ELECTRIC CYLINDERS SERIES ELEKTRO ACTUATORS

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1 ELECTRIC CYLINDERS SERIES ELEKTRO 1

2 ELECTRIC CYLINDER SERIES ELEKTRO ISO An electric cylinder with a connection interface in accordance with in-line version ISO The piston rod extension is controlled by a system with a hardened screw and recirculating ball screw nut. The piston has a guide strip calibrated to reduce to a minimum play with the barrel and hence vibration during ball screw rotation. The cylinder can be equipped with a built-in non-rotating system featuring two opposing slides that run in separate longitudinal slots in the barrel. The piston comes with magnets and the barrel has longitudinal slots for housing sensors. The piston rod has increased outside diameter and thickness to make it extra rigid and more resistant to radial and peak geared version loads. A system for greasing the screws is included. Numerous standard accessories for pneumatic cylinders, can be used for mounting the cylinder. Accessories made of aluminium, or made of steel for heavy-duty operations, can be used. The motor can be selected from an optimised range, which encompasses both STEPPING and BRUSHLESS motors. There is a version with a brake mounted on the motor. Stepper motors are also available with a brake and encoder (all BRUSHLESS motors come with an encoder). It is important to remember that the brake is static type, so the motor must be stopped before the brake is engaged. There is a version for in-line assembly, where the drive shaft is jointed directly onto the screw. There is also a geared motor version, where transmission is provided by pulleys and a cog belt with a transmission ratio of 1:1. A planetary gear box, in the case of a Ø 1 in-line cylinder, and pulleys with a non-unitary gear ratio, in the case of a Ø 8 and Ø 1 cylinder, can be used to increase the torque. Suitable motor drives are provided. Special adaptor flanges and joints can be provided if the customer wishes to use a particular brand of motor. NB: A piston rod anti-rotation system must be used. If the piston rod is not fixed firmly to an element, a flange or to any other device preventing it from rotating, a cylinder in the anti-rotation version must be used. TECHNICAL DATA Ø 32 Ø 5 Ø HD Ø 8 Ø 1 Piston rod thread M1x1.25 M16x1.5 M16x1.5 M2x1.5 Environmental temperature range for STEPPING motors C from -1 to +5 BRUSHLESS motors C from to +4 Electrical protection rating with STEPPING motors IP2/IP4 or IP55 (see key to codes on page 3) IP55 BRUSHLESS motors IP4 or IP65 (see key to codes on page 3) IP65 Maximum relative humidity of the air for IP55 STEPPING motor 9% with 4 C; 57% with 5 C (no condensate) IP65 BRUSHLESS motor 9% (no condensate) Minimum stroke for version with non-rotating Twice the screw pitch (to guarantee ball lubrication) Minimum stroke for version without non-rotating mm 8 (in order to re-grease the screw) 125 (in order to re-grease the screw) Maximum stroke mm Positioning repeatability mm ±.2 Positioning accuracy mm ±.2 ** Overall radial oscillation of the piston rod (without load) for 1 mm of stroke mm.4 Versions With or without piston rod non-rotating With or without piston rod non-rotating; in line or geared motor; wth or without planetary gear box Uncontrolled impact at the end of stroke NOT ALLOWED (it provides an extra-stroke minimum 5 mm) Sensor magnet YES Maximum angle of twist of the piston rod for non-rotating version Work position Any ** indicative average data that gets influenced by various factors such as the stroke, the type of motor, the cylinder version, etc... 2

3 MECHANICAL FEATURES Ø 32 Ø 5 Ø 63 Ø 63 HD Ø 8 Ø 1 Screw pitch (p) mm Screw diameter mm Static axial load (F o )* N Dynamic axial load (F) N Calculate mean axial load and the calculate life (see graphs on page 8) Maximum number of revs 1/min Maximum speed (V max ) mm/s * N.B. Static loads bearable without damage. Useful loads are shown in the diagrams on page 1 onwards. WEIGHTS (ONLY CYLINDER) Ø 32 Ø 5 Ø HD Ø 8 Ø 1 Screw pitch (p) mm Weight at stroke g Additional weight each mm of stroke g Moving mass at stroke (non-rotating version) Mx g Additional moving mass each mm of stroke g MASS MOMENTS OF INERTIA Ø 32 Ø 5 Ø HD Screw pitch mm (only Ø63) Transmission ratio (τ) 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 J at stroke kgmm J1 each metre of stroke kgmm 2 /m J2 each kg of load kgmm 2 /kg J3 in-line transmission kgmm J3 geared transmission kgmm Ø 8 Screw pitch mm Transmission ratio (τ) 1:1 1:1.25 1:1 1:1.25 1:1.5 1:1 1:1.5 J at stroke kgmm J1 each metre of stroke kgmm 2 /m J2 each kg of load kgmm 2 /kg J3 in-line transmission kgmm J3 geared transmission kgmm Ø 1 Screw pitch mm 1 4 Transmission ratio (τ) 1:1 1:2 1:3 1:1 1:2 1:3 J at stroke kgmm J1 each metre of stroke kgmm 2 /m J2 each kg of load kgmm 2 /kg J3 in-line transmission kgmm J3 geared transmission kgmm in line with gear box The total mass moment of inertia (Jtot) reduced for the motor is: Jtot = [J1. corsa [m] + J2. (Carico [kg] + Mx [kg]) + J]. τ 2 + J3 Mx is defined in the weight table. 3

