Roto In-line Sliding Hardware Systems for Simple Sliding Windows and Doors

Transcription

1 Window and door technology Roto In-line Sliding Hardware Systems for Simple Sliding Windows and Doors Catalogue for sliding windows and doors PVC, timber, aluminium

2 Liability exclusion All specifications in this catalogue were diligently compiled and validated. Changes due to technical progress, changes in legislation and the passage of time are unavoidable. We therefore hope you understand that we cannot be held liable for the accuracy or completeness of the contents. All rights, in particular the right to copy and circulate, reserved. Imprint Copyright: June 2012 Roto Frank AG Wilhelm-Frank-Platz Leinfelden-Echterdingen Germany Telephone: Telefax: info@roto-frank.com

3 Index Roto Info... 4 Espagnolettes Single action espagnolettes with adjustable cams...18 with 5 mm hooks...22 with 14 mm hooks...24 Reverse action espagnolettes Gearboxes...30 Extensions...34 Shootbolts...36 Detailed dimensions...37 Rollers Single rollers Tandem rollers Handles Pop-up handles RotoLine sliding handles Strikers Single strikers One- and two-piece strikers Accessories Buffer stops Anti-mishandling device / Info-clip Separators Generic profiles Generic aluminium profile Generic timber profile Guide to hardware PVC Guide to hardware ALU Guide to hardware TIMBER Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

4 Roto Info Roto Info Window and door technology Leinfelden-Echterdingen production plant: Roto group headquarters Roto Frank Austria GmbH Kalsdorf (AUT) Roto Frank Building Materials Co. Ltd. Beijing (CHN) Roto Frank AG Leinfelden-Echterdingen (GER) Roto Frank AG Velbert production plant (GER) Roto Elzett Certa Kft. Lövö (HUN) Elzett Sopron Kft. Sopron (HUN) (50 %) OOO Roto Frank Moscow (RUS) Roto Lož d.o.o. Lož (SLO) (50 %) Roto Frank of America Inc. Chester, Ct. (USA) 4 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

5 Entrance area of the Leinfelden-Echterdingen production-plant The Roto group of companies leading the way for over 70 years Only a few brands in the construction world can look back at a similar success story, and only a few are at the forefront over decades. Roto is one of the leading manufacturers of window and door technology worldwide and a major supplier of roof and solar technology. Our history begins, as in the case of many successful companies, with the name of a personality: Wilhelm Frank. He became a pioneer with his ideas; the first industrially-produced Tilt&Turn hardware in Our company founder was a classic Swabian inventor. Under his direction and that of his immediate successors, Roto developed with its headquarters in Leinfelden-Echterdingen (Stuttgart), from being a one man operation to an international group of companies. Over 4000 employees around the globe work on the task of recognising customers needs early on and developing products to enhance the increased value of windows and doors for mankind. Creating inner and with it permanent values is our utmost objective. A good example of this is our In-line Sliding hardware system for sliding windows and doors. It facilitates not only an optimal use of space, but also convinces with its convenient and practical operation. This is ensured by a straightforward, futureorientated technology. Roto offers numerous solutions that are specially coordinated with the individual markets requirements. Roto Door offers intelligent, secure and convenient multi point locking systems and hinge systems for conventional house and apartment doors that meet all technical requirements. Depending on the demand on ease of operation and security from straightforward rim locks right up to motorised automatic multi point locks that can be operated using radio-controlled technology like modern garage doors you can be sure to find the appropriate products in our extensive product range. An extensive range of accessories complement the product range. A state of the art cross linked network of nine production plants worldwide warrants a high level of flexibility, productivity and supply security. With our international distribution network consisting of over 40 own subsidiaries, representations and trading partners, we ensure that we are always close to our customers. Both the customers and Roto benefit equally from the continuous close dialogue with planning engineers, dealers and window & door fabricators. Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

6 Roto Info Storage conditions Component protection against dirt and dust Always keep the hardware bundles closed, and always cover up hardware bundles or opened goods (i. e. with a layer of cardboard). Component protection against mechanical damage Transport and handling of the hardware bundles only to be carried out with suitable transport or conveying means (forklift trucks, hoisting devices / cranes and elevators, roller belts, etc.). Maximum pallet and cardboard-box stackheights (during transport) in accordance with the printed instructions on the packaging are to be strictly adhered. Component protection against direct humidity and wetness The components may not get wet. The packaging must remain dry. This applies to storage and transport, as well as for unloading and loading procedures. Where appropriate, plastic protective sheets or similar are to be used during outdoor transport when raining (i. e. on-site transport). Storage may only be carried out in suitable, closed rooms and not outdoors. Condensation is to be absolutely avoided during the entire transport and storage duration. Should hardware bundles nevertheless get wet... Immediately unpack the components from the wet bundles, dry the components and check for signs of corrosion. In any case repack the usable components when dry with new packing material. 6 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

