APPLICATION FOR LOW VOLTAGE DIRECTIVE. On Behalf of GUANGDONG EAST POWER CO., LTD. Uninterruptible Power Supply. Model(s): EA99300,EA99250,EA99200

Transcription

1 ALICATIO FOR LOW VOLTAGE DIRECTIVE On Behalf of GUAGDOG EAST OWER CO., LTD. Uninterruptible ower Supply Model(s): EA99300,EA99250,EA99200 repared For : GUAGDOG EAST OWER CO., LTD. o.6 orthern Industry Road, Songshan Lake SCI & TECH industry park, Dongguan City, Guangdong rovince, China. repared By : SHEZHE EMTEK CO., LTD. Bldg 69, Majialong Industry Zone, anshan District, Shenzhen, Guangdong, China Tel: Fax: Report o.: ES S

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3 Test item particulars...: Equipment mobility...: [] movable [X] stationary [] for building-in Connection to the mains...: [] pluggable equipment [X] permanent connection [] detachable power supply cord [] non-detachable power supply cord Operating condition...: [X] continuous [] rated operating / resting time: Access location...: [X] operator accessible [] restricted access location Over voltage category (OVC)...: [] OVC I [X] OVC II [] OVC III [] OVC IV [] other Mains supply tolerance (%) or absolute mains supply values...: Tested for IT power systems...: [] Yes [X] o IT testing, phase-phase voltage (V)...: 380Vac(-10%), 415Vac(+10%) of input voltage considered Class of equipment...: [X] Class I [] Class II [] ot classified Considered current rating (A)...: 501A ollution degree (D)...: [] D 1 [X] D 2 [] D 3 I protection class...: A I20 Altitude during operation (m)...: Up to 2000 Altitude of test laboratory (m)...: below 2000 Mass of equipment (kg)...: >18Kg ossible test case verdicts: - test case does not apply to the test object... : - test object does meet the requirement... : (ass) - test object does not meet the requirement... : F (Fail) Testing...: Date of receipt of test item... : March 21, 2014 Date(s) of performance of tests... : March 21, 2014, 2014 to April 23, 2014 General remarks: The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. "(see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma (point) is used as the decimal separator. Standard IEC/E :2008 is to be used in conjunction with E :2006, which is referred to in this TRF as "RD". General product information: 1. The equipment is uninterruptible power supply for general use with information technology equipment. 2. Model difference description: All models have the same constructions, circuit diagram and CB layout. Only model name, appearance and the parameter of some parts are different. Unless otherwise stated, all tests were performed on model ower TRF o. IEC62040_1A age 2 of 73 Report o.: ES S

4 EA99300 which means the typical model. Summary of testing: The product has been tested according to standard E : TRF o. IEC62040_1A age 3 of 73 Report o.: ES S

5 Copy of marking plate: 1. Rating label for model EA99300: Uninterruptible ower Supply Model: EA99300 EAST AC Input: 380/400/415VAC, 3φ+ E, 50/60Hz, 501A Max. Batt. Input: 600V, 580A. AC output: 380/400/415VAC, 3φ++E, 50/60Hz, 300KVA/270KW Bypass Input: 380/400/415VAC, 3φ++E, 50/60HZ, 684Amax Made In China 2. Rating label for model EA99250: Uninterruptible ower Supply Model: EA99250 EAST AC Input: 380/400/415VAC, 3φ+E, 50/60Hz, 418A Max. Batt. Input: 600V, 484A. AC output: 380/400/415VAC, 3φ++E, 50/60Hz, 250KVA/225KW Bypass Input: 380/400/415VAC, 3φ++E, 50/60Hz, 570Amax Made In China 3. Rating label for model EA99200: Uninterruptible ower Supply Model: EA99200 EAST AC Input: 380/400/415VAC, 3φ+ E, 50/60Hz, 334A Max. Batt. Input: 600V, 387A. AC output: 380/400/415VAC, 3φ++E, 50/60Hz, 200KVA/180KW Bypass Input: 380/400/415VAC, 3φ++E, 50/60Hz, 456Amax Made In China TRF o. IEC62040_1A age 4 of 73 Report o.: ES S

6 4. Warning label on outer enclosures: Caution: For operation read user manual including safety warnings first! This unit may be opened by authorized technicians only! See installation instructions before connecting to the supply. TRF o. IEC62040_1A age 5 of 73 Report o.: ES S

7 E GEERAL CODITIOS FOR TESTS 4.5 Components Comply with IEC or relevant component standard (see appended table 4.5) 1.5.2/RD Evaluation and testing of components Certified components are used in accordance with their ratings, certifications and they comply with applicable parts of this standard. Components not certified are used in accordance with their ratings and they comply with applicable parts of IEC and the relevant component standard. Components, for which no relevant IECstandard exists, have been tested under the conditions occurring in the equipment, using applicable parts of IEC /RD Thermal controls o thermal control /RD Transformers Transformers used are suitable for their intended application and comply with the relevant requirements of the standard and particularly Annex C/RD /RD Interconnecting cables 1.5.6/RD Capacitors bridging insulation Between lines: X2 capacitor according to IEC : 1993 with 21 days damp heat test was used. Between Line and E: Y2 capacitors according to IEC with 21 days damp heat test was used /RD Resistors bridging insulation /RD /RD /RD Resistors bridging functional, basic or supplementary insulation Resistors bridging double or reinforced insulation between a.c. mains and other circuits Resistors bridging double or reinforced insulation between a.c. mains and antenna or coaxial cable o resistors bridging double or reinforced insulation. o bridging resistors 1.5.8/RD Components in equipment for IT power systems T power system TRF o. IEC62040_1A age 6 of 73 Report o.: ES S

