THE IMPORTANCE OF AN EFFICIENT FILTRATION

Transcription

1 Tank mounted return line filters HF 57 / HF 575 / HF 578 series

2 THE IMPORTANCE OF AN EFFICIENT FILTRATION The main cause of anomalies in hydraulic systems has to be attributed to the presence of contaminants in the fluid. The nature of the contaminant may be: gaseous, namely air mixed with the fluid; fluid, it depends on water penetrating the fluid; solid, therefore particles of various origins and dimensions. Customers who operate equipments are always focused on obtaining the best possible performance, lower energy consumptions and greater respect for the environment. These characteristics can be attained by using top quality components in the hydraulic system for generating and regulating the fluid power, which are also more sensitive to the presence of contaminants in the fluid. Starting from these requirements, we understand how important and fundamental it is to prevent the presence of air and water from mixing in the fluid tank by using dedicated solutions. It is also crucial to limit the presence of solid particles in the hydraulic circuit through a suitable filtering system, which is indispensable to maintain the project requirements of the system over time and to keep running costs low. The correct choice of a filter and its optimum position in the hydraulic system requires the same care and experience needed to choose all the other components. The use of filters with larger filtering surfaces reduces, at equal flow rates, the superficial contaminant load and therefore the filter's life is extended proportionally. To maintain the maximum efficiency of the system, the filters must have a clogging indicator showing the differential pressure on the filtering cartridge and to immediately point out when the cartridge needs replacing in order to prevent the bypass valve from opening. The following factors should be analysed when choosing the ideal filter: The filtration degree required to protect the most sensitive component from contamination The points of the circuit in which the filters have to be installed The working pressure of the system The maximum flow rate and the type of fluid to be filtered The duty cycle The retention efficiency of the filtering cartridge The contaminant accumulation capacity of the filtering cartridge The working ambient temperature Each filter used generates a pressure drop that increases continuously as time goes by. This pressure drop represents an efficiency index of the filter itself. When the hydraulic system is about to be assembled, all the components must be perfectly clean and the fluid has to be added through a device complete with a filter. During the test phase, it is advisable to run some work cycles at low pressure in order to create the best possible conditions for all the components.

3 TECHNICAL CHARACTERISTICS Tank mounted return line filters HF 57 and HF 578 series along with in tank filters HF575 series are specifically designed to be directly connected on the return line of hydraulic circuit to safeguard it from contaminating particles. HF 578 series is available with double inlet port with SAE 3 threads. Flow up to 317 US gpm (12 l/min) Insideoutside flow filtration Prefiltration area magnetic set Fluiddecelerating diffuser MATERIALS Cover Housing BowlDiffusor Seals End cap Inner tube Filter media Reinforced nylon (HF572) Aluminum Aluminum Steel Buna Viton Zinc plated steel Zinc plated steel Stainless steel Cellulose Microfibre glass OPERATING TEMPERATURE With Buna seals F (3 9 C) With Viton seals 4 23 F (2 11 C) DEGREE OF FILTRATION Absolute Filtration Code Material Degree of filtration FG1 Microfibre glass 1 m FG25 Microfibre glass 25 m FLUID COMPATIBILITY Conforming to ISO 2943 (Norm ISO 6743/4) Oil mineral HH HL HM HR HV HG Water emulsion HFAE HFAS Syntetic fluid HS HFDR HFDU HFDS With Buna seals With Viton seals Nominal Filtration Code Material Degree of filtration SP1 Cellulose 1 m SP25 Cellulose 25 m MI6 Stainless steel 6 m MI125 Stainless steel 125 m FLOW INDICATORS Flow max. 317 US gpm (12 l/min) Rear manometer PRESSURE Working pressure Testing pressure Burst pressure Element collapse pressure rating (conforming to ISO 2941) 116 psi (8 bar) 174 psi (12 bar) 232 psi (16 bar) 145 psi (1 bar) Radial manometer Visual indicator Electrical indicator Characteristics and dimensions at page 21 BYPASS VALVE Bypass setting 25 psi (1,7 bar) ICAT12 2 1

4 SIZING PRESSURE DROP The total pressure drop of the filter is calculated by summing the pressure drop value in the housing to the one in the filtering element. Total p p in housing + p in element In filters of HF 57 and HF 578 series in normal working conditions, the total p must not be more than 5.8 psi (,4 bar). To establish the values of pressure drop involved, the following pages provide some diagrams with curves referred to the use of mineral oils SAE 1 with kinematic viscosity of 12 SSU (3 cst) and density of 7.29 lb/gal (,856 kg/dm 3 ). Calculation example Filter HF573.26ASFG25B17GHBHRXNGYNGD Flow rate= 63 US gpm (24 l/min) Kinematic viscosity: 12 SSU (3 cst) Oil density : 7.29 lb/gal (,856 kg/dm 3 ) Filtering degree: 25 m Data obtained from the diagrams: p in housing = 3.2 psi (,22 bar) (page 4) p in element = 2. psi (,14 bar) (page 8) Total p = = 5.2 psi (,36 bar) ( p is lower than maximum value admitted therefore sizing is correct). If oil with different kinematic viscosity and different density is used, the values obtained from the diagrams will be recalculated considering the following indications: 1) The pressure drop of the housing is proportional with the oil density, therefore for oil with density different to 7.29 lb/gal (,856 kg/dm 3 ) the value of the p in the headbowl will be: p in housing = Or p in housing = p of diagram (psi) Oil density ( lb/gal) 7.29 (lb/gal) p of diagram (bar) Oil density ( kg/dm 3 ),856 (kg/dm 3 ) [psi] [bar] 2) The pressure drop of the element is proportional with the oil density and kinematic viscosity, therefore for oil with density different to 7.29 lb/gal (,856 kg/dm 3 ) and kinematic viscosity different to 12 SSU (3 cst) the value of p in the element will be: p element = p of diagram (psi) Or p element = p of diagram (bar) Oil density (lb/gal) Oil viscosity (SSU) 7.29 (lb/gal) 12 (SSU) Oil density (kg/dm 3 ) Oil viscosity (cst),856 (kg/dm 3 ) 3 (cst) [psi] [bar] Now you sum the values of the pressure drop of the housing to the value of the pressure drop of the filtering element, always making sure the total p does not exceed the pressure limit of 5.8 psi (,4 bar). 2 2 ICAT12