4 CALCULATION OF MEAN AXIAL LOAD F m AND VERIFICATION Peak axial load in a work cycle must not exceed the static axial load F o. The peak value is usually achieved during upward acceleration in vertical installation. Exceeding this value leads to greater wear and hence shorter life of the recirculating ball screw. Mean axial load F m S V X V m q 3 3 F m = F x x x = 1 V X1 q 3 3 F m = F x1 x x 1 q F x2 x + + F x3 x x V m 1 1 V m 1 F x = Axial load at stage x F m = Mean axial load during extension F o = Static axial load q = Time segment V x = Speed in the phase x V m = Average speed The mean axial load must not exceed the dynamic axial load: F m F The graphs on page 8 show screw life as a function of F m BARREL CROSS SECTION V X2 V m q 2 V X3 F x [N] F x1 F x2 F x3 q 1 q 2 q 3 q [1%] F o F m Ø 32 Ø 5 Ø 63 Ø 8 Ø 1 a Slots for sensors b Slots for anti-rotation 4

5 COMPONENTS CYLINDER CYLINDER WITH IN-LINE MOTOR a FRONT CYLINDER HEAD: anodised aluminium b BARREL: extruded and anodised aluminium alloy c PISTON ROD: grinded chrome steel d WORM SCREW: hardened steel e BALL SCREW: steel f REAR CYLINDER HEAD: anodised aluminium g WIPER RING: polyurethane h PISTON ROD GASKET: NBR (IP55/ IP65 version only) i GUIDE BUSHING: steel strip with bronze and PTFE insert j BUFFER: technopolymer k MAGNET: plastoferrite l GUIDE STRIP: self-lubricated calibrated technopolymer m PISTON: aluminium n BEARING: oblique with two ball rings o BEARING LOCKING RING: anodised aluminium p BELL: extruded and anodised aluminium alloy q COUPLING r ADAPTOR PLATE: anodised aluminium s ELECTRIC MOTOR u2 ELECTRIC MOTOR u21 TRANSMISSION PLATE: anodised aluminium u22 DRIVE BELT u23 PULLEY: steel u24 SHRINK DISC u25 COVER: anodised aluminium u26 PLANETARY GEAR BOX CYLINDER WITH GEARED MOTOR CYLINDER WITH MOTOR AND GEAR BOX PEAK LOADS With vertical installations, the following load conditions applied to the piston rod must be met. Stroke [mm] 5

6 CRITICAL VELOCITY The two variables (stroke and linear speed) must meet the conditions in the graph below, otherwise resonance could be generated and affect the system. Ø 32 Ø 5 Ø 63 - Ø 63 HD screw pitch 4 screw pitch 12 Stroke [mm] Ø 8 screw pitch 5 screw pitch 1 Stroke [mm] screw pitch 16 Stroke [mm] Stroke [mm] screw pitch 5 screw pitch 1 screw pitch 2 (only Ø 63) screw pitch 5 screw pitch 1 screw pitch 32 Ø 1 Stroke [mm] screw pitch 1 screw pitch 4 6

7 MAXIMUM RADIAL LOADS ON PISTON ROD Radial loads [N] Radial loads can be applied to the piston rod. They must not exceed the values in the adjacent chart, otherwise the guides on the rod and piston will be subjected to excessive wear. Stroke [mm] PISTON ROD SPEED DEPENDING ON THE NUMBER OF SCREW TURNS SCREW PITCH TRANSMISSION RATIO K (n/v) 4 1: :1 12 1: :1 6 1: : :2 12 1: : : : : : : :2 3 1:3 4.5 The table shows the direct correspondence between the number of turns (1/min) and the translation speed of the stem (mm/s). In any case all the other conditions and limitations of each specific cylinder will have to be complied. Example: V = 1 mm/s pitch = 1 transmission ratio = 1:1.5 K = 9 n = V x K = 9 rpm DRIVE TORQUE AS A FUNCTION OF THE AXIAL LOAD APPLIED TO THE PISTON ROD SCREW PITCH TRANSMISSION RATIO h (C/F) 4 1: :1.1 1: :1.2 1: : :2.1 1: : : : :1.64 1: : :2.4 1:3.27 The friction generated in the mechanical system is taken into account. Example: F = 1 N pitch = 1 transmission ratio = 1:1.5 h =.13 C = F x h = 1.3 Nm 7

8 LIFE CHARACTERISTICS AS A FUNCTION OF THE MEAN AXIAL LOAD Life characteristics can vary considerably from those indicated in the graphs due to different operating conditions (radial loads, temperature, lubrication status, etc.). Ø 32 Mean axial load [N] Ø Cylinder life [km] screw pitch 4 screw pitch 12 Mean axial load [N] screw pitch 5 screw pitch 1 screw pitch Cylinder life [km] Ø 63 - Ø 63 HD Mean axial load [N] screw pitch 5 screw pitch 1 screw pitch 2 screw pitch 5 HD screw pitch 1 HD Cylinder life [km] 8

9 Ø 8 Mean axial load [N] screw pitch 5 screw pitch 1 screw pitch 32 Ø 1 Mean axial load [N] Cylinder life [km] screw pitch 1 screw pitch 4 Cylinder life [km] NOTES 9

