Fluid Cooling Industrial COLW Series
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1 Fluid Cooling Industrial COLW Series 0916 COPPER & STEEL CONSTRUCTION Performance Notes Ideal for independent cooling and filtering of system oils Utilizes a high efficient EK series shell & tube (finned bundle) heat exchanger Wall or floor mount Low to medium pressure applications utilizing low noise screw pump technology Pump flows ranging 9.5 GPM to 45 GPM Standard SAE ports. NPT and BSP port adapters available Options Cartridge-style filters Plugged filter indicators Temperature sensors Ratings Maximum Operating Pressure - Shell Side 50 PSI (17 BAR) Maximum Operating Pressure - Tube Side 150 PSI (10.3 BAR) Maximum Operating Temperature 50 F (11 C) without filter 30 F (110 C) with filter Maximum Viscosity 150 cst Fluid Compatability Petroleum Mineral oil HLP and HLVP Ecologic fluids HETG-HEPG-HEE Cutting oils (contact TTP) Water/ethylene glycol (COLW-100 only) Water-oil emulsions (COLW-100 only) Water-Ethylene Glycol emulsions (COLW-100 only) Materials All Models Pump Positive displacement (screw) Pump Motor Nema frame Shell Steel Tubes Copper Frame Powder-coated carbon steel Gaskets Nitrile rubber/cellulose fiber Mounting Brackets Steel Nameplate Aluminum foil COLW-0, 0W, 40, 40W, 80 Tube Sheets Steel Baffles Steel Fins Aluminum End Caps Grey iron COLW-100 Baffles Brass Headers Steel Shell Connections Steel End Bonnets Grey iron Screw Pump Technology Offers significant maintenance and performance advantages. Screw pumps meet the need of having a silent hydraulic component, unique pump design offers the characteristics of a gear pump and the silence of a screw pump. Reliable, high performance, low noise Run without pulsation, providing long life to your application Positive displacement rotary pump with axial flow design Only three moving parts Rolling action eliminates noise and vibration Micron Filtration Utilizes a modern in-line filter housing and cartridge Standard cartridge element Filter Options: - 10 micron fiberglass, standard - 3, 6, and 5 micron fiberglass, optional - Consult factory for high viscosity fluids ß 1000 filtration efficiency Filtration indicator Visual, visual/electrical or electrical How to Order Model Series COLW Model Size Selected (Floor Mounted) 0W 40W (Wall Mounted) Ports 1 - NPT - SAE 3 - BSPP Motor 0 - No Motor 3-3ph (60 hz NEMA) Filter Blank - None Indicator Blank - None V - Visual E - Electrical EV - Electrical/ Visual
2 Dimensions Wall Mount.50 (57).8 (1) 11.5 (86) 1.50 (38) 1-1/ NPT.53 (13) 8 PLACES #4 SAE (49) 5.00 (17) TYP (84) (COLW-0) (364) (COLW-40).68 (68) 4.5 (108) #16 SAE (COLW-0) #4 SAE (COLW-40) 1.38 (35) Specifications.50 (13) 1.50 (546) 6.85 (174) Pump Motor Data Model Actual Displacement CUIN (CC) Operating Pressrue PSI (BAR) Motor HP RPM Voltage Full Load Amps 08-30/460 Motor Frame Size COLW-0 1. (0) 130 (9) / /. 145TC COLW (40) 130 (9) / /4. 18TC COLW (74) 18 (15) / /9.4 13TC COLW (93) 03 (14) / /9.4 13TC
3 Dimensions Floor Mount (COLW-0 COLW-80) (368) (COLW-0) (91) (COLW-40) 9.88 (51) (COLW-80) (79) 8.00 (03) 5.75 (146) (776) 3/4 NPT (COLW-0/40) 1 NPT (COLW-80) PLACES #4 SAE Floor Mount (COLW-100) (811) 1.88 (37) (35) (491) (COLW-0/40) 1.53 (547) (COLW-80) 7.49 (190) (79) 8.00 (03) 5.75 (146) 4.60 (108) " NPT PLACES 3" SAE FLANGE 5.44 (646) -1/" SAE FLANGE 1.88 (37) (1117)