7 Environment Environmental compatibility classification of Roto hardware Environmental compatibility classification of Roto hardware It is our goal to manage with the lowest possible energy and fuel consumption levels in the manufacturing of our hardware components and strive to produce hardware components with great durability. In this case care is taken of our natural resources, minimising energy consumption and using raw materials in an ecology-minded manner. Environmental impacts resulting from the hardware The surface finish composition of our treated surfaces is abrasionresistant. No environmental pollution is caused by hardware components upon stipulated application. The grease we use is environmentally friendly. Environmental compatibility of the packaging We use disposable packaging material made of reinforced cardboard, steel/pvc packaging tape, polyethylene (PE) sheeting, timber frames, cable ties, elastomer cord as well as reusable packaging, reusable Schäfer boxes, crate pallets and EURO pallets. Environmental compatibility disposal Our hardware is made of materials, which enable environmentally friendly material utilisation and can be disposed of as mixed scrap. Returning packaging material Our packaging with the INTERSEROH logo is accepted free of charge by every INTERSEROH disposal partner. The directory of your local disposal partners can be requested nation-wide at the telephone exchange of ISD INTERSEROH GmbH in Cologne under the following telephone number: The Roto INTERSEROH registered number is Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

8 Roto Info Roto environmental management system The Roto Frank AG Leinfelden provides the proof of environmental awareness in accordance with DIN EN ISO Roto considers the environmental compatibility of products and environmentally sound procedures right from the beginning, during development, design, planning, production, and logistics. CO Y The certification underlines the environmental awareness in Roto: Roto pursues occupational safety, accident prevention and plant safety as their fundamental goal within the guidelines of industrial safety. Roto views environmental protection as an integral part of all entrepreneurial activities and decisions are shaped by ecologyminded behaviour, environmental compatibility of the products and procedures, as well as preservation of existing resources. In addition, the high durability of Roto products is a contribution to the preservation of existing resources. 8 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

9 Roto quality management system The certification in accordance with the international standard DIN EN ISO 9001 certifies that Roto has systematically planned, documented, and appropriately implemented the entire design, production, and sales processes. Starting with development and design through to quality planning, from production and assembly, right through to sales and customer services. CO Y The certification is an external indication of the high-quality philosophy practised in Roto: Roto s aim is: Continuous product and service improvement for our customers benefit. Roto offers its customers innovative and technically pretentious architectural hardware technology. Roto products are supplied punctually worldwide with constant guaranteed quality. Roto views integrated quality containing all company activities as the key to long-term company success. Roto employees are supported in their personal development and challenging work; Roto employees practise high-quality philosophy in their daily work. They work serviceand goal oriented. Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

10 Roto Info Roto test centre International Technology Centre (ITC) The Roto company-group benefits from their modern test centre (ITC) at the Leinfelden headquarters since October This is at disposal for both our own material and product testing, as well as for finished window tests from Roto market partners. COPY The Roto test centre (ITC) is accredited in accordance with DIN EN ISO/IEC by the German Accreditation Council ( DAR =Deutscher Akkreditierungsrat). It was confirmed by means of the accreditation from the German Accreditation System GmbH ( DAP =Deutsche Akkreditierungssystem GmbH), that the Roto test centre has the competence to carry out tests in areas such as mechanical-technological tests of facade elements such as windows, doors and hardware, as well as metallic material tests. The attainment of the accreditation in accordance with DIN EN ISO/ IEC represents the highest distinction for a test institute in private industry. The preconditions for this are an extensive quality management system, trained personnel, high-quality test rigs and measuring equipment, as well as continuous external monitoring by the accreditation authorities. 10 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