10 AXIAL LOAD CURVES AS A FUNCTION OF SPEED (CYLINDER COMPELTE WITH MOTOR AND DRIVE) N.B.: The obtainable load values already take the efficiency of the system into account. For STEPPING motors, with the motor off, the drive current is automatically reduced by 5% to prevent overheating. Consequently, available axial load with the motor stopped is also reduced by 5%. Ø 32 with pitch 4 screw, STEPPING motors and motor 1 STEPPING with BRAKE Ø 32 with pitch 4 screw, STEPPING motors with BRAKE + ENCODER 37M111 (24VDC) 37M111 (48VDC) 37M111 (75VDC) 37M112 (24VDC) or 37M512 (with brake, 24VDC) 37M112 (48VDC) or 37M512 (with brake, 48VDC) 37M112 (75VDC) or 37M512 (with brake, 75VDC) 37M1121 (24VDC) 37M1121 (48VDC) 37M1121 (75VDC) M322 (24VDC) 37M322 (48VDC) 37M322 (75VDC) 37M323 (24VDC) 37M323 (48VDC) 37M323 (75VDC) Ø 32 with pitch 12 screw, STEPPING motors and motor 1 STEPPING with BRAKE M111 (24VDC) 37M111 (48VDC) 37M111 (75VDC) 37M112 (24VDC) or 37M512 (with brake, 24VDC) 37M112 (48VDC) or 37M512 (with brake, 48VDC) 37M112 (75VDC) or 37M512 (with brake, 75VDC) 37M1121 (24VDC) 37M1121 (48VDC) 37M1121 (75VDC)

11 Ø 32 with pitch 12 screw, STEPPING motors with BRAKE + ENCODER Ø 5 with pitch 5 screw, STEPPING motors M322 (24VDC) 37M322 (48VDC) 37M322 (75VDC) 37M323 (24VDC) 37M323 (48VDC) 37M323 (75VDC) 37M143 (48VDC) 37M143 (75VDC) 37M143 (14VDC) 37M144 (48VDC) 37M144 (75VDC) 37M144 (14VDC) Ø 5 with pitch 5 screw, STEPPING motors with BRAKE + ENCODER M343 (24VDC) 37M343 (48VDC) 37M343 (75VDC) 37M346 (24VDC) 37M346 (48VDC) 37M346 (75VDC)

12 Ø 5 with pitch 1 screw, STEPPING motors Ø 5 with pitch 1 screw, STEPPING motors with BRAKE + ENCODER M143 (48VDC) 37M143 (75VDC) 37M143 (14VDC) 37M144 (48VDC) 37M144 (75VDC) 37M144 (14VDC) 37M343 (24VDC) 37M343 (48VDC) 37M343 (75VDC) 37M346 (24VDC) 37M346 (48VDC) 37M346 (75VDC) Ø 5 with pitch 16 screw, STEPPING motors M143 (48VDC) 37M143 (75VDC) 37M143 (14VDC) 37M144 (48VDC) 37M144 (75VDC) 37M144 (14VDC)

13 Ø 5 with pitch 16 screw, STEPPING motors with BRAKE + ENCODER Ø 63 with pitch 5 screw, STEPPING motors M343 (24VDC) 37M343 (48VDC) 37M343 (75VDC) 37M346 (24VDC) 37M346 (48VDC) 37M346 (75VDC) 37M145 (48VDC) 37M145 (75VDC) 37M145 (14VDC) 37M147 (24VDC) 37M147 (48VDC) 37M147 (75VDC) Ø 63 with pitch 5 screw, STEPPING motors with BRAKE + ENCODER M345 (24VDC) 37M345 (48VDC) 37M345 (75VDC) 37M346 (24VDC) 37M346 (48VDC) 37M346 (75VDC) 37M347 (24VDC) 37M347 (48VDC) 37M347 (75VDC)

14 Ø 63 with pitch 1 screw, STEPPING motors Ø 63 with pitch 1 screw, STEPPING motors with BRAKE + ENCODER M145 (48VDC) 37M145 (75VDC) 37M145 (14VDC) 37M147 (24VDC) 37M147 (48VDC) 37M147 (75VDC) 37M345 (24VDC) 37M345 (48VDC) 37M345 (75VDC) 37M346 (24VDC) 37M346 (48VDC) 37M346 (75VDC) 37M347 (24VDC) 37M347 (48VDC) 37M347 (75VDC) Ø 63 with pitch 2 screw, STEPPING motors M145 (48VDC) 37M145 (75VDC) 37M145 (14VDC)

15 Ø 63 with pitch 2 screw, STEPPING motors with BRAKE + ENCODER Ø 8 with pitch 5 screw, STEPPING motors 37M345 (24VDC) 37M345 (48VDC) 37M345 (75VDC) 37M346 (24VDC) 37M346 (48VDC) 37M346 (75VDC) 37M D13621 (23VDC) 37M D13621 (115VDC) Ø 8 with pitch 1 screw, STEPPING motors 37M D13621 (23VDC) 37M D13621 (115VDC) 15

16 Ø 8 with pitch 32 screw, STEPPING motors 37M D13621 (23VDC) 37M D13621 (115VDC) Ø 1 with pitch 1 screw, STEPPING motors 37M D13621 (23VDC) 37M D13621 (115VDC) Ø 1 with pitch 4 screw, STEPPING motors 37M D13621 (23VDC) 37M D13621 (115VDC) 16