5 PRESSURE DROP CURVES THROUGH THE BYPASS VALVES The pressure drop values are directly proportional with the specific weight of the fluid and do not affect the establishment of the total pressure drop of the complete filter. The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). HF 57 / HF5752 HF 57 / HF 575 / HF ,5 (5.76) 3,5 (5.76) 3, (43.51) 3, (43.51) 2,5 (36.25) 2,5 (36.25) 2, (29.) 2, (29.) 1,5 (21.75) 1,5 (21.75) 1, (14.5) 1, (14.5),5 (7.25),5 (7.25) 25 (6.6) 5 (13.2) 75 (19.8) 1 (26.4) 125 (33.) 15 (39.6) 175 (46.2) 2 (52.8) 225 (59.4) 25 (66.) 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) HF 57 / HF 575 / HF ,5 (5.76) 3, (43.51) 2,5 (36.25) 2, (29.) 1,5 (21.75) 1, (14.5),5 (7.25) (31.7) (63.4) (95.1) (126.8)(158.6)(19.2)(221.9)(253.6)(285.3)(317.) ICAT12 2 3

6 PRESSURE DROP CURVES THROUGH THE HOUSING The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). G 1/2 (4) G 1 1/4 G 3/4 (5) G G1 (6)G2 HF 572 HF 573,5 (7.25),5 (7.25) (4) (5),4 (5.8),4 (5.8),3 (4.35) (4),3 (4.35),2 (2.9),2 (2.9),1,1 25 (6.6) 5 (13.2) 75 (19.8) 1 (26.4) 125 (33.) 15 (39.6) 175 (46.2) 2 (52.8) 225 (59.4) 25 (66.) 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) HF 574,5 (7.25) (5) (6),4 (5.8),3 (4.35),2 (2.9), (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) 4 2 ICAT12

7 PRESSURE DROP CURVES THROUGH THE HOUSING The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). G11/4G11/4 G11/4G11/2 G11/2G11/2 (4)G11/2G2 (5)G2G2 HF 5783 HF 5784,5 (7.25),5 (7.25) (4) (5),4 (5.8),4 (5.8),3 (4.35),3 (4.35),2 (2.9),2 (2.9),1,1 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.3) (92.5) (15.7)(118.9)(132.) (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) ICAT12 2 5

8 PRESSURE DROP CURVES THROUGH THE ELEMENT HEK82 The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). HEK82.15 HEK82.15 HEK82.2 (4) HEK82.3 FG1 FG25,5 (7.25),5 (7.25),4 (5.8),4 (5.8) (4),3 (4.35),3 (4.35),2 (2.9),2 (2.9) (4),1,1 25 (6.6) (13.2) (19.8) (26.4) (33.) (39.6) (46.2) (52.8) (59.4) (66.) 25 (6.6) (13.2) (19.8) (26.4) (33.) (39.6) (46.2) (52.8) 225 (59.4) 25 (66.) Diagram good also for filter series HF5752 Diagram good also for filter series HF5752 SP1 SP25,25 (3.62),25 (3.62),2 (2.9),2 (2.9),15 (2.17) (4),15 (2.17),1,5 (.72),1,5 (.72) (4) 25 (6.6) 5 (13.2) 75 (19.8) 1 (26.4) 125 (33.) 15 (39.6) 175 (46.2) 2 (52.8) 225 (59.4) 25 (66.) 25 (6.6) 5 (13.2) 75 (19.8) 1 (26.4) 125 (33.) 15 (39.6) 175 (46.2) 2 (52.8) 225 (59.4) 25 (66.) Diagram good also for filter series HF5752 Diagram good also for filter series HF ICAT12

9 PRESSURE DROP CURVES THROUGH THE ELEMENT HEK82 The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). HEK82.15 HEK82.15 HEK82.2 (4) HEK82.3 MI6 MI125,1,1,8 (1.16),8 (1.16),6 (.87),6 (.87),4 (.58) (4),4 (.58),2 (.29),2 (.29) (4) 25 (6.6) 5 (13.2) 75 (19.8) 1 (26.4) 125 (33.) 15 (39.6) 175 (46.2) 2 (52.8) 225 (59.4) 25 (66.) 25 (6.6) 5 (13.2) 75 (19.8) 1 (26.4) 125 (33.) 15 (39.6) 175 (46.2) 2 (52.8) 225 (59.4) 25 (66.) Diagram good also for filter series HF5752 Diagram good also for filter series HF5752 ICAT12 2 7

10 HF 57 / HF 575 / HF 578 PRESSURE DROP CURVES THROUGH THE ELEMENT HEK83 The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). HEK83.19 HEK83.26 HEK FG1 FG25,5 (7.25),5 (7.25),4 (5.8),4 (5.8),3 (4.35),3 (4.35),2 (2.9),2 (2.9),1,1 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) Diagram good also for filter series HF5753 Diagram good also for filter series HF5753 SP1 SP25,25 (3.62),25 (3.62),2 (2.9),2 (2.9),15 (2.17),15 (2.17),1,5 (.72),1,5 (.72) 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) Diagram good also for filter series HF5753 Diagram good also for filter series HF ICAT12

11 PRESSURE DROP CURVES THROUGH THE ELEMENT HEK83 The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). HEK83.19 HEK83.26 HEK MI6 MI125,1,1,8 (1.16),8 (1.16),6 (.87),6 (.87),4 (.58),4 (.58),2 (.29),2 (.29) 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) 5 (13.2) 1 (26.4) 15 (39.6) 2 (52.8) 25 (66.) 3 (79.2) (92.5) (15.7)(118.9)(132.1) Diagram good also for filter series HF5753 Diagram good also for filter series HF5753 ICAT12 2 9