8 E ower interface 1.6.1/RD AC power distribution systems T power system 1.6.2/RD Input current Highest normal load according to /RD for this equipment is the charging of empty battery and operation with the maximum specified output load. (see appended table 4.6) /RD eutral conductor eutral is insulated from earth with basic insulation throughout the equipment. O/ neutral is not isolated from I/ neutral. 4.7 Marking and instructions General See below ower rating The required marking is located on the outside surface of the equipment. Input rated voltage/range (V)...: 380/400/415Vac Input rated current/range (A)...: See rating label Input symbol for nature of supply (d.c.)...: ot connected to DC supply. Input rated frequency/range (Hz)...: 50/60Hz 1.7.1/RD umber of Input phases and neutral...: 3Φ++E Output rated voltage/range (V)...: 380/400/415Vac Output rated current/range (A)...: See rating label Output rated power factor, (if less than unity, or active power and apparent power or active power and rated current)...: 1.7.1/RD umber of output phases and neutral...: 3Φ++E Output rated active power (W)...: See rating label Output rated apparent power (VA)...: See rating label Output symbol for nature of supply (d.c.)...: o d.c. output. Output rated frequency/range (Hz)...: See rating label Ambient operating temperature range ( C)...: 25 C Manufacturer s name or trademark or identification mark...: See rating label Type/model or type reference...: See rating label Symbol for Class II equipment only...: The equipment is Class I. TRF o. IEC62040_1A age 7 of 73 Report o.: ES S

9 E Other symbols...: The additional marking does not give rise to misunderstandings. Certification marks...: CE Instructions for units with automatic bypass / maintenance bypass, additional input a.c. supply, or external batteries, having text "See installation instructions before connecting to the supply"...: See caution label Safety instructions The user manual contains information for operation, installation, servicing transport, storage and technical data General Considered Installation...: Installation instructions are available to the user in User's Manual. Location in a restricted access location only...: ermanent connector US...: luggable type A or luggable type B US...: Instruction manual provided. ot for restricted access location Operation...: The suitable information list in the user manual when operate the US. ot for restricted access location Maintenance...: The instruction of maintenance is only included in the service manual Distribution related backfeed...: /RD /RD /RD /RD Main voltage adjustment...: o voltage selector Methods and means of adjustment; reference to installation instructions...: ower outlets...: Fuse identification (marking, special fusing characteristics, cross-reference)...: o voltage selector Relevant information provided on the marking that is affixed near the outlets. Wiring terminals Refer below: /RD rotective earthing and bonding terminals...: The earthing terminal is marked with the standard earthing symbol ( IEC- 5019) near the terminal. TRF o. IEC62040_1A age 8 of 73 Report o.: ES S

10 E /RD Terminals for a.c. mains supply conductors Appliance terminal block used /RD Terminals for d.c. mains supply conductors AC main supplied Battery terminals : The terminal of batteries is marked with standard symbol (IEC 60417, o and o. 5006) /RD Controls and indicators See below /RD Identification, location and marking : LCD display provided, located on the front panel for functional purpose only /RD Colours : See above. Colours are acceptable due to used for information only (no safety involved even if disregarded) /RD Symbols according to IEC : /RD Markings using figures : o controls affecting safety are using figures /RD /RD Isolation of multiple power sources : Only one external supply of hazardous voltage of energy (via appliance inlet). IT power systems T power system rotection in building installation The protection does rely upon building installation /RD /RD /RD and /RD High leakage current (ma)...: Leakage current of the equipment does not exceed 3.5mA. However due to the connected load has influence on the overall earth leakage current, a corresponding statement was provided in the User s Manual. Thermostats and other regulating devices o thermostats or other regulating devices. Language(s)...: Instructions and markings shall be in a language acceptable for the country where the equipment is to be used. English user manual provided. TRF o. IEC62040_1A age 9 of 73 Report o.: ES S

11 E /RD /RD /RD /RD Durability of markings Removable parts Replaceable batteries The label was subjected to the permanence of marking test. The label was rubbed with cloth soaked with water for 15s and then again for 15s with the cloth soaked with petroleum spirit. After this test there was no damage to the label. The marking of the label did not fade. There was neither curling nor lifting of the label edge. o required markings placed on removable parts. The battery is not placed in an operator access area. The required warning is in the safety manual. Language(s)...: Instructions and markings are in English. Operator access with a tool...: All areas containing hazard(s) are inaccessible to the operator Battery Clearly legible information...: Battery type...: ominal voltage of total battery (V)...: ominal capacity of total battery (optional)...: Warning label...: Instructions...: /RD rotection against energy hazards o energy hazard in operator access area. Checked by means of the test finger /RD Installation instructions Detailed information regarding external interfaces (RS232) provided in the User s Manual. 5 FUDAMETAL DESIG REQUIREMETS 5.1 rotection against electric shock and energy hazards /RD rotection for US intended to be used in operator access areas Refer below: TRF o. IEC62040_1A age 10 of 73 Report o.: ES S

12 E /RD Access to energized parts There is adequate protection against operator contact with bare parts at ELV or hazardous voltage or parts separated from these with basic or functional insulation only (except protective earth). o hazardous voltages exceeding 1000V a.c. or 1500V d.c. Checked by test finger, test probe and test pin. Test by inspection : Complies Test with test finger (Figure 2A) : Complies Test with test pin (Figure 2B) : Complies Test with test probe (Figure 2C) : o TV circuits /RD Battery compartments o TV circuits exist inside battery compartments /RD Access to ELV wiring o ELV wiring in operator accessible area due to the parallel connection ports are covered by metal during normal use. Working voltage (Vpeak or Vrms); minimum distance through insulation (mm) /RD Access to hazardous voltage circuit wiring o operator accessible hazardous voltage circuit wiring /RD Energy hazards : o energy hazard at operator accessible SELV interfaces (RS232) /RD Manual controls Operator only has access to bare parts of SELV circuits /RD Discharge of capacitors in equipment The capacitance of the input circuits>0.1uf, refer to list of critical components. Measured voltage (V); time-constant (s) : (See appended table 5.1.1) /RD Energy hazards d.c. mains supply The equipment is not connected to d.c. mains supply a) Capacitor connected to the d.c. mains supply : b) Internal battery connected to the d.c. mains supply : /RD Audio amplifiers : o such parts. TRF o. IEC62040_1A age 11 of 73 Report o.: ES S

