Control and Automation

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1 onsumer & ndustrial Power Protection ontrol and utomation Motorstarters imagination at work

2 Motorstarters SURON useless starters useless starters usbar adapter plates oordination tables imensions Series M, L, K irectonline starters Order codes iagrams imensions Series M, L, K Reversing starters Order codes iagrams imensions Series L, K Stardelta starters Order codes iagrams imensions pplications Utilisation categories lectrical endurance utilisation categories Plugin relays and uxiliary contactors Motor protection devices Selection tables irectonline starters Stardelta starters utotransformer starters ontactors and Thermal overload relays Motorstarters ontactors for rotor starters ontactors for rotor speed drives ontactors for connection of power transformers ontactors for capacitors (category 6b) ontactors for control lighting circuits ontrol and signalling units lectronic relays STT S Softstarters Order codes iagrams Performance imensions Limit switches Speed drive units STT S Softstarters Order codes iagrams imensions STTplus Softstarters Order codes /O terminal board stpecifications nstallation iagrams imensions Main switches Numerical index.

3 Surion useless starters and busbar adapter plates Manual motorstarter Product range Link modules for mechanical and electrical connection of the manual motor starter and the M / L contactor range ase plates for in rail and busbar adapters Wiring kits for reversing applications Link connection for two base plates for three phase busbar system with 0 and 60mm center line spacing and 5 to 0mm thickness ccessories Technical performances ompact and high performance solution asy accessibility to the contactor coil terminal 2 Save spacing only using 5 and 55mm width base plates for busbar adapters Quick clip on and secure connections Minimum 50k shortcircuit breaking capacity applies throughout Thermal and magnetic protection PS PS2 PSM PS2M!!!! ontactors Serie M! Serie L! pg..8 pg..0 pg..2 pg.. pg..2 pg..0 oordination tables! pg..5 imensions! pg.. or fuseless starter application turn the contactor 80 to have direct accessibility to the 2 coil terminals when contactor is assembled to the manual motor starter. Then fit the contactor plastic cover into the contactor front to have the terminal numbering in the correct position. Note: when turning the contactor 80 the builtin auxiliary contact (in case) will be located on the first left side terminal..2

4 Surion useless starters Link modules escription or mechanical and electrical connection between contactors and manual motor starters or use with contactor M0.., M.. L00.., L0.., L02.. L00.., L0.., L02.. L.. L.. L03.., L0 L03.., L0 ac/dc ac/dc ac dc ac dc ac dc rame size PS PS PS PS PS PS PS at. no. PLM PL02 PL02 PL PL PL0 PL0 Ref. no Pack ase plates ase plates Link connector Wiring kits for reversing starters or use with M Record Plus withl09/0 or mechanical and electrical connection between contactor and thermal overload relays RT Plastic plates for mounting the fuseless starter in panels or in 35 mm N rail or use with M Record Plus or two base plates for reversing applications Suitable to be usd with link modules Upper and lower connections without overload relays L03.., L0.. L5.. L03.., L0.. L5.. L06.., L07.. L00.. L L03.. L5 L00.., L0..,L02..,L.. L03..,L0... and L5.. L06..,L07.. L03.., L0.. M0.., M.., M2.. L00.., L0.., L02.. L.. L03.., L0... L5.. L06.., L07. ac ac dc dc ac ac/dc ac/dc ac/dc ac/dc ac/dc ac/dc ac/dc ac/dc ac/dc ac/dc ac/dc ac PS2 PS2 PS2 PS2 PS2 PS PS2 PS PS2 PS2 P P2L0 P2L5 P2L0 P2L5 P2L07 P3L09 PLT PL5T P P22 P23 P P35 P WKMU WKL02P WKLP WKL0P WKL5P WKL07P Order codes Plastic cover escription it the plastic cover into the front of the correspondent contactor to allow a clear identification of the terminal numbering or use with contactor L00.., L0.. and L02 without builtin auxiliary contact L00.., L0.. and L02 with builtin NO auxiliary contact L00.., L0.. and L02 with builtin N auxiliary contact L.. L03.., L0.. without builtin auxiliary contact L03.., L0.. with builtin NO auxiliary contact L03.., L0.. with builtin N auxiliary contact L5.. L06.., L07.. at. no. P0002 P002 P002 P00 P000 P00 P00 P005 P0008 Ref. no Pack

5 Surion usbar adapter plates or manual motor starter mounted alone escription 0 mm centre line spacing Width/length (mm) 5/39 5/39 5/39 Rating () rame size PS PS2 PS2 ontactor at. no. P3 P3 P3 Ref. no Pack. 60 mm centre line spacing 5/82 5/82 5/ PS PS2 PS2 P23 P23 P Manual motorstarter or fuseless starter applications 0 mm centre line spacing 60 mm centre line spacing 5/82 5/82 55/82+60 () 55/82+60 () 63/82 5/82 5/82 55/82+60 () 55/82+60 () 63/ PS PS PS PS2 PS2 PS PS PS PS2 PS2 M0/M L00/0/02/ L03/0 L0/5 L06/07 MO/M L00/ L03/0 L0/5 L06/07 P3 P3 P3 P3 P3 P23 P23 P23 P23 P or reversing applications 60 mm centre line spacing base without contacts 5/82 55/82 63/82 MO/M/L00 L0/L02/L P L03/L0/L5 P L06/L07 P () Using 60 mm extension base. ccessories for busbar adapters escription Width at. no. Ref. no. Pack. Side module or adapter shoes extension (0 mm) 3.5 mm PL 0760 Plastic clip To couple 2 plates easily (Set of pcs) PM 076 Spacer ncluding screws PN 0762 usbar support 3 poles 0 mm centre line spacing 60 mm centre line spacing PP P2Q over cap 0/60 mm PN nd cover P2R

6 Surion Technical data Surion PS: oordination Type 65k at 380/00V and 5V MOTOR () MNUL MOTOR STRTR ONTTOR LNKS Rated power (kw) Rated current () 380/00V 5V at. no. PSS PSS PSS PSS PSS PSS PSS PSS PSS PSS PSSJ PSSK PSSK PSL PSM PSP PSR PS2P PS2R PS2S PS2T PS2U Rated current n () Thermal current Setting range () Magnetic current () Series M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M / L00 M / L00 L0 L02 L L0 L0 L0 L5 L06 L07 Smallest wire u (PV)(2) 380/5V (mm 2 ) Minimum frontal electrical safety clearance (mm) at. no. (3) PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PL02* PL02* PL* PL0* P2L0* P2L0* P2L5* P2L07 P2L07 Technical data Surion PS: oordination Type 2 65k at 380/00V and 5V Rated power (kw) MOTOR () MNUL MOTOR STRTR ONTTOR LNKS Rated current () 380/00V 5V at. no. PS PS PS PS PS PS PS PS PS PS PSJ PSK PSK PSL PSM PSP PSR PS2P () PS2R () PS2S () PS2T () PS2U () Rated current n () Thermal current Setting range () Magnetic current () Series L00 L00 L00 L00 L00 L00 L00 L00 L L L L L L L L L0 L0 L0 L5 L06 L07 Smallest wire u (PV)(2) 380/5V (mm 2 ) Minimum frontal electrical safety clearance (mm) () urrents are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 time rated current for s. (2) The minimum cycle crosssections are referred to an ambient temperature of 30 max. in free air. ables are to withstand the maximum letthrough energy and the motor rated current. esides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) omplete cat. nrs., see page.3 () Test running. at. no. (3) PL02* PL02* PL02* PL02* PL02* PL02* PL02* PL02* PL* PL* PL* PL* PL* PL* PL* PL* PL0* P2L0* P2L0* P2L5* P2L07* P2L07*.5

7 Surion Surion PS: oordination Type 50k at 500V and 5V MOTOR () MNUL MOTOR STRTR ONTTOR LNKS Manual motorstarter Rated power (kw) Rated current () 500V V at. no. PSS PSS PSS PSS PSS PSS PSS PSS PSS PSS PSS PSSJ PSK PSK PSL PSM PSN PSP PSR PS2N PS2P PS2R PS2S PS2T PS2U Rated current n () Thermal current Setting range () Magnetic current () Series M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M0 / L00 M / L00 L00 L0 L02 L L L0 L0 L0 L0 L5 L06 L07 Smallest wire u (PV)(2) 380/5V (mm 2 ) /0 0 6 Minimum frontal electrical safety clearance (mm) at. no. (3) PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PL02* PL02* PL02* PL* P2L* PL0* P2L0* P2L0* P2L0* P2L5* P2L07* P2L07* Surion PS: oordination Type 2 50k at 500V and 5V Rated power (kw) MOTOR () MNUL MOTOR STRTR ONTTOR LNKS Rated current () 500V V at. no. PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/J PSK PSK PSL PSM PSN PSP PSR PS2N PS2P PS2R PS2S PS2T PS2U Rated current n () Thermal current Setting range () Magnetic current () Series M / L00 M / L00 M / L00 M / L00 M / L00 M / L00 M / L00 M / L00 L00 L L L L L L L L L0 L0 L0 L0 L5 L06 L06 L07 Smallest wire u (PV)(2) 380/5V (mm 2 ) /0 0 6 Minimum frontal electrical safety clearance (mm) at. no. (3) PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PL02* PL* PL* PL* PL* PL* PL* PL* PL* PL0* PL0* P2L0* P2L0* P2L5* P2L07* P2L07* P2L07* () urrents are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 time rated current for s. (2) The minimum cycle crosssections are referred to an ambient temperature of 30 max. in free air. ables are to withstand the maximum letthrough energy and the motor rated current. esides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) omplete cat. nrs., see page.3.6

