MPS/MST SERIES SPIN - ON FILTER SUCTION - RETURN. Maximum working pressure 12 bar. Flow rates to 300 l/min

Transcription

1 MPS/MST SERIES SPIN - ON FILTER SUCTION - RETURN Maximum working pressure 12 bar Flow rates to 3 l/min

2 D e s c r i p t i o n MPS/MST The spin-on filter series is a complete product range suitable, for both suction and return applications. Utilising spin-on canisters, the MPS series are quick and easy to service and provide a clean solution when changing elements. The filter elements are either resin-impregnated paper (ßx>2), glass fibre (ßx 2) or square wire mesh. The unique filter head is designed for both European CS and merican CG standard canister series. One head design series accomodates both styles of elements. lso available is a new design utilizing a pressure differential visual and electrical indicators - ideal for lubrication applications. MPS filters are specifically designed for contamination control in hydraulic and lubrication circuits for mobile applications, agricultural and machine tool systems. The CW series of canister removes water from oil while filtering the oil at the same time. Water absorbent polymers up to 8 times their own weight, provide this major feature. Water holding capacities: - CW - 24 ml. CW ml. DIFFERENTIL INDICTORS For Use with series 1 filter heads. New absolute filter elements independently tested in the following Institutes: For Use with series filter head. SUCTION INDICTORS ELECTRICL VISUL RETURN LINE INDICTORS VISUL UNI EN ISO 91 N 37/98 ELECTRICL MPS /3.2/UK 2

3 MP Filtri - Filtration technology element: Materials End caps: Galvanized steel Support tube: Galvanized steel Support frames: Galvanized steel with an epoxy coating Series Inorganic microfibre Pre-filtration and External support media External wire mesh Microfibre filtration media Internal wire mesh Internal support media Inner support tube MP elements - Conform to the following ISO standards ISO Verification of collapse/burst resistance. ISO Verification of fabrication integrity and determination of the first bubble point. ISO Verification of material compatibility with fluids. ISO Method for end load test. ISO Verification of flow fatigue characteristics. ISO Evaluation of pressure drop versus flow characteristics. ISO Multi-pass method for evaluating filtration performance. Element material bsolute filtration Series Inorganic microfibre with acrilic support Contamination retention as per ISO 16889: Multi-pass test. New improved ß 2 filter elements with greater efficiency and increased dirt holding capacity elements ß 2 (%) Dimensions for ß (µm) values ß 2 (9%) ß 7 (98,7%) ß 2 (99,%) Filtration ratios ß2 ß1 ß ,4 3 2 > 1. > ,6 6 8 > 2. > ,8 1 1, 2 > > 1, > 3 N.. Other materials giving different degrees of filtration are available on request. P (bar) ing area elements CS-CG-CT 3/6 1/ Values in cm 2 Element material Nominal filtration P Series Resin - impregnated paper M Series Square wire mesh (filtration degree is defined in microns by the maximum diameter of a sphere corresponding to the mesh size) ing area elements CS-CG-CT P1/P2 M CWSeries Resin - impregnated paper M6 M Values in cm CW P1/P

