Roto Patio S NT. The Patio hardware system. Patio 3090 S / 3130 S / 4150 S. Installation instructions
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1 Roto Patio NT The Patio hardware system Installation instructions Patio 3090 / 3130 / 4150 Page 1 / AB GB
2 Liability exclusion All specifications in this brochure were compiled carefully and reviewed. Due to technical progress, whether by means of legislation modification or by lapse of time, the results automatically lead to changes. We therefore hope you shall understand, that we cannot be held liable for the correctness and completeness of the contents. All rights, in particular the right to copy and circulate, reserved. Page 2 / AB GB
3 Roto Patio Contents Product liability guidelines General advice Patio 3090 / 3130 / 4150 Application ranges Patio 3090 / 3130 / 4150 Cam versions Patio 3090 / 3130 / 4150 Cam versions Patio 3090 / 3130 / 4150 Diagram of a left-hand version Patio 3090 NT Parts list Patio 3090 NT Diagram of a left-hand version Patio 3130 NT / 4150 NT Parts list Patio 3130 NT Parts list Patio 4150 NT Handles and guide strikers Vertical cross-section Patio 3090 timber version Vertical cross-section Patio 3090 PVC version Vertical cross-section Patio 3130 timber version Vertical cross-section Patio 3130 PVC version Vertical cross-section Patio 4150 timber version Vertical cross-section Patio 4150 PVC version ash preparation Assembly of the Tilt&lide hardware components Patio 3090 Assembly of the bottom roller-track and top guide-track Patio 3090 Installation of the Tilt&lide hardware components Patio 3130 Assembly of the bottom roller-track and top guide-track Patio 3130 Installation of the Tilt&lide hardware components Patio 4150 Assembly of the bottom roller-track and top guide-track Patio 4150 triker positioning-jigs for left-hand & right-hand versions Patio 3090 / 3130 / 4150 triker positions Patio 3090 / 3130 / 4150 for 12mm clearance triker positions Patio 3090 / 3130 / 4150 for 4mm clearance Installation of the guide block and buffer-stop Patio 4150 Hinging and unhinging the sliding sash / retro-adjustment Patio 3130 / 4150 Maintenance and operation instructions Patio 3130 / 4150 Page Page 3 / AB GB
4 Roto Patio 3090 / 3130 / 4150 Product liability guidelines liding hardware for balcony door and window sashes According to the defined manufacturer s liability described in paragraph 4 of the product liability law, the following information regarding sliding hardware for balcony doors and windows should be observed. Non-compliance exempts the manufacturer of his liability. 1. Product information and stipulated application. liding hardware as cove by this definition is hardware for sliding sashes for balconydoors and windows, which are mainly used as glazed exterior-structures. Fixed-glazing units and/or additional sashes i.e. Turn-Only sashes for cleaning purposes that are situated in a window element in combination with the sliding sashes. The sashes that are equipped with this sliding hardware are capable of: sliding, lifting and sliding, tilting and sliding, lifting, tilting and sliding parallel-retracting and sliding, tilting, parallel-retracting and sliding. liding hardware is used on vertically installed window and balcony-door sashes made of timber, PVC, aluminium or steel and their corresponding material combinations. liding hardware as cove by this definition is equipped with a locking mechanism that locks the sliding sash to the frame, as well as rollers located on the bottom horizontal plane of the sliding sash. In addition, scissors stay-arms for tilting and mechanisms to lift and/or parallel-retract the sashes can be designated. By means of the hardware, the sashes are locked, brought into the ventilation position and pushed to the side. Differing applications do not correspond to its stipulated use. Burglar-resistant window and balcony doors, window and balcony doors for damp rooms and those for use in environments with aggressive, corrosive air content, require hardware adapted for the respective application and individually agreed upon performance features. Opened windows and balcony-door sashes achieve only a shielding function and do not meet any demands on joint impermeability, water tightness, sound uction, heat insulation and burglary resistance. In the case of wind and draught, the window and balcony-door sashes must be closed and locked. Wind and draught as cove by this definition is present, if a window or balcony door sash while in one of it s opening positions, can open or close on it s own, in an uncontrolled manner by means of either air pressure or air suction. A static opening position of windows and balcony door sashes can only be achieved with additional hardware. The resistance against wind loads in a closed and locked state is dependent on the respective designs of windows & balcony doors. hould wind loading in accordance with DIN EN 122 occur (in particular pressure test p³), suitable hardware compilations