12 PRESSURE DROP CURVES THROUGH THE ELEMENT HEK84 The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). HEK84.21 HEK84.29 HEK84.39 (4) HEK84.48 FG1 FG25,5 (7.25) (4),5 (7.25) (4),4 (5.8),4 (5.8),3 (4.35),3 (4.35),2 (2.9),2 (2.9),1, (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) Diagram good also for filter series HF5754 Diagram good also for filter series HF5754 SP1 SP25,25 (3.62) (4),25 (3.62),2 (2.9),2 (2.9),15 (2.17),15 (2.17) (4),1,5 (.72),1,5 (.72) (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) Diagram good also for filter series HF5754 Diagram good also for filter series HF ICAT12

13 PRESSURE DROP CURVES THROUGH THE ELEMENT HEK84 The curves are obtained in the following conditions: Mineral oil type SAE 1 Kinematic viscosity 12 SSU (3 cst) Density 7.29 lb/gal (,856 kg/dm 3 ). HEK84.21 HEK84.29 HEK84.39 (4) HEK84.48 MI6 MI125,1 (4),1,8 (1.16),8 (1.16) (4),6 (.87),6 (.87),4 (.58),4 (.58),2 (.29),2 (.29) (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) (31.7) (63.4) (95.1) (126.8)(158.5)(19.2)(221.9)(253.6)(285.3)(317.) Diagram good also for filter series HF5754 Diagram good also for filter series HF5754 ICAT

14 Filter type GAS (BSPP) FLOWS FILTERS WITH SINGLE INLET PORT Degree of filtration FG1 FG25 SP1 SP25 MI6 MI125 Flow Inlet ports p= 5.8 psi (,4 bar) NPT SAE J514b US gpm (l/min) G 1/2 1/2 NPT 3/416 UNF2B (35) 9.2 (35) 1.6 (4) 1.6 (4) 1.6 (4) HF G 3/4 3/4 NPT 1 1/1612 UNF2B 15.9 (6) 18.5 (7) 19.8 (75) 21.1 (8) 22.5 (85) 22.5 (85) G 1 1 NPT 1 5/1612 UNF2B 18.5 (7) 22.5 (85) (115) 34.3 (13) 35.7 (135) G 1 1/4 1 1/4 NPT 1 5/812 UNF2B 21.1 (8) (115) 38.3 (145) 47.6 (18) 51.5 (195) G 1/2 1/2 NPT 3/416 UNF2B 9.2 (35) 1.6 (4) 1.6 (4) 11.9 (45) 11.9 (45) 11.9 (45) HF G 3/4 3/4 NPT 1 1/1612 UNF2B 18.5 (7) 19.8 (75) 22.5 (85) 22.5 (85) 22.5 (85) 23.8 (9) G 1 1 NPT 1 5/1612 UNF2B 23.8 (9) 29.1 (11) 31.7 (12) 34.3 (13) 37. (14) 38.3 (145) G 1 1/4 1 1/4 NPT 1 5/812 UNF2B 29.1 (11) 34.3 (13) 39.6 (15) 46.2 (175) 55.5 (21) 58.1 (22) G 1/2 1/2 NPT 3/416 UNF2B 1.6 (4) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) HF G 3/4 3/4 NPT 1 1/1612 UNF2B 21.1 (8) 22.5 (85) 22.5 (85) 22.5 (85) 23.8 (9) 25.1 (95) G 1 1 NPT 1 5/1612 UNF2B 29.1 (11) 31.7 (12) 34.3 (13) 37. (14) 38.3 (145) 39.6 (15) G 1 1/4 1 1/4 NPT 1 5/812 UNF2B 35.7 (135) 42.3 (16) 47.6 (18) 54.2 (25) 59.4 (225) 62.1 (235) G 1/2 1/2 NPT 3/416 UNF2B 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) HF G 3/4 3/4 NPT 1 1/1612 UNF2B 22.5 (85) 23.8 (9) 23.8 (9) 23.8 (9) 25.1 (95) 25.1 (95) G 1 1 NPT 1 5/1612 UNF2B 34.3 (13) 35.7 (135) 37. (14) 38.3 (145) 39.6 (15) 4.9 (155) G 1 1/4 1 1/4 NPT 1 5/812 UNF2B 46.2 (175) (21) 6.8 (23) 63.4 (24) 64.7 (245) G 1 1 NPT 1 5/1612 UNF2B 33. (125) 35.7 (135) 35.7 (135) 38.3 (145) 39.6 (15) 4.9 (155) HF G 1 1/4 HF /4 NPT 1 5/812 UNF2B 44.9 (17) 51.5 (195) 51.5 (195) 6.8 (23) 63.4 (24) 66. (25) G NPT 1 7/812 UNF2B 51.5 (195) 6.8 (23) 6.8 (23) (31) 87.2 (33) G 1 1 NPT 1 5/1612 UNF2B 35.7 (135) 38.3 (145) 38.3 (145) 38.3 (145) 39.6 (15) 4.9 (155) HF G 1 1/4 HF /4 NPT 1 5/812 UNF2B (22) 58.1 (22) 63.4 (24) 64.7 (245) 66. (25) G NPT 1 7/812 UNF2B 63.4 (24) 71.3 (27) 71.3 (27) 85.9 (325) 88.5 (335) 92.5 (35) G 1 1 NPT 1 5/1612 UNF2B 38.3 (145) 39.6 (15) 39.6 (15) 39.6 (15) 4.9 (155) 42.3 (16) HF G 1 1/4 HF /4 NPT 1 5/812 UNF2B 62.1 (235) 63.4 (24) 64.7 (245) 66. (25) 67.4 (255) 68.7 (26) G NPT 1 7/812 UNF2B 81.9 (31) 87.2 (33) 87.2 (33) 92.5 (35) 93.8 (355) 95.1 (36) HF G NPT 1 7/812 UNF2B 62.1 (235) 71.3 (27) 74. (28) 87.2 (33) 89.8 (34) 92.5 (35) HF G 2 2 NPT 2 1/212 UNF2B 72.6 (275) 88.5 (335) 93.8 (355) (49) (51) (54) HF G NPT 1 7/812 UNF2B 74. (28) 8.6 (35) 83.2 (315) 91.1 (345) 92.5 (35) 95.1 (36) HF G 2 2 NPT 2 1/212 UNF2B 92.5 (35) 17. (45) (43) (535) (55) 15.6 (57) HF G NPT 1 7/812 UNF2B 81.9 (31) 87.2 (33) 88.5 (335) 92.5 (35) 95.1 (36) 96.4 (365) HF G 2 2 NPT 2 1/212 UNF2B 111. (42) (475) (49) 15.6 (57) (58) (59) HF HF G NPT 1 7/812 UNF2B 85.9 (325) 89.8 (34) 91.1 (345) 93.8 (355) 95.1 (36) 97.7 (37) G 2 2 NPT 2 1/212 UNF2B (465) (51) (525) (58) (59) (6) 12 2 ICAT12