17 Ø 32 with pitch 4 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE Ø 32 with pitch 12 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE Nominal torque 37M22 or 37M42 (with brake) + 37D22 (2W) Nominal torque 37M222 or 37M422 (with brake) + 37D24 (4W) Max torque 37M22 or 37M42 (with brake) + 37D22 (2W) Max torque 37M222 or 37M422 (with brake) + 37D24 (4W) Nominal torque 37M22 or 37M42 (with brake) + 37D22 (2W) Nominal torque 37M222 or 37M422 (with brake) + 37D24 (4W) Max torque 37M22 or 37M42 (with brake) + 37D22 (2W) Max torque 37M222 or 37M422 (with brake) + 37D24 (4W) Ø 5 with pitch 5 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE Nominal torque 37M222 or 37M422 (with brake) + 37D24 (4W) Nominal torque 37M233 or 37M433 (with brake) + 37D24 (75W) Max torque 37M222 or 37M422 (with brake) + 37D24 (4W) Max torque 37M233 or 37M433 (with brake) + 37D24 (75W)

18 Ø 5 with pitch 1 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE Ø 5 with pitch 16 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE Nominal torque 37M222 or 37M422 (with brake) + 37D24 (4W) Nominal torque 37M233 or 37M433 (with brake) + 37D24 (75W) Max torque 37M222 or 37M422 (with brake) + 37D24 (4W) Max torque 37M233 or 37M433 (with brake) + 37D24 (75W) Nominal torque 37M222 or 37M422 (with brake) + 37D24 (4W) Nominal torque 37M233 or 37M433 (with brake) + 37D24 (75W) Max torque 37M222 or 37M422 (with brake) + 37D24 (4W) Max torque 37M233 or 37M433 (with brake) + 37D24 (75W) Ø 63 - Ø 63 HD with pitch 5 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (75 W) Nominal torque 37M233 or 37M433 (with brake) + 37D24 (75W) Max torque 37M233 or 37M433 (with brake) + 37D24 (75W)

19 Ø 63 HD with pitch 5 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (1 W) Ø 63 - Ø 63 HD with pitch 1 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (75 W) Nominal torque 37M254 or 37M454 (with brake) + 37D24 (1W) Max torque 37M254 or 37M454 (with brake) + 37D24 (1W) Nominal torque 37M233 or 37M433 (with brake) + 37D24 (75W) Max torque 37M233 or 37M433 (with brake) + 37D24 (75W) Ø 63 HD with pitch 1 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (1 W) Nominal torque 37M254 or 37M454 (with brake) + 37D24 (1W) Max torque 37M254 or 37M454 (with brake) + 37D24 (1W)

20 Ø 63 with pitch 2 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE Ø 8 with pitch 5 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (1W) Nominal torque 37M233 or 37M433 (with brake) + 37D24 (75W) Max torque 37M233 or 37M433 (with brake) + 37D24 (75W) Max torque 37M254 or 37M454 (with brake) + 37D24 (1W) in-line version (1:1) Nominal torque 37M254 or 37M454 (with brake) + 37D24 (1W) in-line version (1:1) Max torque 37M254 or 37M454 (with brake) + 37D24 (1W) geared version (1:1.25) Nominal torque 37M254 or 37M454 (with brake) + 37D24 (1W) geared version (1:1.25) Ø 8 with pitch 1 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (1W) Max torque 37M254 or 37M454 (with brake) + 37D24 (1W) in-line version (1:1) Nominal torque 37M254 or 37M454 (with brake) + 37D24 (1W) in-line version (1:1) Max torque 37M254 or 37M454 (with brake) + 37D24 (1W) geared version (1:1.25) Nominal torque 37M254 or 37M454 (with brake) + 37D24 (1W) geared version (1:1.25) 2

21 Ø 8 with pitch 1 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (3W) Ø 8 with pitch 32 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (3W) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:1.5) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:1.5) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:1.5) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:1.5) Ø 1 with pitch 1 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (3W) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version with gear box (1:3) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version with gear box (1:3) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:2) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:2) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) 21

22 Ø 1 with pitch 4 screw, BRUSHLESS motors and BRUSHLESS motors with BRAKE (3W) LUBRICATION DIAGRAMS LUBRICATION OF VERSION WITH NON-ROTATING PISTON ROD Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version with gear box (1:3) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version with gear box (1:3) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:2) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) geared version (1:2) Max torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) Nominal torque 37M277 or 37M477 (with brake) + 37D261 (3W) in-line version (1:1) Retract the piston rod towards the rear head. The piston rod/piston ball screw/system must rest against the buffer of the rear head Unscrew the cap on the lubricator port (see note 1 to the drawing on page 23) Screw the lubricating pin (see accessory on page 35) into the thread. Make sure you enter the corresponding hole in the piston below. Pump grease (code 99156) in 4-5 times using a suitable lubricator Unscrew the lubricating pin and make the piston rod perform four complete strokes. The piston rod should end up in the initial (retracted) position Repeat the last two operations The operation of re-greasing will have to be repeated every 2 km, approximately. LUBRICATION OF VERSION WITHOUT NON-ROTATING PISTON ROD Extend the piston rod completely. The piston rod/piston/ball screw system must rest against the buffer of the front head Unscrew the cap on the lubricator port (see note 1 to the drawing on page 23) Screw the lubricating pin (see accessory on page 35) into the thread. Make sure you enter the corresponding hole in the piston below. Pump grease (code 99156) in 4-5 times using a suitable lubricator Unscrew the lubricating pin and make the piston rod perform four complete strokes. The piston rod should end up in the initial (extended) position Repeat the last two operations The operation of re-greasing will have to be repeated every 2 km, approximately. 22