8 Surion Surion PSM and Record Plus: oordination Type 65k at 380/00V and 5V MOTOR () RKR ONTTOR OVRLO RLY Rated power (kw) Rated current () 380/00V 5V at. no. PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMSJ PSMSK PSMSK PSML PSMM PSMM PSMP PSMR PS2MP PS2MR PS2MS PS2MT PS2MT PS2MU 36M00 36M60J 36M60J Rated current n () Magnetic setting m Pickup band ± % m () Magnetic current () Series L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L0 L02 L02 L L0 L0 L0 L5 L06 L06 L07 L09 L0 L0 Series RT RT RT RT RT RT RT RTJ RTK RTK RTL RTM RTN RTP RTP RTS RTU RTV RTU RTV RTW RT2 RT2 RT2 RT2L RT2M RT2M Setting range Smallest wire u (PV) (2) 380/5V (mm 2 ) Min frontal safety clearance (mm) Technical data Surion PSM and Record Plus: oordination Type 2 65k at 380/00V and 5V Rated power (kw) MOTOR () RKR ONTTOR OVRLO RLY Rated current () 380/00V 5V at. no. PSM PSM PSM PSM PSM PSM PSM PSM PSM PSM PSMJ PSMK PSMK PSML PSMM PSMM PS2MP PS2MR PS2MP PS2MR PS2MS PS2MT PS2MT PS2MU 36M00 36M00 36M60J Rated current n () Magnetic setting m Pickup band ± % m () Magnetic current () Series L00 L00 L00 L00 L00 L00 L00 L00 L L L L L L L L L L0 L0 L0 L5 L06 L06 L07 L09 L0 L0 Series RT RT RT RT RT RT RT RTJ RTK RTK RTL RTM RTN RTP RTP RTS RTU RTV RTU RTV RTW RT2 RT2 RT2 RT2L RT2M RT2M Setting range Smallest wire u (PV) (2) 380/5V (mm 2 ) Min frontal safety clearance (mm) () urrent are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 time rated current for s. (2) The minimum cycle crosssections are referred to an ambient temperature of 30º max. in free air and are selected to withstand the maximum letthrough energy and the motor rated current. esides the user has to consider the drop voltage, the type of laying and ambient temperature..7

9 Surion Surion PS: oordination Type 2 50k at 380/00V and 5V MOTOR () MNUL MOTOR STRTR ONTTOR LNKS Manual motorstarter Rated power (kw) Rated current () 380/00V 5V at. no. PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/ PSS/J PSS/K PSS/K PSL PSM PSP PSR PS2P PS2R PS2S PS2T PS2U Rated current n () Thermal current Setting range () Magnetic current () Series M / L00 M / L00 M / L00 M / L00 M / L00 M / L00 M / L00 M / L00 L0 L0 L02 L L L L L L0 L0 L0 L5 L06 L07 Smallest wire u (PV)(2) 380/5V (mm 2 ) Minimum frontal electrical safety clearance (mm) at. no. (3) PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PLM / PL02* PL02* PL02* PL02* PL* PL* PL* PL* PL* PL0* P2L0* P2L0* P2L5* P2L07* P2L07* () urrents are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 time rated current for s. (2) The minimum cycle crosssections are referred to an ambient temperature of 30 max. in free air. ables are to withstand the maximum letthrough energy and the motor rated current. esides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) omplete cat. nrs., see page.3.8

10 Surion Surion PSM and Record Plus: oordination Type 65k at 380/00V and 5V MOTOR () RKR ONTTOR OVRLO RLY Rated power (kw) Rated current () 380/00V 5V at. no. PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/J PSMS/K PSMS/K PSML PSMM PSMM PSMP PSMR PS2MP PS2MR PS2MS PS2MT PS2MT PS2MU N36M080 N36M00 N36M00 Rated current n () Thermal current () Magnetic current () Series L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L0 L02 L02 L L0 L L0 L5 L06 L06 L07 L08 L09 L0 Series RT RT RT RT RT RT RT RTJ RTK RTK RTL RTM RTN RTP RTP RTS RTU RTV RTU RTV RTW RT2 RT2 RT2 RT2J RT2L RT2M Setting range Smallest wire u (PV) (2) 380/5V (mm 2 ) Min frontal safety clearance (mm) Technical data Surion PSM and Record Plus: oordination Type 2 50k at 380/00V and 5V Rated power (kw) MOTOR () RKR ONTTOR OVRLO RLY Rated current () 380/00V 5V at. no. PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/J PSMS/K PSMS/K PSML PSMM PSMM PSMP PSMR PS2MP PS2MR PS2MS PS2MT PS2MT PS2MU N36M080 N36M00 N36M00 Rated current n () Thermal current () Magnetic current () Series L00 L00 L00 L00 L00 L00 L00 L00 L0 L0 L02 L L L L L L L0 L0 L0 L5 L06 L06 L07 L08 L09 L0 Series RT RT RT RT RT RT RT RTJ RTK RTK RTL RTM RTN RTP RTP RTS RTU RTV RTU RTV RTW RT2 RT2 RT2 RT2J RT2L RT2M Setting range Smallest wire u (PV) (2) 380/5V (mm 2 ) Min frontal safety clearance (mm) () urrent are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 time rated current for s. (2) The minimum cycle crosssections are referred to an ambient temperature of 30º max. in free air and are selected to withstand the maximum letthrough energy and the motor rated current. esides the user has to consider the drop voltage, the type of laying and ambient temperature..9

11 Surion Surion PSM and Record Plus: oordination Type 50k at 500 and 5V Manual motorstarter Rated power (kw) MOTOR () RKR ONTTOR OVRLO RLY Rated current () 500V V at. no. PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMS PSMSJ PSMK PSMK PSML PSMM PSMN PSMP PSMR PS2MN PS2MP PS2MR PS2MS PS2MT PS2MU N36M080 N36M080 N36M00 Rated current n () Magnetic setting m Pickup band ± % m () Magnetic current () Series L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L00 L0 L02 L L L0 L0 L0 L0 L5 L06 L07 L08 L08 L09 Series RT RT RT RT RT RT RT RT RT RTJ RTK RTK RTL RTM RTN RTP RTS RTS RTU RTV RTS RTU RTV RT2 RT2 RT2 RT2 RT2J RT2J Setting range Surion PSM and Record Plus: oordination Type 2 50k at 500 and 5V Rated power (kw) MOTOR () RKR ONTTOR OVRLO RLY Rated current () 500V V at. no. PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/ PSMS/J PSMK PSMK PSML PSMM PSMN PSMP PSMR PS2MN PS2MP PS2MR PS2MS PS2MT PS2MU N36M080 N36M080 N36M00 Rated current n () Magnetic setting m Pickup band ± % m () Magnetic current () Series L00 L00 L00 L00 L00 L00 L00 L00 L00 L0 L L L L L L L L L0 L0 L0 L0 L5 L06 L06 L07 L09 L09 L0 Series RT RT RT RT RT RT RT RT RT RTJ RTK RTK RTL RTM RTN RTP RTS RTS RTU RTV RTS RTU RTV RT2 RT2 RT2 RT2 RT2J RT2J Setting range Smallest wire u (PV) (2) 380/5V (mm 2 ) / Smallest wire u (PV) (2) 380/5V (mm 2 ) / Min frontal safety clearance (mm) Min frontal safety clearance (mm)

12 Surion Surion PS and Record Plus: oordination Type 2 65k at 380/00V and 5V MOTOR MOTOR PROTTON RUTRKR ONTTOR TRML RLY Rated power e () e () at. no. Setting range n Magnetic setting m Series lass 0 (kw) /00V 5V PS PS PS PS () () () L00 L00 L00 L00 ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker PS PS PSJ L L L ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker PSK PSK PSL PSM PSP PSR PS2S PS2T PS2U L L L L L L0 L5 L06 L07 ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker Technical data M080 36M L08 L09 RT2J (682) RT2L (7897) Surion PS and Record Plus: oordination Type 2 80k at 380/00V and 5V MOTOR MOTOR PROTTON RUTRKR ONTTOR TRML RLY Rated power (kw) e () e () 380/00V 5V at. no. PS PS PS PS Setting range n () Magnetic setting m () Series () L00 L00 L00 L00 lass 0 ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker PS PS PSJ L L L ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker PSK PSK PSL 36M0 36M030 36M030 36M L L L05 L0 L5 L5 L5 ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker ntegrated into the motor protection circuit breaker RTS (.58) RTU (226) RTV (32) RTW (300) M050 36M L06 L07 RT2 (5) RT2 (565) M080 36M L08 L09 RT2J (682) RT2L (7897) () urrent are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 time rated current for s. (2) The minimum cycle crosssections are referred to an ambient temperature of 30º max. in free air and are selected to withstand the maximum letthrough energy and the motor rated current. esides the user has to consider the drop voltage, the type of laying and ambient temperature..

