HIGH PRESSURE FILTERS

Transcription

1 APPLICATION HIGH PRESSURE FILTERS For Manifold Block Mounting Series DF...P Pressures to 4 psi Flows to 18 gpm HYDAC DF...P High Pressure Filters are designed to be mounted directly onto the manifold block to save space and reduce leak points and mounting hardware. These filters can be installed on the high-pressure side of the pump to protect control valves and actuators from contamination. PRODUCT FEATURES Models DF 6-24 P have a steel filter head and screw-in bowl made of cold-formed steel. The DF 33 P and DF 66 P have a filter head of ductile iron and a screw-in bowl of cold-formed steel. The filter housings are designed to withstand pressure surges as well as high static pressure loads. The screw-in bowl allows the filter element to be easily removed for replacement or cleaning. A visual (pop-up), electrical, electrical/visual (lamp), or electronic differential type clogging indicator can be installed. DF...P filters are available with or without a bypass valve so either high or low collapse pressure elements may be used. Multiple indicator port locations (DF33/66P only) also allow two different types of indicators to be installed into the filter. Indicators of the same type, but with different trip pressures can also be installed. FILTER ELEMENTS DF...P Manifold Mounting Filters DF...P Filters are available with disposable Betamicron Low Collapse (BN3HC) elements having 2 psid and Betamicron High Collapse (BH3HC) having 3 psid collapse pressure and absolute ratings of 3,, 1, and 2 micron. DF...P Filters are also available with cleanable elements. Metal Fiber (V) stainless steel fiber elements have a 3 psid collapse pressure and nominal ratings of 3,, 1, and 2 micron. Wire screen (W/HC) elements have a 2 psid collapse pressure and nominal ratings of 2, 74, and 149 micron. For nonbypass applications, Betamicron (BH3HC) or metal fiber (V) elements must be installed. If a bypass valve is used, Betamicron (BN3HC) or wire screen (W/HC) elements can be installed. All filter media is supported to achieve flow fatigue resistance. Proper support of the filter media also provides high Beta Ratio values (particle removal efficiency) even at high differential pressures. The efficiency of many competitive elements drastically deteriorates as the element clogs and differential pressure increases. High quality epoxy adhesive is used to bond the end caps to the media and to bond the seam of the media.

2 Model Code: Filter Assembly DF...P Filter Type DF = 4 psi (31 bar) Filter Media BH3HC = Betamicron BH3HC High Collapse BN3HC = Betamicron BN3HC Low Collapse (Disposable) V = Metal Fiber W/HC = Wire Screen (Cleanable) Size and Nominal Port Size 6 = 3/4" 11 = 3/4" 16 = 1" 24 = 1" 28 = 1" 33 = 1 1/4" 66 = 1 1/4" Type of Connection P = Manifold Block Mounting - Top of Filter Head Filtration Rating (micron) 3 Betamicron 1 (BH3HC or BN3HC) Absolute Filtration Rating (ßx 2) 2 DF BH3HC 6 P 3 A 1. / 3 Metal Fiber 1 (V) 2 Nominal Filtration Rating 2 Wire Screen 74 (W/HC) 149 Type of Differential Pressure Clogging Indicator A = no clogging indicator DF B = visual (pop-up) clogging indicator (automatic reset) VDB.1 BM = visual (pop-up) clogging indicator (manual reset) VDBM.1 C = electrical clogging indicator (electric switch) VDC. D = electrical/visual (lamp) clogging indicator (electric switch & light) VDD./L... J = electric switch (Brad Harrison, pin mini) VDHJ. J4 = electric switch (Brad Harrison, 4 pin micro) VDHJ4. Type Number 1 = Standard Connection Modification Number = Sizes = Sizes 33 & 66 Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Bypass Valve (omit) = Without Bypass (BH3HC or V elements recommended) B3 = 43 psid Bypass (optional) B6 = 87 psid Bypass (standard) Supplementary Details SO13H = Modification of BN3HC (Low Collapse) & W/HC Element For Phosphate Ester Fluids SO1H = Modification of BH3HC (High Collapse) Element For Phosphate Ester Fluids SO184 = G-1/2 Drain in Bowl Option For Sizes 6-28 (standard for sizes 33 & 66) SO11 = Indicator with brass piston (for water based fluids) (Consult factory on B L24 = Lamp for 24 Volts T7 - Indicator Thermal Lockout, 7 F & BM Indicators for L48 = Lamp for 48 Volts (D-type clogging T1 - Indicator Thermal Lockout, 1 F thermal lockout) L11 = Lamp for 11 Volts indicator only) L23 = Lamp for 23 Volts Model Codes Containing Red are non-stock items Contact HYDAC for availability 2