13 E c) /RD c) /RD rotection for US intended to be used in service access areas Hazardous energy level rotection for US intended to be used in restricted access areas Hazardous energy level Checked by inspection, unintentional contact is unlikely during service operations. ot for restricted access area Backfeed protection Shock hazard after de-energization of a.c. input for US o shock hazard Measured voltage (V); time-constant (s) : (see appended table 5.8) Description of the construction : The backfeed protection is achieved through the current transformer, and the converter transformer which provides reinforce insulation between the primary and secondary circuits Emergency switching device 5.2 Requirements for auxiliary circuits /RD Safety extra low voltage circuit - SELV See below: 2.2.1/RD General requirements All SELV circuits within limits /RD Voltages under normal conditions (V)... : Within SELV limits. (See appended table 5.2.1) 2.2.3/RD Voltages under fault conditions (V)... : Within SELV limits. (See appended table 5.2.1) 2.2.4/RD Connection of SELV circuits to other circuits.. : SELV circuits are only connected to other SELV and protective earth /RD Telephone network voltage circuits - TV Refer below: 2.3.1/RD Limits o TV circuits, cl. 2.3/RD 2.3.2/RD Type of TV circuits : Separation from other circuits and from accessible parts /RD General requirements /RD rotection by basic insulation /RD rotection by earthing /RD rotection by other constructions : TRF o. IEC62040_1A age 12 of 73 Report o.: ES S

14 E /RD Separation from hazardous voltages Insulation employed : 2.3.4/RD Connection of TV circuits to other circuits Insulation employed : 2.3.5/RD Test for operating voltages generated externally /RD Test with test probe (Figure 2C) : Limited current circuits o limited current circuits, cl. 2.4/RD /RD General requirements 2.4.2/RD Limit values 2.4.3/RD /RD Frequency (Hz) : Measured current (ma) : Measured voltage (V) : Measured circuit capacitance (nf or µf) : Connection of limited current circuits to other circuits External signalling circuits See only above regarding RS232s /RD General requirements 3.5.2/RD Types of interconnection circuits : 3.5.3/RD ELV circuits as interconnection circuits o ELV interconnections /RD Data ports for additional equipment /RD Limited power source a) Inherently limited output b) Impedance limited output c) Regulating network limited output under normal operating and single fault condition d) Overcurrent protective device limited output Max. output voltage (V), max. output current (A), max. apparent power (VA)... : Current rating of overcurrent protective device (A) 5.3 rotective earthing and bonding General 2.6/RD rovisions for earthing and bonding See below. TRF o. IEC62040_1A age 13 of 73 Report o.: ES S

15 E /RD rotective earthing Reliable connection of relevant conductive parts to the E terminal (via green/yellow insulated wires) /RD Functional earthing Functional earthing on CB board is separated by basic insulation from primary circuit /RD rotective earthing and protective bonding conductors See below /RD General See subclause /RD Size of protective earthing conductors Rated current (A), cross-sectional area (mm 2 ), AWG : (see appended tabel 4.5) /RD Size of protective bonding conductors Refer to /RD. Rated current (A), cross-sectional area (mm 2 ), AWG : rotective current rating (A), cross-sectional area (mm2), AWG : Refer to /RD. Refer to /RD /RD Resistance of earthing conductors and their terminations; resistance (Ω), voltage drop (V), test current (A), duration (min) : (See appended table 5.3.1) /RD Colour of insulation : All insulated protective earth conductors are used colored green and yellow /RD Terminals See below /RD General See below /RD rotective earthing and bonding terminals Adequate protective earth connection, see also Subclause /RD and 3.3/RD /RD Rated current (A), type, nominal thread diameter (mm) : Separation of the protective earthing conductor from protective bonding conductors Separate E and protective bonding conductor used /RD Integrity of protective earthing See below. TRF o. IEC62040_1A age 14 of 73 Report o.: ES S

16 E /RD Interconnection of equipment This US has its own earthing connection. Any other units connected via a signal cable to the C by RS232 port shall provide SELV only. Additionally the parallel connection port only connected to the same type port of other US units which was classified as primary circuits in the product and reinforced insulated signal wire will be used. Connection for outputs and battery supply have their own earth connections which are mounted on the internal metal enclosure /RD Components in protective earthing conductors and protective bonding conductors There are no switches or overcurrent protective devices in the protective earthing / bonding conductors /RD Disconnection of protective earth /RD arts that can be removed by an operator /RD arts removed during servicing It is not necessary to disconnect earthing except for the removal of the earthed part itself /RD Corrosion resistance All safety earthing connections in compliance with Annex J /RD Screws for protective bonding rotective bonding conductors connected to metal chassis via ring-type lugs fixed to metal bolts (ISO thread type M4), with nut and star-washer provided /RD /RD 2.10/RD Reliance on telecommunication network or cable distribution system rotective earthing Clearances, creepage distances and distances through insulation rotective earthing is not rely on cable distribution system. Accessible conductive parts are reliably connected to protective earth terminal See clause /RD Mechanical strength See clause /RD Electric strength See clause rotective bonding Refer also to /RD 5.4 AC and d.c. power isolation TRF o. IEC62040_1A age 15 of 73 Report o.: ES S

