MULTI FUNCTIONAL TOOLS

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2 Application Example 02 Application Example 04 Technical Information for Multi Functional Tools Series KGT Series 07 Technical Information for KGT 12 Available Insert for KGT 14 KGT Holder 22 KGT Blade for Parting off MGT Series 23 Technical Information for MGT 24 Available Insert for MGT 26 MGT Holder 31 MGT Holder (Face Grooving) 34 MGT artridge MGT Aluminum Wheel Series 37 Technical Information for MGT Aluminum Wheel 38 Available Insert for MGT Aluminum Wheel 39 MGT Aluminum Wheel Saw -man 41 Technical Information for Saw-man 42 Saw-man TB-M/TB 44 Technical Information for TB-M/TB 45 Available Insert for TB-M/TB Grooving / Parting off 45 TBH 46 IGH 46 DBH 47 GFT 47 GFIP 48 GH 48 GFIK 49 EH 49 PH NEW Fine Tools 50 Technical Information for New Fine Tools 51 Available Insert for New Fine Tools 52 New Fine Tools Multi Turn 53 Technical Information for Multi Turn 55 Multi Turn Bearing Solutions 56 Technical Information for Bearing Solution 57 Bearing Solution 63 Special Order Form for Bearing Inserts Special Order Form 64 MGT Special Order Form for MGT 65 Special Order Form for V-Pulley Insert MULTI FUNTIONAL TOOLS

3 Application Example For external machining KGEUR/L Width : 2.5 T- MAX : 3.0 MGEUR/L TBH PH GH GFT DBH KGEHR/L MGEHR/L Width : 3.0~8.0 T- MAX : 3.0~5.0 Width : 1.25~4.5 T- MAX : 1.5~5.0 Width : 3.0~5.0 ØD- MAX : 30~50 Width : 1.23~4.28 T- MAX : 1.5~4.0 Width : 1.1~8.0 T- MAX : 2.1~9.0 Width : 3.0~8.0 T- MAX : 14 Width : 2.0~8.0 T- MAX : 17~20 Width : 1.5~8.0 T- MAX : 10~28 KRMN MRMN TB POB GO GW D KGMN MGMN GS BF DB KRMN MRMN KGGN MRGN For internal machining KRGN MGGN NFTIH GFIK GFIP IGH KGIVR/L MGIVR/L KGIUR/L MGIUR/L Width : 0.75~4.02 T- MAX : 1.3~4.6 Width : 2.0~8.0 T- MAX : 2.0~8.0 Width : 1.1~8.0 T- MAX : 2.1~9.0 Width : 1.25~2.8 T- MAX : 1.5~2.3 Width : 2.0~4.0 T- MAX : 7.0~8.0 Width : 1.5~8.0 T- MAX : 4.0~10 Width : 3.0 T- MAX : 3.0 Width : 3.0~8.0 T- MAX : 3.5~6.5 NFTG GR GW IG KGMI MGMN KRMN MRMN NFTF BF KRMN MRMN NFTT MRGN 2 MGGN

4 Application Example For face grooving KGEVR/L Width : 3.0~4.0 T- MAX : 4.0~8.0 MGEVR/L Width : 1.5~8.0 T- MAX : 3.0~9.0 KGGN MGGN KGMN MGMN KRMN MRMN FGHH/FGVH Width : 3.0~5.0 T- MAX : 12~25 MGFHR/L, MGFVR/L Width : 3.0~4.0 T- MAX : 10~15 KGFHR/L, KGFVR/L Width : 4.0 T- MAX : 20 FGD MGMN KGMN FGM MFMN KRMN FMM MRMN For parting off KGEHR/L MGEHR/L SPB-(S) SPH-(S) PH Width : 3.0 T- MAX : 20 Width : 2.0~5.0 T- MAX : 10~28 Width : 2.0~6.0 ØD- MAX : 35~125 Width : 2.0~6.0 ØD- MAX : 32~70 Width : 3.0~5.0 ØD- MAX : 30~50 KGMR/L MGMR/L SP POB 3

5 Technical Information for Multi Functinal Tools Series Face grooving tools For Shallow Grooving Economical tools utilizing a double ended cutting edge system Newly designed chip breakers that help ensure chip control for various face grooving applications Korloy face grooving tools provide various holder line-ups to give you more options and benefits MFMN300 utting Width 3mm MGMN400 utting Width 4mm KGMN300~600 Horizontal MGFHR Machining Dia. Ø24~200mm Horizontal KGFHR Vertical MGFVR Machining Dia. Ø24~60mm Vertical KGFVR utting Width 3~6mm Machining Dia. Ø34~220mm Machining Dia. Ø44~200mm For Deep Grooving These tools are suitable for deep grooving with a single cutting edge(tmax 25mm) A variety of chip breakers enable a machinist to apply a wide range of functions in machining A variety of holders ensures multiple application ranges FGD FGM FMM Horizontal FGHH Vertical FGVH Deep face grooving (G class) Wide face grooving turning (G class) Wide face grooving turning (M class) Machining Dia. Ø25~140mm Machining Dia. Ø25~140mm Selection System of Holder Follow these 3 simple directions to choose the right insert and holder for your application Insert and holder Holder Tmax Machining Dia. hoose an insert and holder that best applies to your application according to the cutting width and part of workpiece to be machined. Optimization of Face Grooving Roughing : When face grooving deareases the cutting speed 40% below a normal face turning operation hoose the holder with the shortest overhang that will still meet the cutting depth required Notice : To minimize chattering, use the shortest holder according to Tmax. hoose the largest size of shank depending on the initial grooving diameter required in the application Finishing : When face grooving deareases the cutting speed 40% below a normal face turning operation diameter from center diameter to the final cutting depth and face turning away from center toward final dimension at the bottom dimension you want Notice for Face Grooving Before machining, check and adjust the following holder position the center of the workpiece check for burrs the insert in order to perpendicular at center line 4