4 MP Filtri - Specification Materials Head luminium ypass valve Nylon Working temperature Pressure filter body Collapse pressure filter elements Seals Series: Nitrile (una-n) V Series: Viton Maximum working pressure up to Indicator rass From -2 to +11 C For temperatures outside this range, please consult our Sales Network Organization 12 bar 4 bar ypass valve Calibration pressure ypass valve, differential opening pressure: s of indicators for MPS series (MPS -7-1 ) and MST series Visual indicator Electrical indicator S series:,3 bar ± 1% (MPS series only) R series: 1,7 bar ± 1% Description: MPS series filters are fitted with indicators 1 Kpa =.1 bar switching: Suction filters at a pressure of: 2 kpa ± 1% Line filters at a pressure of: 1,3 bar ± 1% (MPS series only) Return filter at a pressure of: 1,3 bar ± 1% (MPS-MST series only) Suction filter: (MPS series only) VS vacuum switch Return and line filter V Pressure gauge VR colour coded pressure gauge Suction filter (MPS series only) E Vacuum switch with change over contact Return filter ER Pressure switch with N.O. contacts EC Pressure switch with N.C. contacts s of indicators for MPS series 1 (MPS ) MPS filter series 1 ( and so on) are fitted with, differential style indicators. Visual indicator Electrical indicator scale - 76 cm Hg scale - 12 bar scale - 6 bar Operational information: Switching at 2kPa ± 1% Max voltage: 2V 6 Hz Max current: resistive, 2 inductive Protection degree IP6 Switching at 1,3 bar ± 1% Max voltage: 48V 6 Hz Max current:, resistive,2 inductive 1V - Z1 Series for with bypass set switching at 1,2 bar ± 1% to 1,7 bar V6 - Z6 Series for without bypass switching at 2 bar ± 1% N1 Series for with bypass set switching at 1,2 bar ± 1% to 1,7 bar N6 Series for without bypass switching at 2 bar ± 1% Visual-electrical indicator 1E - K1 Series for with bypass set switching at 1,2 bar ± 1% to 1,7 bar E6 - K6 Series for without bypass switching at 2 bar ± 1% For K visual-electrical indicator, specify the voltage (il. K61 = LED: 24 volt) 4 { 1-24 Volt 2-11 Volt 3-23 Volt

5 MP Filtri - Specification Pressure differential indicator option K - E - N Series Supply voltage (/6 Hz) (V) Vca 12 Vca 2 Vcc 3 Vcc 12 Vcc 2 Resistive load (),,2 Inductive load () 2 2 3,3,3 CONNECTOR DIN 436 ELECTRICL CONNECTION E - N SERIES N.C. N.O. ELECTRICL CONNECTION K SERIES N.C. N.O. Visual V series Visual Z series /F 32 /F Ø16 G1/2 Ø16 G1/2 Electrical N series 38 Visual led - Electrical K series Led 38 Visual - Electrical E series 38, /F 3 6 /F /F 32 Ø16 G1/2 Ø16 G1/2 Ø16 G1/2

6 MP Filtri - Specification Fluid Compatibility head and bowls compatible for use with: mineral oils (types HH-HL-HM-HR-HV-HG as per ISO 6743/4) water-based emulsions (types HFE-HFS as per ISO 6743/4) synthetic fluids (types HS-HFDR-HFDS-HFDU as per ISO 6743/4) water-glycol (types HFC as per ISO 6743/4) Seals Series Nitrile (una-n) compatible with mineral oils (types HH-HL-HM-HR-HV-HG as per ISO 6743/4) water-based emulsions (types HFE-HFS as per ISO 6743/4) water - glycol (types HFC as per ISO 6743/4) V Series Viton compatible with synthetic fluids (types HS-HFDR-HFDS-HFDU as per ISO 6743/4) elements s per ISO 2943; suitable for mineral oils (types HH-HL-HM-HR-HV-HG as per ISO 6743/4) and synthetic fluids ( and M series only) (types HS-HFDR-HFDS-HFDU as per ISO 6743/4) For water-based emulsions (types HFE-HFS as per ISO 6743/4) and fluids other than those mentioned, please consult our Sales Network Organization. International standards for contamination fluid control general (no direct) comparison between ISO 446 and NS 1638 is given in table below. Contamination Correspondent Recommended Typical applications codes codes filtration ISO 446 NS 1638 degree 4µm(c) 6µm(c) 14µm(c) x High precision and laboratory servo-systems Robotic and servo-systems Very sensitive - high reliability systems Sensitive - reliable systems General equipment of limited reliability Low - pressure equipment not in continuous service 6