3 Element Size Housing Size 6 = DF 16 P 11 = DF 11 P 16 = DF 16 P 24 = DF 24 P 28 = DF 28 P 33 = DF 33 P 66 = DF 66 P High Pressure Element Model Code: High Pressure Filter Elements 6 D 3 BH3HC Filtration Rating (micron) 3 = 3 µm = µm Betamicron Absolute Filtration Rating (ßx 2) 1 = 1 µm (BH3HC or BN3HC) 2 = 2 µm 3 = 3 µm = µm Metal Fiber 1 = 1 µm (V) 2 = 2 µm Nominal Filtration Rating 2 = 2 µm Wire Screen 74 = 74 µm (W/HC) 149 = 149 µm Filter Element Material BH3HC = Betamicron BH3HC High Collapse BN3HC = Betamicron BN3HC Low Collapse V = Metal Fiber W/HC = Wire Screen (disposable) (cleanable) Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Supplementary Details SO13H = Modification of BN3HC & W/HC Elements for Phosphate Ester Fluids SO1H = Modification of BH3HC Element for Phosphate Ester Fluids Model Codes Containing Red are non-stock items Contact HYDAC for availability 3

4 Engineering Data: DF...P Design: Pressure Filter for Manifold Mounting Mounting Method: 4 Mounting holes in filter head (DF 6-28 P) 6 mounting holes in filter head (DF P) Connections: Manifold Mount Direction of Flow: Inlet: Top Outlet: Top Housing Pressure Ratings: Operating: 4 psid (31 bar) Proof: 6 psid (414 bar) Fatigue: Contact HYDAC office Burst: Contact HYDAC office Element Collapse Standard Elements: BN3HC: 2 psid (17 bar) Pressure Ratings: W/HC: 2 psid (17 bar) (ISO 2941) High Collapse Elements: BH3HC: 3 psid (27 bar) V: 3 psid (27 bar) Fluid Temperature Range: Fluid Compatibility: (ISO 2948) Flow Fatigue Resistance: (ISO 3724) Trip Pressure of Differential Pressure Indicator: Cracking Pressure of Bypass Valve: Hydraulic Symbol: -1 F to +2 F (-26 C to 121 C) Based on Nitrile Seals under maximum continuous operating pressure. Please contact HYDAC for information on extreme low temperature applications (below -1 F.) Compatible with all petroleum oils, water glycols, oil/water emulsions, high water base fluids, and synthetic fluids compatible with Fluoro Rubber or EPR seals. Filter medium is supported to achieve flow fatigue resistance. Contact HYDAC office for information. DP = 72 psid ( bar) - 1%(Standard) Optional trip pressures available, contact HYDAC office for information. DP = 87 psid (6 bar) + 1% (Standard) Optional trip pressures available, contact HYDAC office for information. INLET DF...P Bypass Valve Filter Element Pop-up Indicator Weights: Model With Element Without Element lbs. kg. lbs. kg. DF 6 P DF 11 P DF 16 P DF 24 P DF 28 P DF 33 P DF 66 P Filtration Efficiency: Multi-Pass Filtration Efficiency Ratings to ISO 472 for Betamicron Elements OUTLET For all micron ratings (3,, 1, & 2), both High and Low Collapse Betamicron Elements Absolute Filtration Rating = ßx 2 Terminal P Across Element = 72 psid ( bar) Above subject to Technical Modifications. 4