17 E General See below 3.4/RD Disconnection from the mains supply Breaker used disconnect device /RD General requirement 3.4.2/RD Disconnect devices Appliance breaker used 3.4.3/RD ermanently connected equipment 3.4.4/RD arts which remain energized Adequate protection provided to service personnel during backup and maintenance mode /RD Switches in flexible cords o such construction /RD umber of poles - single-phase and d.c. equipment Breaker used disconnect device /RD umber of poles - three-phase equipment 3.4.8/RD Switches as disconnect devices 3.4.9/RD lugs as disconnect devices /RD Interconnected equipment SELV circuits connect only to SELV circuits and Hazardous Voltage circuits to Hazardous circuits /RD Multiple power sources Single mains power source provided Disconnect devices Appliance breaker used 5.5 Overcurrent and earth fault protection General See below /RD Short-circuit backup protection Building installation is considered as providing short circuit backup protection /RD umber and location of protective devices.: Over current protection by one built-in input fuse. rotection devices in the building installation considered as providing sufficient protection against earth faults /RD rotection by several devices Only one protective device provided. TRF o. IEC62040_1A age 16 of 73 Report o.: ES S

18 E /RD Warning to service personnel : With for the mains socket being of non-reversible type, hazard may be still present in the equipment after the input circuit FUSE opens. However, as it is considered that the plug to the mains will be disconnected during service work. o markings were needed Basic requirements Battery circuit protection Ungrounded battery inside the US. Required fuses against - overcurrent: 1 - earth fault: 1 rotection against overcurrent by DC fuse in the positive pole of the battery. However earth faults will be covered by devices in the building installation Overcurrent and earth fault protection See below Location of protective device The fuses are directly located behind the supply wire of the battery. The charger circuit is located in the battery circuit before the fuses. For the charger circuit there are no hazardous conditions under any simulated fault conditions. See appended table Rating of protective device The rating of the fuses inside the US provides adequate safety protection during abnormal and/or fault conditions /RD rotection against overload and abnormal operation (see appended table 8.3) 5.6 rotection of personnel Safety interlocks Operator protection o hazardous parts in operator access areas 2.8/RD Safety interlocks 2.8.1/RD General principles 2.8.2/RD rotection requirements 2.8.3/RD Inadvertent reactivation TRF o. IEC62040_1A age 17 of 73 Report o.: ES S

19 E /RD Fail-safe operation 2.8.5/RD Moving parts 2.8.6/RD Overriding 2.8.7/RD Switches and relays /RD Contact gaps (mm) : /RD Overload test /RD Endurance test /RD Electric strength test 2.8.8/RD Mechanical actuators Service person protection Introduction Covers Location and guarding of parts arts on doors o such parts Component access o hazard likely when access breakers 2.8.3/RD Inadvertent reactivation Moving parts Capacitor banks o means of discharge provided. The installation manual states that the enclosure shall not be opened for 5 minutes after all supplies have been disconnected Internal batteries /RD Clearances, creepage distances and distances through insulation /RD General See /RD, /RD and /RD /RD Frequency... : Considered /RD ollution degrees... : II /RD Reduced values for functional insulation The functional insulations comply with 5.3.4/RD a) and c) /RD Intervening unconnected conductive parts Considered /RD Insulation with varying dimensions o such transformer used /RD Special separation requirements o TV /RD Insulation in circuits generating starting pulses o such circuit generating starting pulses /RD Determination of working voltage (See appended table 5.7) TRF o. IEC62040_1A age 18 of 73 Report o.: ES S

20 E /RD General See below /RD RMS working voltage (See appended table 5.7) /RD eak working voltage (See appended table 5.7) /RD Clearances See below. Annex G/RD was not considered /RD General Annex F/RD and minimum clearances considered /RD Mains transient voltages See below. a) AC mains supply... : Equipment is Overvoltage Category II. b) Earthed d.c. mains supplies... : ot intended for d.c. mains supplies c) Unearthed d.c. mains supplies : ot intended for d.c. mains supplies d) Battery operation : Dedicated battery used /RD Clearances in primary circuits (see appended table 5.7) /RD Clearances in secondary circuits Sub-clause considered /RD Clearances in circuits having starting pulses o such circuit generating starting pulses /RD Transients from a.c. mains supply : ormal transient voltage considered (overvoltage category II for primary circuit) /RD Transients from d.c. mains supply : /RD Transients from telecommunication networks and cable distribution systems : /RD Measurement of transient voltage levels a) Transients from a mains supply For an a.c. mains supply : For a d.c. mains supply : b) Transients from a telecommunication network : /RD Creepage distances (see appended table 5.7) /RD General See below /RD Material group and comparative tracking index Material IIIb is used. CTI tests... CTI rating for all material of min /RD Minimum creepage distances (see appended table 5.7) /RD Solid insulation Solid or laminated insulating materials having adequate thickness are provided /RD General See below. TRF o. IEC62040_1A age 19 of 73 Report o.: ES S

21 E /RD Distances through insulation (see appended table 5.8) /RD Insulating compound as solid insulation Approved opto-couplers, see appended table /RD Semiconductor devices Approved optocoupler with dti 0.4mm used /RD Cemented joints o cemented joint /RD Thin sheet material General /RD Separable thin sheet material See below. umber of layers (pcs). Electric strength test A. 3 layers B. 2 layers AC 3000V for each layer of insulation (See appended table 5.8) /RD on-separable thin sheet material ot used /RD Thin sheet material standard test procedure /RD /RD /RD /RD /RD Thin sheet material (Alternative) test procedure Electric strength test Insulation in wound components See cl /RD Wire in wound components Triple insulated wiring is not used for supplementary or reinforced insulation. Working voltage : a) Basic insulation not under stress : b) Basic, supplementary, reinforced insulation : c) Compliance with Annex U : Two wires in contact inside wound component; angle between 45º and 90º : Wire with solvent-based enamel in wound components o wire with solvent-based enamel in wound components. Electric strength test (see appended table 8.2) Routine test Additional insulation in wound components o additional insulation used. Working voltage : - Basic insulation not under stress : - Supplementary, reinforced insulation : /RD Construction of printed boards See below. TRF o. IEC62040_1A age 20 of 73 Report o.: ES S

