HIGH PRESSURE FILTERS

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1 HIGH PRESSURE FILTERS Series DF & LF Pressures to 6 PSI Flows to 18 GPM APPLICATION HYDAC DF & LF In-line High Pressure Filters are designed for use on hydraulic power units, machine tools, plastics machinery, mobile equipment, and hydraulic test equipment. These filters can be installed on the high-pressure side of the pump to protect control valves and actuators from contamination. These filters can also be used as In-line Return Filters. PRODUCT FEATURES DF Filters LF Filters DF Filters are manufactured with a ductile iron head and cold formed steel bowl. LF Filters are manufactured with a cast aluminum head and aluminum extruded bowl. For special finishes and coatings consult HYDAC for minimum quantities, availability and pricing. Non-welded housing design reduces stress concentrations and prevents fatigue failure. Inlet/outlet port options include NPT port, SAE straight thread O- ring boss, and SAE 4-bolt flange to allow easy installation without costly adapters. O-ring seals are used to provide positive, reliable sealing. Choice of O-ring materials (Nitrile, Fluoro Rubber, EPDM) provides compatibility with petroleum oils, synthetic fluids, water-glycols, oil/water emulsions, and high water base fluids. Screw-in bowl mounted below the filter head requires minimal clearance to remove the element for replacement, and contaminated fluid cannot be washed downstream when element is serviced. HYDAC indicators have no external dynamic seal. This results in a high system reliability due to magnetic actuation, thus eliminating a potential leak point. A poppet-type bypass valve (optional) is mounted in-line between the inlet and outlet ports to provide positive sealing during normal operation and fast opening during cold starts and flow surges. FILTER ELEMENTS HYDAC DF & LF Filters are available with disposable Betamicron BN3HC elements having 2 psid and Betamicron BH3HC elements having 3 psid collapse pressure and absolute ratings of 3,, 1, and 2 micron. HYDAC DF & LF Filters are also available with cleanable elements. Metal Fiber (V) stainless steel fleece elements have a 3 psid collapse pressure and nominal ratings of 3,, 1, and 2 microns. Wire screen (W/HC) elements have a 2 psid collapse pressure and nominal ratings of 2, 74, and 149 microns. For non-bypass applications, Betamicron BH3HC or Metal Fiber (V) elements must be installed. If a bypass valve is used, Betamicron (BN3HC) or Wire Screen (W/HC) elements can be installed. All filter media is supported to achieve flow fatigue resistance. Proper support of the filter media also provides high Beta Ratio values (particle removal efficiency) even at high differential pressures. The efficiency of many competitive elements drastically deteriorates as the element clogs and differential pressure increases. High quality epoxy adhesive is used to bond the end caps to the media and to bond the seam of the media.