13 Surion Record Plus: oordination Type 2 50k at 380/00V and 5V (lass 0 protection) MOTOR () TRMLMNT RUT RKR ONTTOR Rated power Rated current () at. no. (3) Magnetic setting m pickup band ± % m Magnetic current Setpoint Thermal setting range Thermal setpoint (00V) Series Smallest wire u (PV) (2) 380/5V Min frontal safety clearance Manual motorstarter (kw) /00V 5V *36T06 *36T0 *36T032 *36T00 *36T050 *36T063 *36T080 *36T00 *36T *36T60 *36T0K *36T0K *36T0K () (*) Max q rating in k: type N = 50 k, type = 80 k, type L = 50 k. () () () urrent are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 times rated current for s (Normal starting) or 5s (eavy starting). (2) The minimum cycle crosssections are referred to an ambient temperature of 30º max. in free air and are selected to withstand the maximum letthrough energy and the motor rated current. esides the user has to consider the drop voltage, the type of laying and ambient temperature. (3) oreseen values for frame. () L5 L5 L5 L5 L06 L07 L08 L09 L0 K75 K08 K85 K09 (mm 2 ) (mm)

14 Surion Record Plus: oordination Type 2 Up to 50k at 380/00V and 5V (lass 0 protection) MOTOR () ONLY MNT RUT RKR ONTTOR OVRLO RLY Rated power Rated current () at. no. (3) Magnetic setting m pickup band ± % m Magnetic current Setpoint Series Series Setting range Smallest wire u (PV) (2) 380/5V Min frontal safety clearance (kw) /00V 5V *36M02 *36M02 *36M0 *36M0 *36M030 *36M030 *36M050 *36M050 *36M050 *36M080 *36M080 *36M00 *36M00 *36M60J *36M60J *36M0K *36M0K *36M0K () () L0 L0 L0 L0 L5 L5 L5 L06 L06 L07 L08 L09 L0 L0 K75 K08 K85 K09 RTN RTP RTP RTS RTU RTV RTW RT2 RT2 RT2 RT2J RT2L RT2M RT2M RT3 RT3 RTP RTP () Record Plus: oordination Type 2 Up to 50k at 380/00V and 5V (lass 30 protection) (mm 2 ) (mm) Technical data Rated power (kw) MOTOR () ONLY MNT RUT RKR ONTTOR Rated current () 380/00V 5V at. no. (3) *36M008 *36M008 *36M02 *36Ma02 *36M0a *36M0 *36M030 *36M030 *36M050 *36M050 *36M050 *36M080 *36M080 *36M00 *36M00 *36M60J *36M60J *36M0K *36M0K *36M0K Magnetic setting m pickup band ± % m () Magnetic current Setpoint () Series L L0 L0 L5 L5 L5 L5 L5 L06 L06 L06 L07 L08 L09 L0 L0 K75 K08 K85 K09 OVRLO RLY Series RTL RTL RTaL RTL RTL RTL RTL RTL RTL RTLJ RTLJ RTLK RTLL RTLL RTLM RTLM RTLN RTLN RTLR RTLR Setting range () Smallest wire u (PV) (2) 380/5V (mm 2 ) Min frontal safety clearance (mm) a (*) Max q rating in k: type N = 50 k, type = 80 k, type L = 50 k. () urrent are relevant to four pole motors not having special characteristics of torque. nrush currents: 8 times rated current for s (Normal starting) or 5s (eavy starting). (2) The minimum cycle crosssections are referred to an ambient temperature of 30º max. in free air and are selected to withstand the maximum letthrough energy and the motor rated current. esides the user has to consider the drop voltage, the type of laying and ambient temperature. (3) oreseen values for frame..3

15 Surion imensional drawings useless starter PS rocker + Minicontactor M Manual motorstarter M... M... useless starter PS rocker + ontactor L00L0L02 L00L0L02 L00L0L02.

16 Surion useless starter PS rocker + ontactor L imensions L useless starter PS2 + ontactor L03L0 L L03L0 L03L0.5

17 Surion imensional drawings useless starter PS2 + ontactor L5 Manual motorstarter L5 useless starter PS2 + ontactor L06L08 L5 L06L08.6

18 Surion useless starter Record Plus + ontactor L09 + Thermal overload relay RT2 imensions.7

19 Series M, L, K Motorstarters Order codes! page.9 Wiring diagrams! page.2 imensions! page.32 irectonline starters Series M 6 to 2 (3) Power circuit: up to 690V ontrol circuit: up to 600V Polycarbonate enclosure (P0 P65) Shock resistance Total insulation knockout input holes P3.5 able entry in the base Terminals protected against accidental contact 6 setting ranges from 0. up to Start contact block Series L 9 to 05 (3) Power circuit: up to 690V ontrol circuit: up to 690V P00 version Polycarbonate enclosure (P0 P65) Shock resistance Total insulation knockout input holes mpty enclosures version Start contact block Order codes! page.9 Wiring diagrams! page. imensions! page.32 Series K 50 to 8 (3) Power circuit: up to 000V ontrol circuit: up to 690V Protection degree P00 Terminals protected against accidental contact: P K75 to K2: oil and auxiliary terminals with builtin protection Main terminals protector on request K3: oil and auxiliary terminals with builtin protection Order codes! page.9 Wiring diagrams! page.26 imensions! page.33.8

20 Series M, L, K mpty boxes Series M irectonline starters Pushbuttons Protection at. no. Ref. no Pack degree Start/Stop + Reset P0 M000PT P65 M0006PT0 978 Reset only P0 M000RT P65 M0006RT0 602 Start/mergency stop P0 M000QT P65 M0006QT0 607 Start contact block mpty boxes Neutral terminal Laterally mounted to the contactor, allowing the electrical operation ML0T the box pushbutton which incises on it. Series L irectonline starters or use with Pushbuttons Protection at. no. Ref. no Pack degree L00, L0,L02 Start/Stop + Reset P0 L000P0 93 P65 L0006P0 000 Without pushbuttons P0 L000S0 937 P65 L0006S0 60 Only Reset P0 L000R0 665 P65 L0006R L Start/Stop + Reset P0 L0P P65 L06P Only Reset P0 L0R P65 L06R0 336 L0 Start/Stop + Reset P0 L00P P65 L006P Only Reset P0 L00R P65 L006R L, L0 Without pushbuttons P0 L00S P65 L006S NL irectonline starters onversion to permanent control Pressurefixed between pushbuttons in directonline enclosures PL for mechanical interlocking into permanent control. Start contact block Pressurefixed onto the front of directonline starters allowing electrical ML operation using the start pushbutton on the enclosure onnection sets Plate Series K irectonline starters. P00 at. no. Ref. no. Pack usbar set for power circuit K85,K09,K95 KVP K0,K KVP0 077 K2 KVP Metallic plate K85, K09, K95 PVP K0, K PVP0 278 K2 PP

21 Series M, L, K Motorstarters Order codes! page.2 Wiring diagrams! page.28 imensions! page.3 Reversing starters Series M 6 to 2 (3) Power circuit: up to 690V ontrol circuit: up to 600V up to 0V ssembled versions on request. Screw and pushon terminals protected against accidental contact. Protection degree P in accordance with N acility to mount instant and timed auxiliary contact blocks and voltage suppressor blocks. Series L 9 to 05 (3) Power circuit: up to 690V ontrol circuit: up to 690V Protection degree P00 Order codes! page.2 Wiring diagrams! page.28 imensions! page.3 Series K 50 to 8 (3) Power circuit: up to 000V ontrol circuit: up to 660V Protection degree P00 Order codes! page.2 Wiring diagrams! page.29 imensions! page.35.