5 Filter Sizing Calculations: Sizing software is available at Assembly: To calculate the pressure drop of the filter assembly use the equation: P Assembly = P Housing + P Element Housing: The housing curve is based on test results using mineral oil with a specific gravity of.86. Differential pressure increases in proportion to specific gravity of applicable fluid. To adjust the housing P for the fluid being used, use the equation: P Housing = P Curve x Actual Specific Gravity.86 DF 6/11 P Housing DF 16/24/28 P Housing DF 33/66 P Housing P in bar 1.. P in psi 1 P in bar P in psi 2 P in bar 1.. P in psi Q in gpm Q in gpm Q in gpm Q in l/min Q in l/min Q in l/min Bypass Valves Curve: Curves shown are applicable for mineral oil with a specific gravity of.86. Differential pressure increases in proportion to the specific gravity of the fluid. To adjust the bypass P for the fluid being used, use the equation: P Valve = P Curve x Actual Specific Gravity.86 P in psi P in psi DF 6/11 P 2 DF P DF 33/66 P Q in gpm Q in gpm

6 Element P Calculations: All element curves are based on test results using mineral oil with a kinematic viscosity of 141 SUS and a specific gravity of.86. The differential pressure across the element changes proportionally to the viscosity and specific gravity. P Element = P Curve x Actual Specific Gravity Actual Viscosity x Wire Screen Elements: To find P across clean wire screen element divide application flow by maximum recommended flow and find percentage; then read P from graph. Application Flow Max. Recommended Flow Example: 2 Wire Mesh, 1 gpm, Size 6 x 1 = % of Flow Model Max. Recommended Flow (gpm) DF 6 P 16 DF 11 P 29 DF 16 P 42 DF 24 P 63 DF 28 P 63 DF 33 P 87 DF 66 P gpm = 63% of Flow 16 gpm 63% of flow = 1 psi P for 6D2W element P in bar P in psi D...W/HC Betamicron 3 Plus & Metal Fiber Elements: To find P across clean Betamicron & Metal Fiber elements, use the equation below with the K Factors from the charts % 2% 4% 6% 8% 1% 12% Q in gpm as % of max. recommended flow Act. Spec. Gravity x Act. Viscosity P Element = K Factor x Flow (gpm) x or P from Element Curve Betamicron Low Collapse K Factors for...d...bn3hc Elements Size 1µm 2µm Betamicron High Collapse K Factors for...d...bh3hc Elements Size 1µm 2µm Metal Fiber K Factors for...d...v Elements Size 1µm 2µm

7 Pressure Drop Calculations: (continued) D..BN3HC 1µm 2µm D..BH3HC 1µm 2µm D..BN3HC µm 2µm D..BH3HC µm 2 2µm D..BN3HC µm 2µm D..BH3HC µm 2 2µm D..BN3HC µm 1 1 2µm D..BH3HC µm 2 2 2µm

8 Pressure Drop Calculations: (continued) 24D..BN3HC µm 2µm D..BH3HC µm 2 1 2µm D..BN3HC µm 8 6 2µm D..BH3HC µm 2µm 33D..BN3HC µm 2µm D..BH3HC µm 2µm 66D..BN3HC µm 2µm D..BH3HC µm 2µm 132D..BN3HC µm 2µm D..BH3HC µm 2µm