11 Product liability guidelines Hardware for windows and balcony doors According to the defined manufacturer s liability described in paragraph 4 of the product liability law, the following information regarding Turn-Only, Tilt&Turn and sliding hardware for window and balcony door sashes should be observed. Non-compliance exempts the manufacturer of his liability. 1. Product information and stipulated application 1.1 Turn-Only and Tilt&Turn hardware Definition: Turn-Only and Tilt&Turn hardware as covered by this definition is one-hand-operation Turn-Only and Tilt&Turn hardware for windows and balcony doors in building construction. This is used to enable windows and balcony-door sashes into a turning position by operating a hand-lever (handle) or into a limited tilting position in the case of the scissors (sash-stay) version. Application: Turn-Only and Tilt&Turn hardware is used on vertically installed windows and balcony doors made of timber, PVC, aluminium or steel and their corresponding material combinations. Conventional Turn-Only and Tilt&Turn hardware as covered by this definition, locks window and balcony door sashes or enables various ventilating positions. When closing, the gasket counter force must be overcome as a rule. 1.2 Sliding hardware Definition: Sliding hardware as covered by this definition, is hardware for sliding sashes for balcony doors and windows that are mainly used as glazed exterior structures. In combination with the sliding sashes, fixed-glazing-units and /or further sashes i. e. Turn-Only sashes for cleaning purposes can be situated in a window element. Application: Sliding hardware is used on vertically installed windows and balcony door sashes made of timber, PVC, aluminium or steel, and their corresponding material combinations. Sliding hardware as covered by this definition is equipped with a locking mechanism that fastens the sliding sash as well as rollers located on the bottom horizontal plane of the sliding sash. In addition, scissor stay-arms for tilting and mechanisms to lift and /or parallel-retract the sashes can be specified. By means of the hardware, the sashes are locked, brought into the ventilation position and pushed to the side. Depending on the outside temperature, relative air humidity of the ambient air, as well as the application location of the sliding element, a temporary formation of condensation water on the aluminium track on the inside may occur. This is particularly promoted when the air circulation is hindered; for example due to deep reveals, curtains as well as unfavourable radiator positioning and the like. 1.3 Differing application Liability exclusion All applications differing from section 1.1 and /or 1.2 are regarded as non-stipulated applications and excludes any liability on our part. 1.4 Advice concerning restrictions of use Opened balcony doors and window sashes, as well as window and balcony door sashes not locked or in the tilted modus, provide only a shielding function and do not meet any demands on joint impermeability, water tightness, sound reduction, heat-insulation and burglary resistance. In the case of wind and draught, the window and balcony door sashes must be closed and locked. Wind and draught is present, if a window or balcony door sash while in one of it s opening positions, can open or close on it s own, in an uncontrolled manner by means of either air pressure or air suction. A static opening position of windows and balcony door sashes can only be achieved by means of additional hardware. 1.5 Particular necessary agreements for extended requirements Burglar-resistant windows and balcony doors, windows and balcony doors for damp rooms and those for use in environments with aggressive, corrosive air content, require hardware adapted for the respective application and individually agreed upon performance features. The resistance against wind loads in a closed and locked state is dependent on the respective designs of windows & balcony doors. If wind loading tests need to be carried out (for example in accordance with DIN EN in particular pressure test p3), suitable hardware compilations are to be matched in relation to the respective window design and frame material, and each case individually agreed upon. Generally speaking, the hardware defined in 1.1 and /orr 1.2 fulfils the requirements for barrier-free dwellings (for example, in accordance with DIN 18025). However corresponding hardware compilations and installations for windows and balcony doors are necessary, which must be coordinated and each case individually agreed upon. 2. Misuse Misuse therefore not the stipulated product utilisation occurs in particular with hardware for windows and balcony doors as described in section 1.1 and /or 1.2 in particular: if obstacles are inserted in the opening vicinity between frame and sash, thus preventing or inhibiting its proper specified use, if additional loads are put on windows or balcony-door sashes (for example if children swing on the window or balcony door sash), if window and balcony door sashes are pressed adversatively or uncontrolled (for example by the wind) up against the window reveals, so that the hardware or the frame material or other individual window or balcony door components are damaged or destroyed and /or if consequential damage can arise. If while closing (or sliding) someone reaches between the sash and frame, and /or a person (or parts thereof) are in the vicinity (can cause bodily harm / be lethal). Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