4 Selection Procedure STEP 1 Determine Heat Load. Most applications can have a cooler sized for 1/3 of the input HP (KW). STEP Determine Entering Temperature Difference. (Actual E.T.D.) E.T.D. = Entering oil temperature F ( C) Entering water temperature F ( C) The entering oil temperature is generally the maximum desired system oil temperature. Entering water temperature is the highest water temperature the application will see. STEP 3 Select Model From Curves. Enter the Performance Curves at the bottom with the GPM (LPM) oil flow and proceed upward to the adjusted Heat Rejection from Step 3. Any Model or Curve on or above this point will meet these conditions. System Pressure Drop Model Oil Flow Rate GPM (LPM) Dp Less Filter PSI (BAR) Dp With Filter PSI (BAR) COLW-0 (60hz) 9.5 (36) 6 (0.4) 13 (0.9) COLW-40 (60hz) 1 (79) 1 (1.5) 37 (.6) COLW-80 (60hz) 35 (133) 0 (1.4) 30 (.1) COLW-100 (60hz) 45 (169) 7 (0.5) 17 (1.) COLW-0 (50hz) 8 (30) 5 (0.3) 1 (0.8) COLW-40 (50hz) 16 (61) 15 (1.0) 8 (1.9) COLW-80 (50hz) 9.5 (11) 16 (1.1) 6 (1.8) COLW-100 (50hz) 37 (140) 6 (0.4) 16 (1.1) Total presure drop is estimate using 46 csk oil. 10 micron mesh filter is used in claculating the pressure drop. Filter bypass rating is 45 PSI (3.1BAR) Listed Performance Curves are based on 46 cst oil. If your application conditions are different, consult factory for assistance. Desired Reservoir Temperature Oil Temperature: Oil coolers can be selected using entering or leaving oil temperatures. Off-Line Recirculation Cooling Loop: Desired reservoir temperature is the oil temperature entering the cooler. Return Line Cooling: Desired reservoir temperature is the oil temperature leaving the cooler. In this case, the oil temperature change must be determined so that the actual oil entering temperature can be found. Calculate the oil temperature change (oil T) with this formula: Oil T F ( C) = (BTU/HR [GPM oil flow x 10]) [KW (LPM Oil Flow x.09)] To calculate the oil entering temperature to the cooler, use this formula: Oil Entering Temp. = Oil Leaving Temp + Oil T. Oil Pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 19 to 30 PSI (1.3 to.1 BAR). Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to 5 PSI (.35 BAR) or less for case drain applications where high back pressure may damage the pump shaft seals. Typical operating temperature ranges are: Hydraulic Motor Oil F (49-8 C) Hydrostatic Drive Oil F (71-8 C) Engine Lube Oil F (8-93 C) Automatic Transmission Fluid F ( C) Oil Pressure Drop Correction Correction Factor (43) (88) (13) (176) (0) (40) (30) (345) Pump Flow Rates Model Kinematic Viscosity SUS (cst) 60 Hz, 1800 RPM Pump Oil Flow Rate GPM (LPM) 50Hz, 1500 RPM Pump Oil Flow Rate GPM (LPM) COLW (36) 8 (30) COLW-40 1 (79) 16 (61) COLW (133) 9.5 (11) COLW (169) 37 (140)
5 Performance Curves 60hz (1800 RPM) Pump 46 cst Oil 80 (60) COLW (53) 60 (45) COLW-80 HP (KW) Removed 50 (37) 40 (30) 30 () 0 (15) 10 (7.5) COLW-40 COLW (6) 0 (11) 30 (17) 40 () 50 (8) 60 (33) 70 (39) Entering Temperature Difference F ( C) Performance curves are a :1 oil to water ratio.
6 Performance Curves 50hz (1500 RPM) Pump 46 cst Oil 70 (53) COLW (45) 50 (37) COLW-80 HP (KW) Removed 40 (30) 30 () 0 (15) 10 (7.5) COLW-40 COLW (6) 0 (11) 30 (17) 40 () 50 (8) 60 (33) 70 (39) Entering Temperature Difference F ( C) Performance curves are a :1 oil to water ratio.