22 Series M, L, K Series M and L Reversing starters Wiring kits for reversing starters escription Suitable to be usd with link modules Upper and lower connections without overload relays or use with contactor M0.., M.., M2.. L00.., L0.., L02.. L.. L03.., L0... L5.. L06.., L07. ac/dc ac/dc ac/dc ac/dc ac/dc ac/dc ac at. no. WKMU WKL02P WKLP WKL0P WKL5P WKL07P Ref. no Pack. Plate onnection sets Metallic plate L06, L07, L08 L08, L09, L0 Series K Reversing starters. P00 escription usbar set for power circuit usbar set for power circuit or assembly with thermal overload relay. or use with contactor K75, K08 K85, K09, K95 K0, K K2 K75, K08 K85, K09, K95 K0, K K2 WK090 WK0608 at. no. KVP75U KVP85U KVP0U KVP2U KVP75 KVP85 KVP0 KVP Ref. no Pack. Reversing starters Plate Metallic plate K75, K08 K85, K95 K0, K K2 KV75 KV95 KV0 KV

23 Series L, K Stardelta starters Series L Power circuit: up to 000V ontrol circuit: up to 690V Protection degree P00 Use delay setting by electronic relay NMT Terminals protected against accidental contact Motorstarters Order codes! page.23 Wiring diagrams! page.30 imensions! page.37 Series K Power circuit: up to 000V ontrol circuit: up to 690V Protection degree P00 Protection against accidental contacts: P K75: uiltin protection K08 K2: oil and auxiliary terminals with builtin protection Main terminals protector on request K3: oil and auxiliary terminals with builtin protection Order codes! page.23 Wiring diagrams! page.30 imensions! page.37.22

24 Series L, K Series L Stardelta starters usbar sets for power circuit Linedelta at. no. Ref. no. Pack contactor L00 WKL L0, L02 WKL L WKL 0323 Plate Metallic plate L06, L07, L08 WLS 0327 L09, L0 WLS 2750 usbar sets for power circuit Plate Series K Stardelta starters. P00 Linedelta Star at. no. Ref. no. Pack contactor contactor K75, K08 K75, K08 KVP K85, K09, K95 K75, K08 KVP K95 K85, K09, K95 KVP K0, K K85, K09, K95 KVP K0, K K0, K KVP K2 K0, K KVP Metallic plate K75, K08 KV K85, K95 KV K0, K KV K2 KV Stardelta starters.23

25 Series M, L Wiring diagrams Series M. irectonline starter with reset Power circuit ontrol circuit ontrol by two or more pushbuttons Use of two phases (single phase) Three phase Motorstarters Series M. irectonline starter with start/emergency stop pushbutton Power circuit Use of two phases (single phase) Three phase ontrol circuit ontrol by two or more pushbuttons.2

26 Series M, L Series L. irectonline starter Power circuit ontrol circuit ontrol by two or more pushbuttons Series L. irectonline starter with reset pushbutton Power circuit Single phase Three phase ontrol circuit ontrol by permanent contact (float, thermostat, pressure switch,...) ontrol by two or more pushbuttons irectonline starters (connection K95 must be removed) ontrol by permanent contact Series L. irectonline starter with start/stop/reset pushbutton Power circuit ontrol circuit (float, thermostat, pressure switch,...) ontrol by two or more pushbuttons Single phase Three phase (connection 953 must be removed) ontrol by permanent contact (float, thermostat, pressure switch,...).

27 Series K Wiring diagrams Series K. irectonline starter Power circuit ontrol circuit ontrol by two or more pushbuttons Use of two phases (single phase) Three phase K75... K2 Motorstarters ontrol by permanent contact (float, thermostat, pressure switch,...) K3.26

28 Series K Notes irectonline starters.27

29 Series M, L, K Wiring diagrams Series M. Reversing starter without thermal overload relay Power circuit ontrol circuit ontrol by two or more pushbuttons Motorstarters Series L. Reversing starter without thermal overload relay Power circuit ontrol circuit ontrol by two or more pushbuttons Series L. Reversing starter with thermal overload relay Power circuit ontrol circuit ontrol by two or more pushbuttons.28

30 Series K Series K. Reversing starter without thermal overload relay Power circuit ontrol circuit K75... K2 K3 ontrol by two or more pushbuttons Reversing starters Series K. irectonline starters with thermal overload relay Power circuit ontrol circuit K75... K2 K3 ontrol by two or more pushbuttons.29

31 Series L, K Wiring diagrams Stardelta starters Power circuit ontrol circuit Motorstarters.30

32 Series L, K Notes Stardelta starters.3

33 Motorstarters.. Series M, L, K imensional drawings irectonline starters. P0 / P65 Series M Series L... Ø Ø J Ø K Ø L L00... L L... L Series L irectonline starters L00_0S... L_0S L0_0S.... L5_0S... L08_0S L09_0S... L0_0S...32

34 .. Series M, L, K Series K irectonline starters K75_0S... K08_0S K85_0S... K95_0S.. irectonline starters K0_0S... K_0S K2_0S.33

35 Motorstarters.... Series M, L, K imensional drawings Series M. irectonline reversing starters M_S00ST_ M_S00SU_ MJ_S00ST_ MJ_S00ST_... M_S00S_ M_S00SJ_ MJ_S00S_ MJ_S00SJ_ Series L. irectonline reversing starters without thermal overload relay Ø L00... L L03... L L06... L L09... L Series L. irectonline reversing starters with thermal overload relay Ø L00... L L03... L L06... L L09... L

36 .. Series M, L, K Series K. irectonline reversing starters without thermal overload relay K75... K08. K85... K95.. Reversing starters Series K. irectonline reversing starters with thermal overload relay K75... K08... K85... K95.35

37 Series L, K imensional drawings Series K irectonline reversing starters without thermal overload relay K0... K Motorstarters K2 Series K irectonline reversing starters with thermal overload relay K0... K K2.36

38 Series L, K Series L Stardelta starters L00... L L03... L L06... L L L O.L. reversing/stardelta starters Series K Stardelta starters K75... K08. K85... K95.37

39 Series M, L, K imensional drawings Series K Stardelta starters K0... K Motorstarters K2.38

40 Utilisation categories according to 97 Standard utilisation categories ategory Typical applications Noninductive or slightly loads. Resistance furnaces 2 Slipring motors: starting, plugging 3 Squirrelcage motors (): starting, switching off motors during running. Squirrelcage motors: starting, plugging, inching. 5 a ischarge lamps 5 b ncandescent lamps 6 a Transformers 6 b os ϕ capacitors 7 a Slightly inductive loads for domestic applications 7 b Motors in domestic applications 8 a rive motors for cooling compressors (2) with manual reset and thermal overload relay 8 b rive motors for cooling compressors (2) with manual reset and automatic reset Standard utilisation categories ategory Typical applications Noninductive or slightly inductive loads. Resistance furnaces Shunt motors: starting, plugging, inching Series motors: starting, plugging, inching ncandescent lamps () ategory 3 can be used for accidental not continuous short period service, while mounting and testing machines. The number of operations shall not be greater than 5 per minute or 0 per 0 minutes. (2) The drive motor of a hermetic cooling compressor is an assembly of a motor and compressor in the same housing, without any axle; the motor is working in the cooling liquid. (3) Making conditions in alternating current are expressed by effective value. Moreover the asymmetrical current high value, referred to cos ϕ, can assume a higher value. () Tolerance for cos ϕ = ± 0.05 (5) Tolerance for L/R = ± 5% Series M, L, K Making and breaking capacity 97 Values given for closing and opening by intermittent use at. Rated losing (3) Opening current c/e Ur/Ue cosϕ() c/e Ur/Ue cosϕ () ll values 2 ll values 3 e e > e e > at. Rated losing Opening current c/e Ur/Ue L/R(5) c/e Ur/Ue L/R(5) (ms) (ms) ll values 3 ll values 5 ll values lectrical endurance 97 Values given for closing and opening intermittent use at. Rated losing (3) Opening current c/e Ur/Ue cosϕ() c/e Ur/Ue cosϕ() ll values 2 ll values 3 e e > e e > at. Rated losing Opening current c/e Ur/Ue L/R(5) c/e Ur/Ue L/R(5) (ms) (ms) ll values 3 ll 2 2 values 5 ll values Ue e Ur c Rated operational voltage Rated operational current eedback voltage urrent made or broken pplications.39