23 DIMENSIONS CYLINDER DIMENSIONS (WITHOUT MOTOR) a = lubricator port (*) = only for Ø 63 - Ø 8 - Ø 1 + = add the stroke Ø ØB (d11) B1 B2 BG C1 CH1 CH2 CH3 ØD (f7) ØD1 (h7) ØD2 ØD4 (h7) E F G G1 H KK L L M1x M16x M16x HD M16x M2x M2x Ø L1 L2 L3 L4 ØMM N O P Q R (h7) S T V RT TG VA VD WH M M M HD M M M M12 2 M NOTES 23

24 MOTOR-DRIVE COUPLINGS FOR VARIOUS CYLINDER BORES MOTOR CODES DRIVES CODES Metal Work 37D D D D D13621 Manufacturer RTA CSD 94 RTA NDC 96 RTA PLUS A4 RTA PLUS B7 X-MIND B6 Metal Work Manufacturer (4.4A 24 48VDC) (6A 24 75VDC) (6A 77 14VDC) (1A 28 62VAC) (6A 11 23VAC) STEPPING 37M111 Motor SANYO DENKI 13-H (4A 75V max) Ø32 Ø32 - Ø32-37M112 Motor SANYO DENKI 13-H (4A 75V max) Ø32 Ø32 - Ø32-37M1121 Motor SANYO DENKI 13-H (5.6A 75V max) - Ø32 - Ø32-37M143 Motor SANYO DENKI 13-H (6A 14V max) - Ø5 Ø 5 Ø5 Ø5 37M144 Motor SANYO DENKI 13-H (6A 14V max) - Ø5 Ø 5 Ø5 Ø5 37M145 Motor SANYO DENKI SM (6A 14V max) - Ø63 - Ø63 HD Ø63 - Ø63 HD Ø63 - Ø63 HD Ø63 - Ø63 HD 37M147 Motor B&R 8MPH6.11S-1 (1A 8V max) Ø63 HD - 37M189 Motor SANYO DENKI 13-H (6A 23V max) Ø8 - Ø1 STEPPING WITH BRAKE 37M512 Motore SANYO DENKI 13-H B (4A 75V max) Ø32 Ø32 - Ø32 - STEPPING WITH BRAKE + ENCODER 37M322 Motor B&R 8MPF3.5D114-1 (5A 8V max) - Ø32 Ø32 Ø32 37M323 Motor B&R 8MPF5.5D114-1 (5A 8V max) - Ø32 Ø32 Ø32 37M343 Motor B&R 8MPH1.6D114-1 (6A 8V max) - Ø5 Ø5 Ø5 37M346 Motor B&R 8MPH3.6D114-1 (6A 8V max) - Ø5 - Ø63 - Ø63 HD Ø5 - Ø63 - Ø63 HD Ø5 - Ø63 - Ø63 HD 37M345 Motor B&R 8MPH4.11D114-1 (1A 8V max) Ø63 - Ø63 HD 37M347 Motor B&R 8MPH6.11D114-1 (1A 8V max) Ø63 HD MOTOR CODES DRIVES CODES Metal Work 37D22 37D24 37D261 Manufacturer SANYO DENKI RS1A1 SANYO DENKI RS1A3 DELTA ASD-A2-343-M Metal Work Manufacturer (15A 2W) (3A W) (3W) BRUSHLESS 37M22 Motor SANYO DENKI R2AA62FXH11M (2W) Ø M222 Motor SANYO DENKI R2AA64FXH11M (4W) - Ø32 - Ø5-37M233 Motor SANYO DENKI R2AA875FXH11M (75W) - Ø5 - Ø63 - Ø63 HD - 37M254 Motor SANYO DENKI R2AAB81HXH29M (1W) - Ø63 HD - Ø8-37M277 Motor DELTA ECMA-J1133R4 (3W) - - Ø8 - Ø1 BRUSHLESS WITH BRAKE 37M42 Motor SANYO DENKI R2AA62FCH11M (2W) Ø M422 Motor SANYO DENKI R2AA64FCH11M (4W) - Ø32 - Ø5-37M433 Motor SANYO DENKI R2AA875FCH11M (75W) - Ø5 - Ø63 - Ø63 HD - 37M454 Motor SANYO DENKI R2AAB81HCH29M (1W) - Ø63 HD - Ø8-37M477 Motor DELTA ECMA-J1133S4 (3W) - - Ø8 - Ø1 Important! Limit current Important! Limit current and voltage Important! Limit voltage Important! AC drive to continuous voltage VDC = VAC 2 NOTES 24