6 Turning and Grooving Technical Information for Multi Functinal Tools Series Selection of Insert capabilities. (Fmax = W x 0.075) - Max feed rate should not be larger than the corner radius of the insert - In grooving applications, chip evacuation problems can be remedied by using step feed methods at small intervals Depth of cut - The minimum depth of cut should be bigger than corner radius of insert - Depending on the shape of the insert, deflection of work piece and clearance angle can be changed Notice for turning KGT/MGT tools are designed to incur side cutting force from its clearance angle; this feature gives you advantage over a standard ISO insert. The standard MGT insert also provides a wiper effect to improve surface roughness Notice for Finishing (offset need final quality) After desired diameter is grooved, continuous turning operation might cause some deflection of the workpiece. In these cases follow the given formula, offsetting these factors enables the desired diameter that you want 2 ØD1-ØD2 2 To eliminate the difference in the machined diameter by utilizing the clearance angle (which is commonly generated during the final turning operation) follow the directions above when machining To obtain a good surface roughness without offsetting in an application follows the directions below 1) Groove to the desired diameter 2) Pull the tool backs a total distance of /2 3) ontinue the external turning operation to desired diameter *Incorrect usage Notice for MGT turning applications KGT/MGT tools are available for grooving and turning as a multifunctional tool. When using a M.G.T tool keep in mind that the tool imitates a standard ISO turning application. The application uses a positive clearance angle This might create normal wear on the insert, after turning, a grooving process might not meet the desired diameter on the work piece. To off set this, adjust the tool inches and return to the original position of the grooving application *Incorrect usage Stabilize your tool pressure. KGT/MGT tools create a cutting load when machining a workpiece with a radius larger than the corner radius of insert (shown in the picture). The unequal cutting force might initially break the insert or holder 5

7 Technical Information for Multi Functinal Tools Series Parting off & Grooving Insert Lead angle applications Lead angle 0 (Neutral) Lead angle 4 ~ 8 Lead angle 8 ~15 Lead angle( ) parting off Prevent to be deflected workpiece by cutting diretion during parting off Availble for use deep parting depth (Lead angle) (Lead angle) parting off on solid bar type on tubing or hollow bar type hollow bar type when parting off on small diameter solid bar type Selection of Insert To properly match the insert and cutting condition, the following factors should be considered The relationship between the cutting width and cutting depth Insert with lead angle Insert that have larger lead angles reduce burrs but will also deareases tool life. In the case where burrs are acceptable, we recommend using a neutral type insert Setting of Holders The cutting position should be exactly mounted on machined axis in order to create a perpendicular direction or 90 to minimize vibration Setting of Parting off The edge height of an insert should be set within ±0.1mm based on the center line minimize vibration Notice Keep a consistent cutting speed and feed Usage If insert is worn, immediately replace with a new insert. This is to prevent the damage on the workpiece 6 Selection of hip Breaker Our chip breakers are designed to narrow chips during grooving operations. Narrow chips usually offer the following advantages Deareases friction between chips and the workpiece. This usually gives a better surface roughness finish With better chip flow, a machinist is able to increase feed rates due to a reduced cutting load

8 KGT Series Double-sided inserts of KGT series reduces machining cost. Strong clamping system ensures stable and accurate machining. New grade and new technology provide superior tool life. Various tooling solutions of the KGT series improve productivity. Technical Information for KGT Series Multi-functional machining with strong clamping system and new technology The foreside and clearance face of the KGT insert having cutting edges are optimal for grooving, parting-off, turning and facing with reducing processing time. Three-dimensional chip breaker ensures excellent chip control in various applications. The KGT inserts with various chip breakers are available for wide application range. Special cutting edges are available for quotation. Insert ode System KG M N T KG SYSTEM (KORLOY Grooving) Tolerance M class G class Hand N : Neutral L : Left I : Internal Width of cutting edge 2.0~8.0mm Nose Radius 0.2mm 0.3mm 0.4mm 0.8mm hip Breaker B / A Holder ode System KG E H R/L T20 KG SYSTEM (KORLOY Grooving) Working Style E : External Process I : Internal Process Holder Style H : Horizontal V : Vertical Hand L : Left Shank standard Height 25m Width25mm (For Internal machining : Minimum diameter for machining) utting Width 2.0~8.0mm Maximum Depth 8~36mm KGT line up Application medium and large, interrupted cutting Rough Parting Rough Grooving Turning-Multi Grooving opying Blank Aluminium Grooving (KGGN) small, continuous cutting Light Parting Light Grooving T(KGMI) Internal Grooving - only for parting off B chip breaker can be customized (contact required in advance) Aluminium Grooving 7

9 Technical Information for KGT Series Recommended Insert Designation Geometry Picture Application For external machining For face For Internal grooving machining opying For Special reliefing machining Parting Grooving Turning Grooving Turning Grooving Turning opying Reliefing Special L Light Grooving KGMN KGMI KRMN KGMR/L KGGN KRGN R T Turning-Multi Grooving T Internal Grooving opying LP Light Parting RP B Blank A Aluminum Grooving A Aluminum First choice, Second choice Features Front View Higher machining reliability Higher accuracy Fine surface finish 8

10 Technical Information for KGT Series L /B guide For Light Grooving Tube Bar Grooving Parting component width of insert feed, fn(mm/rev) R For Rough Grooving Bar Interrupt Grooving width of insert feed, fn(mm/rev) T For Turning and Multi Grooving Bar Grooving Turning machining width of insert feed, fn(mm/rev) For opying and Relief opying width of insert LP For Light Parting feed, fn(mm/rev) Tube Bar Parting width of insert feed, fn(mm/rev) RP For Rought Parting Tube Interrupt Parting width of insert feed, fn(mm/rev) 9

11 Technical Information for KGT Series B For Precision Grooving Tube Interrupt width of insert A For Aluminium Grooving feed, fn(mm/rev) Bar Grooving Turning width of insert feed, fn(mm/rev) Grades for recommended application range Workpiece Grade Order of recommended grade Recommended cutting speed(m/min) P Steel N3220 N P N P Alloy Steel N3220 N N P M Stainless steel P N K ast iron P N N Non ferrous metal H S HRSA P