22 E /RD Uncoated printed boards (see appended table 5.7) /RD Coated printed boards o such part /RD /RD Insulation between conductors on the same inner surface of a printed board Insulation between conductors on different layers of a printed board Distance through insulation o such part. CB layout does not serve as insulation barrier. umber of insulation layers (pcs) : /RD Component external terminations (see appended table and ) /RD Tests on coated printed boards and coated components o such part /RD Sample preparation and preliminary inspection /RD Thermal conditioning /RD Electric strength test /RD Abrasion resistance test /RD Thermal cycling /RD /RD Test for ollution Degree 1 environment and insulating compound Tests for semiconductor devices and cemented joints Approved opto-couplers, see appended table 4.5 o such device used /RD Enclosed and sealed parts Approved opto-couplers, see appended table Wiring, connections and supply 6.1 General Considered Introduction Considered. 3.1/RD General See below /RD Current rating and overcurrent protection All internal wires are UL recognized wiring which is VC insulated. Rated VW-1, 600V, minimum 105 C. Internal wiring gauge is suitable for current intended to be carried. Internal wiring for primary power distribution protected against overcurrent by built-in input fuse. TRF o. IEC62040_1A age 21 of 73 Report o.: ES S

23 E /RD rotection against mechanical damage Wireways are smooth and free from edges. Wires are adequately fixed to prevent excessive strain on wire and terminals and avoiding damage to the insulation of the conductors /RD Securing of internal wiring Internal wiring is secured against excessive strain, loosening of terminals and damage to the conductor insulation /RD Insulation of conductors Insulation on internal conductors is considered to be of adequate quality and suitable for the application and the working voltage involved /RD Beads and ceramic insulators o beads or similar ceramic insulators on conductors /RD Screws for electrical contact pressure Electrical and earthing connections screwed two or more complete threads into metal. o screws of insulating material for electrical and earthing connections, or where supplementary or reinforced insulation could be impaired by a metal replacement /RD Insulating materials in electrical connections All current carrying and safety earthing connections are metal to metal /RD Self-tapping and spaced thread screws Self-tapping screws provided in inverter circuit and earthing bonding /RD Termination of conductors All conductors are reliable secured by the use of solder pins or glue or other mechanical fixing means. o risk of stranded conductors coming loose. 10 pull test Break away or pivot on its terminal is unlikely /RD Sleeving on wiring Sleeving used to provide supplementary/ reinforce insulation Dimensions and rating of busbars and insulated conductors TRF o. IEC62040_1A age 22 of 73 Report o.: ES S

24 E Connection to power General provisions for connection to power 3.2.2/RD Multiple supply connections 3.2.3/RD ermanently connected equipment umber of conductors, diameter of cable and conduits (mm)... : 3.2.4/RD Appliance inlets 3.2.5/RD ower supply cords /RD AC power supply cords Type... : Rated current (A), cross-sectional area (mm²), AWG... : /RD DC power supply cords ot connected to DC power supply cords /RD Cord anchorages and strain relief Mass of equipment (kg), pull ()... : Longitudinal displacement (mm)... : 3.2.7/RD rotection against mechanical damage 3.2.8/RD Cord guards Diameter or minor dimension D (mm); test mass (g)... : Radius of curvature of cord (mm)... : Means of connection : More than one supply connection : 6.3 Wiring terminals for external power conductors (o wiring terminals for external power conductors) 3.3/RD Wiring terminals for connection of external conductors 3.3.1/RD Wiring terminals 3.3.2/RD Connection of non-detachable power supply cords 3.3.3/RD Screw terminals 3.3.4/RD Conductor sizes to be connected Rated current (A), cord/cable type, crosssectional area (mm2)... : 3.3.5/RD Wiring terminal sizes Rated current (A), type, nominal thread diameter (mm)... : TRF o. IEC62040_1A age 23 of 73 Report o.: ES S

25 E /RD Wiring terminal design 3.3.7/RD Grouping of wiring terminals 3.3.8/RD Stranded wire 7 hysical requirements 7.1 Enclosure Adequate protection against risk of fire, electric shock, injury to persons and hazardous energy level /RD Stability Angle of 10 The unit does not overbalance (both installation orientation stated in the safety instruction considered) Test force () : /RD Mechanical strength 4.2.1/RD General Tests performed and passed. Results see below. After the tests, unit complied with the requirements of sub-clauses 2.1.1/RD, 2.6.1/RD, 2.10/RD and 4.4.1/RD /RD Steady force test, applied to components /RD Steady force test, applied to parts inside the US /RD Steady force test, applied to outer enclosure. o energy or other hazards /RD Impact test o hazard as a result from steel ball impact test. Fall test o hazard as a result from steel ball impact test. Swing test o hazard as result from steel sphere ball swung test /RD Drop test; height (mm) : Drop test not applicable 4.2.7/RD Stress relief test 70, no hazards /RD Cathode ray tubes CRT(s) not used in the equipment. icture tube separately certified : TRF o. IEC62040_1A age 24 of 73 Report o.: ES S