7 Selection & installation information 6 elements types Series bsolute inorganic microfibre filtration media, available in 3, 6, 1 and 2 micron Example - 3, 6, 1 or P Series Nominal cellulose impregnated paper media, available in 1 and 2 micron. Example - P1 or P2 M Series Metal mesh media, available in 2, 6, and 9 micron. Example - M2, M6 or M9. Please refer to individual pressure drop curves to obtain filter pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 3 mm 2 /s (cst) with a maximum total filter (housing and filter element) pressure drop of 3% of the filter condition indicator (.4 bar) for line and return filter and 8 kpa for suction filter. MPS -7 Series 38 H1 Indicator port for return line filter H IN 38 ø 7. C - No. 2 Threaded holes Ø 96 Indicator port for suction line filter Lengths Indicator for suction filter MPS -7 (only for option G1-G) Indicator for return filter MPS -7 (only for option G1-G) ø 4 VS ø 4 34 VR - V /F.14 /F 14 OUT 92 9 ø Indicator for line filter MPS MPS 1-71 Series 9 9 EO /F 14 ER - EC 6 43 /F Indicator port PG 11 28, Revolving ø Cable 8/1 Pg Led MPS -71 H H Thread connections 38. MPS SERIES -1 SIZES P1 M6-M9 Flow rates with 3 mm 2 /s fluid viscosity including filter element G1 G2 G3 G4 G G6 Line Flow Suction Flow /4 SP 3/4 NPT SE /16-12 UN SE 8-3/4-16 UNF 1 SP 1 NPT SP/NPT/SE SEE TLE ELOW MPS SERIES 7-71 SIZES P1 M6-M9 1 7, 2,,4 Line Flow Suction Flow SP/NPT/SE SEE TLE ELOW 1, 1,3 C M6 1/4 UNC 1/4 UNC 1/4 UNC M6 1/4 UNC Suction filter - Housing pressure drop Return line filter - Housing pressure drop Z 3 41 /F 3 V 42 /F 32 N 6 6 /F 3 /F 3 K /F 32 E 76,3,2,

8 Selection & installation information Please refer to individual pressure drop curves to obtain filter pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 3 mm 2 /s (cst) with a maximum total filter (housing and filter element) pressure drop of 3% of the filter condition indicator (.4 bar) for line and return filter and 8 kpa for suction filter. Indicator port for return line filter C - No. 2 Threaded holes MPS SERIES 1-11 SIZES 3 IN OUT 7 Indicator port for suction line filter MPS Line Flow 7 8 Suction Flow SP/NPT/SE H1 H Lengths H H P1 M6-M MPS SERIES 1-11 SIZES 1 1/4 2,2 94 MPS 1-1 Series Ø ø 133 MPS Series Indicator port Indicator for suction filter MPS 1-1 (only for option G1) VS EO Indicator for return filter MPS 1-1 (only for option G1) ø 4 ø 4 34 VR - V /F /F 14 Indicator for line filter MPS ø /F 14 ER - EC 6 43 /F.24 Revolving PG 11 ø Cable 8/1 Pg Led 32 Thread connections P1 M6-M9 Flow rates with 3 mm 2 /s fluid viscosity including filter element G1 G2 G3 1 7, 2,,4,3,2,1 Line Flow Suction Flow /4 SP 1 1/4 NPT SE 2-1 /8-12 UN SP/NPT/SE 1 1/4 2,3 C M8 /16 UNC /16 UNC Suction filter - Housing pressure drop Return line filter - Housing pressure drop /F 3 /F 32 Z V N /F 3 /F 3 K /F 32 E 8

9 Selection & installation information Please refer to individual pressure drop curves to obtain filter pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 3 mm 2 /s (cst) with a maximum total filter (housing and filter element) pressure drop of 3% of the filter condition indicator (.4 bar) for line and return filter and 8 kpa for suction filter. MPS SERIES 2 SIZES MPS Line Flow 13 Suction Flow 3 SP/NPT/SE H1 H1 H H C IN Thread connection for indicator (return) OUT Thread connection for indicator (suction) 1 P1 M6-M MPS SERIES 2 SIZES Line Flow Suction Flow /2 4, SP/NPT/SE 1 1/2 4,2 P M6-M9 13 Flow rates with 3 mm 2 /s fluid viscosity including filter element Lengths 2 Ø 129 H 216 H Thread connections G1 G2 G3 1 1/2 SP 1 1/2 NPT SE /8-12 UN C M1 3/8 UNC 3/8 UNC Suction filter - Housing pressure drop Indicator for suction filter (only for option G1) VS EO 9 /F 14 Revolving 3 7, 2, 92 PG ø ø Cable 8/1 /F 14,4 Return line filter - Housing pressure drop,3 Indicator for return filter (only for option G1) VR - V /F.14 ER - EC 6 43 /F.24 Pg 7 31,2, ø 4 34 ø 3 9