12 Technical Information for KGT Series utting Performance Multi-function machining Turning + Grooving repetition Workpiece utting condition 45 vc = 170(m/min) fn = 0.15(mm/rev) ap = 2mm W = 3mm wet Pcs/edge % Up Designation KGMN T(P5300) KGT ompetitor Grooving Shoulder Grooving Tough geometry for interrupted and deep grooving. Workpiece utting condition X5rNI18-9 vc = 120(m/min) fn = 0.12(mm/rev) ap = 5mm W = 4mm wet Pcs/edge % Up Designation KGT ompetitor Shaft machining Grooving(Roughing)&Turning(Finishing) Workpiece utting condition Designation 42rM04 vc = 150(m/min) fn = 0.15(mm/rev) ap = 5mm W = 3mm x 3 wet KGMN T(P5300) Pcs/edge 104 KGT 80 ompetitor 30% Up Parting off Pipe Parting-off Exclusive parting-off chip breaker for longer tool life. / Sharp geometry for less burr. Workpiece utting condition X5rNi18-9 vc = 140(m/min) fn = 0.15(mm/rev) ap = 2mm W = 3mm wet Pcs/edge % Up Designation KGT ompetitor 11

13 Available Insert for KGT Insert Application Picture Designation N3220 oated N3225 N5330 P5300 P9030 Dimensions b r l d Picture Page Grooving KGMN-L KGMN L ~ L L L L Grooving Parting off Grooving Turning KGMN-R KGMN-T KGMN R ~ R R R R R R KGMN T ~ T T T T T T T T T T T Parting off (Right handed) Parting off (Right handed) Grooving Internal Grooving Turning KRMN- KGMI-T KGMR-LP KGMR-RP KRMN ~ KGMI T T T KGMR 200-6D-LP D-LP D-LP D-LP D-LP D-LP D-LP D-LP KGMR 200-6D-RP D-RP D-RP D-RP D-RP D-RP D-RP D-RP : Stock item

14 Available Insert for KGT Insert Application Picture Designation N3220 oated N3225 N5330 P5300 P9030 H01 Dimensions b r l d Picture Page Parting off (Left handed) KGML-LP KGML 200-6D-LP D-LP D-LP D-LP D-LP D-LP Parting off (Left handed) KGML-RP KGML 200-6D-RP D-RP D-RP D-RP D-RP D-RP Grooving(Ground insert) KGGN-B KGGN B B B B B B B B B B B B B B Grooving Parting off (Ground insert) Grooving Parting off (Single insert) Aluminum Grooving KGGN-R KGGN-R KGGN-A KGGN R ~ R R R R R KGGN 200S-02-R S-02-R S-03-R S-03-R S-03-R S-04-R KGGN A ~ A A A A Aluminum Profiling KRGN-A KRGN 300-A ~ A A A A : Stock item 13

15 KGT Holder KGEHR/L KGGN KGMN h1 Designation H=(h) W L S h1 T-MAX Inserts Screw Wrench KGEHR/L T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Applicable inserts 12~13 KGMN MHA0512 HW40L KGMN KGGN MHA0512 HW40L KGMN MHA0512 HW40L KGMN KGGN KGMN KGGN MHA0512 BHA0616 HW40L 14

16 KGT Holder KGEHR/L KGGN KGMN Designation H=(h) W L S h1 T-MAX Inserts h1 Screw Wrench KGEHR/L T T T T T T T T T T T T T T T T T T T T T T T KGMN KGGN KGMN KGGN KGMN KGGN BHA0616 BHA0620 BHA0616 BHA0620 BHA0616 BHA0620 Applicable inserts 12~13 15

17 KGT Holder KGEHR/L-D00A (AUTO-TOOL) For Grooving, Turning, Parting off machining S W ØD Max L KGGN KGMN h h1 H Designation H=(h) W L S h1 ØD Max Inserts Screw Wrench KGEHR/L D20A D25A D25A D32A KGMN KGGN D25A KGMN KGGN D32A ETNA0412 TW15L Applicable inserts 12~13 KGEHR/L-T00 For Grooving, Turning, Face grooving machining T- MAX Dmin Designation H=(h) W L S Dmin T-MAX Inserts Screw Wrench KGEHR/L T T T KGMN KGGN MHA0512 HW40L T T T KGMN KGGN BHA T KGMN T KGGN BHA0616 Applicable inserts 12~13 16

18 KGT Holder KGEVR/L-T00 For Grooving, Turning, Face grooving machining Dmin Screw Wrench Designation H=(h) W L S Dmin T-MAX Inserts KGEVR/L T T KGMN MHA0512 HW40L T T T KGMN KGGN MHA0512 HW40L T T T T T T T T T T T KGMN250- KGMN KGGN KGMN KGGN MHA0512HW40L MHA0512HW40L BHA T T T KGMN KGGN BHA T T T T KGMN KGGN BHA0616 Applicable inserts 12~13 17

19 KGT Holder KGEUR/L D Designation H=(h) W L S ØD Max T-MAX Inserts Screw Wrench KGEUR/L MHA0512 HW40L BHA BHA BHA BHA0616 Applicable inserts 12~13 KGFVR/L For Face grooving machining ØD Screw Wrench Designation H=(h) W L S T-MAX Inserts Min Max KGFVR/L /70-T /120-T /200-T KGMN KGGN BHA0616 Applicable inserts 12~13 18

20 KGT Holder KGFHR/L For Face grooving machining Designation H=(h) W L S T-MAX Min ØD Max Inserts Screw Wrench KGFHR/L /50-T /70-T /100-T KGMN KGGN MHA0512 HW40L /60-T /70-T /92-T /120-T KGMN KGGN BHA /200-T /220-T KGMN KGGN BHA /190-T KGMN /220-T KGGN BHA0616 Applicable inserts 12~13 19

21 KGT Holder KGIUR/L ØD Min. machining Dia. Designation ØD Ød L T-MAX H S Inserts Screw Wrench KGIUR/L MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L MHA0512 HW40L Applicable inserts 12~13 20