are to be matched in relation to the respective window design and frame material, and each case individually agreed upon. Generally speaking, the sliding hardware can fulfil the demands made for barrier-free dwellings in accordance with DIN However corresponding hardware compilations and installations for windows and balcony doors are necessary, which must be coordinated and each case individually agreed upon. 2. Misuse Misuse (therefore not the specified product utilisation) of sliding hardware for windows and balcony doors occurs in particular: If obstacles are inserted in the opening vicinity, thus preventing its proper specified use. If additional loads are exerted on window or balcony-door sashes, If while sliding over and/or locking, someone reaches between the sash and frame, and/or a person or body-part is in this vicinity while sliding. 3. Liability The respective entire hardware set may only consist of hardware components from Roto Frank AG. In the case of inappropriately assembled hardware, and/or the use of non-original accessory components, and/or non-approved factory accessory components, no liability is accepted. 4. Product performance 4.1 Maximum sash weights and sash rebate dimensions 5. Product maintenance ecurity relevant hardware components are to be examined at least once a year for stability and wear and tear. ubject to the requirements, the fixing-screws are to be tightened and/or parts replaced. In addition to this, the following maintenance work is to be carried out at least once annually: All movable parts and all locking points of the sliding hardware are to be greased and tested. Only cleaning and maintenance agents that do not damage the corrosion protection of the hardware components are to be used. The hardware adjustments, as well as the replacement of parts, are to be carried out by a specialist company. When surface treating for example when painting or varnishing the windows and balcony doors hardware is excluded from this process and is also to be protected against any impurities (paint/varnish splashes). 5.1 Preservation of the surface finish Electrolytically applied zinc coatings are not affected in a normal room climate if no condensation water can form on the hardware or occasionally formed condensation water can dry rapidly. In order to permanently preserve the hardware s surface quality and to avoid deterioration by corrosion, it is imperative to observe the following points: The hardware and/or the rebate areas are to be ventilated sufficiently in particular during the building phase so that they are not exposed either to direct wetness or condensation. The hardware is to be kept free from deposits and soiling from building materials (building dust, plaster, cement etc.). Aggressive vapours in the rebate area (for example: through formic acid or acetic acid, ammonia, amine or ammonia compounds, aldehydes, phenols, tannic acid etc.) in connection with small formations of condensation can lead to fast corrosion of the hardware. In the case of such aggressive vapours occurring, a general adequate ventilation of the rebate areas of windows and balcony doors is to be ensu. This is particularly valid for windows and balcony doors made of oak or other types of timber with a high concentration of (tannic-) acid. Furthermore no acetic-acid or cross-linked acidic sealing compounds or those with the above mentioned contents may be used, since both the direct contact with the sealing compound and it s vaporisation can attack the surface. The hardware may only be cleaned with mild, ph-neutral cleaning agent in diluted form. Under no circumstances may aggressive, acidiferous cleaners or abrasive cleaning agents whose contents are listed in the above paragraph be used. 6. Obligation to issue information and instructions In order to fulfil the information and instruction obligations, as well as the maintenance operations according to the product liability law, the following is available: For planning engineers planning documents For specialised dealers catalogues For fabricators installation instructions and factory drawings For builders and end users: service & maintenance instructions as well as operating manuals. In order to ensure proper functioning of sliding hardware on balcony-door and window sashes: Planning engineers are obliged to request and comply with the manufacturers or specialised dealers product information. The specialised dealers are obliged to observe and request product information from the manufacturer and to pass this on to the fabricators, in particular installation instructions, factory drawings, service & maintenance instructions as well as operating manuals. Fabricators are obliged to observe the product information and in particular to request service & maintenance instructions as well as operating manuals from the manufacturer or authorised dealer, and to pass these on to the builders and end users. 