9 Dimensons: DF 6-28 P B11 Inlet B12 B8 B9 Outlet D4 B3 B B7 Hex Indicator Port G 1/2 1 1/16 27 D x T1/T2 B14 B13 B1 B4 B6 B1 B2 B1 T3 D2 D3 H3 H1 HEX for bowl removal H2 (Clearance Required for element removal) D1 Size B1 B2 B3 B4 B B6 B7 B8 B9 B1 B11 B12 B13 B14 B1 DF 6 P DF 11 P DF 16 P DF 24 P DF 28 P Size D1 D2 D3 D4 D UNC H1 H2 H3 T1 T2 T3 HEX DF 6 P 6.22 Ø.24 Ø.996 Ø /16 Ø DF 11 P DF 16 P DF 24 P / /16 Ø Ø Ø Ø DF 28 P Dimensions are in inches/millimeters. Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. 9

10 Dimensons: DF 33/66 P B3 B D6 (locating pin hole) B8 Inlet B4 B7 B1 B6 Outlet B9 D B1 D1 B2 D3 B1 H6 T1 D4 H H3 H1 H4 Hex Indicator Port G 1/2 1 1/16 27 HEX for bowl removal Drain G 1/2 D2 H2 (Clearance Required for element removal) Size B1 B2 B3 B4 B B6 B7 B8 B9 B1 D1 D2 DF 33 P DF 66 P Size D3 D4 D D6 H1 H2 H3 H4 H H6 T1 HEX DF 33 P /16 DF 66 P Dimensions are in inches/millimeters. Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. 1

11 11

12 Other Products from HYDAC s Filtration Line Filtration Solutions For Mobile Equipment Although there is great diversity in mobile equipment designs, the common demand in the industry for improved performance has resulted in systems growing in complexity and cost. Precision hydraulic components variable displacement pumps and motors, load control valves, and proportional controls are increasingly applied to enhance machine power, speed and versatility. Higher operating pressures in excess of 6, psi are increasing in usage in order to generate higher force and torque from a smaller and lighter package. As fluid power systems are built to function more precisely at higher pressures, protection against wear and malfunction becomes vital. HYDAC s range of filtration products are designed to provide the necessary level of protection to maintain the efficiency, useful life and safety of high performance fluid power systems. Request catalog # BETAFIT Filter Elements HYDAC manufactures high quality filter elements that are dimensionally similar to other manufacturer's elements and will fit interchangeably into their filter housings. This catalog lists the interchange elements and the models which they replace and is organized by manufacturer. Even When your hydraulic or lube oil system doesn t have a HYDAC filter assembly, it doesn t mean that you cannot benefit from our Betamicron Element technology. The high beta ratios and leading dirt holding capacities of these elements extend service life and provide a greater price to maintenance cost ratio than elements from other manufacturers. Request catalog # 2736 Condensed Filter Catalog This condensed catalog serves as a quick reference guide for selecting HYDAC filters. The models are divided into high, medium, and low pressure groups. Charts then describe each filter in the group. Each model description includes mounting method, maximum operating pressure, maximum flow rates, number of sizes and connection size range, flow path, clogging indicator type, and a brief description of features and benefits. General information about clogging indicators, element types, breathers, and filler breathers is also included. Request catalog # Filtration Technology HYDAC Filter Technology is the result of many years of research, development and performance evaluation both in test stands and actual applications. HYDAC s Filter Division produces a complete range of filters. This range includes in-line, in-tank, inside-tank, direct mount, and manifold mount, modular stacking filters. Also available are duplex models for systems requiring continuous operation. This catalog provides a general overview and photos of HYDAC filter families with information on pressure and flow ratings, and mounting types. It serves as a handy reference to select the appropriate series of filter(s) for the application in need of filtration. More detailed literature that includes specific technical data and dimensioned drawings is available for all models. Request catalog # Copyright 22 HYDAC TECHNOLOGY CORPORATION - Brochure - High Pressure Filters for Manifold Mounting Series DF...P # /.2 HYDAC TECHNOLOGY CORPORATION 226 City Line Road Bethlehem, PA 1817 Phone (61) Fax (61) powerup@hydacusa.com