Overview. Mercury Monitoring. Regulatory drivers Technology Overview Pros and Cons Alternative Hybrid Approach

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1 Mercury Compliance Monitoring in 2015 and Beyond Volker Schmid Clean Air Engineering March 28, 2013

2 Overview Mercury Monitoring Regulatory drivers Technology Overview Pros and Cons Alternative Hybrid Approach

3 Acknowledgements Tim Rodak Jim Wright CleanAir Joseph Siperstein Ohio Lumex Corporation

4 Regulatory Drivers

5 Regulatory Drivers National Emissions Standard for Hazardous Air Pollutants from Portland Cement Manufacturing Industry (40 CFR 63 Subpart LLL)

6 PC MACT Regulatory Drivers

7 Regulatory Drivers PC MACT Published September 9, 2010 Amended June 22, 2012 Final February 12, 2013

8 Regulatory Drivers PC MACT Electric Generating Utility Mercury and Air Toxics Standards (40 CFR 63, Subpart UUUUU)

9 Regulatory Drivers PC MACT EGU MATS

10 Regulatory Drivers PC MACT EGU MATS Published February 16, 2012 Final April 16, 2012 Reconsideration July, 27, 2012 Proposed Updates November 16, 2012 Final (?) March, 2013

11 Compliance Dates

12 PC MACT Emission Limits Existing Kilns: 12 μg/m 3 New Kilns: 5 μg/m 3

13 MATS Hg Emission Limits Existing Plants: 1.4 μg/m 3 New Plants: μg/m μg/m 3

14 Monitoring Options Continuous Mercury Monitoring System (CMMS) Sorbent Trap Mercury Monitoring System (STMMS)

15 CMMS Performance Specification 12A Procedure 5 (Part 60, Appendix F) PC MACT Appendix A to Subpart UUUUU MATS

16 CMMS Performance Specification 12A Procedure 5 (Part 60, Appendix F) PC MACT Appendix A to Subpart UUUUU MATS Real time data Daily calibration error tests Weekly system integrity checks Quarterly Linearity checks Annual RATA

17 The History of CMMS 2003 CAMR Two T s Expensive Complex Sensitivity?

18 Source: USEPA

19 NIST Calibrators Today 0 10 μg/dscm low point of 2.7 Today Source: EPRI CEMS, 2012, Thermo Supergroup

20 NIST Calibrators Today 0 10 μg/dscm low point of 2.7 Someday 0 1 μg/dscm low point of 0.2 Today Someday Source: EPRI CEMS, 2012, Thermo Supergroup

21 NIST Calibrators Today 0 10 μg/dscm low point of 2.7 Someday 0 1 μg/dscm low point of 0.2 MATS Limit = Today Someday MATS Limit Source: EPRI CEMS, 2012, Thermo Supergroup

22 The status of Hg CEMS Getting better all the time More options Believable to around 0.2 μg/dscm

23 The status of Hg CEMS Getting better all the time More options Believable to around 0.2 μg/dscm Still expensive Still complex Calibration

24 STMMS

25

26 2010 PC MACT

27 2005 CAMR 2010 PC MACT

28 2003 EU MACT 2005 CAMR 2010 PC MACT

29 STMMS

30 STMMS 1. Capture mercury in situ on a sorbent

31 STMMS 2. Sample over a period of several days

32 STMMS 3. Recover traps and send to lab

33 STMMS 4. Analyze for total mercury collected

34 STMMS 5. Calculate emissions

35 6. Repeat STMMS

36 STMMS Purpose An Evolution CMMS Back up CMMS Alternative

37 Simplicity NIST Traceability It works Cost Effectiveness

38 Simplicity Simple mechanical equipment

39 Simplicity No on site Hg calibration materials

40 Certification Requirements CMMS versus STMMS CMMS 7 day calibration error test Linearity test 3 level system integrity check Cycle time test RATA

41 Certification Requirements CMMS versus STMMS CMMS 7 day calibration error test Linearity test 3 level system integrity check Cycle time test RATA STMMS RATA