7. Application of related hardware Related hardware with rollers and locking mechanisms - for example hardware for lide&fold doors - are to be treated accordingly with regard to product information and intended use, misuse, product features, product maintenance and the obligation to issue information & instructions. The following listed maximum sash weights for the individual hardware versions may not be exceeded. The component with the least, permissible load-carrying capacity determines the maximum sash weight. Application diagrams and component classification are to be adhe to (refer to the following pages). 4.2 Hardware combination The manufacturers regulations concerning the combination of hardware are obligatory. (For example: the exterior-handle arrangement, the hardware layout for burglary-resistant windows and balcony-door sashes). Page 4 / AB GB
5 Roto Patio 3090 / 3130 / 4150 General advice 12mm clearance / 4mm clearance Functional safety of the hardware Product liability regulations Product liability Liability exclusion To ensure continual functional safety of the hardware, the following should be observed: 1. Professional installation of the hardware components according to these installation instructions. 2. Professional installation of the elements throughout the window installation process. 3. Observation of the maintenance and operation instructions. 4. Display user information visibly on the installed window unit; pass on operating manual to users. 5. The entire hardware may consist of only original Roto system components. The use of non-roto components excludes any liability on our part. 6. Bottom roller-tracks and top guide-tracks are to be cleaned regularly from dust and dirt, so that the rollers smooth operation is maintained. The window-handle is to be fixed using M5 x... DIN 965 countersunk screws. When fixing the central locking hardware components, corrosion protected hardware-adapted fenestration screws are to be used. On sliding hardware components use galvanised yellow-chromated steel fenestration screws 4.0 x... The window fabricator must ensure adequate fixing of the hardware components, consulting the screw manufacturer if necessary. The glazing spacer-block regulations for the glazing method are to be adhe. The hardware manufacturer is not liable for malfunctions or damage to the hardware and to the windows or balcony-doors equipped with the hardware, if any such malfunctions or damage have been caused by inadequate tendering procedures or failure to adhere to the installation instructions and application drawings. Page 5 / AB GB
6 Roto Patio 3090 / 3130 / 4150 Application ranges The following is valid for the limitation of sash formats:.r.h. =.R.W. 2.5 : 1 Application range 3090 in mm liding sash ash rebate width (.R.W.) min. 450*, max. 1200mm ash rebate height (.R.H.) min. 801, max. 2400mm ash weight max. 90kg * mm without snapper catch (with 8mm sash coverage) (with 6mm sash coverage) ash rebate height =.R.H. (in German: FFH ) ash rebate width =.R.W. (in German: FFB ) Application range 3130 in mm liding sash ash rebate width (.R.W.) min. 600, max. 1650mm ash rebate height (.R.H.) min. 801, max. 2400mm ash weight max. 130kg (with 8mm sash coverage) (with 6mm sash coverage) ash rebate height =.R.H. (in German: FFH ) ash rebate width =.R.W. (in German: FFB ) Page 6 / AB GB
7 Application range 4150 in mm liding sash ash rebate width (.R.W.) min. 600, max. 1650mm ash rebate height (.R.H.) min. 801, max. 2400mm ash weight max. 150kg (with 8mm sash coverage) (with 6mm sash coverage) ash rebate height =.R.H. (in German: FFH ) ash rebate width =.R.W. (in German: FFB ) Page 7 / AB GB
8 Roto Patio 3090 NT / 3130 NT / 4150 NT Cam versions Original position Eccentric cam Roto abbreviation: E Gasket-compression adjustable cam 90 Gasket-compression adjustment ±0.8mm Original position Mushroom cam Roto abbreviation: P Gasket-compression adjustable security cam 90 Gasket-compression adjustment ±0.8mm Page 8 / AB GB
9 Original position Adjustable mushroom cam Roto abbreviation: V Height and gasket-compression adjustable security cam Gasket-compression adjustment Gasket-compression adjustment ±0.8mm Height adjustment ±0.2mm Height adjustment ±0.4mm Maximum height adjustment 270 Gasket-compression adjustment ±0.8mm Height adjustment ±0.6mm -0.8mm +0.8mm 360 Height adjustment ±0.8mm Original position Page 9 / AB GB
10 Roto Patio 3090 NT / 3130 NT / 4150 NT Variations Diagram A 1 sliding sash (L or R) 1 fixed light Diagram G 1 sliding sash (L or R) 2 fixed light Diagram A* 1 sliding sash (L or R) 1 Turn-Only sash Diagram G* 1 sliding sash (L or R) 2 Turn-Only sash Diagram A* liding sash/turn-only sash (with fixed centre post profile) liding sash left Turn-Only sash *Version with Turn-Only sash Diagram C liding sash (with floating-mullion profile) Turn-Only sash liding sash right liding sash left Turn-Only sash Diagram A liding sash/fixed glazing liding sash left Page / AB GB