25 DIMENSIONS OF CYLINDERS WITH IN-LINE MOTOR For any missing dimensions, please refer to page 23. VERSION WITH MOTOR Size Motor type Code for cylinder Code for motor Motor torque Coupling B L1 L2 L3 complete with motor mounted on the cylinder [Nm] flange BRUSHLESS M M STEPPING M111.8 NEMA M NEMA M NEMA BRUSHLESS M STEPPING M NEMA HD STEPPING 371H M NEMA H M NEMA BRUSHLESS M BRUSHLESS M VERSION WITH MOTOR AND BRAKE Size Motor type Code for cylinder Code for motor Motor torque Coupling B L1 L2 L3 complete with motor mounted on the cylinder [Nm] flange BRUSHLESS M M STEPPING M M M NEMA BRUSHLESS M STEPPING M NEMA M NEMA STEPPING M NEMA M NEMA H M NEMA HD STEPPING 371H M NEMA H M NEMA BRUSHLESS M BRUSHLESS M For any missing dimensions, please refer to page 23. VERSION WITH MOTOR Size Motor type Code for cylinder Code for motor Motor torque Coupling B Ø B1 L1 L2 L3 complete with motor mounted on the cylinder [Nm] flange 5 STEPPING M NEMA M NEMA STEPPING M NEMA STEPPING M NEMA

26 DIMENSIONS OF CYLINDERS WITH IN-LINE MOTOR For any missing dimensions, please refer to page 23. VERSION WITH MOTOR Size Motor type Code for cylinder Code for motor Motor torque Coupling B B1 L1 L2 L3 complete with motor mounted on the cylinder [Nm] flange 5 BRUSHLESS M BRUSHLESS M HD BRUSHLESS 371H M H M BRUSHLESS M VERSION WITH MOTOR AND BRAKE Size Motor type Code for cylinder Code for motor Motor torque Coupling B B1 L1 L2 L3 complete with motor mounted on the cylinder [Nm] flange 5 BRUSHLESS M BRUSHLESS M HD BRUSHLESS 371H M H M BRUSHLESS M DIMENSIONS OF CYLINDERS WITH IN-LINE MOTOR AND GEAR BOX For any missing dimensions, please refer to page 23. VERSION WITH MOTOR Size Motor type Code for cylinder Code for motor Code for gear Motor torque Coupling B L1 L2 L3 L4 complete with motor mounted on the cylinder mounted on the cylinder [Nm] flange 1 BRUSHLESS M277 37R VERSION WITH MOTOR AND BRAKE Size Motor type Code for cylinder Code for motor Code for gear Motor torque Coupling B L1 L2 L3 L4 complete with motor mounted on the cylinder mounted on the cylinder [Nm] flange 1 BRUSHLESS M477 37R

27 DIMENSIONS OF CYLINDERS WITH GEARED MOTOR VERSION WITH MOTOR Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) For any missing dimensions, please refer to page 23. B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA STEPPING M111.8 NEMA M M NEMA M M NEMA M STEPPING M NEMA M HD STEPPING 371H M NEMA M8 4 8 BRUSHLESS M M1 4 VERSION WITH MOTOR AND BRAKE Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA STEPPING M M M M M NEMA M6 4 8 BRUSHLESS M M1 4 VERSION WITH MOTOR Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) For any missing dimensions, please refer to page 23. B1 B2 B3 B4 B5 ØB6 BG E L1 L2 L3 TG RT VA 5 STEPPING M NEMA M M NEMA M8 4 27

28 DIMENSIONS OF CYLINDERS WITH GEARED MOTOR VERSION WITH MOTOR AND BRAKE Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) For any missing dimensions, please refer to page 23. B1 B2 B3 B4 B5 BG E L1 L2 L3 TG RT VA 5 STEPPING M NEMA M M NEMA M8 4 VERSION WITH MOTOR Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) For any missing dimensions, please refer to page 23. B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA 32 BRUSHLESS M M M M6 4 VERSION WITH MOTOR Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) For any missing dimensions, please refer to page 23. B1 B2 B3 B4 B5 BG L1 L2 TG RT VA 8 STEPPING M NEMA M1 4 1 STEPPING M NEMA M1 4 28

29 VERSION WITH MOTOR Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) B1 B2 B3 B4 B5 BG E L1 L2 L3 TG RT VA 5 BRUSHLESS M M BRUSHLESS M M8 4 BRUSHLESS 371H M M HD 371H M M8 4 STEPPING 371H M NEMA M8 4 VERSION WITH MOTOR AND BRAKE Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) For any missing dimensions, please refer to page 23. B1 B2 B3 B4 B5 BG E L1 L2 L3 TG RT VA 5 BRUSHLESS M M8 4 BRUSHLESS M M STEPPING M NEMA M M NEMA M8 4 BRUSHLESS 371H M M H M M HD STEPPING 371H M NEMA M H M NEMA M H M NEMA M8 4 VERSION WITH MOTOR Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) For any missing dimensions, please refer to page 23. B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA 5 BRUSHLESS M M8 4 8 BRUSHLESS M M1 4 1 BRUSHLESS M M1 4 VERSION WITH MOTOR AND BRAKE Size Motor type Code for cylinder complete with motor Code for motor mounted on the cylinder Motor torque [Nm] Coupling flange ØB (d11) B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA 32 BRUSHLESS M M M M6 4 5 BRUSHLESS M M8 4 8 BRUSHLESS M M1 4 1 BRUSHLESS M M1 4 29