22 KGT Holder KGIVR/L For Grooving, Turning, Profiling machining ØD Min. machining Dia. KGMI KGMN Designation ØD Ød L T-MAX H S Inserts Screw Wrench KGIVR/L MHB0410 HW30L KGMN MHB0410 HW30L MHA0512 HW40L MHB0410 HW30L KGMI MHB0410 HW30L MHA0512 HW40L MHB0410 HW30L KGMN MHB0410 HW30L MHA0512 HW40L MHB0410 HW30L KGMN MHA0512 HW40L BHA MHB0410 HW30L KGMN MHA0512 HW40L BHA MHA0512 HW40L BHA0616 KGMN MHA0512 HW40L BHA BHA0616 KGMN BHA0616 Applicable inserts 12~13 21

23 Technical Information for KGT Blade for Parting off KGT Blade for Parting off Features Parting application with the use of existing KGT inserts Economical machining with a double sided insert Specially designed slot for strong and stable clamping Easy change of insert with the use of exclusive wrench Specially designed slot - Strong clamping and durability ode system Wide clamping area - Better stability K G T B S Easy change of insert How to clamp insert KGTB system utting width Height of shank S : Single pocket Insert the pin of wrench into the hole of blade. lamp the insert on its seat after turning Rotation : Release Rotation : onclusion Finish clamp by removing the wrench after moving it back to its original state. KGTB 150 h Dmax H Fig. 1 W' 150 Dmax W Dmax h H Fig. 2 Fig. 3 h W Designation H W W' L h Dmax (2) Dmax (3) Inserts 150 Wrench Fig. KGTB KG150-- Applicable inserts 14~ S (1) KG200-- KG200S-- (4) KG300-- KG300S-- (4) KG400-- KG400S-- (4) KG500-- KG500S-- (4) KG600-- KG600S-- (4) EW1203 (Separately ordered) KG800-- KG800S-- (4) HW30L 3 (1) Screw clamping (2) 1 corner use (3) 2 corner use (4) 1 corner insert

24 Inserts are offered with two edges, for better economical machining MGT Series Inserts are offered with two edges, for better economical machining to groove, turn, face or copy in an application. one tool against many applications, reducing the number of tools Flat utting Edge - MGT tools have a flat geometry on its cutting edge to ensure excellent surface finishes. Even in high Feed applications by using a wiper function, Korloy ensures excellent surface finishes in roughing operations. Geometry of chip breaker MGM(G)N-M Specially designed chip breaker allows a smoother chip flow versus conventional flat-top geometries through the use of a central chip breaker Specially placed convex dots assists with chip control in external machining, for a smoother chip flow. hip breaker designed for turning & grooving applications Technical Information for MGT Series MGMN-G Specially designed chip breaker allows narrower chips to promote better chip flow Specifically designed for MRMN-M Full radius geometry for applications that require profiling Available for relief machining MFMN300 grooving applications MRGN-A Specially designed high positive MGMR-PS Sharply designed cutting edge. MGMR-PT geometry, ideal for machining aluminum steel and stainless steel high rake angle allows optimal chip flow of aluminum Specially designed chip breaker allows narrower chips to promote better chip flow. Able to machine Feed rates and small MGMN-L Sharp cutting edge Low cutting resistance MGMN-R diameter cutting Strong cutting edge For high Feed rate rocessing MGMN-T For auto N machine For small Dia. processing Stronger cutting edge with a negative land for tougher applications Able to machine at Feed rates as high and bar stock hip breaker design helps narrows chips for better flow For turning & grooving smooth chip control by dot designed on the top corner Specially designed chip breaker allows narrower chips to promote better chip flow hip breaker specially designed for face-grooving MGGN-A Smooth chip flow on cutting edge Parting off (MGMN / MGMR / L) utting Speed(vc = m/min) Feed(fn = mm/rev) Workpiece VD PVD Uncoated utting width N3120 N3030 NM325 N5330 N500H P230 P8110 P5300 P3500 P6510 ST30A ~180 80~180 80~ ~ ~ ~ ~ ~0.50 SM 70~150 70~150 70~150 70~150 70~150 70~150 70~ ~ ~ ~ ~ ~0.50 G/GD 50~100 50~100 50~ ~ ~ ~ ~ ~0.40 STS 50~120 50~120 50~120 60~ ~ ~ ~ ~ ~0.40 Non-ferrous metal(al, opper) 200~ ~ ~ ~ ~ ~0.35 Facing (FGD / FGM / FMM / MFMN / MGMN) utting Speed(vc = m/min) Feed(fn = mm/rev) Workpiece VD PVD Uncoated utting width N6110 N3030 N5330 N3120 P3500 P215K P8110 / P5300 H ~ ~ ~ ~ ~0.15 SM 50~130 50~130 50~130 50~ ~ ~ ~ ~0.15 G/GD 120~ ~ ~ ~ ~ ~0.15 STS 60~150 60~ ~ ~ ~0.15 Non-ferrous metal(al, opper) 0.05~ ~ ~0.15 Grooving, Turning (MGMN / MRMN) utting Speed(vc = m/min) Feed(fn = mm/rev) Workpiece VD PVD ermet Uncoated utting width N3010 N3120 N3030 N5330 P215K P5300 P230 P3500 N20 T10 ST30A ST20 0.5~ ~2.0 2~3 3~4 4~5 6~8 80~200 80~200 80~200 80~180 80~200 80~120 80~120 80~ ~ ~ ~ ~ ~ ~0.20 SM 80~180 80~180 80~180 80~180 80~160 80~180 80~180 80~120 80~120 80~ ~ ~ ~ ~ ~ ~0.15 G/GD 60~130 60~ ~ ~ ~ ~ ~ ~0.12 STS 60~100 60~100 60~ ~ ~ ~ ~ ~ ~0.15 Non-ferrous metal(al, opper) 150~ ~ ~ ~ ~ ~ ~ ~