12 Roto Info Product liability guidelines Hardware for windows and balcony doors 3. Liability 4.2 Sash sizes 5.1 Preservation of the surface finish The respective entire hardware set may only consist of hardware components from Roto s NT system. In the case of non factory-approved combinations by Roto Frank AG and /or inappropriately assembled hardware, and /orr the use of non-original and /or non factory-approved accessory components, no liability is accepted. For professional screw-fixing, the Quality Assurance Association: Locks and Hardware s directive TBDK (Fixing loadbearing Turn-Only and Tilt&Turn hardware components) is to be adhered. When using PVC or light metal profiles, the profile manufacturers and /or system owners information is to be observed. The window fabricator is essentially responsible for the compliance of the specified system-related dimensions (for example, the gasket gap dimensions). These specified system-related dimensions are to be checked regularly, in particular when using new hardware components for the first time, and also during production as well as during the window installation process. The hardware components are designed in such a manner, that the systemrelated dimensions can be adjusted, provided the hardware can have an effect on these. Should there be a deviation from these dimensions that leads to a fault that has not been noted before the window installation, no liability is accepted for the additional expenses incurred. 4. Product performance Manufacturers application advice 4.1 Maximum sash weights The listed maximum sash weights for the individual hardware versions may not be exceeded. The component with the least permissible load-carrying capacity determines the max. sash weight. Application diagrams and component classification are to be adhered (Refer to chapter Diagrams / Profile cross sections). The description of the application diagrams in the planning documentation, product catalogues or installation instructions depict the relationships between the permissible sash rebate widths and sash rebate heights, depending on various glass weights and /or thickness. The resulting sash dimensions or sash formats (portrait and /or landscape format) as well as the maximum sash weight may not under any circumstance be exceeded. 4.3 Hardware combination The manufacturer s regulations that deal with the combination of hardware are obligatory (for example: the application of additional stay arms, the hardware design for burglar-resistant window sashes and balcony door leaves etc.). 5. Product maintenance Security relevant hardware components are to be examined at least once a year for stability and wear and tear. Depending on the requirements, the fixing screws are to be tightened and /or parts to be replaced. In addition to this, the following maintenance work is to be carried out at least once a year: All movable parts and all locking points of the hardware are to be lubricated and tested. Only cleaning and maintenance agents that do not damage the corrosion protection of the hardware components are to be used. The hardware adjustments particularly in the vicinity of the pivot rests, the bogies and the scissors-stay as well as replacing parts and the unhinging & hinging of the active sash are to be carried out by a specialist company. When coating for example when painting or varnishing the windows and balcony doors hardware is to be excluded from this process and is also to be protected against any impurities (paint/varnish splashes). Electrolytically applied zinc coatings are not attacked in a normal room climate, if no condensation can form on the hardware or occasionally formed condensation can dry rapidly. In order to permanently preserve the hardware s surface quality and to avoid deterioration by corrosion, it is imperative to observe the following points: The hardware and /or the rebate areas are to be ventilated sufficiently in particular during the building phase so that they are not exposed either to direct wetness or to condensation. In any case, necessary steps are to be taken to ensure that moist ambient air (longterm) cannot condense in the rebate areas. The hardware is to be kept free from deposits and soiling from building materials (building dust, plaster, cement etc.). Possible soiling from plaster, mortar or similar materials is to be removed with water before it cures. Aggressive vapours (for example: by means of formic acid or acetic acid, ammonia, amine or ammonia compounds, aldehydes, phenols, tannic acid etc.) in connection with even small formations of condensation can lead to fast corrosion of the hardware. For this reason, evaporation in the vicinity of the windows is to be absolutely avoided. On windows and balcony doors made of oak or other types of timber with a high concentration of (tannic-) acid, ensure that by means of a suitable window surface treatment, these content substances can not evaporate out of the timber. The hardware may not come in direct contact with untreated timber surfaces. (Continued on the next page) 12 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

13 Product liability guidelines Hardware for windows and balcony doors Furthermore no acetic-acid or crosslinked acidic sealing compounds or those with the above mentioned contents may be used, since both the direct contact with the sealing compound and it s vaporisation can attack the hardware s surface. The hardware may only be cleaned with mild, ph-neutral cleaning agent in diluted form. Under no circumstances may aggressive, acidiferous cleaners or abrasive cleaning agents whose contents are listed in the above paragraph be used. Basically only zinc-plated and passivated screws are to be used for fixing the hardware components. By no means may stainless-steel screws be used, as this promotes the corrosion of zincplated surfaces. 6. Obligation to issue information and instructions The following documentation in particular is available in order to fulfil the information and instruction duties, as well as implementing maintenance operations. This documentation is to be passed on to dealers, intermediaries, fabricators and end users. Planning documentation Product catalogues Installation instructions Maintenance and care instructions as well as operating instructions This is described subsequently as product information whether in whole or in part. In order to safeguard the relevant function of windows and balcony doors: Planning engineers are obliged to request and comply with the manufacturers or authorised dealers product information. Specialised dealers are obliged to observe the product information from the manufacturer particularly valid for advertising measure and to pass this on to subsequent dealers and/ or fabricators, and to point out to them that they are also obliged to pass this on to their customers. Fabricators are obliged to observe the product information and in particular, to pass on service & maintenance instructions as well as operating manuals to the builders and end-users. 7. Use of related hardware The variations possible within individual hardware systems (for example Tilt- Only and Top-Hung hardware, or hardware that provides a circumferential ventilation-gap by parallel-retracting the sash instead of, or in addition to the tilted position) are to be treated according to the corresponding valid features of product information, stipulated application, misuse, product performance, product maintenance, information & instruction obligations. Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

14 Roto Info General advice concerning the catalogue All dimensions in mm. The depicted illustrations and /or technical drawings are not to scale. The width-height ratio of a sliding sash should be 1 : 2.5 maximum. Application range: The maximum length of the espagnolette is shown in the illustration. max. application range length of espagnolette sash height RotoSil surface A new surface protection procedure has been developed by Roto for the Roto hardware product range based upon galvanising, chromating and an additional sealing. RotoSil enables the hardware components to appear in a smooth silver tone. The quality requirements in accordance with RAL-RG 607/3 are exceeded by a multiple; also the protective effect against acids has been decisively improved. The surface protection regulations of the RAL quality assurance association in Velbert-Germany are more than fulfilled. Tests are constantly being carried out according to the usual guidelines for multi point locking systems concerning corrosion resistance. Comprehensive quality assurance offers you a constant level of highquality products. Given the proper care and presuming that the surface-finish is not damaged and aggressive cleaners are not used, long-term durability without retrotreatment is provided. 14 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