41 Series M, L, K Motorstarters Utilisation category Three pole contactors Type M0 M M2 L00 L0 L02 L L03 L0 L5 L06 L07 L08 L09 L0 Max. operat. current 0º () at ambient temp. of 55º () (for all voltages) 70º () Max. operat. power 230/2V (kw) Threephase 00/380V (kw) resistors 0/5V (kw) V (kw) /660V (kw) able size (mm 2 ) Percentage of the max. ops./h (%) operational current at 300 ops./h (%) ops./h (%) ops./h (%) ops./h (%) Type K75 K08 K85 K09 K95 K0 K K2 K3 0º () º () º () Max. operat. power 230/2V (kw) Threephase 00/380V (kw) resistors 0/5V (kw) V (kw) /660V (kw) V (kw) able size (mm 2 ) x 2x 2x 2x 2x (305) (308) (308) (300) (300) Percentage of the max. ops./h (%) operational current at 300 ops./h (%) ops./h (%) ops./h (%) ops./h (%) our pole contactors Type M0 M M2 L0 L02 L03 L0 L05 L07 L08() L09(2) Max. operat. current 0º () at ambient temp. of: 55º () (for all voltages) 70º () Max. operat. power 230/2V (kw) Threephase 00/380V (kw) resistors 0/5V (kw) V (kw) /660V (kw) able size (mm 2 ) Percentage of the max. ops./h (%) operational current at 300 ops./h (%) ops./h (%) ops./h (%) ops./h (%) Type K07 K08 K09 K95 K0 K K2 K3 Max. operat. current 0º () at ambient temp. of: 55º () (for all voltages) 70º () Max. operat. power 230/2V (kw) Threephase 00/380V (kw) resistors 0/5V (kw) V (kw) /660V (kw) V (kw) able size (mm 2 ) x 2x 2x 2x 2x 2x (5) (305) (308) (308) (300) (00) Percentage of the max. ops./h (%) operational current at 300 ops./h (%) ops./h (%) ops./h (%) ops./h (%) ncrease in maximum operational current through connection poles in parallel: 2 poles in parallel: e x.8 3 poles in parallel: e x 2. poles in parallel: e x 3.2 () Only types (2NO + 2N) (2) Only types (NO)

42 Series M, L, K Utilisation category 3 Three pole contactors Types M0 M M2 L00 L0 L02 L L03 L0 L5 L06 L07 L08 L09 L0 Operational current e () for Ue 00V Max. operat. power 230/2V (kw) Threephase motors (P) /60z 00/380V (kw) (P) /5V (kw) (P) V (kw) (P) /660V (kw) (P) Percentage of the max. ops./h (%) operational current at 300 ops./h (%) ops./h (%) ops./h (%) ops./h (%) Type K75 K08 K85 K09 K95 K0 K K2 K3 Operational current e () for Ue 00V Max. operat. power 230/2V (kw) Threephase motors (P) /60z 00/380V (kw) (P) /5V (kw) (P) V (kw) (P) /660V (kw) (P) V (kw) (P) Percentage of the max. ops./h (%) operational current 300 ops./h (%) ops./h (%) ops./h (%) ops./h (%) Utilisation category Three pole contactors Type M0 M M2 L00 L0 L02 L L03 L0 L5 L06 L07 L08 L09 L0 Operational current Ue 690V () Operational power 230/2V (kw) (0.000 operations) (P) /380V (kw) (P) V (kw) (P) /660V (kw) (P) Max. operational current 00V () ( operations) Max. operational power 00/380V (kw) Type K75 K08 K85 K09 K95 K0 K K2 K3 Operational current Ue 00V () Operational power 230/2V (kw) Threephase motors (P) /60z 00/380V (kw) (0.000 operations) (P) V (kw) (P) /660V (kw) (P) Max. operational current 00V () ( operations) Max. operational power 00/380V (kw) pplications.

43 Series M, L, K lectrical endurance ategory Number of operations Motorstarters urrrent c = e all voltages ategory 2 Number of operations urrent c = e (Ue 00V) Rated motor power (c = e).2

44 Series M, L, K ategory 3 Number of operations urrent c = e (Ue 00V) pplications Rated motor power (c = e) ategory Number of operations urrent c = 6 e (Ue 00V) Rated motor power (c = 6 e).3

45 Series M, L, K lectrical endurance Mixed category 2 / 2 raph to determine the coefficient which when multiplied by the contactor electrical endurance in category 2, will give the electrical endurance in mixed category 2/ 2. Mixed category / 3 lectrical endurance for mixed category (3/ ) is calculated with the following formula: Motorstarters xample: % of operations in 2: 35% (or 65% as 2) reaking current c = e ontactor considered: K08 Resultant coefficient from the graph: 0.35 lectrical endurance in 2 for contactor K085, to drive a motor of 5kW at 380V: le = 85; 5.5 x 0 6 operations. Resultant electrical endurance for mixed service considered: 0.35 x 5.5 x 0 6 =.92 x 0 6 operations. lectrical endurance (3/) = lectrical endurance (3) ( ) % ops. lectr. endur. (3) + _ 00 lectr. endur. ().

46 Series M, L, K Notes pplications.5

47 Series M, L, K Motorstarters Series M and L. Max. operational current e () utilisation categories ategory. L/R ms Ue Poles M0 M M2 L00 L0 L02 L L03 L0 L5 L05 L06 L07 L08 L09 L0 in serie 2V V V V V V V ategory 3. L/R ms Ue Poles M0 M M2 L00 L0 L02 L L03 L0 L5 L05 L06 L07 L08 L09 L0 in serie 2V V V V V V V ategory 5. L/R 5ms Ue Poles M0 M M2 L00 L0 L02 L L03 L0 L5 L05 L06 L07 L08 L09 L0 in serie 2V V V V V V V

48 Series M, L, K Max. operational current e () utilisation categories (continued) ategory. L/R ms Ue Poles K07 K75 K08 K85 K09 K95 K0 K K2 K3 in serie 2V V V V V V V ategory 3. L/R ms Ue Poles K07 K75 K08 K85 K09 K95 K0 K K2 K3 in serie 2V V V V V V V ategory 5. L/R 5ms Ue Poles K07 K75 K08 K85 K09 K95 K0 K K2 K3 in serie 2V V V V V V V pplications.7

49 Series M, L, K irectonline starters Motors connected directly online with a contactor and a thermal overload relay. Symple installation with high starting torque and current. or use with motors of medium power that do not need a progressive star 3 Switching off motors during running c = e Switching off motors during starting c = 6 e Motorstarters Torquespeed curve urrentspeed curve urrent Torque Motor torque urrent Resisting torque Speed Speed iagram.8

50 Series M, L, K Selection table Motor ontactor Thermal use 230/0V 00/380V 0/5V 500V 690/660V 000V relay am ggl kw kw kw kw kw kw M0 MT MT MT MT MT MT MT MT MT MT MT MT MT MT03J MT03J MT03K MT03L MT03M M MT03L MT03L MT03M MT03M MT03N MT03N M2 MT03M MT03N MT03P L00 RT RT RT RT RT RT RT RT RT RTJ RTK RTK RTL RTL RTM RTM RTN L0 RTN RTP L02 RTP RTS 0 3 L RTP RTS RTT RTU irectonline starters.9

51 Series M, L, K irectonline starters Motorstarters Selection table (continued) Motor ontactor Thermal use 230/0V 00/380V 0/5V 500V 690/660V 000V relay am ggl kw kw kw kw kw kw 7 L0 RTT RTV RTU L5 RTV RTV RTW RTW RT2 () L06 RT RT RT L07 RT RT RT RT2J L08 RT RT2J RT2J RT2L L09 RT RT2J RT2L L0 RT2M K75 RTJ RT RT RT RT RT RT K08 RT K RT RT RT RT RT K85 RTL () RTN () RTP () RTP () K09 RTM () RTM () RTN () RTP () K95 RTM () RTN () RTN () K0 RT5 () RT5 () K95 RTP () RTR () RTR () RTR () 00 () Separate mounting: type RT2P..50

52 Series M, L, K Selection table (continued) Motor ontactor Thermal use 230/0V 00/380V 0/5V 500V 690/660V 000V relay am ggl kw kw kw kw kw kw K0 RT RT RT RT RT RT RT K RT RT RT RT RT RT RT RT RT RT RT K2 RT RT RT RT RT RT RT RT RT RT RT K3 RT RT RT RT RT RT irectonline starters.5

53 Series M, L, K Stardelta starters or squirrel cage motors n order to use this type of starting, the following conditions must be met: The ends of the three stator windings should terminate in a terminal box (6 terminals, see diagram). The line voltage should be the same as the motor delta connection voltage. This starting system is suitable for machines where the resisting torque during starting is less than /3 of the motor torque (see torque speed curves). The target of this type of starting is to reduce the current during starting to /3, there by reducing the linedrop (see current speed curves). Reduce the motor torque to /3 to smooth out mechanical stress on the machine and on the load (see torque speed curves). Motorstarters Torquespeed curve urrentspeed curve urrent in Torque urrent urrent in Y Torque in Torque in Y Resisting torque 3 Speed Speed iagram.52