15 FLOWS FILTERS WITH DOUBLE INLET PORT Degree of filtration FG1 FG25 SP1 SP25 MI6 MI125 Filter type GAS (BSPP) NPT Inlet ports SAE J514b SAE 3 Nom. dim. Flow p= 5.8 psi (,4 bar) US gpm (l/min) G 1 1/4 G 1 1/4 1 1/4 NPT 1 1/4 NPT 1 5/812 UNF2B 1 5/812 UNF2B 1 1/4 1 1/4 5.2 (19) 6.8 (23) 6.8 (23) (31) 87.2 (33) HF G G 1 1/4 NPT 1 1/4 NPT 1 7/812 UNF2B 1 5/812 UNF2B 1 1/ (24) 63.4 (24) 87.2 (33) 92.5 (35) 97.7 (37) G G NPT NPT 1 7/812 UNF2B 1 7/812 UNF2B 55.5 (21) 66. (25) 66. (25) 97.7 (37) 15.7 (4) (43) G 1 1/4 G 1 1/4 1 1/4 NPT 1 1/4 NPT 1 5/812 UNF2B 1 5/812 UNF2B 1 1/4 1 1/ (24) 71.3 (27) 71.3 (27) 87.2 (33) 89.8 (34) 92.5 (35) HF G G 1 1/4 NPT 1 1/4 NPT 1 7/812 UNF2B 1 5/812 UNF2B 1 1/4 66. (25) 76.6 (29) 76.6 (29) 97.7 (37) 1.4 (38) 13. (39) G G NPT NPT 1 7/812 UNF2B 1 7/812 UNF2B 71.3 (27) 84.5 (32) 84.5 (32) 111. (42) (44) (46) G 1 1/4 G 1 1/4 1 1/4 NPT 1 1/4 NPT 1 5/812 UNF2B 1 5/812 UNF2B 1 1/4 1 1/ (31) 84.5 (32) 84.5 (32) 89.8 (34) 92.5 (35) 95.1 (36) HF G G 1 1/4 NPT 1 1/4 NPT 1 7/812 UNF2B 1 5/812 UNF2B 1 1/ (34) 97.7 (37) 97.7 (37) 15.7 (4) 18.3 (41) 111. (42) G G NPT NPT 1 7/812 UNF2B 1 7/812 UNF2B 1.4 (38) 111. (42) 111. (42) (48) (49) (5) G G NPT NPT 1 7/812 UNF2B 1 7/812 UNF2B 71.3 (27) 81.9 (31) 87.2 (33) (43) (45) (47) HF G2 G G2 G2 2 NPT NPT 2 NPT 2 NPT 2 1/212 UNF2B 1 7/812 UNF2B 2 1/212 UNF2B 2 1/212 UNF2B (28) 76.6 (29) 87.2 (33) 95.1 (36) 92.5 (35) 13. (39) (49) (58) (52) (62) (54) 177. (67) 2 1/ (38) 18.3 (41) (69) 2.1 (76) (85) G G NPT NPT 1 7/812 UNF2B 1 7/812 UNF2B 81.9 (31) 11.4 (38) 13. (39) (47) (48) (49) HF G2 G G2 G2 2 NPT NPT 2 NPT 2 NPT 2 1/212 UNF2B 1 7/812 UNF2B 2 1/212 UNF2B 2 1/212 UNF2B (35) 1.4 (38) 18.3 (41) (47) (43) (49) (54) (68) (56) (71) (58) (75) 2 1/ (41) (51) (55) (86) (93) (12) G G NPT NPT 1 7/812 UNF2B 1 7/812 UNF2B 13. (39) 111. (42) (44) (49) (5) (51) HF G2 G G2 G2 G G 2 NPT NPT 2 NPT 2 NPT NPT NPT 2 1/212 UNF2B 1 7/812 UNF2B 2 1/212 UNF2B 2 1/212 UNF2B 1 7/812 UNF2B 1 7/812 UNF2B / (43) (48) 14. (53) 111. (42) (48) (56) (66) (45) (52) (59) (69) (46) (58) (75) (11) (49) (59) 23.4 (77) (18) (5) (6) 28.7 (79) 33.8 (115) (51) HF G2 G G2 G2 2 NPT NPT 2 NPT 2 NPT 2 1/212 UNF2B 1 7/812 UNF2B 2 1/212 UNF2B 2 1/212 UNF2B (47) (55) (52) (63) 14. (53) (64) (59) 26. (78) (6) (8) (61) 214. (81) 2 1/ (63) 23.4 (77) (8) 29.6 (11) 33.8 (115) 317. (12) ICAT

