NFHD Modular Duplex Filter System Pressures to 360 psi Flows to 450 gpm 4 Ports

Transcription

1 NFHD Modular Duplex Filter System Pressures to 360 psi Flows to 450 gpm 4 Ports PPLICTIONS HYDC NFHD Return Line Filters are designed for use on hydraulic power units, machine tools, plastics injection molding equipment, and hydraulic test equipment. These filters are designed to be directly mounted in the return line for filtration of solids from hydraulic fluids. Modular design makes these filters especially suitable for high flow applications. PRODUCT FETURES The NFHD has a ductile iron head lid with steel housing. Cavities for clogging indicators are standard. ll models have an air bleed valve (vent) installed in the lid. Single large element with no leak points for highest efficiency and dirt capacity Lid with swing bolts for fast servicing without tools Drain port (Far side) SE 12 (3/4 ) Clogging Indicator for local and remote signals FILTER ELEMENT HYDC NFHD Filters are available with disposable Betamicron BN3HC elements having 250 psid collapse pressure and absolute ratings of 3, 5, 10, and 20 micron. HYDC NFHD Filters are also available with cleanable wire screen (W/HC) elements having a 250 psid collapse pressure and nominal ratings of 25, 74, and 149 micron. For applications which do not require fine filtration, Model 1300 disposable HYDC (P/HC) Polyester elements may be selected. Polyester elements have 45 psid collapse pressure and nominal ratings of 10 and 20 microns. Betamicron /quamicron (BN/M) elements are available for applications requiring both water removal and absolute 3 or 10 micron filtration. quamicron (M) elements have a 40 micron absolute rating and a 145 psid collapse pressure. ll filter media is supported to achieve flow fatigue resistance. Proper support of the filter media also provides high Beta Ratio values (particle removal efficiency) even at high differential pressures. The efficiency of many competitive elements drastically deteriorates as the element clogs and differential pressure increases over the life of the element. High quality epoxy adhesive is used to bind the end caps to the media and to bond the seam of the media. ll elements available for HYDC NFHD filters have the bypass valve built into the filter element. s a result, a new bypass valve is provided each time the element is changes, making it less likely that a bypass valve will stick open, jam, or fail through fatigue.

2 2 Model Code: NFHD Filter ssemblies NFHD BN3HC 1300 F / 16 Filter Type NFHD = In-line Duplex Return Line Filter Filter Element Material BN3HC = Betamicron Low Collapse (disposable) BN/M = Betamicron/quamicron (disposable) P/HC = Polyester (disposable) W/HC = Wire Screen (cleanable) M = quamicron (disposable) Size 1300 = 1x1 (2 size 1300 Housings) 2600 = 1x1 (2 size 2600 Housings) 5200 = 2x2 (4 size 2600 Housings) 7800 = 3x3 (6 size 2600 Housings) = 4x4 (8 size 2600 Housings) Type of Connection F = Flanged Filtration Rating in Microns 3 5 Betamicron (BN3HC) 10 Polyester (P/HC) 10 bsolute Filtration Rating 20 Nominal Filtration Rating 20 (ß x ³ 200) 3 Betamicron /quamicron (BN/M) 10 bsolute Filtration Rating (ß x ³ 200) Wire Screen (W/HC) quamicron (M) Nominal Filtration Rating bsolute Filtration Rating (ß 40 ³ 200) Type of ÆP Clogging Indicator = No Indicator Indicator Model Codes B = Visual (auto-reset) B2210BHFV BM = Visual (manual-reset) B2210BMHFV C = Electric Switch B2210CHFV D = Electric Switch and Light (see supplementary details) B2210DHFV J = Electric Switch (Brad Harrison, 5-pin mini) B2210JHFV J4 = Electric Switch (Brad Harrison, 4-pin micro) B2210J4HFV Type Number Modification Number (latest version always supplied) Port Configuration 16 = SE-64, (4 ) Code 61 Flange Flow Path (Facing Indicator) = Front Inlet and Outlet B = Front Inlet and Back Outlet C = Top Inlet, Front Inlet D = Top Inlet, Bottom Outlet Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Bypass Valve (omit) = 43 psid Bypass (standard) B1 = 15 psid Bypass B6 = 87 psid Bypass KB = No Bypass Supplementary Details L24 = 24 Volt L48 = 48 Volt For Type D Note: Clogging indicators should be L115 = 115 Volt Indicators Only mounted on each housing L230 = 230 Volt T70 T100 = = Indicator Thermal Lockout, 70¼F Indicator Thermal Lockout, 100¼F Consult factory for B or BM indicators. S0103H = Modification of BN3HC and P/HC Elements for Phosphate Esters Model Codes containing RED are non-stock items Contact HYDC for availability