54 Series M, L, K Selection table Motor ontactors Thermal use 230/0V 00/380V 0/5V 500V 690/660V 000V Line and Star relay am ggl kw kw kw kw kw kw elta L00 L00 RTL L00 L00 RTM L00 L00 RTN L0 L00 RTN 0 3 L0 L00 RTM 0 7 L0 L00 RTN L02 L0 RTP L02 L0 RTP L02 L0 RTP L L02 RTP L L02 RTS L L02 RTS L L02 RTT L L RTU L03 L RTT L03 L RTU L0 L03 RTV L5 L03 RTU L5 L03 RTW L5 L03 RTW L5 L03 RTV L06 L0 RT L06 L0 RTW L06 L0 RT L06 L0 RT L06 L0 RT L07 L06 RT L07 L06 RT L08 L06 RT L08 L06 RT2J L08 L06 RT2J L09 L06 RT L09 L07 RT2L L09 L07 RT2J L09 L07 RT2L L0 L07 RT2J L0 L07 RT2L L0 L08 RT2L L0 L08 RT2M K75 L08 RT K75 L08 RT K75 L08 RT K75 L09 RT K75 L0 RT K75 L0 RT K75 L0 RT K75 L0 RT K75 K75 RTLJ K75 K75 RTLJ K75 L0 RT K75 K75 RT K08 K75 RT K08 K75 RT K08 K75 RT K08 K75 RT K08 K75 RT or electrical endurance see page.3, but first divide the rated power and current values shown in the table by.73. The thermal overload relay should be set at 0.58 n of the motor. Stardelta starters.53

55 Series M, L, K Stardelta starters Motorstarters Selection table (continued) Motor ontactors Thermal Motor use 230/0V 00/380V 0/5V 500V 690/660V 000V Line and Star relay am ggl kw kw kw kw kw kw elta 32 9 K08 K75 RTLK K08 K75 RT K08 K75 RT K85 K75 RTLL K85 K75 RTN K85 K75 RTN K85 K75 RTP K85 K75 RTP K09 K75 RTN K09 K75 RTP K09 K08 RTP K09 K08 RTLL K09 K08 RTLM K09 K08 RTLM K09 K08 RTN K09 K08 RTN K09 K08 RTP K95 K09 RTLM K95 K08 RTP K95 K85 RTP K95 K85 RTP K95 K85 RTP K95 K85 RTR K95 K85 RTLM K95 K85 RTLM K95 K85 RTR K95 K85 RTR K0 K85 RT K0 K85 RT K0 K85 RT K0 K85 RT K0 K85 RT K0 K85 RT K0 K85 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K09 RT K0 K95 RT K0 K95 RT K0 K95 RT K0 K95 RT K0 K95 RT K0 K0 RT K K0 RT K K0 RT K K0 RT K K0 RT K K0 RT or electrical endurance see page.3, but first divide the rated power and current values shown in the table by.73. The thermal overload relay should be set at 0.58 n of the motor..5

56 Series M, L, K Selection table (continued) Motor ontactors Thermal use 230/0V 00/380V 0/5V 500V 690/660V 000V Line and Star relay am ggl kw kw kw kw kw kw elta K K0 RT K K0 RT K K0 RT K K0 RT K K0 RT K K0 RT K K0 RT K K0 RT5 2x630 2x K2 K0 RT5 2x630 2x K2 K0 RT5 2x630 2x K2 K0 RT5 2x630 2x K2 K RT K3 K RT6 2x630 2x K3 K RT6 2x630 2x K2 K RT5 2x630 2x K2 K RT5 2x630 2x K3 K RT K2 K RT5 2x630 2x K3 K RT6 2x800 2x K3 K RT6 2x800 2x K3 K2 RT6 2x800 2x K3 K2 RT6 2x800 2x800 or electrical endurance see page.3, but first divide the rated power and current values shown in the table by.73. The thermal overload relay should be set at 0.58 n of the motor. Stardelta starters.55

57 Series M, L, K utotransformer starters or squirrel cage motors Motorstarters This type of starting is used for machines where the resisting torque during starting is less than the motor torque (see torque speed curves): Reduce current during starting to the required value (this will depend on the autotransformer voltage ratio selected). Reduce motor torque to smooth out mechanical stress on the machine and on the load (see torque speed curves). Reduction of the motor will depend on the autotransformer voltage ratio. The two requirements for stardelta starting do not apply here. That is to say both end of the three windings do not have to be accessible and the line voltage does not have to be the same as the delta connection voltage. Torquespeed curve This system also has the following advantages over stardelta starting: required current and starting torque can be selected. starting can be effected at various points. motor voltage continuity during network switching. urrentspeed curve Torque urrent Speed Speed iagram Line contactor Primary contactor Star contactor.56

58 Series M, L, K Selection table Motor ontactors Thermal use 230/0V 00/380V 0/5V 500V 690/660V 000V Line Pr. trafo relay am ggl kw kw kw kw kw kw + Star L00 L00 RTN L0 L00 RTN L0 L00 RTP L02 L00 RTP ,5 L02 L00 RTS 0 3 L L0 RTP 0 7 L L0 RTS L L0 RTT L03 L0 RTT L0 L0 RTU L0 L02 RTV L5 L02 RTU L5 L02 RTU L5 L02 RTW L06 L03 RT L06 L03 RT L06 L03 RT L06 L03 RT L07 L03 RT L07 L0 RT L07 L0 RT L07 L0 RT2J L08 L0 RT L08 L0 RT L08 L06 RT2J L08 L06 RT2J L08 L06 RT2L L09 L06 RT2L L09 L06 RT2L L0 L06 RT2M L0 L07 RT2M K75 L07 RT K08 L08 RT K08 L08 RT K08 L08 RT K08 L08 RT K08 L08 RT K85 L09 RTN K85 L09 RTP K85 K75 RTN K09 K75 RTN K09 K75 RTP K09 K75 RTR K09 K75 RTM K95 K08 RTM K0 K08 RT K0 K85 RT K95 K08 RTP K0 K08 RT K0 K08 RT K0 K85 RT K K85 RT K0 K09 RT K K09 RT K K09 RT K K09 RT K K09 RT K K09 RT K2 K95 RT K2 K95 RT K2 K95 RT K2 K0 RT K2 K0 RT K2 K0 RT K3 K0 RT K3 K0 RT K3 K0 RT K3 K0 RT utotransformer starters

59 Series M, L, K ontactors for rotor starters or slipring motors Motorstarters This type of starter is used in machines with resisting torque of any value where it is required to: Start with reduced peak currents without consequent motor torque reduction, as is the case with high resisting torques and when starting with reduced peak currents is required. ontrol speed for different load or resisting torque values, with reduced peak currents: lifting and transport gear, flow volume control, etc. Torquespeed curve Whatever the application, a distinction should be made between the two electrical circuits which are used in this type of starters: Stator circuit, present in two categories and ahving a different breaking current in each: ategory 2: switchingoff motors during running, c = e ategory 2: switchingoff motors during starting, c = e Rotor circuit, with similar characteristics to those in category. urrentspeed curve Torque urrent Speed Speed iagram Stator contactor nd contactor Rotor contactors ntermediate contactors.58

60 Series M, L, K Stator circuit on Thermal tactor relay 230V 00V 0V 500V 690V 000V 2V 380V 5V 660V am ggl kw kw kw kw kw kw 3 L RTT L RTU L03 RTT 0 7 L0 RTT L0 RTU L0 RTV L5 RTU L5 RTW L06 RT L06 RT L06 RT L07 RT L07 RT L07 RT2J 80 5 L08 RT L09 RT L08 RT2J L08 RT2J L0 RT2J L0 RT2L K75 RT K75 RT K75 RT K08 RT K08 RT K08 RT K08 RT K08 RTN K85 RTP K09 RTM K09 RTN K09 RTP K09 RTP K95 RTN K0 RTN K0 RTP K0 RT K0 RT K0 RT K0 RT K RT K RT K RT K RT K RT K2 RT K2 RT K2 RT K2 RT K3 RT K3 RT K3 RT K3 RT Rotor circuit Motor power use Rotor ontactor urrent () Max. voltage ntermediate nd V L00 L L00 L L00 L L0 L L02 L L02 L L L L L L03 L L0 L L5 L L5 L L06 L L06 L L06 L L07 L L07 L L08 L L08 K L09 K L09 K L0 K K75 K K08 K K85 K K09 K K95 K K0 K K0 K K K K K K2 K K3 () The currents shown relate to the delta connection of the contactors poles. f the poles are starconnected, divide the values given in the column by.5. lectrical endurance! Stator circuit (see graph 2)! Rotor circuit (see graph ) ontactors for rotor starters.59