25 Available Insert for MGT Insert Application Picture Designation ermet oated Uncoated Dimensions N20 N3010 N3030 N3120 N3220 N5330 N6210 N9025 P215K P5300 P8110 P9030 H01 b r l d t Picture Page FGD FGD 300R R R Face Grooving FGM FGM 300R R R FMM FMM 300R R R Face Grooving MFMN MFMN Grooving Turning Grooving Grooving Turning MGGN-M MGMN-G MGMN-M MGGN M M M M M M M M M M M M MGMN 150-G G G G G G G MGMN 200-M M M M M M M M M M M : Stock item

26 Available Insert for MGT Insert Application Picture Designation oated Uncoated Dimensions N3030 N3120 N3220 P8110 P9030 P3525 P5300 P6510 P230 N5330 H01 G10 b r l d t Picture Page Grooving MGMN-L MGMN L L L L L L L Grooving Parting off MGMN-R MGMN R R R R R R R Grooving Turning MGMN-T MGMN 200-T T T T Grooving MGGN-A MGGN A A A A A A A A A Parting off MGMR/L-PS MGMR/L 300-6D-PS D-PS D-PS D-PS D-PS Parting off MGMR/L-PT MGMR/L 200-6D-PT D-PT D-PT D-PT D-PT D-PT MRGN-A MRGN 400-A A Aluminum MRGN-A MRGN 600-A A Reliefing Profiling MRMN-M MRMN 200-M M ~ M M M M : Stock item 25

27 MGT Holder MGEHR/L Designation H=(h) W L S T-MAX Inserts Screw Wrench MGEHR/L T T T T T T T T T T T T T T A A-T A A-T A A-T A A-T Applicable inserts 24~25 MGMN150-G LTX0514 TW20L MGMN200-G MGMN200-M - MGMN250-G MGMN250-M MGMN300-M/T MGGN300- -M - MGMN300- MGMN400-M/T MGGN400- -M - MGMN400- MGMN500-M/T MGGN500- -M - MGMN500- MGMN600-M MGGN600- -M MGMN800-M MHA0512 MHA0512 BHA0616 HW40L HW40L 26

28 MGT Holder MGEUR/L Designation H=(h) W L S T-MAX Inserts Screw Wrench MGEUR/L A A A A Applicable inserts 24~25 BHA

29 MGT Holder MGEVR/L For Grooving, Turning, Profiling machining MGMN MGGN Designation H=(h) W L S T-MAX Min. machining Dia. (ØD) MGEVR/L Inserts Screw Wrench MGMN150-G LTX0514 TW20L MGMN200-M MGMN200-G MGMN250-M MGMN250-G MGMN300-M/T MGGN300- -M MGMN MGMN400-M/T MGGN400- -M MGMN MGMN500-M/T MGGN500- -M MGMN MGMN600-M MGGN600 -M MGMN800-M A A Applicable inserts 24~ A A BHA

30 MGIUR/L ØD Min. machining Dia. MGT Holder Designation ØD Ød L T-MAX H S Inserts Screw Wrench MGIUR/L MHA0512 HW40L BHA0616 BHA BHA0616 BHA BHA0616 BHA A A BHA0616 BHA A A BHA0616 BHA0620 Applicable inserts 24~25 29

31 MGT Holder MGIVR/L ØD Min. machining Dia. For Grooving, Turning, Profiling machining Screw Wrench Designation ØD Ød L T-MAX H S Inserts MGIVR/L MGMN150-G MGMN200-G MGMN200-M MGMN250-G MGMN250-M MHB0310 MHA0512 MHB0310 MHA0512 MHB0310 MHA MGMN300-M/G/T MGGN300- -M MGMN MGMN400-M/G/T MHA MGGN400- -M MGMN MGMN500-M/G/T MGGN500- -M BHA MGMN500- BHA MGMN600-MG BHA0616 MGGN600- -M BHA MGMN800-M A BHA A A BHA A HW25L HW40L HW25L HW40L HW25L HW40L HW40L Applicable inserts 24~25 30

32 MGT Holder (Face Grooving) MGFHR/L For Face Grooving machining MFMN MGMN Designation H=(h) W L S T-MAX Min ØD Max Inserts Screw Wrench MGFHR/L /35-T /40-T /50-T MFMN /70-T BHA /99-T Applicable inserts 24~ /120-T MGMN400-M/T /200-T MGFVR/L For Face Grooving machining MFMN MGMN ØD Designation H=(h) W L S T-MAX Min Max MGFVR/L /35-T /40-T /50-T /70-T /99T /60-T /120-T /200-T Inserts Screw Wrench MFMN300 MHA0512 HW40L MGMN400-M/T BHA0616 Applicable inserts 24~25 31

33 MGT Holder (Face Grooving) FGHH For Face Grooving, Turning machining FGD FGM FMM Designation H=(h) W L S T-MAX Min ØD Max Inserts Screw Wrench FGHH 320R -25/ / / / / / / R -25/ / / / / / / R -25/ / / / / / / R -25/ / BHA / / / / / R -25/ / / / / / / / R -25/ / / / / / / / Applicable inserts 24~25 32

34 MGT Holder (Face Grooving) FGVH For Face Grooving, Turning machining FGD FGM FMM Designation H=(h) W L S T-MAX Min ØD Max Inserts Screw Wrench FGVH 320R -25/ / / / / / / R -25/ / / / / / / R -25/ / / / / / / R -25/ / BHA / / / / / R -25/ / / / / / / / R -25/ / / / / / / / Applicable inserts 24~25 33

35 Technical Information for MGT artridge MGT artridge System Figure ompatible and Economical due to divided cartridge & exclusive Stable Assembly thanks to double screw & clamp holder system from existing single body system Interchangeable cartridge - Various assembly depends on working style - Setting with upper clamp & side screw Strong & Stable setting force - Simultaneous assembly of insert & cartridge - Easy assembly & tool exchange Stable assembly system - Simple & Superior setting force Simple & Strong Setting Holder ode System M H R/L MGT-artridge System Holder Style Hand Height Width H : Horizontal V : Vertical Holder Horizontal Type Vertical Type MHR MHL MVR MVL Available cartridge External process : MER Facing process : MFL External process : MEL Facing process : MFR External process : MEL Facing process : MFR External process : MER Facing process : MFL artridge ode System M F R/L 3 24/35 T16 MGT-artridge System Working Style Hand utting Width Facing Dia. E : External Process F : Facing Process artridge Maximum Depth External Process Facing Process MER MEL MFR MFL 34