16 HF572 DIMENSIONS RESERVOIR MOUNTING HOLE DIMENSIONS Filter type Weight A B C D (GASBSPP) (4) (GASBSPP) Secondary inlet kg(lbs) mm(in) mm(in) mm(in) Standard On request Standard 2, HF (4.4) (4.16) (5.236) G3/4 G1/2G1 G11/ ,2 (7.677) HF (4.85) (5.787) (7.8) G3/8 G1 G1/2G3/4 2, G11/4 HF G1/2 (5.29) (7.756) (8.976) 345 2,8 HF (13.583) (6.17) (11.693) (12.913) G11/4 G1/2G3/4 G1 NPT, metric and SAE UNUNF threads are available (consult our technical department). (GASBSPP) Indicators G1/ ICAT13

17 HF 573 DIMENSIONS RESERVOIR MOUNTING HOLE DIMENSIONS Filter type Weight A B C D (GAS BSPP) (GASBSPP) Secondaryinlet kg(lbs) mm(in) mm(in) mm(in) Standard A richiesta Standard 5, HF (11.68) 31 (7.42) (9.173) G 1 1/4 G 1 G G3/8 5,6 (12.25) HF (12.34) (1.157) (11.929) G1/2 G G 1 G 1 1/4 6, G3/4 HF (15.21) (2.276) (18.228) (2.) NPT, metric and SAE UNUNF threads are available (consult our technical department). (4) (GASBSPP) (GASBSPP) Indicators Filler cap G1/8 G3/4 ICAT

18 HF 574 DIMENSIONS RESERVOIR MOUNTING HOLE DIMENSIONS Filter type Weigth A B C D (GAS BSPP) (GASBSPP) Secondaryinlet kg(lbs) mm(in) mm(in) mm(in) Standard On request Standard 7, HF (15.87) 36 (8.465) (1.433) (14.173) G11/2 G2 7, HF G3/8 (16.53) (11.614) (13.583) G1/2 9, HF (2.6) 55 (15.551) (17.52) G3/4 (21.653) G2 G11/2 9, HF (21.6) (19.94) (21.63) NPT, metric and SAE UNUNF threads are available (consult our technical department). (4) (GASBSPP) (GASBSPP) Indicators Filler cap G1/8 G3/ ICAT13

19 HF 5783 DIMENSIONS RESERVOIR MOUNTING HOLE DIMENSIONS Filter type Weight A B C D/E (GAS BSPP) (GASBSPP) Secondaryinlet (4) (GASBSPP) (GASBSPP) Indicators Filler cap kg(lbs) mm(in) mm(in) mm(in) Standard On request Standard 5, HF (11.68) 316 (7.598) (9.528) G 1 1/4 G 1 G 5,6 (12.441) G3/8 HF (12.34) (1.354) (12.283) G G 1 G 1 1/4 G1/2 6, HF (15.21) (2.512) (18.425) (2.354) G1/8 G3/4 NPT, metric, SAE UNUNF and SAE 3 threads are available (consult our technical department). ICAT

20 HF 5784 DIMENSIONS RESERVOIR MOUNTING HOLE DIMENSIONS Filter type Weight A B C D/E (GAS BSPP) (GASBSPP) Secondaryinlet (4) (GASBSPP) (GASBSPP) Indicators Filler cap kg(lbs) mm(in) mm(in) mm(in) Standard On request Standard 6, HF (15.21) 358 (8.425) (1.236) (14.94) G11/2 G2 7, HF (15.87) (11.575) (13.386) G3/8 8, G1/2 HF (19.4) 548 (15.512) (17.323) (21.575) G2 G11/2 9, HF (2.94) (19.55) (2.866) G1/8 G3/4 NPT, metric, SAE UNUNF and SAE 3 threads are available (consult our technical department) ICAT13

21 HF 575 DIMENSIONS RESERVOIR MOUNTING HOLE DIMENSIONS Filter type HF HF HF HF HF HF HF HF HF HF HF A B C D E F G H I L M ØN ØO ØP Q ØR S T mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) (5.79) (4.449) 196 (7.717) , (7.48) (6.22) 3 17,5 4, (9.488) 86,5 82,5 81,5 7,5 2 39,5 64,5 (3.346) (.96) (2.835) (3.169) (1.181) (.689) (.189) (2.756) 291 (3.46) (3.248) (3.29) (.295) (.787) (1.555) (2.539) (9.449) (8.189) (11.457) (13.386) (12.126) 391 (15.393) (9.685) (7.874) ( ) ,5 23,5 5, , (4.646) (.96) (4.173) (4.37) ( )(1.63) (1.594) (.925) (.217) (4.94) (15.118) (4.75) (4.449) (4.49) (.354) (1.22) (1.775) (3.15) (2.512) (18.71) 589 (23.189) (1.827) (8.858) 358 (14.94) (13.976)(12..8) 57, (17.244) 151, , (5.95) (.96) (4.961) (5.433) (2.264) (1.142) (.276) (6.26) 538 (5.965) (5.512) (5.472) (.492) (1.22) (1.929) (3.937) (17.913) (15.945) (21.181) (21.457) (19.488) 628 (24.724) ICAT

22 ELEMENTS DIMENSIONS FOR HF 57 / HF 575 / HF 578 Element type HEK82.15 HEK82.15 HEK82.2 HEK82.3 HEK83.19 HEK83.26 HEK HEK84.21 HEK84.29 HEK84.39 HEK84.48 ØA ØB C ØD Filtering surface FG MI SP mm(in) mm(in) mm(in) mm(in) cm 2 (in 2 ) cm 2 (in 2 ) cm 2 (in 2 ) 15 (4.134) 1175 ( ) 62 (96.1) 1273 ( ) (5.99) ( ) 894 (138.57) 1835 ( ) (2.835) (1.772) 2 (.315) (7.874) ( ) (185.69) ( ) 3 (11.811) 3421 (53.256) 186 ( ) 377 ( ) 19 (7.48) 325 (53.751) 1563 ( ) 3949 (612.96) 16 (4.173) 72 (2.835) 26 (1.236) 4467 ( ) 2149 (333.96) 5428 ( ) 465 (18.37) 83 ( ) 3862 ( ) 9757 ( ) 21 (8.268) 1 (.394) 4372 ( ) 2231 (345.86) 5875 (91.627) (11.417) 661 ( ) 394 ( ) 8145 ( ) (4.961) (3.622) (15.354) ( ) ( ) ( ) 48 (18.898) 174 ( ) 5142 (797.12) ( ) 2 2 ICAT13