26 E /RD High pressure lamps o high pressure lamps in the equipment /RD Wall or ceiling mounted equipment; force () : o wall or ceiling mounted equipment 7.4 Construction details Introduction Considered /RD Edges and corners All edges and corners are rounded and/or smoothed /RD Handles and manual controls; force ()... : o loosening of any knobs /RD Adjustable controls o hazardous adjustable controls /RD Securing of parts o loosening of parts impairing creepage distances or clearances is likely to occur /RD Connection by plugs and sockets o mismatch of connectors, plugs or sockets possible /RD Heating elements in earthed equipment o heating elements provided /RD Containers for liquids or gases The equipment does not contain flammable liquids or gases. 4.4/RD rotection against hazardous moving parts o moving parts /RD General DC fan located at primary circuit. The enclosure of the unit provide as fan guard. Test finger applied to openings. o fan blade accessible /RD rotection in operator access areas : See /RD rotection in restricted access locations : ot for restricted access locations /RD rotection in service access areas See /RD Thermal requirements Considered 4.5.1/RD General See below /RD Temperature tests (See appended table 7.7) ormal load condition per Annex L : 4.5.3/RD Temperature limits for materials (See appended table 7.7) 4.5.4/RD Touch temperature limits (See appended table 7.7) 4.5.5/RD Resistance to abnormal heat : Openings (See appended table 7.4.2) Gas Concentration The ventilation by openings exceeds the required airflow. Refer to Annex M. TRF o. IEC62040_1A age 25 of 73 Report o.: ES S

27 E Equipment movement /RD Resistance to fire 4.7.1/RD Reducing the risk of ignition and spread of flame Use of materials with the required flammability classes Method 1, selection and application of components wiring and materials Method 2, application of all of simulated fault condition tests Method 1 is used. o excessive temperatures. o easily burning materials employed. Safety relevant components used within their specified temperature limits /RD Conditions for a fire enclosure See below /RD arts requiring a fire enclosure With having the following components: - Components in primary circuits - Insulated wiring - Semiconductor devices, transistors, diodes, integrated circuits - Resistors, capacitors, inductors The fire enclosure is required /RD arts not requiring a fire enclosure The fire enclosure is required to cover all parts /RD Materials See below /RD General CB rated V-0. See appended table /RD Materials for fire enclosures Metal enclosure. (See appended table 4.3) /RD /RD Materials for components and other parts outside fire enclosures Materials for components and other parts inside fire enclosures See sub-clause 4.7.2/RD Internal components except small parts are V-2, HF-2 or better /RD Materials for air filter assemblies o air filters in the equipment /RD Materials used in high-voltage components o parts exceeding 4kV. 7.6 Battery location Battery location and installation TRF o. IEC62040_1A age 26 of 73 Report o.: ES S

28 E Accessibility and maintainability Distance Case insulation o i-cd battery used inside Wiring The protection of connecting wiring complies with subclause 6, details see there Electrolyte spillage Sealed maintenance free battery, the emission of electrolyte is unlikely Ventilation Comply with Annex M Charging voltage rotective circuit to prevent excessive charging voltages occurring under any single fault condition. See sub-clause Temperature rise 4.5/RD Thermal requirements Considered 4.5.1/RD General See below /RD Temperature tests (See appended table 7.7) ormal load condition per Annex L... : 4.5.3/RD Temperature limits for materials (See appended table 7.7) 4.5.4/RD Touch temperature limits (See appended table 7.7) 4.5.5/RD Resistance to abnormal heat... : (See appended table 7.4) 8 Electrical requirements and simulated abnormal conditions 8.1 General provisions for earth leakage 5.1.1/RD General Test conducted in accordance with Sub-clause /RD Equipment with touch current exceeding 3,5 ma /RD Electric strength 5.2.1/RD General (see appended table 8.2) 5.2.2/RD Test procedure (see appended table 8.2) 8.3 Abnormal operating and fault conditions General Considered /RD rotection against overload and abnormal operation (See appended table 8.3) TRF o. IEC62040_1A age 27 of 73 Report o.: ES S

29 E /RD Motors 5.3.3/RD Transformers (See appended Annex C) 5.3.4/RD Functional insulation : Complies with a) and c) /RD Electromechanical components o electromechanical components in secondary circuits /RD Compliance criteria for abnormal operating and fault conditions o fire or molten metal occurred and no deformation of enclosure during the tests. o reduction of clearance and creepage distances. Electric strength test is made on basic, supplementary and reinforced insulation Simulation of faults (See appended table 8.3) Conditions for tests (See appended table 8.3) 9 6/RD 6.1/RD Connection to telecommunication networks rotection of telecommunication network service persons, and users of other equipment connected to the network, from hazards in the equipment 6.1.1/RD rotection from hazardous voltages 6.1.2/RD Separation of the telecommunication network from earth /RD Requirements Supply voltage (V)... : Current in the test circuit (ma)... : /RD Exclusions... : 6.2/RD rotection of equipment users from overvoltages on telecommunication networks 6.2.1/RD Separation requirements 6.2.2/RD Electric strength test procedure /RD Impulse test /RD Steady-state test /RD Compliance criteria 6.3/RD rotection of the telecommunication wiring system from overheating Max. output current (A)... : 3.5/RD Interconnection of equipment 3.5.1/RD General requirements 3.5.2/RD Types of interconnection circuits... : 3.5.3/RD ELV circuits as interconnection circuits TRF o. IEC62040_1A age 28 of 73 Report o.: ES S