10 Selection & installation information Please refer to individual pressure drop curves to obtain filter pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 3 mm 2 /s (cst) with a maximum total filter (housing and filter element) pressure drop of 3% of the filter condition indicator (.4 bar) for line and return filter and 8 kpa for suction filter. H1 H 47 Thread connection for indicator (suction) C Thread connection for indicator (return line) Ø OUT IN 186 D F - No. 4 Threaded holes E Indicator port for MPS Thread connection for indicator (return line) Lengths MPS 3-31 H Indicator for suction filter MPS 3-3 (only for option G1-G-F1) VS EO 9 /F 14 Flange Revolving connections ø Thread connection for indicator (suction) Thread connection for indicator (return line) /F 14 PG 11 ø Cable 8/1 H Thread connections F1 F2 MPS SERIES 3-31 SIZES P1 M6-M9 Line Flow Suction Flow Flow rates with 3 mm 2 /s fluid viscosity including filter element SP/NPT/SE MPS SERIES 3-31 SIZES P1 M6-M9 G1 G2 G3 Line Flow Suction Flow /2 SP 1 1/2 NPT SE /8-12 UN 1 1/2 SE 3 PSI/M M12 1 1/2 SE 3 PSI/UNC 1/2 UNC 1 C 1 1/2,4 SP/NPT/SE 1 1/2,6 D 69,8 69,8 E 3,71 3,71 C M1 3/8 UNC 3/8 UNC Suction filter - Housing pressure drop F M12 1/2 UNC 9 Indicator for return filter MPS 3-3 (only for option G1-G-F1) ø 4 VR - V /F ø 3 Indicator for line filter MPS ER - EC 6 43 Pg 7 /F Led , 2, Return line filter - Housing pressure drop,4,3,2,1 /F 3 /F Z V N /F 3 /F 3 K 1 /F 32 E

11 D e s c r i p t i o n FILTER ELEMENT SERIES - CS CG CW New absolute filter elements independently tested in the following Institutes: Thread connections CS -7 CS 1-1 3/4 SP 1 1/4 SP CG -7 CG UN 1 1/2-16 UN CW CW UN 1 1/2-16 UN UNI EN ISO 91 N 37/98 11

12 D e s c r i p t i o n MST - Suitable for installation on return lines, mounted tank top where the flow does not exceed 3 l/min. MST use spin - on canisters incorporating a bypass valve. To avoid oil leaks during maintenance, the canisters have a special anti-drain membrane. MST - filter is ideal for machine tool and agricultural applications. INTERNL YPSS VLVE New absolute filter elements independently tested in the following Institutes: NTI-DRIN MEMRNE INDICTOR OPTIONS VISUL ELECTRICL UNI EN ISO 91 N 37/98 12

13 Selection & installation information elements types Series bsolute inorganic microfibre filtration media, available in 3, 6, 1 and 2 micron Example - 3, 6, 1 or P Series Nominal cellulose impregnated paper media, available in 1 and 2 micron. Example - P1 or P2 M Series Metal mesh media, available in 2, 6, and 9 micron. Example - M2, M6 or M9. Please refer to individual pressure drop curves to obtain filter pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 3 mm 2 /s (cst) with a maximum total filter (housing and filter element) pressure drop of 3% of the filter condition indicator (.4 bar) for line and return filter. 9 7 Ø 7 MST -7 MST SERIES SIZES 3 Flow rate l/min 42 SP/NPT/SE /4 1,2 7 P1 68 Indicator port Ø 96 Indicator port MST SERIES 7 SIZES 3 6 Flow rate l/min 6 SP/NPT/SE /4 1, 8 P1 76 Flow rates with 3 mm 2 /s fluid viscosity including filter element H1 H - No. 2 Threaded holes Thread connections G1 3/4 SP G2 3/4 NPT G3 SE 8-3/4-16 UN Lengths 2 H 19 H Ø 18,4 Housing pressure drop Indicator (only for option G1),3,2,1 ø 4 VR - V /F ø 3 ER - EC 6 43 /F.24 Pg