7 Micron Filter Specifications COLW-9(W) COLW-40(W) COLW-80 COLW-100 B B D.I. D.I. D.I. A C 4 (101) 4 (10).1 (54). (55) 4.7 (119) 1. (31.5) A B A 1.3 (3) 8.5 (15)* IN 14. (361)* ø3.98 (101) OUT 1.8 (46) 4.9 (14) IN A/F 30 mm Connection Indicator A 1.0 (6) 1.1 (7) 3.1 (80) 1.4 (35).4 (61) 1.4 (35) Connection Indicators *Other bowl lengths available. Consult factory for details. All dimensions in inches (millimeters), unless noted otherwise. Min. 1.8 (45) 4.7 (119) 1.4 (36) Fixing Holes.39 (10) 3.9 (99) Indicator Port Plug T-A/F 30mm Indicator Port Pl T A/F 30.4 (57) 1.38 (35).8 (58) Filter Housing Materials Head Aluminum Housing Phosphated Steel Pressure bypass valve Brass/Aluminum Maximum Temperature 30 F (110 C) Pressure Bypass Valve Opening pressure 51 PSI (3.5 BAR) ±10% Other opening pressures on request Connection In/Out #1 SAE Seals Standard NBR Optional FPM Weight 4.0 LBS (1.8 KG) Volume 0.1 gallons (0.81 liters) Filter Housing Materials Head Anodized Aluminum Housing Anodized Aluminum Pressure bypass valve Nylon Maximum Temperature 30 F (110 C) Pressure Bypass Valve Opening pressure 51 PSI (3.5 BAR) ±10% Other opening pressures on request Connection In/Out #4 SAE Seals Standard NBR Optional FPM Weight 7.7 LBS (3.5 KG) Volume 0.40 gallons (1.5 liters)
8 Micron Filter Specifications Filtration Media Composition Internal support mesh Filter media support Filtration media Prefilter media External support mesh Compatibility with Fluids The filter elements are compatible with: Mineral oils to ISO Aqueous emulsions Synthetic fluids, water glycol Seals, standard in NBR compatible with: Mineral oils to ISO Aqueous emulsions Synthetic fluids, water glycol FPM seals compatible with: Synthetic fluids type HS-HFDR-HFDS-HFDU to ISO Multipass Test In compliance with new ISO Standard Contaminant ISO MTD Value ß * Filtration efficiency 50% 90% 98.70% 99% 99.50% 99.90% *TTP Standard Prefilter media Outer support mesh Microfiber filtration media Inorganic Microfiber Internal support Support tube Inner support mesh International Standards for Fluid Contamination Control Components Recommended Filtration Servo valves Proportional valves Variable displacement pumps Cartridge valves Piston pumps Vane pumps Pressure/flow rate control valves Solenoid valves ISO code 1/10/7 13/11/8 14/1/9 15/13/10 16/14/11 17/15/1 18/16/13 19/17/14 0/18/15 NAS code Absolute filtration recommended 3 micron 6 micron 10 micron* >10 micron *TTP Standard Filtration Indicators Visual "V" Electrical/Visual "EV" Connector EN A/ISO4400 Electric "E" Connector EN A/ISO Cover and lens: nylon Visual indicator green: cartridge clean Visual indicator red: cartridge clogged Weight: 4.8 oz (136 g) Tightening torque: 70 FT-LBS (95 Nm) N.C. N.O. Protection rating: IP 65 Maximum contact rating: 5 A/50V~ Voltage: 30 V~ Connector: DIN Microswitch contact Cable gland: PG 9 Cover and lens: nylon Visual indicator green: cartridge clean Visual indicator red: cartridge clogged Weight: 6.6 oz (187 g) Tightening torque: 70 FT-LBS (95 Nm) 3 1 N.C. N.O. Protection rating: IP 65 Maximum contact rating: 5 A/50V~ Voltage: 30 V~ Connector: DIN Microswitch contact Cable gland: PG 9 Weight: 6.5 oz (184 g) Tightening torque: 48 FT-LBS (65 Nm) 3 1
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