11 Diagram D 1 sliding-sash (L or R) without floating-mullion profile 1 Turn-Only sash Diagram C 2 sliding-sash (L & R) without floating-mullion profile 2 Turn-Only sashes Diagram K 2 sliding-sash (L & R) 1 fixed light Diagram B 1 sliding-sash (L or R) Inside frame flush with the wall Diagram A* liding sash/turn-only sash (with fixed centre post profile) liding sash left Turn-Only sash *Version with Turn-Only sash Diagram C liding sash (with floating-mullion profile) Turn-Only sash liding sash right liding sash left Turn-Only sash Diagram A liding sash/fixed glazing liding sash left Page 11 / AB GB
12 Patio 3090 NT Hardware overview, left-hand version 9 P P P 1 3. liding position Non-engagement of sash when closing Tilted position Automatic engagement of sash when closing (snapper catch). 1. Locked position G G G Page 12 / AB GB
13 Patio 3090 NT Parts list Description, Application ranges G Basic set 3090 NT Material number * Central locking system components from the Roto NT product range Corner drives* (2 pieces per sash) Basic carton left Basic carton right Basic set consists of: 2 bogies L/R & 1 cover support bracket Track set 3090 NT Version: dark bronze (R 05.4) mm 1930mm mm 2630mm Version: traffic- (R 07.2) mm 1930mm mm 2630mm Version: silver (R 01.1) mm 1930mm mm 2630mm Track set consists of: Misc. small components pack consists of: 1 roller track, 1 guide track, 2 small cover caps, 1 PVC cover profile, 1 connecting rod & 1 bottom buffer stop, 1 top buffer stop, 1 cover profile 1 guide block & 2 end caps for guide track P Packing unit: stay-connecting profiles upplied in packing units of : (consisting of 1 stayconnecting profile and 1 RH & 1 LH cover cap) Version: dark bronze (R 05.4) mm mm Version: traffic- (R 07.2) mm mm Corner drive with V cams (standard NT product range) T&T corner drive with V cams (standard NT product range) Fixed handle height T&T espagnolette*.r.h mm 1 E R.H mm 1 E R.H mm 1 E R.H mm 2 E R.H mm 2 E R.H mm 2 E R.H mm 3 E R.H mm 3 E Horizontal bottom link gear (with snapper catch) mm mm 1 E mm 1 E Vertical link gear.r.h mm 1 E, 1 V R.H mm 1 E, 1 V R.H mm 1 E, 1 V R.H mm 2 E, 1 V R.H mm 2 E, 1 V R.H mm 2 E, 1 V R.H mm 2 E, 1 V R.H mm 2 E, 1 V Version: silver (R 01.1) mm mm cissors-slider, (1 piece on top, per sash) mm mm mm Page 13 / AB GB
14 Roto Patio 3130 NT / 4150 NT Ah (Anti-Jemmy hardware) (DIN EN ) B.R.G.1 (WK1) Hardware overview, left-hand version 11 PE PE PE liding position Non-engagement of sash when closing Tilted position Automatic engagement of sash when closing (snapper catch). 1. Locked position G Note: Insert the link gear on the espagnolette side of right hand versions! G 2 G * G 1 G Page 14 / AB GB G G
15 Roto Patio 3130 NT Parts list Description Material No.: Description Material No.: G Basic set 1 Corner drive V Basic carton left Basic carton right Basic set consists of: 1 complete leading bogie 1 complete trailing bogie 2 reinforcement brackets 2 anti-jemmy devices 2 cover support brackets Track set (including misc. small components pack) Complete for sash and frame Colour ash rebate width Frame profile in mm length ilver mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Middle-bronze mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Dark-bronze mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Traffic mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Track set consists of: 1 roller track 1 guide track 1 PVC cover profile 1 connecting rod 1 cover profile Misc. small components pack consists of: 1 bottom buffer stop 1 top buffer stop 1 guide block 2 bottom cover caps (for reinforcement brackets) 2 end caps for top guide-track 1 support block to be used from.r.w. 1251mm tay-connecting profiles (1 piece including cover-caps) Colour ash rebate width in mm ilver mm R mm mm Middle-bronze mm R mm mm tandard Roto NT product range T&T corner drive V tandard Roto NT product range Arched window corner drive (alternative to 2) tandard Roto NT product range T&T espagnolettes from the standard NT product range with fixed handle height.r.h mm with 1 E R.H mm with 1 E R.H mm with 1 E R.H mm with 2 E R.H mm with 2 E R.H mm with 2 E R.H mm with 3 E R.H mm with 3 E Link gear, horizontal bottom *.R.W mm without cams R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E Link gear, horizontal top.r.w mm without cams R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E Vertical link gear.r.h mm with 1 E,1 V R.H mm with 1 E,1 V R.H mm with 1 E,1 V R.H mm with 2 E,1 V R.H mm with 2 E,1 V R.H mm with 2 E,1 V R.H mm with 3 E,1 V R.H mm with 3 E,1 V trikers tandard Roto NT product range 11 cissors-slider profile related.r.w mm R.W mm R.W mm * if RW <600mm; replace the link gear with a connectable centre lock. Dark-bronze mm R mm mm Traffic mm R mm mm Page 15 / AB GB