30 KEY TO CODES FOR ELECTRIC CYLINDER SERIE ELEKTRO ISO KEY TO CODES CYLINDER WITHOUT MOTOR KEY TO CODES FOR ELECTRIC CYLINDER SERIE ELEKTRO ISO CYL TYPE SIZE STROKE SCREW PITCH VERSION 37 Electric actuators 1 ISO electric cylinder N.B.: For the possible ordering codes, please refer to the next page. Only for Ø63 with screw pitch 5 or pitch 1 F Only for versions 7 and 8 N.B.: An piston rod anti-rotation system must be used. If the piston rod is not fixed firmly to an element, a flange or to any other device preventing it from rotating, a cylinder in the anti-rotation version must be used. KEY TO CODES CYLINDER WITH MOTOR H63 63 Heavy Duty F 8 8 F Pitch 4 2 Pitch 5 4 Pitch 1 5 Pitch 12 6 Pitch 16 7 Pitch 2 8 Pitch 32 9 Pitch 4 5 Without antirotation IP4 6 With antirotation IP4 7 Without antirotation IP55/IP65 8 With antirotation IP55/IP65 CYL TYPE SIZE STROKE SCREW VERSION DRIVE PITCH MOTOR FLANGE TORQUE 37 Electric actuators 1 ISO electric cylinder H63 63 Heavy Duty F 8 8 F Pitch 4 2 Pitch 5 4 Pitch 1 5 Pitch 12 6 Pitch 16 7 Pitch 2 8 Pitch 32 9 Pitch 4 IN-LINE 1 Without antirotation IP4/IP2 2 With antirotation IP4/IP2 3 Without antirotation IP55/IP65 4 With antirotation IP55/IP65 GEARED 5 Without antirotation IP4/IP2 6 With antirotation IP4/IP2 7 Without antirotation IP55/IP65 8 With antirotation IP55/IP65 1 STEPPING 2 BRUSHLESS 3 STEPPING with BRAKE + Encoder 4 BRUSHLESS with BRAKE 5 STEPPING with BRAKE without Encoder 6 BRUSHLESS with gear box 7 BRUSHLESS with BRAKE + gear box 1 NEMA NEMA NEMA Nm Nm Nm Nm Nm Nm Nm Nm Nm Base 1 Greater rpm N.B.: For the possible ordering codes, please refer to the next page. Only for Ø63 with screw pitch 5 or pitch 1 F Only for versions 3, 4, 7 and 8 Version IP4 available for all STEPPING and BRUSHLESS motors, for only the sizes 32, 5 and 63, with the exception of motor code 37M512 which it is IP2; Version IP55 available for STEPPING motors, for only the sizes 5, 63, 8 and 1 all the motors, with the exception of motor code 37M147; for Ø 32 only for motor code 37M1121; version IP65 available for BRUSHLESS motors, BRUSHLESS with BRAKE and STEPPING with BRAKE + ENCODER motors (all sizes). N.B.: An piston rod anti-rotation system must be used. If the piston rod is not fixed firmly to an element, a flange or to any other device preventing it from rotating, a cylinder in the anti-rotation version must be used. 3

31 POSSIBLE ORDERING CODES Ø 32 Drive Version Screw pitch Ø 5 Drive Version Screw pitch Ø 63 Drive Version Screw pitch = Enter the stroke in mm Ø 63 HD Drive Version Screw pitch = Enter the stroke in mm Ø 8 Drive Version Screw pitch = Enter the stroke in mm Ø 1 Drive Version Screw pitch KEY TO CODES FOR ELECTRIC CYLINDER SERIE ELEKTRO ISO H = Enter the stroke in mm = Enter the stroke in mm = Enter the stroke in mm NOTES 31

32 ACCESSORIES FOR ELECTRIC CYLINDER SERIES ELEKTRO ISO N.B.: Where specified, limit the maximum axial loads (Fmax) according to the electric cylinders FOOT - MODEL A STEEL Code Ø Ø AB AH AO AT AU TR E Weight [g] Fmax [N] W W W W HD W95E * W95EA * ACCESSORIES FOR FOOT ON CYLINDER HEADS FEMALE HINGE - MODEL B * Dimensions not to ISO Note: Individually packed with 2 screws STEEL Code Ø Ø AB AH AO AT AU TR E ØM H7 N P Q R H7 SA Weight [g] Fmax [N] Note: Individually packed with 2 screws, 3 pins ALUMINIUM Code Ø UB CB FL øcd MR L Weight [g] Fmax [N] W W W W HD STEEL Code Ø UB CB FL øcd MR L Weight [g] Fmax [N] W95E W95E W95E W95E HD W95E W95EA Note: Supplied with 4 screws, 4 washers, 2 snap-rings, 1 pin MALE HINGE - MODEL BA ALUMINIUM Code Ø EW FL MR øcd L Weight [g] Fmax [N] W W W W HD STEEL Code Ø EW FL MR øcd L Weight [g] Fmax [N] W95E W95E W95E W95E HD W95E W95EA Note: Supplied with 4 screws, 4 washers 32