2 Model Code: Filter Assembly DF & LF Filters DF BH3HC 3 G 3 A 1. / 3 Filter Type DF = 6 PSI (42 bar) LF = 1 PSI (1 bar) (not available in sizes 28, 66, or 132) Filter Media BH3HC = Betamicron BH3HC High Collapse BN3HC = Betamicron BN3HC Low Collapse (Disposable) V = Metal Fiber W/HC = Wire Screen (Cleanable) Size and Nominal Connection 3 = 1/2" BSPP / NPT / SAE 8 6 = 3/4" BSPP / NPT / SAE = 3/4" BSPP / NPT / SAE = 1-1/4" BSPP / NPT / SAE 2 24 = 1-1/4" BSPP / NPT / SAE 2 28 = 1-1/4" BSPP / NPT / SAE 2 33 = 1-1/2" BSPP / NPT / SAE 24 (or 2 Flange on DF model only) 66 = 1-1/2" BSPP / NPT / SAE 24 (or 2 Flange on DF model only) 132 = 1-1/2" BSPP / NPT / SAE 24 (or 2 Flange on DF model only) Type of Connection G = Threaded F = Flange (only available on DF sizes 33, 66, & 132) Filtration Rating in Microns 3 BH3HC or BN3HC Absolute Filtration Rating (ßx 2) V 1 2 Nominal Filtration Rating 2 74 W/HC 149 Type of P Clogging Indicator A = no clogging indicator LF DF B = visual (pop-up) clogging indicator (Automatic reset) VMB.1 VDB.1 BM = visual (pop-up) clogging indicator (manual reset) VMBM.1 VDBM.1 C = electrical clogging indicator (electric switch) VMC. VDC. D = electrical/visual (lamp) clogging indicator (electric switch & light) VMD./L... VDD./L... J = electric switch (Brad Harrison, pin mini) VMHJ. VDHJ. J4 = electric switch (Brad Harrison, 4 pin micro) VMHJ4. VDHJ4. Type Number 1 Modification Number = DF 3 & all LF sizes 1 = DF 6 to 132 Port Configuration = BSPP 3 = NPT Ports 12 = SAE Straight Thread O-Ring Boss Ports 16 = SAE Flange Ports (DF 33, 66, & 132 only) Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Bypass Valve (omit) = Without Bypass (BH3HC or V elements recommended) B3 = 43PSID Bypass (optional) B6 = 87PSID Bypass (standard) Supplementary Details SO13H = Modification of BN3HC (Low Collapse) Element For Phosphate Esters SO1H = Modification of BH3HC (High Collapse) Element For Phosphate Esters SO184 = G-1/2 Drain in Bowl Option For Sizes 6-28 (standard for sizes 33, 66, & 132) SO1H = Anodize Aluminum (LF Filter components for water based fluids) Consult HYDAC for minimums, availability & pricing SO11 = Indicator with brass piston (for use with water based fluids) (Consult factory on B L24 = Lamp for 24 Volts T7 - Indicator Thermal Lockout, 7 F & BM Indicators for L48 = Lamp for 48 Volts (D-type clogging T1 - Indicator Thermal Lockout, 1 F thermal lockout) L11 = Lamp for 11 Volts indicator only) L23 = Lamp for 23 Volts Model Codes Containing Red are non-stock items Minimum quantities may apply Contact HYDAC for information and availability 2

3 Element Size Housing Size DF/LF High Pressure Element Model Code: High Pressure Filter Elements 3 D 3 BH3HC Filtration Rating in Microns 3 = 3 µm = µm or High Collapse Betamicron (BH3HC) Absolute Filtration Rating 1 = 1 µm Low Collapse Betamicron (BN3HC) (ßx 2) 2 = 2 µm 3 = 3 µm = µm 1 = 1 µm 2 = 2 µm Metal Fiber (V) 2 = 2 µm 74 = 74 µm Wire Screen (W/HC) 149 = 149 µm Filter Element Material BH3HC = Betamicron BH3HC High Collapse BN3HC = Betamicron BN3HC Low Collapse V = Metal Fiber W/HC = Wire Screen (Disposable) (Cleanable) Nominal Filtration Rating Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Supplementary Details SO13H = Modification of BN3HC Element for Phosphate Ester Fluids SO1H = Modification of BH3HC Element for Phosphate Ester Fluids Model Codes Containing Red are non-stock items Contact HYDAC for availability Approximate Weights Housing Volumes MODEL WITH ELEMENT WITHOUT ELEMENT Filter type LF and DF DF lbs. 1.9 kg 4. lbs. 1.8 kg DF 6 9. lbs. 4.1 kg 8.6 lbs. 3.9 kg DF lbs. 6. kg 12.6 lbs..7 kg DF lbs. 9.6 kg 2. lbs. 9.1 kg DF lbs kg 23.4 lbs. 1.6 kg DF lbs. 1.9 kg 32. lbs. 14. kg DF lbs kg 47.2 lbs kg DF lbs. 3. kg 62.4 lbs kg DF lbs. 2.4 kg 1.8 lbs. 48. kg LF lbs..8 kg 1. lbs..7 kg LF lbs. 1. kg 2.9 lbs. 1.3 kg LF lbs. 1.8 kg 3.3 lbs. 1. kg LF lbs. 3.7 kg 7. lbs. 3.2 kg LF lbs. 4.3 kg 7.9 lbs. 3.6 kg LF lbs. 8.2 kg 1.4 lbs. 7. kg Size Volume 3.14 qt..13 liter 6.21 qt..2 liter 11.3 qt..33 liter qt..6 liter 24.8 qt..8 liter 28* 1.3 qts. 1.4 liters qts. 1. liters 66* 3.17 qts. 3. liters 132*.92 qts..6 liters * only for DF filters 3