30 E /RD Data ports for additional equipment 2.1.3/RD rotection in restricted access locations 2.3.1/RD Limits 2.3.2/RD Type of TV circuits... : Separation from other circuits and from accessible parts /RD General requirements /RD rotection by basic insulation /RD rotection by earthing /RD rotection by other constructions... : 2.3.3/RD Separation from hazardous voltages Insulation employed... : 2.3.4/RD Connection of TV circuits to other circuits Insulation employed... : 2.3.5/RD Test for operating voltages generated externally /RD Reliance on telecommunication network or cable distribution system /RD Clearances in primary circuits (see appended table 5.7) /RD Clearances in secondary circuits (see appended table 5.7) /RD Creepage distances /RD General /RD Material group and comparative tracking index CTI tests... : /RD Minimum creepage distances M/RD AEX M, CRITERIA FOR TELEHOE RIGIG SIGALS (see 2.3.1/RD) M.1/RD Introduction M.2 /RD Method A M.3/RD Method B M.3.1/RD Ringing signal M.3.1.1/RD Frequency (Hz)... : M.3.1.2/RD Voltage (V)... : M.3.1.3/RD Cadence; time (s), voltage (V)... : M.3.1.4/RD Single fault current (ma)... : M.3.2/RD Tripping device and monitoring voltage... : M.3.2.1/RD Conditions for use of a tripping device or a monitoring voltage M.3.2.2/RD Tripping device TRF o. IEC62040_1A age 29 of 73 Report o.: ES S

31 E M.3.2.3/RD Monitoring voltage (V)... : A/RD Annex A, Tests for resistance to heat and fire A.1/RD Flammability test for fire enclosures of movable equipment having a total mass exceeding 18 kg, and of stationary equipment (see /RD) A.1.1/RD Samples... : Wall thickness (mm)... : A.1.2/RD Conditioning of samples; temperature ( C)... : A.1.3/RD Mounting of samples... : A.1.4/RD Test flame (see IEC ) Flame A, B, C or D... : A.1.5/RD Test procedure A.1.6/RD Compliance criteria A.2/RD Sample 1 burning time (s)... : Sample 2 burning time (s)... : Sample 3 burning time (s)... : Flammability test for fire enclosures of movable equipment having a total mass not exceeding 18 kg, and for material and components located inside fire enclosures (see /RD and /RD) A.2.1/RD Samples, material... : Wall thickness (mm)... : A.2.2/RD Conditioning of samples; temperature ( C)... : A.2.3/RD Mounting of samples... : A.2.4/RD Test flame (see IEC ) Flame A, B or C... : A.2.5/RD Test procedure A.2.6/RD Compliance criteria Sample 1 burning time (s)... : Sample 2 burning time (s)... : Sample 3 burning time (s)... : A.2.7/RD (Alternative) test acc. to IEC , cl. 5 and 9 Sample 1 burning time (s)... : Sample 2 burning time (s)... : Sample 3 burning time (s)... : A.3/RD Hot flaming oil test (see 4.6.2/RD) A.3.1/RD Mounting of samples TRF o. IEC62040_1A age 30 of 73 Report o.: ES S

32 E A.3.2/RD Test procedure A.3.3/RD Compliance criterion B/RD Annex B, Motor tests under abnormal conditions (see /RD and 5.3.2/RD) B.1/RD General requirements osition... : Manufacturer... : Type... : Rated values... : B.2/RD Test conditions B.3/RD Maximum temperatures B.4/RD Running overload test B.5/RD Locked-rotor overload test B.6/RD Test duration (days)... : Electric strength test: test voltage (V)... : Running overload test for d.c. motors in secondary circuits B.6.1/RD General B.6.2/RD Test procedure B.6.3/RD (Alternative) test procedure B.6.4/RD Electric strength test; test voltage (V)... : B.7/RD Locked-rotor overload test for d.c. motors in secondary circuits B.7.1/RD General B.7.2/RD Test procedure B.7.3/RD (Alternative) test procedure B.7.4/RD Electric strength test; test voltage (V)... : B.8/RD Test for motors with capacitors B.9/RD Test for three-phase motors B.10/RD Test for series motors Operating voltage (V)... : C/RD Annex C, Transformers (see 1.5.4/RD and 5.3.3/RD) osition... : Transformer. (T1 on CTL CB) Manufacturer... : See appended table 4.5 Type... : See appended table 4.5 TRF o. IEC62040_1A age 31 of 73 Report o.: ES S

33 E Rated values... : Class B Method of protection... : Circuit design C.1/RD Overload test See appended table 7.5 and 8.3 C.2/RD Insulation See appended table C.2 rotection from displacement of windings... : See appended table C.2 D/RD Annex D, Measuring instruments for touch current tests (see 5.1.4/RD) D.1/RD Measuring instrument D.2/RD (Alternative) measuring instrument E/RD Annex E, Temperature rise of a winding (see /RD) F/RD Annex F, Measurements of clearances and creepage distance (see 2.10/RD and Annex G/RD) G/RD Annex G, (Alternative) method for determining minimum clearances G.1/RD Clearances G.1.1/RD General G.1.2/RD Summary of the procedure for determining minimum clearances G.2/RD Determination of mains transient voltage (V) G.2.1/RD AC mains supply... : G.2.2/RD Earthed d.c. mains supplies... : G.2.3/RD Unearthed d.c. mains supplies... : G.2.4/RD Battery operation... : G.3/RD Determination of telecommunication network transient voltage (V)... : G.4/RD Determination of required withstand voltage (V) G.4.1/RD Mains transients and internal repetitive peaks : G.4.2/RD Transients from telecommunication networks. : G.4.3/RD Combination of transients G.4.4/RD Transients from cable distribution systems G.5/RD Measurement of transient voltages (V) a) Transients from a mains supply For an a.c. mains supply For a d.c. mains supply TRF o. IEC62040_1A age 32 of 73 Report o.: ES S