15 Diagrams Diagram A L R DIN left DIN right Diagram C R L Diagram D L R Diagram F L R L R Diagram G2 L Diagram K L R Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

16 Espagnolettes Single action Hardware overview Espagnolettes page 17 2 Rollers page 40 3 Handles page 50 All hardware components exist in different variations. In applications with two movable sashes double the amount of hardware is needed. 4 Strikers page 60 Accessories page June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

17 Single action espagnolettes Advantages of the system designed for use on timber, PVC and aluminium systems with a minimum eurogroove depth of 5 mm profiled faceplate for enhanced stability and aesthetic appearance faceplate width 16 mm easy installation due to one-piece assembly and centre-fixing anti-lift pin integrated as standard precise design of internal components ensures a smooth, reliable operation all surfaces are coated in RotoSil (silver finish) Unsurpassed versatility The modular In-line Sliding system offers numerous solutions to configure a locking system which suits the individual requirements in security, comfort and design. Concerning the single action espagnolettes Roto offers the following options: 7, 17 or 22 mm backsets available 7 different lengths of espagnolettes: mm 2 4 point security different options for locking points: adjustable mushroom cams (8 mm) 5 mm hooks 14 mm hooks lockable and non-lockable versions one-piece or individual striker options Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

18 Espagnolettes Single action espagnolettes with adjustable cams backset 7 mm Drilling and routing hole-pattern backset 7 Ø centre spindle Ø Ø10 backset June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

19 A 18 B Espagnolette, backset 7 mm travel Application range/mm Length/mm Cams Material no anti-lift pin backset 7 lock-case depth 7 Detailed dimensions Locking points in closed position Espagnolette, backset 7 mm L L A B C D D C adjustable cam (± 1) Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

20 Espagnolettes Single action espagnolettes with adjustable cams backset 17 mm Drilling and routing hole-pattern backset 17 Ø centre spindle Ø Ø10 backset 7 12 backset 17 Ø centre spindle Ø Ø Ø20 Ø20 backset June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

21 B Espagnolette, backset 17 mm Application range/mm Length/mm Cams Material no travel anti-lift pin Espagnolette, backset 17 mm, lockable Application range/mm Length/mm Cams Material no. backset 17 backset L D C A lock-case depth Detailed dimensions Locking points in closed position Espagnolette, backset 17 mm L A B C D Espagnolette, backset 17 mm, lockable adjustable cam (± 1) L A B C D Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

22 Espagnolettes Single action espagnolettes with 5 mm hooks backset 17 mm Drilling and routing hole-pattern backset 17 Ø centre spindle Ø Ø10 backset 7 12 backset 17 Ø centre spindle Ø Ø Ø20 Ø20 backset June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

23 C 92 B L Espagnolette, backset 17 mm Application range/mm Length/mm Hooks 5 mm Material no Espagnolette, backset 17 mm, lockable travel Application range/mm Length/mm Hooks 5 mm Material no anti-lift pin Detailed dimensions Locking points in closed position Espagnolette, backset 17 mm L A B C D A backset 17 lock-case depth 7 backset Espagnolette, backset 17 mm, lockable L A B C D D Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

24 Espagnolettes Single action espagnolettes with 14 mm hooks backset 17 mm Drilling and routing hole-pattern backset 17 Ø centre spindle Ø Ø10 backset 7 12 backset 17 Ø centre spindle Ø Ø Ø20 Ø20 backset June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

25 L Espagnolette, backset 17 mm Application range/mm Length/mm Hooks 14 mm Material no Espagnolette, backset 17 mm, lockable 18 travel Application range/mm Length/mm Hooks 14 mm Material no anti-lift pin Detailed+ dimensions Locking points in closed position Espagnolette, backset 17 mm B L A B C D C A backset 17 lock-case depth backset Espagnolette, backset 17 mm, lockable L A B C D D Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

26 Espagnolettes Single action espagnolettes with 14 mm hooks backset 22 mm Drilling and routing hole-pattern backset 22 Ø centre spindle Ø Ø10 backset June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

27 Espagnolette, backset 22 mm 14 Application range/mm Length/mm Hooks 14 mm Material no travel anti-lift pin Detailed dimensions Locking points in closed position Espagnolette, backset 22 mm L A B C D B A backset 22 D C L lock-case depth 7 Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

28 Espagnolettes Reverse action Hardware overview Gearboxes page 30 2 Extensions page 34 3 Rollers page 40 All hardware components exist in different variations. In applications with two movable sashes double the amount of hardware is needed. 4 Handles page 50 5 Strikers page 60 Accessories page June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