4 Engineering Data: DF & LF Filters Design: Mounting Method: Connections: Size 3 Size 6/11 Size 16/24/28 Size 33 Inline Pressure Filter 4 Mounting holes in Filter Head 1/2" NPT or SAE- 8 port (3/4-16UNF-2B) 3/4" N PT or SAE-12 port (1-1/16-12UN-2B) 1-1/4"NPT or SAE-2 port (1-/8-12UN-2B) 1-1/2"NPT or SAE-24 port (1-7/8-12UN-2B) SAE-32 Flange, Code 62 (DF only) Size 66/ /2"NPT, SAE-24 port (1-7/8-12UN-2B), or SAE-32 Flange, Code 62 (DF only) Direction of Flow: Inlet: Side Outlet: Side (opposite inlet) Housing Pressure Ratings: DF (iron head & steel bowl) LF (aluminum) Operating: 6 psid/42 bar 1 psid/13 bar Proof: 9 psid/62 bar 22 psid/1 bar Fatigue: Contact HYDAC office Burst: Contact HYDAC office Element Collapse Standard Elements: BN3HC: 2 psid/17 bar Pressure Ratings: W/HC: 2 psid/17 bar (ISO 2941) High Collapse Elements: BH3HC: 3 psid/27 bar V: 3 psid/27 bar Fluid Temperature Range: (All seal types) -22 F to 2 F (-3 C to 121 C) Based on Nitrile Seals under maximum continuous operating pressure. Please contact HYDAC for information on extreme low temperature applications (below -1 F.) Fluid Compatibility: Compatible with all petroleum oils, water glycols, oil/water (ISO 2948) emulsions, high water base fluids, and synthetic fluids compatible with Fluoro Rubber or EPR seals. Flow Fatigue Resistance: Filter medium is supported to achieve flow fatigue resistance. (ISO 3724) Contact HYDAC office for information. Trip Pressure of Differential Pressure Indicator: DP = 72 psid/ bar - 1%(Standard) DP = 29 psid/2 bar - 1% (Optional) Cracking Pressure of DP = 87 psid/6 bar + 1% (Standard) Bypass Valve: DP = 43 psid/3 bar + 1% (Optional) Filtration Efficiency: Multi-Pass Filtration Efficiency Ratings to ISO 472 for Betamicron Elements Absolute Filtration Rating = ßx 2 Terminal P Across Element = 72 psid ( bar) For all micron ratings (3,, 1, & 2), both High and Low Collapse Betamicron Elements Above subject to Technical Modifications. Hydraulic Symbol: INLET DF & LF Bypass Valve Filter Element Pop-up Indicator 4 OUTLET

5 Pressure Drop Calculations: Assembly: To calculate the pressure drop of the filter assembly use the equation: P Assembly = P Housing + P Element Housing: The housing curve is based on test results using mineral oil with a specific gravity of.86. Differential pressure increases in proportion to specific gravity of applicable fluid. To adjust the housing P for the fluid being used, use the equation: P Housing = P Curve x Actual Specific Gravity.86 DF & LF SIZE 3 HOUSING DF & LF SIZES 6 & 11 HOUSING P in bar P in psi Q in gpm P in bar P in psi Q in gpm Q in l/min Q in l/min DF & LF SIZES 16, 24, & 28 HOUSING DF & LF SIZES 33, 66, & DF 132 HOUSING P in bar P in psi Q in gpm P in bar P in psi Q in gpm Q in l/min Bypass Valves Curve: Curves shown are applicable for mineral oil with a specific gravity of.86. Differential pressure increases in proportion to the specific gravity of the fluid. To adjust the bypass P for the fluid being used, use the equation: P Valve = P Curve x Actual Specific Gravity Q in l/min P in bar P in psi DF/LF 3 DF/LF 6/11 2 DF/LF 16/24/ Q in gpm DF/LF 33/ Q in l/min