34 E b) Transients from a telecommunication network G.6/RD Determination of minimum clearances... : H Annex H, Guidance on protection against ingress of water and foreign objects (see IEC 60529) I Annex I, Backfeed protection test I.1 General I.2 Test for pluggable US I.3 Test for permanently connected US I.4 Load-induced change of reference potential I.5 Solid-state backfeed protection (see clause of IEC and clause of IEC ) J/RD Annex J, Table of electrochemical potentials (see /RD) Metal(s) used... : Copper plated with tin and soldering lead. K/RD Annex K, Thermal controls (see 1.5.3/RD and 5.3.8/RD) K.1/RD Making and breaking capacity K.2 /RD Thermostat reliability; operating voltage (V)... : K.3/RD K.4/RD Thermostat endurance test; operating voltage (V)... : Temperature limiter endurance; operating voltage (V)... : K.5/RD Thermal cut-out reliability K.6/RD Stability of operation L Annex L, Reference loads L.1 General L.2 Reference resistive load L.3 Reference inductive-resistive load L.4 Reference capacitive-resistive loads Worst case power factors as specified by the manufacturer maintained during the relevant tests. L.5 Reference non-linear load L.5.1 Test method TRF o. IEC62040_1A age 33 of 73 Report o.: ES S

35 E L.5.2 Connection of the non-linear reference load M Annex M, Ventilation of battery compartments M.1 General M.2 ormal conditions See appended table M M.3 Blocked conditions M.4 Overcharge conditions Annex, Minimum and maximum cross-sections of copper conductors suitable for connection (see 6.3) U/RD Annex U, Insulated winding wires for use without interleaved insulation (see /RD) V/RD Annex V, AC OWER DISTRIBUTIO SYSTEMS (see 1.6.1/RD) V.1/RD Introduction V.2/RD T power distribution systems See sub-clause 1.6.1/RD. TRF o. IEC62040_1A age 34 of 73 Report o.: ES S

36 E TABLE: list of critical components Object/part O Manufacture r/ trademark Type/model Technical data standard Whole unit Enclosure Various Steel / Aluminium Min. 1.5mm thickness Material of Chi Mei A-757 HB, 80 Front panel Disconnecto r 1 ABB OT250E03K 250A/690V Disconnecto 400A/690V ABB OT400E12 r 2 Disconnecto r 3 ABB OT630E12 630A/690V Disconnecto r 4 ABB OT800E12 800A/690V Disconnecto r 5 ABB OT1000E A/690V Disconnecto r 6 ABB OT63F3 3 63A/690V AC contactor ABB AF AC220V 1 AC contactor 2 AC capacitor 1 ABB 1000A-AC1-3 EK A/690V 1000A/690VAC VAC Mark(s) of conformity 1 ) TRF o. IEC62040_1A age 35 of 73 Report o.: ES S IEC/E IEC/E IEC/E IEC/E IEC/E IEC/E UL: E56070 VDE VDE VDE VDE VDE VDE VDE VDE EACO SR MS 200uF,±5%,300V UL UL:E AC capacitor 2 EACO SRE MSJ 400uF,±5%,300V UL UL:E AC capacitor 3 EACO SCD F8 1200V 5uF ±10% UL UL:E AC capacitor 4 Faratronic C383L205J uF,1200v UL AC fan 1 FAS-TECH DH146A1-AG V-240V 0.08A VDE TUV AC fan 2 XISIHAI SA1225HA2HBL 220V-240V 0.06A VDE TUV AC fan 3 EBM W2E200-HK38-C01 230VAC 64/80W VDE TUV AC fan 4 SAJU SJ VAC 0.18A VDE TUV SCR 1 SEMIKRO SKKT273/16E 1600V, 273A UL UL:E63532 SCR 2 SEMIKRO SKKT570/16E 1600V, 570A UL UL:E63532 SCR 3 SEMIKRO SKET800/18GH4 1800V, 800A UL UL:E63532 IGBT 1 IFIEO FF450R12ME4 1200V, 450A UL UL:E83335 IGBT2 (2CS) IFIEO FF600R12ME4 1200V, 600A UL UL:E83335 IGBT 3 IFIEO FZ900R12KE4 900A, 1200V UL UL:E83335 IGBT 4 (2CS) SEMIKRO SKM300GB12V 1200V, 300A UL UL:E63532

37 E IGBT 5 (2S) Inductor 1 Inductor 2 Inductor 3 Inductor 4 Inductor 5 Transformer 1 Transformer 2 Transformer 3 Transformer 4 Transformer 5 Transformer 1 (CT) Transformer 2 (CT) SEMIKRO SKM400GB12V 1200V, 400A, UL UL:E63532 EAST EAST EAST EAST EAST EAST EAST EAST EAST EAST EA990Ⅱ-160K EA990Ⅱ-200K EA990Ⅱ-300K EA990Ⅱ-400K EA990Ⅱ-500K EA990Ⅱ-160K EA990Ⅱ-200K EA990Ⅱ-300K EA990Ⅱ-400K EA990Ⅱ-500K EAST CT I/IS /0.1 10VA EAST YDBH II 3000:1 0.2 CLASS H CLASS H CLASS H CLASS H CLASS H CLASS H CLASS H CLASS H CLASS H CLASS H CLASS B CLASS B Fuse 1 BUSSMA C10G32 32A, 400V E60127 VDE Fuse 2 BUSSMA 170M A, 690V E60127 VDE TRF o. IEC62040_1A age 36 of 73 Report o.: ES S Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Test with appliance Fuse 3 BUSSMA 170M A, 690V E60127 VDE Fuse 4 BUSSMA 170M A, 690V E60127 VDE Fuse 5 BUSSMA 170M A, 690V E60127 VDE Fuse 6 BUSSMA 170M A, 690V E60127 VDE Fuse 7 BUSSMA 170M A, 690V E60127 VDE Fuse 8 BUSSMA 170M A, 690V E60127 VDE Fuse 9 BUSSMA 170M A, 690V E60127 VDE CB Various Various V-0, 130 UL UL Heat- Shrinkable Tubing Various Various 300V, 125 UL UL: E On MAI-C1 board Transformer DAZHOG Class B Test with EE16 (T1) appliance Inductor JEULS LC9-116 E3HL2 Class B Test with (L10, L11) Inductor (L3) DAZHOG LB09I uH, Class B appliance Test with appliance