16 Roto Patio 4150 NT Parts list Description Mat. No.: Description Mat. No.: G Basic set 1 Corner drive V Basic carton left Basic carton right Basic set consists of: 1 complete leading bogie 1 complete trailing bogie 2 reinforcement brackets 2 anti-jemmy devices 2 cover support brackets Track set (including misc. small components pack) complete for sash and frame Colour ash rebate width Frame profile in mm length ilver mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Middle-bronze mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Dark-bronze mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Traffic mm 1930mm R mm 2230mm mm 2630mm mm 3030mm mm 3430mm Track set consists of: 1 roller track 1 guide track 1 PVC cover profile 1 cover profile 1 connecting rod Misc. small components pack consists of: 1 bottom buffer stop 1 top buffer stop 1 guide block 2 bottom cover caps (for reinforcement brackets) 2 ends cap for guide track 1 support block to be used from.r.w. 1251mm tandard Roto NT product range T&T corner drive V tandard Roto NT product range Arched window corner drive (alternative to 2) tandard Roto NT product range T&T espagnolettes from the standard NT product range with fixed handle height.r.h mm with 1 E R.H mm with 1 E R.H mm with 1 E R.H mm with 2 E R.H mm with 2 E R.H mm with 2 E R.H mm with 3 E R.H mm with 3 E Bottom horizontal link gear.r.w mm without cams R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E Top horizontal link gear.r.w mm without cams R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E R.W mm with 1 E Vertical link gear.r.h mm with 1 E,1 V R.H mm with 1 E,1 V R.H mm with 1 E,1 V R.H mm with 2 E,1 V R.H mm with 2 E,1 V R.H mm with 2 E,1 V R.H mm with 3 E,1 V R.H mm with 3 E,1 V trikers tay-connecting profiles (1 piece including cover-caps) tandard Roto NT product range profile related Colour ash rebate width in mm ilver mm R mm mm cissors-slider.r.w mm R.W mm R.W mm Middle-bronze mm R mm mm Dark-bronze mm R mm mm Traffic mm R mm mm Page 16 / AB GB
17 Description Mat. No.: Description Mat. No.: 20 RotoLine handle tandard colours ilver R Medium bronze R Dark-bronze R Traffic- R Additional colours Champagne R Titanium-matt R Optional components pindle 7mm / 45mm Guide strikers (2 pieces per sash) for 3150 / 4150 Timber 4mm clearance Timber 12/20mm Timber 12/18mm Timber 7/8mm Euro-rebate Koemmerling V Thyssen AD 13 mm Trocal, KBE MD Veka oftline KBE AD Rehau Aluplast 2000/3000, chueco CT Gealan Veka Topline Aluplast Roplasto 4K Plus Plan 3K/5K Flat guide striker suitable for use with packers Page 17 / AB GB
18 Roto Patio 3090 Vertical cross-section 68x78 18mm rebate x x R.H. 12 Maximum top-surface of finished-floor Retracting distance 116mm Pack up the track over the entire length. 29 Page 18 / AB GB
19 Roto Patio 3090 Vertical cross-section R.H Maximum top-surface of finished-floor Retracting distance 116mm Pack up the track over the entire length. 29 Page 19 / AB GB
20 Roto Patio 3130 Vertical cross-section 68x78 18mm rebate x x R.H. 12 Maximum top-surface of finished-floor Pack up the track over the entire length. Retracting distance 116mm 29 Page 20 / AB GB
21 Roto Patio 3130 Vertical cross-section R.H Maximum top-surface of finished-floor Retracting distance 116mm Pack up the track over the entire length. 29 Page 21 / AB GB
22 Roto Patio 4150 Vertical cross-section 68 x 78 18mm rebate 68 x x R.H Maximum top-surface of finished-floor Retracting distance 116mm 26 Pack up the track over the entire length. Page 22 / AB GB
23 Roto Patio 4150 Vertical cross-section 12.R.H Maximum top-surface of finished-floor Retracting distance 116mm Pack up the track over the entire length. 26 Page 23 / AB GB
24 For your notes: Page 24 / AB GB
25 Roto Patio 3090 / 3130 / 4150 ash preparation 1. ash cross section Dimensions for hardware Mounting the anti-jemmy device Corner drive Espagnolette Insert anti-jemmy device with springloaded clip 1 and press on 2! 2 Anti-jemmy device 1 Hardware axis Getr. Insert the hardware component with anti-jemmy device into the hardware groove Eck. 20 Espag. (Getr.) Cor.Dr. (Eck.) 2. Handle Drill holes Gear-case sprocket and lugs drill holes for the window-handle. Version Espagnolette gear-casing 15 Backset Lock-case depth (milling depth) 43 Ø Ø12 Ø 28 Min. routing depth (8) Backset Hardware groove Min. 65mm 12.3 Ø mm Overlap height (16-22) + 16mm for countersunk screws (DIN 965 M5 x...) Ø 12mm drilling depth: Overlap height + 16mm Handle-height dimension HH (G) = = 1. ash profile routing 2. ash handle drill-holes Gear-case sprocket and lugs drill holes for the window-handle. 15 Backset Hardware axis 18 At an overlap-height of 16mm Hardware groove Handle height dimension HH (G) Ømm, 33mm deep Ø25mm Ø Backset Page 25 / AB GB