14 Selection & installation information Please refer to individual pressure drop curves to obtain filter pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 3 mm 2 /s (cst) with a maximum total filter (housing and filter element) pressure drop of 3% of the filter condition indicator (.4 bar) for line and return filter. MST SERIES 1 SIZES Ø 9 MST Flow rate l/min 8 9 SP/NPT/SE /2 2,3 72 Indicator port 1 Indicator port P MST SERIES 1 SIZES 3 Flow rate l/min 9 SP/NPT/SE 6 11 Ø /2 2,4 P1 19 Flow rates with 3 mm 2 /s fluid viscosity including filter element Thread connections G1 1 1/2 SP G2 1 1/2 NPT H1 H - No. 2 Threaded holes G3 SE 2-1 /8-12 UN Lengths H H Ø 133,4,3,2,1 Housing pressure drop Indicator (only for option G1) ø 4 VR - V /F ø 3 ER - EC 6 43 /F.24 Pg

15 Pressure drop information General Pressure drop versus flow rate curve information for both housing and filter elements is in accordance with ISO 3968 pressure drop - p Total = p Housing + p element Housing pressure drop - The housing pressure drop is proportional to the fluid density element pressure drop - element pressure drop is proportional to kinematic viscosity therefore always check the fluid operating temperature and fluid type to obtain the working viscosity according to the following formula: p 1 element = (working viscosity/brochure viscosity) x p filter element rochure viscosity 3 mm 2 /s (cst) 1kPa =,1 bar sizing example Selection : Customer requires a 1 l/min filter Mineral oil fluid: ISO VG46 (46 mm 2 /s (cst) at 4 C) 2 micron absolute filtration return line application Housing pressure drop - MPS 1/11 with 1 l/min p =,13 bar (see curve on page 8) element pressure drop brochure viscosity - CS 1 with 1 l/min p =,9 bar (see curve on page 17) element pressure drop working viscosity - With 46 mm 2 /s (cst) p 1 =,9 x (46/3) =,138 bar pressure drop p Total = p Housing + p 1 element =,13 +,138 =,268 bar { cceptable pressure drop value, as per our recommendations ypass valves pressure drop The curves were obtained using a mineral oil with a density of,86 /dm. 3 4 MPS 71 4 MPS 1 31 The p varies proportionally to the density R SERIES S SERIES R SERIES S SERIES MST 7 4 MST R series: Return filter S series: Suction filter

16 SUCTION FILTER elements - P/M Series 2 The curves were obtained using a mineral oil with a kinematic viscosity of 3 mm /s (cst). The p varies proportionally to the fluid kinematic viscosity. 1 7, 2, CS - CG - P/M P1 P2 M6 M9 1 7, 2, CS - CG 7 - P/M P1 P2 M6 M CS - CG 1 - P/M P1 1 CS - CG 1 - P/M P1 7, 2, P2 M6 M9 7, 2, P2 M6 M elements - Series 2 The curves were obtained using a mineral oil with a kinematic viscosity of 3 mm /s (cst). The p varies proportionally to the fluid kinematic viscosity. 1 CS - CG CS - CG , 2, 7, 2, CS - CG CS - CG , 2, 7, 2,