23 INDICATORS REAR MANOMETER Code: M RADIAL MANOMETER Code: N Scale +145 psi ( +1 bar) Scale +145 psi ( +1 bar) VISUAL INDICATOR Code: P ELECTRICAL INDICATOR Code: S 2 1 Pressure setting 21.8 psi (1,5 bar) Pressure setting 21.8 psi (1,5 bar) Max. working voltage 22 VCA 3 VCC Max. working current,5 A (resistivity),2 A (inductive) Protection class IP65 Contacts N.O.contact ICAT

24 INLET PORTS Filter type HF 572 Nominal size PORTS TYPE Gas NPT SAE Split SSM Split SSS BSPP ODT (3 PSI) (3 PSI) 1/2" GD ND OB 3/4" GE NE OD 1" GF NF OF 1" 1/4 GG NG OG HF 573 HF 5783 HF 574 HF " GF NF OF 1" 1/4 GG NG OG 1" 1/2 GH NH OH 1" GF NF OF 1" 1/4 GG NG OG MD SD 1" 1/2 GH NH OH ME SE 1" 1/2 GH NH OH 2" GL NL OI 1" 1/2 GH NH OH ME SE 2" GL NL OI MF SF 2" 1/2 MG SG GAS THREAD BSPP Cylindrical GAS thread (55 ) in accordance with UNI ISO 228 CODE Nominal size A GD 1/2" G 1/2 GE 3/4" G 3/4 GF 1" G 1 GG 1" 1/4 G 1 1/4 GH 1" 1/2 G GL 2" G 2 B 19 (.748) 24,5 (.965) 3,5 (1.21) 39 (1.535) 45 (1.772) 57 (2.244) C mm (in) mm (in) Nm (lbf in) 2 +1 ( ) 17 (.669) 2 (.787) 22 (.866) 24 (.945) 26 (1.24) 32 (1.26) 3 +2,5 ( ) 5 +2,5 ( ) 6 +5 ( ) 7 +5 (62 664) ( ) 22 2 ICAT13

25 INLET PORTS NPT THREAD NPT NPT thread (6 ) in accordance with ANSI ASME B12 CODE Nominal size ND 1/2" 1/2 NPT NE 3/4" 3/4 NPT A NF 1" 1 NPT NG 1" 1/4 1 1/4 NPT NH 1" 1/2 NPT NL 2" 2 NPT B 18 (.77) 23,5 (.925) 29,5 (1.161) 38,5 (1.516) 44 (1.732) 57 (2.244) C mm (in) mm (in) Nm (lbf in) 1 +1 (88 97) 13 (.512) 14 (.551) 17 (.669) 18 (.79) 18,5 (.728) 19,5 (.768) (221 23) 3 +2,5 ( ) 5 +2,5 ( ) 7 +5 (62 664) ( ) SAE J514 THREAD ODT American thread UNCUNF 6 in accordance with ANSI B 1.1 CODE Nominal size OB 1/2" 3/4" 16 UNF 2B OD 3/4" 1 1/16" 12 UNF 2B OF 1" 1 5/16" 12 UNF 2B OG 1" 1/4 1 5/8" 12 UNF 2B OH 1" 1/2 1 7/8" 12 UNF 2B OI 2" 2 1/2" 12 UNF 2B A B 17,3 (.681) 24,7 (.972) 3,5 (1.21) 39,1 (1.539) 45,3 (1.783) 61,3 (2.413) C mm (in) mm (in) Nm (lbf in) 2 +1 ( ) 15 (.591) 2 (.787) 2 (.787) 2 (.787) 2 (.787) 2 (.787) 4 +2,5 ( ) 6 +5 ( ) 7 +5 (62 664) 1 +5 ( ) ( ) ICAT

26 INLET PORTS SAE FLANGED PORTS J518 Standard pressure series 3 PSI SSM Metric thread ISO 6 in accordance with ISO/R 262 Nominal CODE size MD 11/4 ME 11/2 MF 2 MG 21/2 A B C D mm (in) 31,8 (1.252) 38,1 (1.252) 5,8 (2.) 64 (2.52) mm (in) 58,7 (2.311) 69,8 (2.748) 77,8 (3.63) 88,9 (3.5) mm (in) 3,2 (1.189) 35,7 (1.46) 42,9 (1.689) 5,8 (2.) Thread Depth mm(in) M1 15, (.591) M12 18, (.79) M12 18, (.79) M12 18, (.79) Nm (lbf in) 2 +1 ( ) 3 +2,5 ( ) 3 +2,5 ( ) 3 +2,5 ( ) SAE FLANGED PORTS J518 Standard pressure series 3 PSI SSS American thread UNCUNF 6 in accordance with ANSI B 1.1 Nominal CODE size SD 11/4 SE 11/2 SF 2 SG 21/2 A B C D mm (in) 31,8 (1.252) 38,1 (1.252) 5,8 (2.) 64 (2.52) mm (in) 58,7 (2.311) 69,8 (2.748) 77,8 (3.63) 88,9 (3.5) mm (in) 3,2 (1.189) 35,7 (1.46) 42,9 (1.689) 5,8 (2.) Thread Depth mm(in) 7/1614 UNC2B 16, (.63) 1/213 UNC2B 18, (.79) 1/213 UNC2B 18, (.79) 1/213 UNC 2B 18, (.79) Nm (lbf in) 3 +2,5 ( ) 3 +2,5 ( ) 3 +2,5 ( ) 3 +2,5 ( ) 24 2 ICAT13