36 MGT artridge Holder MHR/L (Holder) Designation H=(h) W L S H2 artridge lamp lamp Screw Hinge Screw lamping Screw Wrench MHR/L Applicable inserts 36 XH8N DHA0818F FHGA0618 HW40L MVR/L (Holder) For Face Grooving, Turning machining Designation H=(h) W L S H2 artridge lamp lamp Screw Hinge Screw lamping Screw Wrench MVR/L Applicable inserts 36 XH8N DHA0818F FHGA0618 HW40L 35

37 MGT artridge MER/L (artridge) Designation T L1 S1 T-MAX Inserts Width Designation MER/L 3-T MGMN 4-T T MGGN 6-T Holder Applicable inserts 24, 25 MFR/L (artridge) For Face Grooving, Turning machining MFNM MGMN Designation T L1 S1 T-MAX Width MFR/L 3-24/35-T /40-T /50-T /70-T /99-T /60-T /120-T /200-T Applicable inserts 24, 25 Inserts Designation MFMN300 MGMN400 Holder 36

38 MGT - Machining Al Wheels Technical Information for MGT Aluminum Wheel Features Optimally designed inserts for aluminum wheel machining Longer tool life when matched with the best grade for application A variety of insert types for multi application functions Various insert types MRGN-A(For general) MRGN-A5(For copying) MRGN-AM(Medium finishing) MRGN-AP(PD) MVGN-A(For fine finishing) High rake angle, Sharp cutting edge For ductile cast iron Improved chip control High rake and relief angle New clamping system positioning of insert even under eccentrical cutting load Before tightening After tightening designed on the top & bottom side of insert and convex DOT on the top of insert PATENT Application of Al Wheels MAHINING A MAHINING B MAHINING Recommended cutting condition Aluminum alloy (Forged) Aluminum alloy (ast) Workpiece Hardness Brinell (HB) kc (MPa) vc (m/min) fn (mm/rev) Unhardened 50 ~ ~ 600 1,000 ~ 2, ~ 0.6 Hardened 90 ~ ~ ~ 1, ~ 0.5 Unhardened 70 ~ ~ ~ 1, ~ 0.5 Hardened 80 ~ ~ ~ ~ 0.4 opper alloy 90 ~ ~ ~ ~ 0.5 Magnesium alloy 70 ~ ~ ~ 1, ~

39 Available Insert for MGT Aluminum Wheel Insert Application Picture Designation oated Uncoated Dimensions DP150 G10 b r l d t onfiguration Page MVGN 8N-A-R N-A-R MVGN For Aluminum Wheel MRGN-A MRGN 6N-A N-AM N-AP N-A N-A N-AM N-AP N-A : Stock item 38

40 MGT Aluminum Wheel MGEHR/L Designation H=(h) H1 W L S T-MAX Inserts MGEHR/L 25N-6A N-6A N-6A N-6A Applicable inserts 38 25N-8A N-8A N-8A N-8A MGEHR/L-15 Screw BHA0620 Wrench Designation H=(h) H1 W L S T-MAX Inserts MGEHR/L 25N-6A N-6A N-6A N-6A N-8A N-8A N-8A N-8A Applicable inserts 38 MGIUR/L-MR ØD Min. machining Dia. Screw BHA0620 Wrench Designation ØD Ød L T-MAX H S Inserts Screw Wrench MGIUR/L A-MR A5-MR Applicable inserts 38 BHA

41 MGT Aluminum Wheel MGIXR/L-MR ØD Min. machining Dia. Designation ØD Ød L T-MAX H S Inserts Screw Wrench MGIXR/L A-MR A5-MR Applicable inserts 38 BHA0620 MGEXR/L ØD Min. machining Dia. MVGN Designation H=(h) W L S T-MAX Inserts Screw Wrench MGEXR/L 25N-8A-5V 25N-8A-22.5V Applicable inserts 38 BHA0620 MGIUR/L-MV ØD Min. machining Dia. MVGN Designation ØD Ød L T-MAX H S Inserts Screw Wrench MGIUR/L A-MV BHA0620 Applicable inserts 38 40

42 Technical Information for Saw-man For deep hole grooving/parting off Saw-man Features of parting insert Possible to machine a wide range of workpieces such as steel, cast iron, stainless steel, etc. Extended tool life due to low resistance rake angle Various lead angle available Narrow chip curl due to dots on rake surface of insert utting Speed(vc = m/min) Feed(fn = mm/rev) Workpiece VD PVD Uncoated utting width N3120 N3030 NM325 N5330 N500H P230 P8110 P5300 P3500 P6510 ST30A SM 80~180 80~180 80~ ~ ~ ~ ~ ~0.50 SM 70~150 70~150 70~150 70~150 70~150 70~150 70~ ~ ~ ~ ~ ~0.50 G/GD 50~100 50~100 50~ ~ ~ ~ ~ ~0.40 STS 50~120 50~120 50~120 60~ ~ ~ ~ ~ ~0.40 Non-ferrous metal (AL, opper) 200~ ~ ~ ~ ~ ~0.35 Insert Application Picture Designation oated coated N3120 N3220 N3030 NM325 N5330 N9020 P3500 N500H P8110 P5300 P9030 P6510 ST30A Dimensions W l r onfiguration Parting tools SP R L R L R L R L R L L type Standard W = ±0.1 : Stock item 41

43 Saw-man SMBB (Block) SPB (-S) KGTB 32 Designation H W H3 L H1 H2 W1 B M Blades Wrench SMBB M M6 Applicable inserts M6 SPB 26(-S) SPB 32(-S) KGTB M6 SPB 26(-S) M6 SPB 32(-S) M6 KGTB 32 (Separately ordered) SPB/SPB-S (Blades) SP Fig. 1 Fig. 2 Designation H W L h Inserts Wrench Fig. SPB SPB 226-S S S S S S S S S S Applicable inserts 41 SW50L SW15S (Separately ordered) 2 42