29 Reverse action espagnolettes Advantages of the system reverse action multi-point locking system for enhanced security designed for use on timber, PVC and aluminium systems with a minimum eurogroove depth of 5 mm profiled faceplate for enhanced stability and aesthetic appearance faceplate width 16 mm extensions with centre-fixing precise design of internal components ensures a smooth, reliable operation all surfaces are coated in RotoSil (silver finish) Unsurpassed versatility The modular In-line Sliding system offers numerous solutions to configure a locking system which suits the individual requirements in security, comfort and design. Concerning the reverse action espagnolettes Roto offers the following options: backset 7, 17, 20 or 22 mm available 3-pieced: various gearboxes (lockable or non-lockable) can be combined with different extensions 3 different lengths of extensions 2 or 4 point security different options for locking points 5 mm hooks 14 mm hooks claws one-piece or individual striker options Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

30 Espagnolettes Reverse action espagnolettes Gearboxes non-lockable Drilling and routing hole-pattern 7 mm backset backset 7 Ø centre spindle Ø Ø10 backset Drilling and routing hole-pattern 20 & 22 mm backsets backset 20 or 22 7 Ø centre spindle Ø Ø10 backset June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

31 7 mm backset backset 7 lock-case depth 7 Gearbox, backset 7 mm Faceplate 182 mm Gearbox, backset 20 mm Faceplate 140 mm Gearbox, backset 22 mm Faceplate 140 mm An arrow on the gearbox indicates direction of the handle when in the closed position. 75 A snap down fixing plate retains the extensions and ensures the drive rod is held in position. These are then held in place with screws providing secure protection against any attack All parts are pre-set in the open position for easy fitting. Initial operation of the handle releases the mechanism & 22 mm backsets backset 20 or 22 lock-case depth Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

32 Espagnolettes Reverse action espagnolettes Gearboxes lockable Drilling and routing hole-pattern 17 & 22 mm backsets backsets 17 or centre spindle Ø10 Ø20 Ø10 Ø Ø20 Ø10 lock case backset June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

33 17 mm backset Gearbox lockable, backset 17 mm Faceplate 400 mm, including anti-mishandling device Gearbox lockable, backset 22 mm Faceplate 400 mm, including anti-mishandling device 8 backset 17 All parts are pre-set in the open position for easy fitting. Initial operation of the handle releases the mechanism. centre spindle Ø6.5 Ø8 R anti-mishandling device lock-case depth Function of anti-mishandling device The anti-mishandling device allows the locking points to be moved only when the door is closed, therefore eliminating the possibility of damage arising from the door being slammed shut with the hardware in the locked position. Two different types of screw are supplied with the gearboxes: the flatheaded plunger and the silver cross-headed screw; only one of each should be fitted to a gearbox, depending on whether or not the antimishandling function is required: With anti-mishandling device gearbox operable when door is closed flat-headed plunger Screw the flat-headed plunger into the socket in the faceplate and adjust to suit the gap between faceplate and frame. An allen key size 3 mm should be used. Without anti-mishandling device gearbox operable at all times cross-headed screw Take the silver cross-headed screw, insert it into the socket on the back of the gearbox and tighten. A Phillips-type screwdriver should be used. 22 mm backset 3 backset 22 centre spindle anti-mishandling device 16 7 Ø6.5 Ø Separator for 9 mm Eurogroove For the application of the lockable gearbox in a 9 mm Eurogroove this separator has to be fixed on the backside of the gearbox at the top and bottom end. R4 17 lock-case depth 35 Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

34 Espagnolettes Reverse action espagnolettes Extensions can be cut 129 mm Extensions with 5 mm hooks Can be cut 129 mm. Position Application range/mm Faceplate length/mm Hooks 5 mm Material no (1) (2) (3) ) ) ) ) ) ) 1) Application range when using gearbox, faceplate 140 mm 2) Application range when using gearbox, faceplate 182 mm 3) Application range when using gearbox, faceplate 400 mm (lockable) 14 can be cut 129 mm Extensions with 14 mm hooks Can be cut 129 mm. Application range/mm Faceplate Length/mm Hooks 14 mm Material no ) ) ) 1) Application range when using gearbox, faceplate 140 mm 2) Application range when using gearbox, faceplate 182 mm 3) Application range when using gearbox, faceplate 400 mm (lockable) anti-lift pin 34 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

35 Extensions can be cut 217 mm Extension with 14 mm claws Can be cut 217 mm. Application range/mm Faceplate Length/mm Claws Material no ) ) 1) Application range when using gearbox, faceplate 140 mm 2) Application range when using gearbox, faceplate 400 mm (lockable) 14 The application range stated does not include the shootbolts. anti-lift pin Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

36 Espagnolettes Reverse action espagnolettes Shootbolts Shootbolts Can only be combined with the extension with claws. Position Application range/mm Faceplate length/mm Material no ) ) ) ) 1) Application range when using gearbox, faceplate 140 mm 2) Application range when using gearbox, faceplate 400 mm (lockable) June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