17 RETURN FILTER elements - P/M Series 2 The curves were obtained using a mineral oil with a kinematic viscosity of 3 mm /s (cst). The p varies proportionally to the fluid kinematic viscosity. CS - CT - CG - P/M CS - CT - CG 7 - P/M,4,4,3 P1,2 P2,1 M6 M ,3,2 P1,1 P2 M6 M CS - CT - CG 1 - P/M CS - CT - CG 1 - P/M,4,3,2,1 P1 P2 M6 M9,4,3,2,1 P1 P2 M6 M elements - Series 2 The curves were obtained using a mineral oil with a kinematic viscosity of 3 mm /s (cst). The p varies proportionally to the fluid kinematic viscosity.,4,3,2,1 CS - CT - CG ,4,3,2,1 CS - CT - CG ,4 CS - CT - CG ,4 CS - CT - CG ,3,2,1,3,2,

18 Ordering information MPS Port options MPS -71 MPS 1-11 MPS 2-2 MPS 3-31 G1 G2 G3 G4 G G6 F1 F2 Nominal sizes Series Series ypass valve series C With bypass 1,7 bar - 4 indicator ports O Without bypass with indicator ports on suction P Without bypass with indicator ports on return R with bypass 1,7 bar and indicator ports on return S With bypass 3 kpa and indicator ports on suction U Without bypass without indicator ports series 1 R With bypass 1.7 bar P Without bypass 3/4 SP 3/4 NPT SE 12 SE 8 1 SP 1 NPT G4 Option without bypass only CS CG CW Series 1 1/4 SP 1 1/4 NPT SE 2 European std. filter element US standard filter element US standard filter element (water removal type) 1 1/2 SP 1 1/2 NPT SE /2 SP 1 1/2 NPT SE /2 SE 3 Psi/M 1 1/2 SE 3 Psi/UNC condition indicator S With threaded hole only T With plug Indicators for suction filters (MPS series only) VS Visual vacuum gauge EO Electrical vacuum switch exchange contact Indicators for return filters (for MPS/MST series) V Visual pressure gauge VR Colour coded pressure gauge ER Pressure switch with N.O. contacts EC Pressure switch with N.C. contacts Differential Indicators for line filters (only for series 1 ) S With threaded hole only T2 Plug for indicator port 1V Visual 1,2 bar V6 Visual 2 bar Z1 Visual 1,2 bar Z6 Visual 2 bar N1 Electrical 1,2 bar N6 Electrical 2 bar 1E Visual-electrical 1,2 bar E6 Visual-electrical 2 bar { 1-24 Volt K1 Visual-Electrical 1,2 bar 2-11 Volt K6 Visual-Electrical 2 bar 3-23 Volt For K visual-electrical indicator, specify the voltage (f.i. K61) Nitrile (una - N) V Viton Seals elements M/P series P1 P2 Resin-impregnated paper ßx 2 M2 M6 Square wire mesh M9 elements series 3 6 Inorganic microfibre ßx 2 1 Nominal sizes no. 1 element for MPS -1 7 no. 1 element for MPS no. 1 element for MPS no. 2 elements for MPS 2 1 no. 2 elements for MPS no. 1 element for MPS nr. 2 elements for MPS 2 1 nr. 2 elements for MPS 3-31 CS Replacement element MP Filtri - Filtration products will only be guaranteed if original MP Filtri replacement elements and spares are used Data held in this publication is given only for indicative purposes. MP Filtri reserves to introduce modifications to described items for technical or commercial reasons. Copyright reserved. 18

19 Ordering information MST Nominal sizes elements indicator S With threaded hole only T With plug VR Colour coded pressure gauge ER Pressure switch with N.O. contacts EC Pressure switch with N.C. contacts Nitrile (una - N) V Viton Seals ypass valve Calibration: 1,7 bar Nitrile (una - N) V Viton Seals MST -7 MST 1-1 P1 P2 G1 3/4 SP 1 1/2 SP M2 Resin-impregnated paper ßx 2 M6 Square wire mesh G2 3/4 NPT 1 1/2 NPT M9 G3 Port options SE 8 SE 2 elements M/P series elements series 3 6 Inorganic microfibre ßx 2 1 CT Replacement element MP Filtri - Filtration products will only be guaranteed if original MP Filtri replacement elements and spares are used Data held in this publication is given only for indicative purposes. MP Filtri reserves to introduce modifications to described items for technical or commercial reasons. Copyright reserved. 19

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