61 Series M, L, K ontactors for rotor speed drives Motorstarters Jogging 0% 2 Jogging % 2 Stator circuit Motor power () ontactor 230V 00V 5V 0V 500V 690V 000V 2V 380V kw kw kw kw kw kw kw L L L L L L L L L L L K K K K K K K K K L L L L L L L L L L L K K K K K K K K K3 Rotor circuit () Power values shown are not standard as they refer to intermittent service. (2) The current shown relates to the delta connection of the contactor poles. f the poles are starconnected, divide the values given in the column by.5. Rotor Rotor voltage Rotor voltage ontactor current without with (2) counter countercurrent current L L L L L L L L L L L K K K K K K K K K L L L L L L L L L L L K K K K K K K K K3 lectrical endurance 0 6 x.3 operations continued on.6.60

62 Series M, L, K Jogging 35% 2 Stator circuit (continued) Motor power () 230V 00V 5V 0V 500V 690V 000V 2V 380V kw kw kw kw kw kw kw ontactor L L L L L L L L L L L K K K K K K K K K3 lectrical endurance 0 6 x.3 operations Rotor circuit (continued) Rotor Rotor voltage Rotor voltage ontactor current without with (2) counter countercurrent current L L L L L L L L L L L K K K K K K K K K3 ontactors for rotor speed drives () Power values shown are not standard as they refer to intermittent service. (2) The current shown relates to the delta connection of the contactor poles. f the poles are starconnected, divide the values given in the column by.5..6

63 Series M, L, K ontactors for connection of power transformers n this application it is essential to ascertain the noload inrush current of the transformer µ, (magnetisation current) which in the majority of cases determines the size of the contactor. Two cases are illustrated in the table: Noloap inrush current up to times the rated transformer current Noloap inrush current up to 0 times the rated transformer current. The contactor should not cut out the shortcircuit current; if the protective devices used are fuses, this condition will be intrinsically complied with. n the case however of devices with tripping contacts the general line circuit breaker will be driven rather than the contactor coil. Motorstarters Selection table µ µ e = e = 0 ontactor 230V 380V 230V 380V V 00V V 00V kv kv kv kv L L L L L L L L L L L08 0 L L K K K K K K K K3.62

64 Series M, L, K ontactors for capacitors (category 6b) The most usual application of capacitors is for centralised automatic power factor (cos ϕ) correction. characteristic of capacitors is the high overcurrent which appears as they are connected. Such overcurrents are due to: armonic currents produced by saturated transformers, rectifiers, etc. Transient currents, the frequency and amplitude of which depend on the network inductance and the capacitor size. dditional transient currents arising where a capacitor is connected when others have already been connected, and caused by discharging of the latter. iagram Line transformer Shunt connected capacitors Power ontrols contactors are fitted with specially treated hardened alloy contacts which are highly resistent to welding and are therefore capable of withstanding high current peaks on connection. The operation conditions taken as a basis for usage are: Near presence of other previously connected capacitors with a total power of up to eight times that of the capacitor to be connected. Shock coils reactances with a minimum inductance of µ. These can be obtained by making or 6 turns of 5cm windings on the conductor of each phase. ast discharge resistor for reconnection within 60 seconds. Reactances uses ontactor ontactors for capacitors apacitor bank ast discharge resistors Selection table ontactor θ 55º θ 70º Type th L00 L0 L02 L L03 L0 L5 L06 L07 L08 L09 L0 K75 K08 K85 K09 K95 K0 K K2 K lectrical endurance: operations 2V 00V 5V 500V 690V 230V 660V V kvar kvar kvar kvar kvar V 00V 5V 500V 690V 230V 660V V kvar kvar kvar kvar kvar use gl g max. (peak)

65 Series M, L, K ontactors for control lighting circuits Motorstarters The characteristics of the most usual lighting systems are as follows: ncandescent lamps The connection current in very high of the order of 5 times rated current. lthough this is a very short duration, it is only taken into account in order for the contactor connection current not to be exceeded. The power factor is always maintained at. luorescent lamps The connection current is slightly higher than rated current. The power factor is about 0.5. To improve up to 0.9, compensating capacitors can be used. n such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. igh pressure mercury vapour lamps The connection current varies, depending on type, between.6 and 2 times the rated current and will hold for between 3 and 5 minutes. The power factor is of the order of 0.6 and this can be improved up to approximately unit value by means of compensating capacitors. n such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. igh pressure sodium vapour lamps The connection current values varies, depending on type, between.3 and.6 times the rated current and will hold between 3 and 5 minutes. The power factor is of the order of 0.5 and this can be improved up to apporximately unit value by means of compensating capacitors. n such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. Selection table TYPS W µ MR M0 M M2 Maximum number of lamps per phase at 230V RL L00 L0 L02 L ncandescent luorescent Single arrangement 0.37 Without compensation luorescent Single arrangement 0..5 With compensation igh pressure mercury vapour Without compensation igh pressure mercury 0.3 vapour With compensation igh pressure sodium 0 3 vapour 00. Without compensation igh pressure sodium vapour 00 5 With compensation Metal iodide 0 2,7 Without compensation 00 3, , ,7 00 7,39 Metal iodide 0, 32 With compensation 00 2, , , ,

66 Series M, L, K iagrams Singlephase circuit The total number of lamps will be as shown in the table. 3phase circuit, lamps deltaconnected The total number of lamps will be as shown in the table, multiplied by.73 and distributed in three equal quantities. 3phase circuit, lamps starconnected The total number of lamps will be as shown in the table, multiplied by 3 and distributed in three equal quantities. ontactors for control lighting circuits Maximum number of lamps per phase at 230V L03 L0 L5 L06 L07 L08 L09 L0 K75 K08 K09 K95 K0 K K2 K

67 STT S Small soft starter with integral bypass STT S is compact, easy to operate soft starter, designed for use with standard 3phase squirrel cage motors. t provides an advanced method of reducing current during motor starting and stopping. STT S will start supplying a reduced voltage to the motor, increasing up to the rated voltage, so avoiding, high currents and generating soft starting and stopping. The motor has to be able to start in a reduced voltage. Motorstarters Solid soft starter for standard 3ph motors up to 30kW at 00V Voltage ratings up to 600V Two phase control with integral bypass ompact, small case N rail mounting. Optional from 3 Start and soft stop features Marking Technical data Ratings Voltage ratings 3ph systems 2/230V (+0%, 5%) for units Q02P _ S 380/5V (+0%, 5%) for units Q2P _ S 80/500V (+0%, 5%) for units Q22P _ S 575/600V (+0%, 5%) for units Q32P _ S requency range 50/60z (±5%) Load 3ph, standard motors ontrol specifications Ramp up Ramp down nitial voltage Starting torque /O control nputs Outputs 0,5 0 s 0,5 0 s 0 80% Un 0 6% Tn one input for Start/Stop one output for «nd of Ramp» signal for ratings 3,, 58 mbient conditions Operating temperature 0 to 0º. Up to 60º derating by,2% per º Storage temperature to 70º Relative humidity up to 80%, without condensation Max. altitude up to 000m. bove this derate by 5% each 00m Protection degree P Order codes! page.67 iagrams! page.68 unction! page.69 imensions! page.70.66

68 STT S Small soft starter with integral bypass nput urrent Maximum Maximum motor power () at. No. Ref. no. Pack voltage rating (2) current 2/230V 380/5V 80/500V 575/600V V kw / p kw / p kw / p kw / p / 2 Q02P008S / 5.5 Q02P07S / 7.5 Q02P022S / 0 Q02P03S / 5 Q02P0S / Q02P058S / 5.5 Q2P008S / 0 Q2P07S / 5 Q2P022S / Q2P03S / 30 Q2P0S / 0 Q2P058S / 7.5 Q22P008S / 5 Q22P07S / Q22P022S / 30 Q22P03S / 0 Q22P0S / 60 Q22P058S / 0 Q32P008S / Q32P07S / 30 Q32P022S / 0 Q32P03S / 50 Q32P0S / 75 Q32P058S 909 ccessory N rail mounting kit for types 3, and 58 QOPTN 90 () Ratings for standard poles motors (2) See Operations/hour in table below ycles/hour includes both soft start and soft stop Time between rampings Start/Stop Starting Ramp sec. Ramp 2 sec. Ramp 5 sec. Ramp 0 sec. current Q_2P008S (*) Q_2P07S (*) Q_2P022S (*) Q_2P03S (*) Q_2P0S (*) Q_2P058S (*) (*) Maximum starting current at all Small soft starters.67