37 Detailed dimensions Gearbox non-lockable, backset 7 mm second locking point first locking point B A centre spindle L C first locking point D second locking point Gearbox, backset 7 mm, faceplate 182 mm extension length/mm L A B C D 1 5 mm hooks mm hooks mm hooks mm hooks The dimensions noted refer to the original length of the extensions. If the extensions are cut the dimensions change in the same relation. The locking points are shown in closed position. The travel of the locking points is 18 mm. Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

38 Espagnolettes Detailed dimensions Gearboxes non-lockable, backset 20 & 22 mm second locking point first locking point B A centre spindle L C D first locking point second locking point Gearbox, backset 20 mm, faceplate 140 mm Gearbox, backset 22 mm, faceplate 140 mm extension length/mm L A B C D 1 5 mm hooks mm hooks mm hooks mm hooks The dimensions noted refer to the original length of the extensions. If the extensions are cut the dimensions change in the same relation. The locking points are shown in closed position. The travel of the locking points is 18 mm. 38 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

39 Detailed dimensions Gearboxes lockable second locking point first locking point B A centre gearbox L C first locking point D second locking point Gearbox lockable, backset 17 mm, faceplate 400 mm Gearbox lockable, backset 22 mm, faceplate 400 mm extension length/mm L A B C D 1 5 mm hooks mm hooks mm hooks mm hooks mm claws The dimensions noted refer to the original length of the extensions. If the extensions are cut the dimensions change in the same relation. The locking points are shown in closed position. The travel of the locking points is 20 mm. Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

40 Rollers Single rollers Characteristics of the single roller: precise design of components ensures a smooth operation compatible with the majority of standard radiused tracks available with zinc die-cast or glass fibre reinforced plastic body no routing required 12 mm outer carriage locates in the eurogroove tested according to EN13126 part15 class 4 40 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

41 height 17 mm Fixed height single roller with plastic body body of glass fibre reinforced plastic maximum sash weights of 50 kg with ball-bearing 12 mm wide to fit conventional eurogrooves available in 2 fixed heights of 17 mm and 21 mm 41 R2.5 Single roller, with ball-bearing 50 kg width (mm) height (mm) track Material no R R height 21 mm R2.5 height 17 mm Fixed height single roller with zinc die-cast body maximum sash weights of 50 kg with slide bearing 12 mm wide to fit conventional eurogrooves available in 2 fixed heights of 17 mm and 21 mm can be connected together Yellow passivated finish to comply with requirements of standard DIN (salt spray test with different sodium chloride solutions) Single roller, with slide bearing 50 kg width (mm) height (mm) track Material no R R height 21 mm 50 Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

42 Rollers Tandem rollers Characteristics of the tandem roller: precise design of components ensures a smooth operation compatible with the majority of standard radiused tracks made of a steel body plastic end blocks, making it easier to locate height adjuster and fixing screws no routing required 12 mm outer carriage locates in the eurogroove tested according to EN13126 part15 class 4 42 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

43 Roller height adjustment tool for all tandem rollers blade length 200 mm centre of roller should be located in the middle of glazing-block Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

44 Rollers Tandem rollers width 12.2 mm width 14.0 mm Adjustable, standard tandem rollers maximum sash weight of 120 kg with ball-bearing available in two widths; 12 mm for conventional eurogrooves and 14 mm for wider euro grooves height adjustable from 19 mm to 26 mm silver, zinc-plated finish with extra corrosion protection (EN 1670, class h) Tandem roller standard, with ball-bearing 120 kg width (mm) height (mm) track Material no R R width 12.2 mm Adjustable, standard tandem rollers maximum sash weight of 80 kg with slide bearing available in two widths; 12 mm for conventional eurogrooves and 14 mm for wider euro grooves height adjustable from 19 mm to 26 mm Yellow passivated finish to comply with requirements of standard DIN (salt spray test with different sodium chloride solutions) width 14.0 mm Tandem roller standard, with slide bearing 80 kg width (mm) height (mm) track Material no R R June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

45 R-track Adjustable, slimline tandem rollers maximum sash weight of 100 kg with slide bearing available in two formats; one for a R-track (radiused), and one for a V-track 12 mm wide to fit conventional eurogrooves height adjustable from 15 mm to 18.5 mm Yellow passivated finish to comply with requirements of standard DIN (salt spray test with different sodium chloride solutions) V-track Tandem roller slimline, with slide bearing 100 kg width (mm) height (mm) track Material no R V Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

46 Rollers Tandem rollers (16) Adjustable, standard tandem rollers maximum sash weight of 200 kg with ball-bearing 16 mm wide different packer options height adjustable from mm silver, zinc-plated finish with extra corrosion protection (EN 1670, class h) Tandem roller standard, with ball-bearing 200 kg Drilling and routing hole-pattern width (mm) height (mm) track Material no R R R2.5 (75) June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