6 Pressure Drop Calculations: (continued) Element P Calculations: Wire Screen Elements: To find P across clean wire screen element, divide Application Flow by Maximum Recommended Flow and find percentage; then read P from graph below. Application Flow % of Flow = 1 x Max. Recommended Flow Example: Size 6 Wire 1 GPM: 1 x 1 gpm = 63% of Flow 16 gpm 63% = 1 psi P for 6D...W element (using graph to the right) All element curves are based on test results using mineral oil with a kinematic viscosity of 141 SSU and a specific gravity of.86. The differential pressure across the element changes proportionally to the viscosity and specific gravity. To adjust figures for a different fluid use the equation: P in bar P in psi Element Size Max Recommended Flow (gpm) * * * Port Size Limited Flow Q in gpm as % of Max. Recommended Flow P Element = P Curve x Actual Specific Gravity Actual Viscosity x W/HC Betamicron 3 Plus Elements: P Element = P Element from Curve x Act. Spec. Gravity Act. Viscosity x D..BN3HC µm 1µm 2µm D..BH3HC µm 1µm 2µm D..BN3HC µm µm 2µm D..BH3HC 6 4 µm 3 1µm 2 2µm

7 Pressure Drop Calculations: (continued) 11D..BN3HC µm µm 2µm D..BH3HC µm 1µm 2 2µm D..BN3HC µm 1µm 1 1 2µm D..BH3HC µm 3 1µm 2 2 2µm D..BN3HC 3 3 µm µm 2µm D..BH3HC µm 1µm 2 1 2µm D..BN3HC µm 1µm 8 6 2µm D..BH3HC µm 1µm 2µm 7

8 Pressure Drop Calculations: (continued) 33D..BN3HC µm µm 2µm D..BH3HC µm 1µm 2µm 66D..BN3HC µm µm 2µm D..BH3HC µm 1µm 2µm 132D..BN3HC 12 1 µm 8 6 1µm 2µm D..BH3HC µm 1µm 2µm V Metal Fiber Elements: P Element = K Factor x Flow (gpm) x Act. Spec. Gravity Act. Viscosity x Metal Fiber K Factors for...d...v Elements Size µm 1µm 2µm

9 Dimensons: DF Size 132 DF 132 1/2-2UNF x.67 M12 x 17 in 4 places /2 NPT 1 7/8-12UN (SAE-24) G 1 1/ deep SW ( on 132 F) /4-1UNC-2B x 1. 2 (4 Places) DF 132 F only SAE-32 FLANGE CODE 62-6 psi (414 bar) SW36 G 1/2 Drain Plug Dimensions are inches/mm. 9

10 Dimensions: DF & LF Filters (sizes 3-66) in inches/mm SIZE B1 B2 B3 B4 B D1 D2 D3 D4 NPT BSP SAE ø2.64 ø2. 3 1/2 G1/2 3/4-16UNF ø67 ø ø3.31 ø2.68 ø1.6 6/11 3/4 G3/4 1 1/16-16UN ø84 ø68 ø42 16/24/ ø4.7 ø3.74 ø /4 G1 1/4 1 /8-12UN ø116 ø9 ø8 33/ ø6.3 ø /2 G1 1/2 1 7/8-12UN ø ø16 ø13 ø6 SIZE D H1 H2 H3 H4 H HEX 1 HEX 2 T1 T UNF / M /4-28UNF /16 1 1/ M /4-28UNF /16 1 1/ M /8-24UNF /16 1 /16.4. M /8-24UNF /16 1 /16.4. M /8-24UNF /16 1 /16.4. M /2-2UNF /16 1 7/ M /2-2UNF /16 1 7/ M Dimensions: LF Filters (sizes 3-66) in inches/mm SIZE B1 B2 B3 B4 B D1 D2 D3 D4 NPT BSP SAE ø2.64 ø2. 3 1/2 G1/2 3/4-16UNF ø67 ø ø3.27 ø2.68 ø1.6 6/11 3/4 G3/4 1 1/16-12UN ø83 ø68 ø42 16/24/ ø4.3 ø3.74 ø /4 G1 1/4 1 /8-12UN ø11 ø9 ø8 33/ ø6.18 ø /2 G1 1/2 1 7/8-12UN ø ø17 ø13 ø6 SIZE D H1 H2 H3 H4 H HEX 1 HEX 2 T1 T UNF / M /4-28UNF /16 1 1/ M /4-28UNF /16 1 1/ M /8-24UNF /16 1 /16.4. M /8-24UNF /16 1 /16.4. M /8-24UNF /16 1 /16.4. M /2-2UNF /16 1 7/ M /2-2UNF /16 1 7/ M

