tools GH For O-Ring grooving and Snap-Ring grooving GS GO L R H W L S h Insert lamp lamp Screw Screw GH 2020R/L GS S6R1 DHA0617 PTMA03508 TW09P, HW30L Application Grooving (Narrow O-Ring Snap-Ring) 2020R/L GS330 GS430 S6R1 DHA0617 PTMA03508 TW09P, HW30L 2525R/L GO250 S6R1 DHA0617 PTMA03508 TW09P, HW30L 2525R/L GO320 GS410 Picture N3010 N3120 N3220 Grades N3030 P9030 ST30A ST20 H01 S6R1 DHA0617 PTMA03508 TW09P, HW30L Dimensions b g W d r GO onfiguration Grooving (Narrow O-Ring Snap- Ring) GS

44 Grooving Tools GFIK For reliefing Min machining dia. GR R ØD Ød H L S Insert lamp -Ring Pin Screw GFIK 316R/L GR3_ H5R2 R04 PN0310 HX0513 HW25L 325R/L H5R2 R04 PN0310 HX0513 HW25L 340R/L S5R1 PN0310 DHA0514 HW25L 525R/L GR5_ S6R1 PN0314 DHA0617 HW30L 540R/L S6R1 PN0314 DHA0617 HW30L 840R/L GR8_ S8R1 PN0314 DHA0820 HW40L Use same hand of tools Reliefing Application Picture Grades Dimensions N3010 N3120 N3220 ST30A ST20 H01 onfiguration b g W l t r GR 310R R R R R R

45 Parting Off Tools PH For deep and wide grooving and parting off L R H W L S h Max (Ø) Insert POB lamp lamp Screw Stopper Stopper screw PH 320R/L POB300 GH6R1 BHA0616 STP5 KHD0510 HW25L, HW50L 325R/L GH6R1 BHA0616 STP5 KHD0510 HW25L, HW50L 420R/L POB400 GH6R2 BHA0616 STP5 KHD0510 HW25L, HW50L 425R/L GH6R2 BHA0616 STP5 KHD0510 HW25L, HW50L 520R/L POB500 TH6R3 BHA0616 STP5 KHD0510 HW25L, HW50L 525R/L TH6R3 BHA0616 STP5 KHD0510 HW25L, HW50L Grooving Application Picture Grades Dimensions ST10 ST30A ST20 G10 onfiguration W l t POB

46 Technical Information - New Fine Tools Six kinds of inserts can be used in one holder for various operations New Fine Tools Strong clamping system and specially designed insert are suitable for small diameter machining Guaranteed long tool life due to good toughness substrate with new TiAlN High precision ground insert for high precision machining Application range Internal grooving, profiling, threading and boring at Ø8 mm-ø16 mm Features ode system (Grooving, Turning) NFTIH S Recommendation Minimum Machining Diameter (Profiling) Overhang (I/ØD) (Threading) Shank Dia. Shank Type S Steel arbide Workpiece arbon steel Alloy steel ast iron Grade utting condition Min. machining dia. P130 Ø8 Ø11 Ø14 Ø16 vc (m/min) fn (mm/rev) vc (m/min) fn (mm/rev) vc (m/min) fn (mm/rev) vc (m/min) Non-ferrous alloy fn (mm/rev) Note: - In case of chattering, reduce the cutting speed and feed - To find the optimal cutting conditions, advise to gradually increase from the lowest cutting condition of the above recommendation - In case of the unilateral grooving depth over 1 mm, work to the step feed rate lamping system Screw Insert Holder R Type L Type Shank (emented carbide or steel) Available R/L type insert with one holder Grooving opying Overhang (3D, 4D, 5D) Threading R Type L Type Stable clamping according to the tripod structure No-Spin-System design for strong clamping 47