47 Packers for tandem roller standard 200 kg (603430) adapter for rollers different options for different profiles available Packer set P (Aluplast SF 73) Content 2 packers 4 screws Packer set P (Deceuninck Zendow / Tecnocor 2, frame no. 3450, sash no. 3465) Content 2 packers 4 screws Packer set P (Rehau S 717) 28 Content packers 4 screws Packer set P (Kömmerling SF 2) Content 2 packers 4 screws Packer set P (Kömmerling SF 3) Content 2 packers 4 screws 8 22 Packer P (Schüco S150) for 22 mm groove Packer set P (Veka Ekosol 70, Veka Ekosol 90) Content 2 packers 4 screws Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

48 Rollers Installation of rollers For the ideal position of the different rollers in the sash profile please use the following formula. 1 Tandem roller (200 kg) A = B mm 2 Tandem rollers (80 kg & 120 kg) A = B mm 3 Single rollers with plastic body (50 kg) A = B mm 4 Single rollers with zinc die-cast body (50 kg) A = B mm The centre of the roller should be located in the middle of the glazingblock. Side View kg A A A Top View B 48 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

49 Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

50 Handles Pop-up handles Standard Roto s pop-up handle provides an ideal solution to the problem where two sliding sashes overlap. The handle sits almost flush with the profile, but by simply lifting it from the backplate and turning, operation of the gearing is made possible with minimum effort. Once completed the handle can then be placed back in its original position, allowing the sliding sashes to overlap. Pop-up Handle, Spindle Length 21 mm Code Colour Screw cover cap Material no. R 06.2 jet black, RAL 9005 black screw cover cap R 07.2 traffic white, RAL 9016 white light grey, RAL 7035 black spindle length 7 Pop-up Handle, Spindle Length 26 mm 43 Code Colour Screw cover cap Material no. R 04.1 grey brown, RAL 8019 black R 06.2 jet black, RAL 9005 black R 07.1 pure white, RAL 9010 white R 07.2 traffic white, RAL 9016 white R 07.3 cream white, RAL 9001 black gold black brushed stainless steel black uncoated black special RAL colour (1) black Drilling and routing hole-pattern 135 Ø10 Ø12 Ø backset Minimum Pop-up Handle, Spindle Length 26 mm with customer logo 1) Code Colour Screw cover cap Material no. R 04.1 grey brown, RAL 8019 black R 06.2 jet black, RAL 9005 black R 07.1 pure white, RAL 9010 white R 07.2 traffic white, RAL 9016 white R 07.3 cream white, RAL 9001 black gold black brushed stainless steel black special RAL colour 1) black Pop-up Handle, Spindle Length 45 mm Code Colour Screw cover cap Material no. R 06.2 jet black, RAL 9005 black gold black brushed stainless steel black uncoated black ) Special RAL colours (powder coated) and handles with customer logo (pad printing) can be ordered via Roto Frank Velbert. Price and availability on request (minimum order quantity 30 pieces for each item). As this concerns special RAL colours no sample parts are foreseen. 50 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

51 Pop-up handles Lockable Pop-up Handle lockable, SpindleLength 26 mm 32 screw cover cap Code Colour Screw cover cap Material no. R 04.1 grey brown, RAL 8019 black R 07.1 pure white, RAL 9010 white R 07.2 traffic white, RAL 9016 black gold black brushed stainless steel black Profile cylinder is not included (see catalogue BK 18). Drilling and routing hole-pattern Ø10 Ø12 Ø screw cover cap 1.5 Ø Subject to change. Roto In-line Sliding CTL_9_EN_v1 June

52 Handles RotoLine sliding handles RotoLine sliding handles offer customers the utmost flexibility in use: Three interior handle variants and four exterior handle variants can be combined according to individual preferences. Each handle variant is available in seven standard colours and also uncoated. Thus, different colours can be combined on the inside and outside. In addition, the optimised technology and high degree of stability achieved with the metal operating lever are convincing arguments for using RotoLine sliding handles. The installation is simple: interior and exterior handles are connected by the use of accessory kits. For security reasons the external handles have a concealed fixing so that they can not be disassembled. Using this three part system sash profile depths between mm can be covered. 52 June 2012 CTL_9_EN_v1 Roto In-line Sliding Subject to change.

53 Depending on the preferred handle combination, different accessory kits need to be used: Interior handles Exterior handles Please use accessory kit type 1 Please use accessory kit type 1 Please use accessory kit type 1 Please use accessory kit type 2 Please use accessory kit type 2 Please use accessory kit type 2 Please use accessory kit type 2 Please use accessory kit type 2 Please use accessory kit type 2 Please use accessory kit type 3 Subject to change. Roto In-line Sliding CTL_9_EN_v1 June