3 Model Code: Replacement Elements for NFHD Filters Element Size Housing pplication NFHD 1300 = 1300 (2 elements needed) 2600 = 2600 (2 elements needed) 2600 = 5200 (4 elements needed) 2600 = 7800 (6 elements needed) 2600 = (8 elements needed) 1300 R 003 BN3HC / Low Pressure Elements Filtration Ratings in Microns BN3HC 010 bsolute Filtration Rating (ß x ³ 200) BN/M (bsolute & Water Removal) (ß x ³ 200) 040 M (Water Removal) (ß 40 ³ 100) 010 P/HC 020 Nominal Filtration Rating W/HC 149 Nominal Filtration Rating Filter Element Material BN3HC = Betamicron Low Collapse BN/M = Betamicron/quamicron Disposable P/HC = Polyester W/HC = Wire Screen Cleanable M = quamicron Disposable Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Bypass Valve (omit) = 43 psid Return Line (standard) B1 = 15 psid Return Line (Extended Service Life) B6 = 87 psid Lubrication or Coolant pplications KB = No Bypass Supplementary Details S0103H = Modification of BN3HC and P/HC Elements for Phosphate Esters. Model Codes containing RED are non-stock items Contact HYDC for availability 3

4 Engineering Data Design In-line Filter Mounting Method Floor Mounting Brackets for Bolting to Floor or Skid. Flow Capacity Maximum Capacity Regardless of Number of Housings: (1) NFHD gpm (2) NFHD gpm Direction of Flow Choice of: ) Front Inlet, Front Outlet; B) Front Inlet, Back Outlet; C) Top Inlet, Front Outlet; D) Top Inlet, Bottom Outlet. Housing Pressure Ratings Operating Pressure: 360 psi NFHD 1300 and NFHD 2600 Proof Pressure: 490 psi Fatigue and Burst Pressure: Contact HYDC Office Materials Filter Housing: Carbon Steel / Ductile Iron Manifolds: Ductile Iron Connections SE-64 (4 ) 4-Bolt Flange, Code 61 Fluid Temperature Range ll Elements except quamicron: -15 F to 250 F (-26 C to 121 C) quamicron Water Removal: 32 F to 212 F (0 C to 100 C) Based on Nitrile Seals under continuous maximum operating pressure. Please contact HYDC for information on extreme low temperature applications Fluid Compatibility Compatible with mineral based fluids, water glycols, HWBF, Betamicron, Paper, & invert emulsions, phosphate esters, and other synthetics. Wire Screen See Ordering Information for optional codes and seals for certain fluids. Fluid Compatibility Compatible with mineral based fluids and Quinto-Lubric. quamicron Contact HYDC for applications involving phosphate-ester/synthetics. Bypass Valve Standard: 43 psid Cracking Pressure Optional Settings: 87 psid, 15 psid and non-bypass. ll pressures: + 10% Trip Pressure of Standard: 29 psid Differential Pressure Optional Settings: 72 psid and 15 psid. Clogging Indicators ll pressures: - 10% Element Collapse Betamicron BN3HC: 250 psid Pressure Ratings Beta/quamicron BN/M: 145 psid (ISO 2941) Wire Screen W/HC: 250 psid Polyester P/HC: 145 psid quamicron M: 145 psid Flow Fatigue Media is supported to achieve flow fatigue resistance. Resistance (ISO 3724) Contact HYDC office for information. Hydraulic Symbol V V B Weights NFHD w/ Element w/o Element lbs lbs