44 Saw-man SPH/SPH-S (Holder) SP Fig. 1 Fig. 2 Designation H=(h) W L Ød S Inserts Wrench Fig. SPH 316R/L R/L R/L R/L R/L R/L R/L SPH 316R/L-S R/L-S R/L-S R/L-S R/L-S R/L-S R/L-S Applicable inserts 41 SW50L SW15S (Separately ordered) 2 43

45 Technical Information for TB-M/TB Economical 3-corner insert for high precision grooving TB-M/TB Economical 3-corner insert for grooving Various cutting edge size ranging from 1.25~4.5mm High accuracy ground insert ensures high precision machining Stable chip control optimized for automated grooving process Features of TB-M chip breaker at high feed narrow chip curls chamfering action stronger cutting edges workpieces TB4150R-M ~ TB4185R-M TB4200R-M ~ TB4228R-M hip breaker types per size TB4300R-M ~ TB4350R-M TB4400R-M ~ TB4450R-M utting edge width b 1.5 ~ 1.85mm utting edge width b 2.0 ~ 2.8mm utting edge width b 3.0 ~ 3.5mm utting edge width b 4.0 ~ 4.5mm Recommended cutting conditions utting speed, vc (m/min) Feed, fn (mm/rev) N2000 P5300 N2000 P5300 P 150(100~220) 130(80~180) 0.05~ ~ (100~200) 130(80~180) 0.05~ ~0.20 M - 80(40~150) ~0.12 K - 130(80~180) ~

46 Insert Available Insert for TB-M/TB Application Narrow grooving Picture TB TB-M TBH For Narrow grooving Designation ermet oated Uncoated N2000 N20 N3010 N3120 N3220 P8110 P5300 ST20 Dimensions b g W r d TB 3125R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L TB 4150R-M R-M R-M R-M R-M R-M R-M R-M R-M R-M R-M R-M R-M R-M R-M onfiguration Feature of TB-M Suitable for automated line with hip breaker Superior surface : Stock item TB Designation H=(h) W L S Inserts TBH 320R/L TB R/L TB R/L TB R/L TB R/L TB R/L TB R/L TB R/L TB R/L TB R/L TB R/L TB R/L TB Applicable inserts 45 lamp lamp Screw Wrench DHA0617 HW30L : Stock item 45

47 Grooving Tools IGH For Internal grooving ØD Min. machining Dia. IG Designation ØD Ød H L S Inserts Screw Wrench IGH 214R/L R/L R/L Applicable inserts 46 Insert IG125~280 FTKA02565 TW07P Application Internal grooving Picture DBH Designation N3010 oated Uncoated Dimensions N3120 N3225 H01 G10 ST30A b g t d d1 IG For Deep and Wide grooving onfiguration : Stock item DB D Designation H=(h) W L DBH 320R/L DB300 Insert S Inserts lamp lamp Screw Screw Locator Wrench DB400 D400 MHA0512 MHB0410 LD34 HW30L HW40L 325R/L D R/L DB500 DB600 MHA0512 MHB0410 LD56 HW30L HW40L 525R/L D R/L DB700 DB800 MHA0512 MHB0410 LD78 HW30L HW40L 725R/L Applicable inserts 46 Application Picture Designation ermet oated Uncoated Dimensions N20 N3010 N3120 N3225 H01 G10 b l t r onfiguration Grooving DB D : Stock item

48 Grooving Tools GFT For External grooving GW BF Designation H=(h) W L S Inserts lamp Screw Pin Wrench GFT 320R/L R/L DHA0514 PN0310 HW25L 525R/L DHA0617 PN0310 HW30L 825R/L DHA0820 PN0314 HW40L Applicable inserts 47 GFIP For Internal grooving ØD Min. machining Dia. BF GW Designation ØD Ød H L S Inserts lamp -ring Screw Pin Wrench GFIP 316R/L HX0513 PN0310 HW25L 320R/L R/L R/L HX0616 PN0310 HW30L 525R/L R/L R/L DHA0820 PN0314 HW40L Applicable inserts 47 Insert Application Picture Designation Uncoated Dimensions ST30A b g W l t r onfiguration Blank BF Grooving R L GW 110R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L : Stock item 47

49 Grooving Tools GH For O-ring grooving Snap-ring grooving GO GS Designation H=(h) W L S Inserts lamp lamp Screw Screw Wrench GH 2020R/L GS125~ R/L GO R/L GS330 / R/L GO320 / 410 Insert Application Grooving(Narrow O-ring Snap-ring) Picture Designation N3010 oated Uncoated Dimensions N3120 N3225 H01 ST20 ST30A DHA0617 PTMA03508 b g W r d GO GS onfiguration TW09P- HW30L Applicable inserts 48 : Stock item GFIK ØD Min. machining Dia. Designation ØD Ød H L S Inserts lamp -ring Screw Pin Wrench GFIK 316R/L HX0513 PN0310 HW25L 325R/L HX0513 PN0310 HW25L 340R/L DHA0514 PN0310 HW25L 525R/L R/L DHA0617 PN0314 HW30L 840R/L DHA0820 PN0314 HW40L Insert Applicable inserts Application Reliefing Picture Designation N3010 oated Uncoated Dimensions N3120 N3225 H01 ST20 ST30A b g W l t r GR 310R R R R R R onfiguration : Stock item

50 Parting off Tools EH ESB Designation H=(h) W L S Inserts lamp lamp Screw hip Breaker Shim Shim Screw Wrench EH 620R R Applicable inserts 49 Insert ESB34 BHA0616 B20 SES33 SHX0310 HW20L Application Picture Designation Uncoated Dimensions ST10 ST20 W l t onfiguration General Machining ESB : Stock item PH For Parting off Deep grooving POB Designation H W L S h Max (Ø) Inserts lamp lamp Screw Stopper Stopper Screw Wrench PH 320R/L R/L R/L R/L R/L R/L Applicable inserts 49 POB300 BHA0616 STP5 KHD0510 HW25L- POB400 BHA0616 STP5 KHD0510 HW25L- POB500 BHA0616 STP5 KHD0510 HW25L- Insert Application Picture Designation Uncoated Dimensions ST10 ST20 W l t onfiguration Grooving Parting off POB : Stock item 49