69 STT S iagrams ontrol by permanent command (soft start and stop) ontrol by pushbuttons, line contactor and thermal overload relay (soft start) Motorstarters start/stop ontrol by pushbuttons and line contactor (soft start) orward/reverse control by pushbuttons (3) Motor power STT S Q Q2 KM Q3 2 SS2S3 380/5V Thermal kw p m fuses ontactor overload relay 5.5 Q2P008 PS*K 0 L RT N P9P Q2P07 PS*N L RT S P9P3 5 Q2P022 PS*P 32 L RT T P9P3 5 Q2P03 PS*R 0 L0 RT V P9P Q2P0 PS2*T 63 L06 RT 2 P9P Q2P058 PS2*U 80 L07 RT 2 P9P3 oordination type 2 () Use dry contact only. (2) nd of Ramp output relay (only types 3, and 58. (3) orward/reverse operation must be done when motor is not rotating. () round terminal only for types 3, and

70 STT S Performances irectonline start STT S soft start OL Uo=0.5Un, To=Tn, RMP UP 0.9s Speed urrent Voltage Time Speed urrent Voltage Time Small soft starters irectonline stop OL STT S soft stop RMP OWN 0.5s Speed urrent Voltage Time Speed urrent Voltage Time.69

71 STT S imensional drawings Small soft starter with integral bypass TYP Weight (kg) Q2P008S 0.70 Q22P008S 0.70 TYP Weight (kg) Q_2P07S 0.60 Q_2P022S Q32P008S Motorstarters imensions in mm imensions in mm TYP Weight (kg) Q_2P03S.370 Q_2P0S.00 Q_2P058S imensions in mm.70

72 STT S Notes Small soft starters.7

73 STT S Soft starters for 3ph motors up to kw Solid state soft starter for 3ph motors up to kw Working voltage up to 500V With builtin analogue control panel Three phase full wave control (6 thyristors) xcellent basic functions Motorstarters nalogue control panel Technical data Ratings 3ph systems requency range up to 0V, + 0%, 5% for types QS_N up to 500V, + 0%, 5% for types QS2_N 9 62 z Order codes! page.73 iagrams! page.7 imensions! page.76 ontrol specifications ontrol system igital system with microcontroller. Starting ramp with progressive increase in voltage and current limitation nitial voltage (pedestal) 0% 90% Un Starting torque 5% 80% Mdir.start Kick start 90% Un (80% Mdir.start), 00ms Motor current (m) 0.5 to r (nominal STT) urrent limitation 2 to 5 x r cceleration ramp time 0.5 to 60 s nergy savings Output voltage reduction according to power factor Override ixed output voltage permanently equal to supply voltage Soft stop time Max. 2 x t acceleration time Operation xternal control Start Stop cceleration phase djustable time Permanent phase (choice) nergy savings / Override Stop phase (choice) Power cuttoff / Ramp nputs / Outputs nput Two optical couplings for Start/Stop Output One relay either Run or nd of ramp (NO) Protections urrent limit djustable from 2 to 5 r Loss on input phase Trip at 3 sec. Thyristor shortcircuit Trip at 0 ms Loss on output phase Trip at 3 sec. Supply frequency error Will not start if f < a8z or f > 62z rror (PU) 60ms.72.72

74 STT S Technical data (continued) Order codes mbient conditions Temperature Relative humidity Maximum altitude Mounting position escription of the terminals 0 to +55º (derate output current by.5% / º above 5º) 95% without condensation 3000 m (derate output current by % / 00 m above 000 m) Vertical L, 3L2, 5L3 Power supply (max. 0V or 500V depending type) 2T, T2, 6T3 Outputs to motor /2, /2 ommand supply inputsa (0/V 2/V ), nternal relay output Run / nd of ramp (NO), 57 Run command input 2, 57 Stop command input Output contacts specifications Maximum usage voltage 380V Thermal current th 8 Usage specifications 5 2V / 3 380V / 5 Max. 30V / 3.5 ratings urrent Maximum Light duty eavy duty ooling rating starting (3 x r, 30sec.) (.5 x r, 30sec.) convection at. No. Ref. no. r current 2V 380V 0V 80V 2V 380V 0V 80V V 5V 500V V 5V 500V kw kw kw kw kw kw kw kw nput voltage Natural QSN V Natural QSN %, 5% Natural QSN 6 8 < f (z)< Natural QSN Natural QSN Natural QSN 70 nput voltage V + 0%, 5% 8 < f (z)< Natural QS2N Natural QS2N Natural QS2N Natural QS2N Natural QS2N Natural QS2N 7 UL ratings urrent Maximum Light duty eavy duty ooling rating starting (3 x r, 30sec.) (.5 x r, 30sec.) convection at. No. Ref. no r current 0V 230V 60V 0V 230V 60V p p p p p p nput voltage 5 Natural QSN V Natural QSN Natural QSN Natural QSN Natural QSN Natural QSN 70 nput voltage 0 60 V Natural QS2N Natural QS2N Natural QS2N Natural QS2N Natural QS2N Natural QS2N 7 Soft starters up to kw.73.73

75 STT S iagrams ontrol by permanent command ontrol voltage 0/V Start / Stop ontrol voltage 2/V Motorstarters () (2) ontrol by pushbuttons ontrol voltage 0/V ontrol voltage 2/V Start Stop () (2) () These contacts allow for direct action on contactors up to type L0 at 2. See Usage specifications to determine the necessity of an auxiliary relay. (2) The STT S has no overload function, so always use an external overload relay to protect the motor.7.7

76 STT S Permanent command with line contactor ontrol voltage 0/V Start / Stop ontrol voltage ontrol voltage 2/V () (2) Soft starters up to kw Pulse function with line contactor ontrol voltage 0/V Start Stop ontrol voltage ontrol voltage 2/V () (2) () These contacts allow for direct action on contactors up to type L0 at 2. See Usage specifications to determine the necessity of an auxiliary relay. (2): Use thermal relay if required by local rules, selecting it according to motor current ata power circuit STT S Total ontactor am uses Semiconductor fuses losses Jean Müller Jean Müller Typower Silca 680V ~ W Type Type Ref. No. ussmann Type QS _ N 7 L00 2 S00+/ü0/32/690V R Size = 00, n = 32 QS _ N 3 L00 6 S00+/ü0/32/690V R Size = 00, n = 32 QS _ N 37 L0 S00+/ü0/0/690V R Size = 00, n = 0 QS _ N 9 L02 S00+/ü0/50/690V R Size = 00, n = 50 QS _ N 75 L0 32 S00+/ü0/80/690V R50853 Size = 00, n = 80 QS _ N 86 L5 63 Sü0/0/00/690V R0832 Size = 00, n = 00 oordination type.75.75

77 Motorstarters.. STT S imensional drawings Soft starters for 3ph motors up to kw. TYP Weight (kg) QS _ N QS _ N QS _ N QS _ N imensions in mm... TYP Weight (kg) QS _ N QS _ N imensions in mm

78 STT S Notes Soft starters up to kw.77.77

79 STTplus Soft starters for 3ph motors up to 850 kw Solid state soft starter for 3ph motors up to 850 kw Three pase full wave control (6 thyristors) Working voltage up to 500V uiltin digital operation control panel uiltin S and Modbus RTU communications Optional ProfibusP and evicenet external communication modules igh end features and functions Motorstarters igital control panel Technical data Ratings 3ph systems recuency range (5060z) Up to 0V, +0%, 5% for at. No. Q_P Up to 500 V, +0%, 5% for at. No. Q2_P ontrol range of 5 65 z ontrol specifications ontrol system nitial voltage (pedestal) Starting torque Kick start Motor current (lm) Tiempo rampa aceleración nergy savings Override ypass eceleration ramp time braking Slow speed Retry Monitoring igital system with microcontroller Starting ramp with progressive increase in voltage and current limitation 30%95% Un 0% 90% Mdirect start 95% Un (90% Mdir.start), adjustable 0 to 999ms. 0. to.2 r (rated STT current) to 99s (types: standard or linear ramp up) Output voltage reduction according to power factor ixed output voltage permanently equal to supply voltage irect control of a bypass contactor to s ( s to 99s in secondary ramp) Modes: coast to stop, soft stop, pump control or linear ramp down 0 to 99s ; 0.5 to lr orward: 7% or % nominal speed Reverse: % nominal speed 0 to attemps, and to 99 sec. retry time Motor current, line voltage, power, power factor and elapsed time Order codes! page.80 /O Terminal specifications! page.8 /O wiring! page.82 Thermal characteristics! page.83 iagrams! page.8 imensions! page.88.78

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