33 ARTICULATED MALE HINGE - MODEL BAS CETOP HINGE FOR MODEL B - MODEL GL ISO HINGE FOR MODEL B - MODEL GS ALUMINIUM Code Ø DL MS L øcx EX Weight [g] Fmax [N] W W W W HD STEEL Code Ø DL MS L øcx EX Weight [g] Fmax [N] W95E W95E W95E W95E HD W95E W95EA Note: Supplied with 4 screws, 4 washers ALUMINIUM Code Ø A B C D E F G H I L M N Weight [g] Fmax [N] W W W W HD Note: Supplied with 4 screws, 4 washers ALUMINIUM Code Ø B C D E G J L M N Weight [g] Fmax [N] W W W W HD ACCESSORIES FOR Note: Supplied with 4 screws, 4 washers ISO HINGE FOR MODEL B - MODEL AB7 ALUMINIUM Code Ø EM B ØHB ØCK TE RA PH UR UL L BT EA P Q Weight [g] Fmax [N] W W W * W HD * STEEL Code Ø EM B ØHB ØCK TE RA PH UR UL L BT EA P Q Weight [g] Fmax [N] W95E W95E W95E W95E HD W95E W95EA * Dimensions not to ISO

34 FRONT FLANGE - MODEL C Code Ø TF UF E MF R øfb W Weight [g] Fmax [N] W W W W HD Note: Supplied with 4 screws ACCESSORIES FOR ROD NUT - MODEL S FORK MODEL GK-M Code Ø F H CH Weight [g] M1x M16x M16x HD M16x M2x M2x Note: Individually packed Code Ø øm C B A L F D N Weight [g] W M1x W M16x W M16x W HD M16x W M2x W M2x Note: Individually packed ROD EYE - MODEL GA-M Code Ø øm C B1 B A L F D øg CH øg1 Weight [g] W M1x W M16x W M16x W HD M16x W M2x W M2x Note: Individually packed SELF ALIGNING ROD COUPLER - MODEL GA-K Code Ø A B C D øf øe SW1 SW2 SW3 SW4 SW5 Weight [g] W M1x W M16x W M16x W HD M16x W M2x W M2x Note: Individually packed 34

35 INTERMEDIATE HINGE - MODEL EN + = ADD THE STROKE STEEL X (max) Code Ø X (min) IN LINE GEARED TM TL TD e 9 TK UW Weight [g] Fmax [N] * * * HD * * Depending on motor length Note: Supplied with 8 grub screws, 2 pins COUNTER-HINGE FOR MODEL EN - MODEL EL GREASING NEEDLE Code Ø A A 1 B C C 1 D 1 D 2 D E H øl Weight [g] W W W W HD Note: 2-pieces pack with 4 screws Code Ø Pitch X ACCESSORIES FOR 1 = GREASE NIPPLE B M8x1 UNI 7662 GALVANIZED Note: Individually packed GREASE Code Description Weight [g] Grease pipe RHEOLUBE 363 AX1 4 NOTES 35

36 GUIDE UNIT ACCESSORIES AND SPARE PARTS FOR Version Code Bore Type Sliding on bronze bushings (GDH) W * UNIT MW DH W UNIT MW DH 5... W UNIT MW DH W7E UNIT MW DH 8... W7EA UNIT MW DH 1... * V-Lock version also available. Note: The guide units must only be used with anti-rotation cylinders. To complete the type and code, add the 3-digit stroke (e.g. 5=5) For technical data and dimensions see general catalogue RETRACTABLE SENSOR WITH INSERTION FROM ABOVE SPARE PARTS Sliding on ball bearing (GDM) W * UNIT MW DM W UNIT MW DM 5... W UNIT MW DM W7E UNIT MW DM 8... W7EA UNIT MW DM 1... * V-Lock version also available. Note: The guide units must only be used with anti-rotation cylinders. To complete the type and code, add the 3-digit stroke (e.g. 5=5) For technical data and dimensions see general catalogue Code Description W HALL N.O. sensor, vertical insertion 2.5 m W HALL N.O. sensor, vertical insertion 2.5 m robotics W HALL N.O. sensor, vertical insertion 3 mm M8 robotics W REED N.O. sensor, vertical insertion 2.5 m W REED N.O. sensor, vertical insertion 2.5 m robotics W REED N.O. sensor, vertical insertion 3 mm M8 robotics W HALL N.O. sensor, vertical insertion 2 m ATEX W952255* HALL N.O. sensor, vertical insertion HS 2.5 m W * HALL N.O. sensor, vertical insertion HS 3 mm M8 W952225* REED N.O. sensor, vertical insertion HS 2.5 m W * REED N.O. sensor, vertical insertion HS 3 mm M8 * For use when standard sensors do not detect the magnet, e.g. near metal masses. Note: Individually packed. For technical data see general catalogue. ELEKTRO ISO Ø 1 GEAR BOX L5 L4 L1 D7 D6 ±.5 L6 L2 L3 D8 D9 D5 D4 D1 h7 D2 h7 D3 h7 N1 45 N1 Code Description Application 37R364 Gear box MP15 1:3 Elektro ISO Ø 1 C OUT nominal [Nm] N IN nominal [1/min] J reduced to motor shaft [kgmm 2 ] Mass [kg] D1 D2 D3 D4 D5 D6 D7 D8 D9 L1 L2 L3 L4 L5 L6 N M8 145 M8x C OUT = rated output torque N IN = nominal input speed J = mass moment of inertia of the gearhead 36 Dimensions and data shown in this catalogue are subject to variations at any time without prior notice MNWS198_GB - IM2_1/217

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