27 HF 575 ASSEMBLY AND REPLACING ELEMENT INSTRUCTIONS MOUNTING Once you have checked the integrity of the filter inside its package, proceed as fallows: A B C D E F G H Take off the filter packaging. Oil the perch gasket (pos.1). Remove the tank's cover. Insert the filter in the dedicated seat of the tank. Insert the placement spring between the tank's perch and cover, as indicated on page 19. Close the tank's cover. Start the circuit for a few minutes. Make sure there are no leaks. REPLACING ELEMENT Once the working hour limit indicated in the manteinance instructions of the system is reached or when the clogging indicators point out the limit pressure drop created inside the filter, the element must be replaced. Pay attention to the drainage of hydraulic oil, therefore prepare suitable containers to collect it. Proceed as follows: A Stop the system in "machine stopped" status. B Secure any shutoff valves on the Hydraulic circuit. C Remove the tank's cover and the placement spring (pos.14), so extract the filter. D Unscrew the stopdiskette nut (pos.1), extract the pushdiskette (pos.2) and the bypass spring (pos.3). E Remove the clogged element (pos.4) from the perch (pos.11); if there is a magnetic set (pos.7 pos.8) remove the accumulated brassy contaminant. F Check out that the Orings (pos.9 pos.1) are not damaged, otherwise substitute and replace them correctly. G Insert the new filtering element (pos.4) on the perch (pos.11) preemptively lubricating the Oring placed in the element inner cap. H Position the bypass spring (pos.3), the pushspring diskette (pos.2) and the stopdiskette (pos.1). For a correct bypass calibration, make sure that the pushspring diskette gets in contact with the beat in the central bar (pos. 5). I Put the filter with its placement spring (pos.14) in the tank. L Close the tank's cover. M Reopen the eventual valves closed before. N Start the machine for a few minutes. O Make sure there are no leaks. Pos. Description 1 Stopdiskette nut 2 Pushspring diskette 3 Bypass spring 4 Filtering element 5 Central bar 6 Elastic ring 7 Large band washer 8 Magnetic set 9 Element's Oring 1 Perch's Oring 11 Perch 12 Washer 13 Stopperch diskette 14 Placement spring When ordering spare parts, always specify the reference number, the filter code and quantity. Exsample: Spare parts pos. 6 HHF389 Qty 3 ICAT

28 HF 57 AND HF 578 ASSEMBLY AND REPLACING ELEMENT INSTRUCTIONS MOUNTING Once you have checked the integrity of the filter inside its package, proceed as follow: A B C D E F G Take off the protection cap from the inlet port. Secure the filter in the tank through the holes in the body's flange (pos.3) tightening them as follows: HF 572 = 44 lbf in (5 Nm) HF 573 e HF5783 = 62 lbf in (7 Nm) HF 574 e HF5784 = 88 lbf in (1 Nm) Connect the piping of the return line to the inlet port using the tightening torque indicated on pages 22, 23 and 24. In the presence of secondary inlet ports, prepare the required connections. If the filter has a clogging indicator (pos ), take the protection cap off and screw the indicator in the dedicated seat, then tighten to a tightening torque of 266 lbf in (3 Nm). If the indicator is electric, complete the required connections. Start the circuit for a few minutes. Make sure there are no leaks. REPLACING ELEMENT Once the working hour limit indicated in the manteinance instructions of the system is reached or when the clogging indicators point out the limit pressure drop created inside the filter, the element must be replaced. Pay attention to the drainage of hydraulic oil, therefore prepare suitable containers to collect it. Proceed as follows: A Stop the system in "machine stopped" status. B Secure any shutoff valves on the hydraulic circuit. C Unscrew the cover's screw (pos.22) (except HF572), take off the closing cap (pos.2) and extract the perch part with the "HF 575" element (pos.4). D Unscrew the stopdiskette nut (pos.5), extract the pushspring diskette (pos.6) and the bypass spring (pos.7). E Remove the clogged element (pos.8) from the perch (pos.15); if there is a megnetic set (pos.11 pos.12) remove the accumulated brassy contaminant. F Check out that the Oring (pos.13 pos.14) are not damaged, otherwise replace them and consequently position the new ones correctly. G Insert the new filtering element (pos.8) on the perch (pos.15) preemptively lubricating the ORing placed in the element inner cap. H Position the bypass spring (pos.7), the pushspring diskette (pos.6) and the stopdiskette nut (pos.5). For a correct bypass calibration, make sure that pushspring diskette gets in contact with the beat in the central bar (pos. 9). I Put the perch part with the "HF 575" element (pos.4) inside the filter's body (pos.3). L Check out that the Oring (pos.19) is not damaged, otherwise replace it and consequently position the new one correctly. M Insert the placement spring (pos.18) in the dedicated seat of the filter's cover (pos.2), reassemble it screwing the fixing screws (pos.22) with a tightening torque of 44 lbf in (5 Nm). N Reopen the eventual valves closed before. O Start the machine for a few minutes. P Make sure there are no leaks. Pos. Description Pos. Description 1 Filter's body seal 14 Perch's Oring 2 Diffuser 15 Perch 3 Filter's body 16 Washer 4 Perch with element 17 Stopperch nut 5 Stopdiskette nut 18 Placement spring 6 Pushspring diskette 19 Cover's Oring 7 Bypass spring 2 Closing cap 8 Filtering element 21 Filler cap 9 Central bar 22 Cover's fixing screws 1 Elastic ring 23 Radial manometer 11 large band washer 24 Rear manometer 12 Magnetic set 25 Visual indicator 13 Element's Oring 26 Electrical indicator When ordering spare parts, always specify the reference number, the filter code and quantity. Example: Spare parts pos. 1 HHG3411 Qty ICAT14