26 Roto Patio 3090 Installation of the Tilt&lide hardware components Do not drill Place the bogies on the sash and prill (note the 4mm dimension) or apply drilling jig Material No.: and prill (Drill Ø3mm). Do not drill Leave the pin set at 4mm Handle side The bogies are equipped with ±3mm height adjustment. The height adjustment is to be carried out with a 4mm Allen key; counterlock it with a 17mm open-ended spanner. Leave the pin set at 4mm Hinge-side Cover profile Cover support bracket Connecting rod Length: Dimension A 331mm Dimension A Leading bogie Trailing bogie Installation sequence*, (suggestion) 1* Mount bogies according to diagram (prill sash with drilling jig). 2. Centre out support brackets (for cover profile) and mount. 3. lide in the reinforcement brackets into the bogies and screw-fix on the glass side. 4. Crop the connecting-rod, length; Dimension A minus 331mm. Clamp the connecting-rod (4mm Allen-key). Alternatively use the marking on the bogies. * Please note the position of the bogies on non-rectangular sash-overlaps. 5. Crop the cover profile for the bogies. Length: Dimension A minus 20mm. The cover profiles should only be mounted after hinging the sash. 6. Crop the stay-connecting profile according to dimension A and mount. 7. Clip on the end-caps onto the stay-connecting profile tay-connecting profile tay-connecting profile End cap tay-connecting profileconnecting profile PVC version Timber version Page 26 / AB GB End of radius End of slant tandard End of radius
27 Roto Patio 3090 Installation of the roller track / guide track (with 6mm sash coverage) Positioning clamp-jig for guide track (frame) Mat. No.: Top guide-track with PVC cover strip (with 12mm clearance) Mount the top guide-track and bottom roller-track (clip-on PVC cover strip onto the top guide-track). Drilling aid / bush (Frame) Mat. No.: Ø3mm (with 8mm sash coverage) 4 Top guide-track 4 Bottom roller track 12 (with 8mm sash coverage) Pack up the track over the entire length (with 6mm sash coverage) Drilling aid / bush (Frame) Mat. No.: Positioning clamp-jig for roller track (frame) Mat. No.: Pack up the track over the entire length. Page 27 / AB GB
28 Roto Patio 3130 Installation of the Tilt&lide hardware components Do not drill Place the bogies on the sash and prill (note the mm dimension) or apply drilling jig Material No.: and prill (Drill Ø3mm). Do not drill Leave the pin set at 4mm 5.5 Handle side The bogies are equipped with ±3mm height adjustment. The height adjustment is to be carried out with a 4mm Allen key; counterlock it with a 17mm open-ended spanner. Leave the pin set at 4mm Hinge-side 5.5 Reinforcement bracket Cover profile Cover support bracket Reinforcement bracket Connecting-rod support-block to Connecting rod Dimension be used from.r.w. 1250mm A 331mm Dimension A Leading bogie Trailing bogie Installation sequence*, (suggestion) 1* Mount bogies according to diagram (prill sash with drilling jig). 2. Centre out support brackets (for cover profile) and mount. 3. lide in the reinforcement brackets into the bogies and screw-fix on the glass side. 4. Crop the connecting-rod, length; Dimension A minus 331mm. Clamp the connecting-rod (4mm Allen-key). Alternatively use the marking on the bogies. From.R.W. 1250mm mount an additional connecting-rod support-block. 5. Crop the cover profile for the bogies. Length: Dimension A minus 90mm. Mount the cover profiles after hinging the sash. 6. Crop the stay-connecting profile according to dimension A and mount. 7. Clip on the end caps onto the stay-connecting profile. * Please note the position of the bogies on non-rectangular sash-overlaps. tay-connecting profile tay-connecting profile End cap tay-connecting profileconnecting profile PVC version Timber version Page 28 / AB GB End of radius End of slant tandard End of radius
29 Roto Patio 3130 Installation of the roller track / guide track (with 6mm sash coverage) Positioning clamp-jig for guide track (frame) Mat. No.: Top guide-track with PVC cover strip (with 12mm clearance) Mount the top guide-track and bottom roller-track (clip-on PVC cover strip onto the top guide-track). Drilling aid / bush (frame) Material No.: Ø3mm (with 8mm sash coverage) 4 Top guide-track 4 Bottom roller track 12 (with 8mm sash coverage) Pack up the roller track over the entire length (with 6mm sash coverage) Drilling aid / bush (frame) Material No.: Positioning clamp-jig for roller track (frame) Material No.: Pack up the roller track over the entire length. Page 29 / AB GB
30 Roto Patio 4150 Installation of the Tilt&lide hardware components Do not drill Place the bogies on the sash and prill (note the 4mm dimension) or apply drilling jig Material No.: and prill (Drill Ø3mm). Do not drill Handle side The bogies are equipped with ±3mm height adjustment. The height adjustment is to be carried out with a 4mm Allen key; counterlock it with a 17mm open-ended spanner. Hinge-side Reinforcement bracket Cover profile Cover support bracket Reinforcement bracket Connecting-rod support-block to Connecting rod Dimension be used from.r.w. 1450mm A 340mm 4 4 Dimension A Leading bogie Trailing bogie Installation sequence*, (suggestion) 1* Mount bogies according to diagram (prill sash with drilling jig). 2. Centre out support brackets (for cover profile) and mount. 3. lide in the reinforcement brackets into the bogies and screw-fix on the glass side. 4. Crop the connecting-rod, length; Dimension A minus 340mm. Clamp the connecting-rod (4mm Allen-key). Alternatively use the marking on the bogies. From.R.W. 1450mm mount an additional support block. 5. Crop the cover profile for the bogies. Length: Dimension A minus 90mm. Mount the cover profiles after hinging the sash. 6. Crop the stay-connecting profile according to dimension A and mount. 7. Clip on the end caps onto the stay-connecting profile. * Please note the position of the bogies on non-rectangular sash-overlaps. tay-connecting profile tay-connecting profile End cap tay-connecting profileconnecting profile PVC version Timber version End of radius End of slant tandard End of radius Page 30 / AB GB