11 Dimensons: DF & LF Filters sizes 3-66 DF & LF 3 DF & LF 6 to 66 D x T2 (4 Places) D x T2 (4 Places) B3 B2 ø D1 ød1 B2 B3 B4 B4 B1 B1 HEX 1 (Blanking Plug in G1/2 IIndicator Port) ø D3 (2 Places) INLET ø 1.141" (29 mm) H4.6 (16. mm) OUTLET H3 HEX 1 (Blanking Plug in G1/2 IIndicator Port) T1 D3 D4 (2 Places) (2 Places) INLET B OUTLET H4 H3 H2 H2 H1 H1 HEX 2 HEX 2 G 1/2 Drain Plug (optional) D2 H CLEARANCE NEEDED FOR ELEMENT REMOVAL G 1/2 Drain Plug (optional for sizes 3-28) ø D2 H CLEARANCE NEEDED FOR ELEMENT REMOVAL 3/4-1UNC-2B x 1. (2mm) (4 Places) DF 33 & 66 Only (96.8mm) 1.7 (44.mm) Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. SAE-32 FLANGE CODE 62-6 psi (414 bar) 11

12 Other Products from HYDAC s Filtration Line Filtration Solutions For Mobile Equipment Although there is great diversity in mobile equipment designs, the common demand in the industry for improved performance has resulted in systems growing in complexity and cost. Precision hydraulic components variable displacement pumps and motors, load control valves, and proportional controls are increasingly applied to enhance machine power, speed and versatility. Higher operating pressures in excess of 6, psi are increasing in usage in order to generate higher force and torque from a smaller and lighter package. As fluid power systems are built to function more precisely at higher pressures, protection against wear and malfunction becomes vital. HYDAC s range of filtration products are designed to provide the necessary level of protection to maintain the efficiency, useful life and safety of high performance fluid power systems. Request catalog # BETAFIT Filter Elements HYDAC manufactures high quality filter elements that are dimensionally similar to other manufacturer's elements and will fit interchangeably into their filter housings. This catalog lists the interchange elements and the models which they replace and is organized by manufacturer. Even When your hydraulic or lube oil system doesn t have a HYDAC filter assembly, it doesn t mean that you cannot benefit from our Betamicron Element technology. The high beta ratios and leading dirt holding capacities of these elements extend service life and provide a greater price to maintenance cost ratio than elements from other manufacturers. Request catalog # 2736 Condensed Filter Catalog This condensed catalog serves as a quick reference guide for selecting HYDAC filters. The models are divided into high, medium, and low pressure groups. Charts then describe each filter in the group. Each model description includes mounting method, maximum operating pressure, maximum flow rates, number of sizes and connection size range, flow path, clogging indicator type, and a brief description of features and benefits. General information about clogging indicators, element types, breathers, and filler breathers is also included. Request catalog # Filtration Technology HYDAC Filter Technology is the result of many years of research, development and performance evaluation both in test stands and actual applications. HYDAC s Filter Division produces a complete range of filters. This range includes in-line, in-tank, inside-tank, direct mount, and manifold mount, modular stacking filters. Also available are duplex models for systems requiring continuous operation. This catalog provides a general overview and photos of HYDAC filter families with information on pressure and flow ratings, and mounting types. It serves as a handy reference to select the appropriate series of filter(s) for the application in need of filtration. More detailed literature that includes specific technical data and dimensioned drawings is available for all models. Request catalog # Copyright 21 HYDAC TECHNOLOGY CORPORATION - Brochure - High Pressure Filters DF & LF #27347 / 4.1 HYDAC TECHNOLOGY CORPORATION 226 City Line Road Bethlehem, PA 1817 Phone (61) Fax (61) powerup@hydacusa.com

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