29 HOW TO ORDER A COMPLETE FILTER HF HF AS FG1 B17 GE B H R XA GA M YB GC C 1 Filter type CODE See table from pag. 14 to pag. 16 HF Filtering surface CODE Standard AS 3 Degree of filtration CODE 1 m] Microfibre glass FG1 25 [ m] Microfibre glass FG25 6 [ m] Stainless steel wire mesh MI6 125[ m] Stainless steel wire mesh MI125 1 [ m] Cellulose SP1 25 [ m] Cellulose SP25 7 Filler cap CODE Without H With filler cap (only for HF573 and HF574) L 8 Magnetic set CODE With magnetic set R Without Z 9 Indicators arranged CODE Without XN On the housing right XA On the housing left XB On the cover XD 4 Bypass setting valve CODE With Bypass setting valve 25 [psi] (1,7 [bar]) B17 5 Inlet port CODE GAS threads (BSPP) G1/2 GD G3/4 GE G1 GF G11/4 GG G11/2 GH G2 GL NPT threads 1/2 ND 3/4 NE 1 NF 11/4 NG 11/2 NH 2 NL SAE threads ODT 1/2 OB 3/4 OD 1 OF 11/4 OG 11/2 OH 2 OI 6 Seals CODE Buna Viton B V 1 Indicators' ports dimensions CODE GAS threads (BSPP) G1/8 GA G 1/8 with plug DA 11 Indicators CODE Without Manometer rear connection Manometer radial connection Visual indicator Electrical indicator 12 Secondary ports CODE Without On the housing right On the housing left On the housing frontleft (4) (only for HF572) G M N P S YN YA YB YC 13 Secondary ports dimensions CODE G3/8 GC G1/2 GD G 3/4 (only for HF573 and HF574) GE 14 Diffusor CODE Without With Diffusor C D Standard On request ICAT

30 HOW TO ORDER A COMPLETE FILTER HF HF AS FG1 B17 MG / MF B H R XA GA M YA GD D 1 Filter type CODE See table from pag. 17 to pag. 18 HF Filtering surface CODE Standard AS 3 Degree of filtration CODE 1 m] Microfibre glass FG1 25 [ m] Microfibre glass FG25 6 [ m] Stainless steel wire mesh MI6 125[ m] Stainless steel wire mesh MI125 1 [ m] Cellulose SP1 25 [ m] Cellulose SP25 4 Bypass setting valve CODE With Bypass setting valve 25 [psi] (1,7 [bar]) B17 7 Seals CODE Buna B Viton V 8 Filler cap CODE Without H With filler cap L 9 Magnetic set CODE With magnetic set R Without Z 1 Indicators arranged CODE Without XN On the housing right XA On the housing left XB On the cover XD 5 Main inlet port 6 Supplementary inlet port CODE GAS threads (BSPP) G11/4 GG G11/2 GH G2 GL NPT threads 11/4 NG 11/2 NH 2 NL SAE threads ODT 11/4 OG 11/2 OH 2 OI Flanged SAE (SSM) 3 PSI 11/4 MD 11/2 ME 2 MF 2 1/2 (only for main inlet port HF 5784) MG Flanged SAE (SSS) 3 PSI 11/4 SD 11/2 SE 2 SF 2 1/2 (only for main inlet port HF 5784) SG Only for supplementary inlet port Blind unmachined port 11 Indicators' ports dimensions CODE GAS threads (BSPP) G1/8 GA G 1/8 with plug DA 12 Indicators CODE Without Manometer rear connection Manometer radial connection Visual indicator Electrical indicator 13 Secondary ports CODE Without On the housing right On the housing left G M N P S YN YA YB 14 Secondary ports dimensions CODE G3/8 GC G1/2 GD 15 Diffusor CODE Without With Diffusor C D Standard On request 28 2 ICAT15

31 HOW TO ORDER A COMPLETE FILTER HF HF AS FG1 B17 B R 1 Filter type CODE See table pag. 19 HF Bypass setting valve CODE With Bypass setting valve 25 [psi] ( 1,7 [bar]) B17 2 Filtering surface CODE Standard AS 3 Degree of filtration CODE 1 m] Microfibre glass FG1 25 [ m] Microfibre glass FG25 6 [ m] Stainless steel wire mesh MI6 125[ m] Stainless steel wire mesh MI125 1 [ m] Cellulose SP1 25 [ m] Cellulose SP25 5 Seals CODE Buna B Viton V 6 Magnetic set CODE With magnetic set R Without Z Standard On request ICAT

32 HOW TO ORDER A REMPLACEMENT ELEMENT HEK AS FG1 B 1 Element type CODE See table pag. 2 HE K8.. 2 Filtering surface CODE Standard AS 3 Degree of filtration CODE 1 m] Microfibre glass FG1 25 [ m] Microfibre glass FG25 6 [ m] Stainless steel wire mesh MI6 125[ m] Stainless steel wire mesh MI125 1 [ m] Cellulose SP1 25 [ m] Cellulose SP25 4 Seals CODE Buna B Viton V Standard On request 3 2 ICAT15

33 NOTES: ICAT

34 NOTES: 32 2 ICAT15

35 Building & construction Agriculture Truck Market Material Handling Industrial Full range of filters for all hydraulic circuits

36 Suction filters HF 41 HF 412 HF 431 HF 434 HF 437 Tank mounted return line filters HF 52 HF 58 HF 547 HF 554 HF 57 HF 575 HF 578 In line filters SpinOn HF 62 HF 625 HF 65 In line medium and high pressure filters HF 69 HF 75 HF 71 HF 725 HF 735 HF 745 HF 76 HF 761 Accessories Filler breathers Air filters Level and temperature gauges Pressure gauges Pressure/vacuum gauges Clogging indicators HF 57 1 T A Edition: IKRON S.r.l. Via Prampolini, Lemignano di Collecchio Parma Italy Tel.: Fax: Videoconferecing IP info@ikron.it