31 Roto Patio 4150 Installation of the roller track / guide track (with 6mm sash coverage) Positioning clamp-jig for guide track (frame) Mat. No.: Top guide-track with PVC cover strip (with 12mm clearance) Mount the top guide-track and bottom roller-track (clip-on PVC cover strip onto the top guide-track). Drilling aid / bush (frame) Material No.: Ø3mm (with 8mm sash coverage) 4 Top guide-track 4 Bottom roller track (with 8mm sash coverage) Pack up the roller track over the entire length (with 6mm sash coverage) Drilling aid / bush (frame) Material No.: Positioning clamp-jig for roller track (frame) Material No.: Pack up the roller track over the entire length. Page 31 / AB GB
32 Roto Patio 3090 / 3130 / 4150 triker positioning jigs for fixed handle height; for 12mm clearance blue R.W blue Left-hand version, (handle on the left) Jigs application example: depicted with material no.: / Please refer to the Roto NT installation instructions AB502GB and AB503GB for the vertical NT striker positioning jigs. triker blue Espagnolette side Guide striker All striker positioning-jigs are suitable for use on the top and bottom. blue.r.w blue.r.w blue.r.w blue.r.w Page 32 / AB GB
33 Roto Patio 3090 / 3130 / 4150 triker positioning jigs for fixed handle height; for 12mm clearance TEUERPL AT TE R.W top top top.r.w R.W R.W R.W blue Right-hand version, (handle on the right) Jigs application example: depicted with material no.: / blue Please refer to the Roto NT installation instructions AB502GB and AB503GB for the vertical NT striker positioning jigs. triker blue blue blue blue Guide striker blue Espagnolette side All striker positioning-jigs are suitable for use on the top and bottom. Page 33 / AB GB
34 Roto Patio 3090 / 3130 / 4150 triker positions for fixed handle height; 12mm clearance D 77 Right-hand version, (handle on the right) A 160 Locking movement direction triker for anti-jemmy device B E X 228 D 160 A C C triker tandard-chließstück (50 mm) als Anschlaghilfe verwenden. ash rebate width D E X Espagnolette side B C B 44 Guide striker A Left-hand version, (handle on the left) Locking movement direction V -locking cam triker E -locking cam 5 C B Espagnolette side D 50 9 ash rebate width D X A Guide striker X ash rebate height A B C Page 34 / AB GB
35 Roto Patio 3090 / 3130 / 4150 triker positions for fixed handle height; 4mm clearance Mounting strikers and guide strikers, left-handed sliding sash D Locking direction 12 Clearance G ash rebate height A B C G H J FLÜGELFALZHÖHE A B C G H J C B Espagnolette side Left-handed sliding sash All dimensions are based on 4mm clearance; 12mm clearance on top H J ash rebate width D F X 600 FLÜGELFALZBREITE D F X A 4 Clearance 4 Clearance Guide striker X F Mounting strikers and guide strikers, right-handed sliding sash D G Clearance Locking direction H triker J Right-handed sliding sash All dimensions are based on 4mm clearance; 12mm clearance on top C Point of entry R Espagnolette side 8 top For sash height refer to the table of the left-handed version ash rebate width D E X FLÜGELFALZBREITE D E X Dated: November , ubject to change R Guide striker 4 Clearance Guide striker 4 Clearance E A B X Page 35 / AB GB
36 Roto Patio 3090 / 3130 / 4150 Mounting the guide block and buffer-stop 1. Insert guide block and bottom buffer stop in the bottom roller track. 2. Clamp the guide block in accordance with the indicated dimension (max. 7 Nm). Note: The location of the guide block determines the lateral clearance. Ensure that there is the same clearance between frame and sash on both sides. ash coverage 19 ash coverage Roller track Guide block Bottom end position 3. Lubricate the guide track and insert the scissors-slider into the top guide track. Left-hand version sliding sash depicted; right hand version is a mirror image 4. Align the top and bottom buffer stops uniformly and then clamp. (max. 7 Nm). Top buffer stop Bottom buffer stop with rubber-buffer Page 36 / AB GB
37 Page 37 / AB GB