51 Technical Information for New Fine Tools Six kinds of inserts can be used in one holder for various operations New Fine Tools Strong clamping system and specially designed insert are suitable for small diameter machining. Six kinds of inserts can be clamped in one holder for various operations Guaranteed long tool life due to good toughness substrate with new TiAlN High accuracy ground insert ensures high precision machining Application range Features Internal grooving, Profiling, Threading and Boring at Ø8mm~Ø16mm Application examples (Grooving, Turning) (Forming) (Threading) NFTIH S Minimum Diameter Overhang (/ØD) Shank Dia. Shank Type S : Steel, : arbide Note Recommended cutting condition Workpiece arbon steel Alloy steel ast iron Non-ferrous alloy Grade utting ondition Min. machining Dia. P130 Ø8 Ø11 Ø14 Ø16 vc(m/min) 30~80 30~100 30~100 30~100 fn(m/rev) 0.01~ ~ ~ ~0.06 vc(m/min) 30~80 30~100 30~100 30~100 fn(m/rev) 0.01~ ~ ~ ~0.05 vc(m/min) 30~80 30~100 30~100 30~100 fn(m/rev) 0.01~ ~ ~ ~0.05 vc(m/min) 70~ ~ ~ ~150 fn(m/rev) 0.02~ ~ ~ ~ In case of chattering, reduce the cutting speed and feed - To find the optimal cutting conditions, advise to gradually increase from the lowest cutting condition of the above recommendation - In case of the unilateral grooving depth over 1mm, work to the step feed rate lamping system Screw Insert Holder Shank (emented carbide or Steel) holder Grooving Forming Overhang (3D, 4D, 5D) Threading L Type Stable clamping according to the tripod structure No-Spin-System design for strong clamping 50

52 Available Insert for New Fine Tools Insert Application Picture Designation oated P130 R L Dimensions ØD b r S g Ød2 t Pitch f onfiguration Grooving Threading NFTG 08075R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R-02/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L NFTT 0805MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L MR/L ØD Min. machining Dia. ØD Min. machining Dia. : Stock item 51

53 New Fine Tools Insert Application Picture Designation oated P130 R L Dimensions ØD b r S g Ød2 t onfiguration Profiling NFTF 08082R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L R/L ØD Min. machining Dia. : Stock item NFTIH ØD Min. machining Dia. Fig. 1 ØD Min. machining Dia. NFTF NFTT NFTG Designation ØD Ød L T-MAX H S NFTIH S S S Applicable inserts 51, 52 Inserts NFTG : Grooving NFTT : Threading NFTF : Forming NFTG08 NFTT08 NFTF08 NFTG11 NFTT11 NFTF11 NFTG14 NFTT14 NFTF14 NFTG16 NFTT16 NFTF16 Fig. 2 Screw Wrench Fig. PTKA02508 TW08P 1 PTKA03510 TW15P 2 PTKA0412 TW15P 2 PTKA0512 TW20P 2 52

54 Technical Information for Multi Turn Multi Turn Holder code system MT 20 R 2.25D Brand Name Tool Dia. Hand Aspect ratio Insert code system Q M T M Insert shape Relief angle Tolerance ross Section Type utting Edge Length Height of utting Edge Nose Radius hip Breaker Tool design by FEM analysis stress concentrations lamping tip orrect : High cutting edge position Wrong : Low cutting edge position Minimized stress during cutting, prevented damage from vibration and longer tool life Optimized design reative stepping cutting edge Drilling edge (Drilling) Turning edge (Internal, external and face turning) ompetitor A by edge geometry Better chip small radius width of chip curl omparison Multi turn ompetitor A ompetitor B Feed fn(mm/rev) = 0.08 Feed fn(mm/rev) = 0.10 hip width (rate) 80% 100% 120% 53

55 Technical Information for Multi Turn External / Internal turning Application range feed, fn(mm/rev) Facing Appication ranges of facing feed, fn(mm/rev) Drilling Drilling feed range by designation Depth of cut, ap Depth of cut, ap Depth of cut, ap feed, fn(mm/rev) Offset (Diameter compensation) Disignation Machined diameter ØDmin ØDmax MT10R/L-2.25D MT12R/L-2.25D MT14R/L-2.25D MT16R/L-2.25D MT20R/L-2.25D MT25R/L-2.25D MT32R/L-2.25D Drill diameter is adjustable by the offset compensation 54

56 Multi Turn MT (Multi-Turn) Designation ØD Ød L Inserts Screw Wrench MT10R/L-2.25D Q T FTNA0204S TW06P MT12R/L-2.25D Q T FTNA02205S TW06P MT14R/L-2.25D Q T FTKA02555 TW07P MT16R/L-2.25D Q T FTNA0306 TW09P MT20R/L-2.25D Q T10T304 FTNA03508 TW15P MT25R/L-2.25D Q T FTN04509 TW20S MT32R/L-2.25D Q T FTN04511 TW20S Applicable inserts 55 Insert oated Uncoated Dimensions Picture Designation N3120 N3220 N6210 P5300 H01 H05 l d t r Ød1 onfiguration QMT M M M M T304-M M M QGT A A A A T304-A A A : Stock item 55

57 Technical Information for Bearing Solution Bearing Solution Holder ode System Insert shape Relief Angle Height of Shank Additional information of holder (B:Bearing) Length of cutting edge Minimum diameter for machining S R P R B M 16 B D32 lamping Method Holder Style Hand R : Right L : Left Width of Shank Length of Holder Application B : Internal machining E : External machining F : Face machining BS : Bearing Shield Insert ode System for race way and bearing shield machining AB E6000AHL BS USER Manufacture of Bearing Designation of Bearing Machining type of Insert ustomer 56