42 NIST Traceability Meter Calibrations Analytical SRMs Factory Spikes

43 It works No Hg transport issues Very low MDL possible Built in QA/QC

44 It works No Hg transport issues Very low MDL possible Built in QA/QC Spike recovery Breakthrough Paired trap agreement Proportional sampling

45 Cost Effectiveness Hardware about ⅓ the cost of CMMS Operating costs about ½ cost of CMMS

46 STMMS Performance How accurate is it? How reproducible is it? How reliable is it? How low can we go? 2012 Clean Air Engineering

47 Accuracy Hg conc. (μg/dscm) RM MET80 RATA Results Run* C RM - Avg C CMMS-AVG DIFF %DIFF % % % % % % % % % % % All data (n=11) % Hg Conc. (ug/dscm)*** RM 30B MET Run I.D.* 2012 Clean Air Engineering

48 Accuracy Hg conc. (μg/dscm) RM MET80 RATA Results Run* C RM - Avg C CMMS-AVG DIFF %DIFF % % % % % % % % % % % All data (n=11) % Hg Conc. (ug/dscm)*** RM 30B MET Run I.D.* 2012 Clean Air Engineering

49 Reproducibility 0.7% Difference 64 trap pairs 2.4% Difference 47 trap pairs 2012 Clean Air Engineering

50 Reliability

51 Reliability Case study Dominion Salem Harbor Compliance monitoring since 2008 Three MET 80 systems 2012 Clean Air Engineering

52 MET 80 Data Validity Unit 1 Valid Invalid Apr 08 Jul 08 Oct 08 Feb 09 May 09 Aug 09 Nov 09 Mar 10 Jun 10 Sep Clean Air Engineering

53 MET 80 Data Validity Unit 1 Valid Leak check Breakthrough < 5% Spike Recovery = % Proportional Flow Rate =± 25% Relative Deviation < 20% Invalid Apr 08 Jul 08 Oct 08 Feb 09 May 09 Aug 09 Nov 09 Mar 10 Jun 10 Sep Clean Air Engineering

54 MET 80 Data Validity Unit 1 Valid Leak check Breakthrough < 5% Spike Recovery = % Proportional Flow Rate =± 25% Relative Deviation < 20% Invalid Apr 08 Jul 08 Oct 08 Feb 09 May 09 Aug 09 Nov 09 Mar 10 Jun 10 Sep Clean Air Engineering 94% reported availability

55 MET 80 Data Validity Unit 1 Valid Mean = 0.4 μg/dscm Invalid Apr 08 Jul 08 Oct 08 Feb 09 May 09 Aug 09 Nov 09 Mar 10 Jun 10 Sep Clean Air Engineering 94% reported availability

56 MET 80 Data Validity Unit 2 Valid Mean = 0.5 μg/dscm Invalid Mar 08 Jul 08 Oct 08 Jan 09 May 09 Aug 09 Nov 09 Feb 10 Jun Clean Air Engineering 91% reported availability

57 MET 80 Data Validity Unit 3 Valid Mean = 0.8 μg/dscm Invalid Jul 08 Nov 08 Feb 09 May 09 Aug 09 Dec 09 Mar 10 Jun 10 Oct Clean Air Engineering 96% reported availability

58 2012 Clean Air Engineering How low can we go?

59 2012 Clean Air Engineering

60 2012 Clean Air Engineering

61 Western Bituminous 2012 Clean Air Engineering

62 Western Bituminous 2012 Clean Air Engineering

63 μg/scm Clean Air Engineering

64 Problem with Sorbent Traps Real Time Data

65

66 Need for Real Time Data COMPLIANCE CONTROL Active Hg control Process Hg control

67 Hybrid System Advantages Real time CMMS trending data NIST traceable STMMS compliance data

68 A Hybrid Approach Process Hg Analyzer Internal zero/cal Compliance Analyzer check

69 Questions? cleanair.com Clean Air Engineering

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