47 New Fine Tools NFTIH Min. Dia. Fig. 1 Min. Dia. NFTF NFTT NFTG Fig. 2 Stock min. ØD Ød L T-MAX H S Screw Fig. NFTIH NFTG08 _ R/L NFTT08 _ R/L NFTF08 _ R/L S NFTG11 _ R/L NFTT11 _ R/L NFTF11 _ R/L S NFTG14 _ R/L NFTT14 _ R/L NFTF14 _ R/L NFTG16 _ R/L 16312S NFTT16 _ R/L NFTF16 _ R/L PTKA02508 TW08P 1 PTKA03510 TW15P 2 PTKA0412 TW15P 2 PTKA0512 TT20P 2 Application Picture P130 R L min. ØD Dimensions b r S g Ød2 t Pitch f onfiguration NFTF 08082R/L R/L R/L R/L R/L R/L Profiling NFTF 11202R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L min. ØD

48 New Fine Tools Application Picture P130 R L min. ØD Dimensions b r S g Ød2 t Pitch f onfiguration NFTG 08075R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L Grooving and turning Threading NFTG NFTT 11171R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L NFTT 0805MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L min. ØD min. ØD 49

49 Technical Information - Multi Turn Innovative multifunctional tool in highest quality Multi Turn Internal and external turning, facing and drilling combined in one tool Higher productivity due to minimized non-productive times while complex machining processes Holder code system MT 20 R D Brand Name Tool Dia. Hand Aspect Ratio Insert code system Q M T (B) - M Insert Shape Relief Angle Tolerance ross Section Type utting Edge Length Height Of utting Edge Nose Radius Indicator Only For Aluminum hip Breaker Tool design by FEM analysis Double coolant system Excellent chip evacuation and tool life Ideal flute design minimizing stress concentration Right clampining: High cutting edge position Wrong clampining: Low cutting edge position Minimized stress during cutting, prevented damage from vibration and longer tool life Optimized design z x y Innovative stepping cutting edge Drilling edge Turning edge Special chip forming by edge geometry Better chip evacuation due to small radius width of chip curl Multi Turn ompetitor A omparison Multi Turn ompetitor A ompetitor B fn 0.08 (mm/rev) fn 0.10 (mm/rev) 50 hip width (rate) 80% 100% 120%

50 Technical Information - Multi Turn User's guide External / Internal turning Application ranges ap fn (mm/rev) Facing Application ranges ap fn (mm/rev) Drilling Drilling feed ranges fn (mm/rev).... Diameter holder Offset (Diameter compensation) Machined diameter ØDmin ØDmax ØDmin ØDmax MT10R/L-2.25D MT12R/L-2.25D MT14R/L-2.25D MT16R/L-2.25D MT20R/L-2.25D Drill diameter is adjustable by the offset compensation 51

51 Multi Turn MT (Multi Turn) ØD Ød1 Ød2 l1 L l2 R L ØD Ød1 Ød2 1 2 L Insert Screw MT10R/L2.25D QMT050204(B)-M FTNA0204S TWP06P MT12R/L2.25D QMT060204(B)-M FTNA02205S TWP06P MT14R/L2.25D QMT070304(B)-M FTKA02555 TWP07P MT16R/L2.25D QMT080304(B)-M FTNA0306 TWP09P MT20R/L2.25D QMT10T304(B)-M FTNA03508 TWP15P Grades Dimensions Picture N3220 P5300 N6210 l d t r Ød1 onfiguration QMT QMT M M M M T304-M Ø Grade Dimensions Picture H01 l d t r Ød1 onfiguration QMT QMT B-M B-M B-M B-M T304B-M Ø 52

52 Technical Information - Bearing Solution Bearing Solution Holder code system S R P R B - M 16 B - D32 lamping Method Insert Shape Holder Type Relief Angle Hand R Right L Left Height Of Shank Additional Information Of Holder (B: Bearing) Width Of Shank Length Of Holder Insert code system for race way and bearing shield machining Length Of utting Edge Application B Internal Machining E External Machining F Face Machining RW Race Way BS Bearing Shield AB E6000AHL - BS USER Manufacture Of Bearing Of Bearing Machining Type Of Insert Minimum Diameter For Machining ustomer 53