38 Roto Patio 3090 / 3130 / 4150 Hinging and unhinging the sliding sash / Retro-adjusting Hinging and unhinging the sash Hinging the sash (liding sash; left-hand version) Guide track cissors-slider Transport protection: In order to avoid stress on the Tilt&lide hardware, transport packers are to be inserted in the top and bottom hardware rebates. Cover strip Tighten screw firmly 4mm Allen key Height adjustment 4mm Allen key 17mm openended spanner min. 6 Nm +4mm 2mm T..F.F. (Top-surface of finished-floor). Hinging & retro-adjusting the sash. 1. Insert the sash at a 30 angle in the bottom roller-track, insert the scissors-slider into stay-connecting profile as far as it will go and tighten the clamping screw. 2. Clip on the end caps onto the stay-connecting profile. 3. Align the top and bottom buffer stops uniformly and clamp. Unhinging the sash 1. Loosen the clamping screw on the scissors-slider. 2. lide scissors-slider out of the stay-connecting profile. 3. Place the sash at a 30 angle and lift out of the bottom roller track. Retro-adjusting the sash Test the parallel positioning in the sliding direction, and adjust if necessary. Loosen the clamping-screw for the connectingrod on the leading-bogie, align the sash parallel and tighten the clamping screw firmly. After the operating test, tighten up both guide block screws firmly. Clamping-screw for connecting rod W 4 Leading bogie Trailing bogie Page 38 / AB GB
39 Roto Patio 3090 / 3130 / 4150 Maintenance and operation instructions Your window / balcony-door has been equipped with high-quality Roto Patio Tilt&lide hardware 3090 / 3130 / In order to ensure perfect permanent hardware operation, the following maintenance operations and/or inspections should be carried out: Free all hardware components from lime, cement and mortar splashes to prevent malfunctions due to obstruction. The bottom roller track must always be kept clean. Oil or grease all movable parts and all locking points at least once a year. Use only acid-free oil or grease! The following is to be lubricate/greased in particular: lider and scissor-slider springs and the scissors-stays, in addition the top guide-track. Pin guiding slot on the leading bogie and guide block point of entry. trikers and locking cams. Adjusting sash (gasket) compression: By adjusting the cams, the gasket-compression can be changed. 1. Locked position 2. Tilted position 3. liding position Non-engagement of sash when closing. Engagement of sash when closing. Adjustments made to Tilt&lide hardware are only to be carried out by a specialist company! Page 39 / AB GB
40 COMPETENCE WITHOUT BOUNDARIE International subsidiaries: Germany Roto Frank AG Velbert factory Eintrachtstrasse Velbert Tel Fax Belgium.A. Roto Frank N.V. Rue du Bosquet 1 Zoning Industriel II 1400 Nivelles Tel Fax info.bel@roto.be China France Beijing Roto Frank Building Roto Frank Ferrures.A.. Materials Co., Ltd. 42 rue de Longchamp Xindudongzhan, aint Avold Cédex East of Xisanqi, Haidian District Tel , Beijing Fax Tel /46 Fax info.china@roto-frank.com Great Britain Roto Frank Ltd. wift Point Rugby, CV21 1QH Tel Fax info.uk@roto-frank.com Italy Roto Frank Italia rl Via delle Industrie Due, Meolo (Ve) Tel /-616 Fax info.it@roto-frank.com Netherlands Roto Frank B.V. Dorpsstraat BZ Houten Tel Fax info.nl@roto-frank.com Austria Roto Frank Austria GmbH Lapp-Finze-trasse Kalsdorf Tel Fax Poland Roto Frank Okucia Budowlane p z oo Wal Miedzeszynski Warsaw Tel /-04 Fax info.pl@roto-frank.com Romania Roto Romania.r.l. Com. Pantelimon, Bd. Biruintei, No. 2 Jud. Ilfov, Tel: Fax: info.ro@roto-frank.com Russia Roto Frank AG Kosmodamianskaja nab. 52, Geb Moscow Tel /-30 Fax info@roto.ru witzerland Roto Frank AG Bernstrasse Dietikon Tel Fax info.ch@roto-frank.com pain Roto Frank.A. C/ Ca n Esteve No. 4B Montmeló (Barcelona) Tel Fax info.sp@roto-frank.com Turkey Roto Frank Ltd. ti. Alemdaǧ Cad. ite Yolu No Ümraniye - Istanbul Tel Fax info.tr@roto-frank.com Hungary Roto Elzett Vasalatkereskedelmi Kft Lövö Kossuth u. 25 Tel Fax info.hun@roto-frank.com UA Roto Frank of America, Inc. 14 Inspiration Lane Chester, CT Tel Fax info.usa@roto-frank.com International representatives: Estonia Roto Frank Ehitusrautised OÜ Peterburi tee Tallinn Tel Fax roto@uninet.ee lovenia Kovinoplastika Lož, d.d. Lož, Cesta 19. oktobra tari trg pri Ložu Tel Fax info@kovinoplastika.si Greece Eurotechnica Industrial area of Thessalonica A7 O.T. 18 No indos/p.o. Box 198 Tel Fax info@eurotechnica.gr Czech Republic Roto Nové Město Křičkova ulice Nové Město na Moravě Tel Fax nove.mesto@roto-nm.cz Latvia Roto Frank pārstāvniecība Latvijā Vidus prosp Jūrmala Tel Fax uldis.kreslins@rotofrank.lv Ukraine Roto Frank AG ul. Marina Raskowoj, Kiev Tel/Fax Tel/Fax rotokiev@adamant.net Lithuania Roto Frank Atstovybÿe Lietuvoje Verkiu LT Vilnius Tel Fax rotofrank@takas.lt Belarus Roto Frank AG tr. R. Luxemburg Minsk Tel Fax rotominsk@tut.by lovenia Roto Lož d.o.o. Cesta 19. oktobra tari trg pri Ložu Tel Fax B&N B&N/K / K Dated: November May (Translation: Prunty paul@prunty.de) /2004) PB AB GB GB We We reserve reserve the the right right to changes to technical without changes prior notice. without prior notice Roto Frank AG Roto is a registe trademark 2006 Roto Frank AG Roto is a registe trademark Roto Frank AG headquarters tuttgarter trasse Leinfelden-Echterdingen Germany Telephone: Telefax: info@roto-frank.com
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