5 Filtration Efficiency Terminal Multi-Pass Filtration Betamicron bsolute P cross Efficiency Ratings to Element Rating Filter Element ISO 4572 for 003BN3HC ß3 ³ psi Betamicron Elements 005BN3HC ß5 ³ psi 010BN3HC ß10 ³ psi 020BN3HC ß20 ³ psi (For BH3HC elements use the same bsolute Ratings and Terminal ÆP cross Filter Elements as on the above chart.) 1. ÆP ssembly = ÆP Housing + ÆP Element Housing Curve Pressure loss through piping and housing(s) is as follows: Total pressure loss through the NFHD filter is as follows: ÆP Piping & Housing = ÆP Curve x (ctual Specific Gravity) 0.86 ÆP Total = ÆP Element + ÆP Piping & Housings The curve below shows the clean ÆP through the Housing for a single filter. To determine Clean ÆP for manifolds with multiple housings, multiply the Clean ÆP curve value by the percentage values in the table. ÆP Piping & Housing NFHD 1300 & NFHD 2600 Clean ÆP (psid) NFHD System Multiplier % % % Maximum Flow (gpm) Conditions: Example 400 gpm flow NFHD 5200 manifold specified ÆP Curve = 9 psid ÆP 5200 Housing = 9 psid X 0.93 = 8.4 psid Piping & Housings ÆP Total System = 8.4 psid + ÆP Element 5

6 Bypass Valve Curve 100 Curves shown are applicable for mineral oil with a specific gravity of Differential pressure increases in proportion to the specific gravity of the fluid. ÆP Valve = ÆP Curve x ctual Specific Gravity 0.86 Æ P in bar Æ P in psi Q in gpm Q in l/min 1300/2600 Bypass Valve Element ÆP Calculations: Sizing curves below show the pressure drops across clean Nominal Elements (excluding housings and piping). Curves are calculated from mineral based fluid at viscosity of 141 SUS and specific gravity of To determine clean ÆP for NFHD manifolds with more than one housing, divide the ÆP for a single housing by the number of housings. Clean ÆP (psid) NFHD 1300 and NFHD 2600 (Single Filter) Maximum Flow (gpm) 1300 Polyester 2600 Polyester 1300 Wire Screen 2600 Wire Screen Example Conditions: Lube system Viscosity of 1,000 SUS Specific gravity of gpm flow Low pressure drop essential 10 um nominal polyester filter chosen for low ÆP and economy Selection: n NFH 2600 filter gives an djusted Clean ÆP as follows: Clean ÆP = 0.2 psid Curve Clean ÆP adj = 0.2 x 1000 x = 1.4 psid...r...bn3hc Betamicron 3 Plus Elements: ÆP Elements = Elements (K) Flow Factor x Flow Rate (gpm) x ctual Viscosity (SUS) x ctual Specific Gravity (From Table Below) 141 SUS 0.86 # Elements...R...BN3HC (psi/gpm) per side Size 3µm 5µm 10µm 20µm

7 ...R...BN/M Betamicron /quamicron Combination Elements: ÆP Elements = Elements (K) Flow Factor x Flow Rate (gpm) x ctual Viscosity (SUS) x ctual Specific Gravity (From Table Below) 141 SUS 0.86 # Elements...R...BN/M (psi/gpm) per side Size 3µm 10µm Sizing quamicron Filters Factors in Selection quamicron elements remove water most effectively when flow is relatively low and stable. Consequently, they should be installed in off-line filters when possible. Whether located in an off-line loop or return line, care should be taken to size the NFHD adequately, according to the Guidelines below. In some cases, it may be necessary to increase the number of housings beyond that required for dirt removal, especially when: Water contamination is a serious, persistent problem Maximum water retention is desired Cost savings resulting from longer equipment and fluid life often justify a filtration system that is optimal for both dirt and water removal. The elements have an absolute rating of ß 40 ³100 for particulate filtration, but are intended primarily for water removal. Guidelines Retained Flow Per Water Per Size 2600: Element (1 Element (2 Highest Capacity 30 gpm (or less) 2.3 Quarts Intermediate Capacity 100 gpm 2.0 Quarts Maximum llowable Flow 230 gpm 1.6 Quarts Size 1300: Highest Capacity 15 gpm (or less) 1.2 Quarts Intermediate Capacity 50 gpm 1.0 Quarts Maximum llowable Flow 115 gpm 0.8 Quarts Notes: 1) Flow per element depends on the number of elements in essembly; e.g. if an NFHD 7800 handles 300 gpm, flow per element is 100 gpm. 2) Capacity based on mineral oil at 141 SUS, assuming 20 or more passes of fluid through filter. Capacity is moderately lower at elevated viscosity. 7

8 Sizing quamicron Filters Water Removal Needs The amount of water that can be removed from a system depends on the total volume of oil and percentages of saturated and unsaturated water expressed in parts per million, or PPM, where 1,000 PPM = 0.1%. Water content may be established by evaluating a representative sample of fluid. HYDC s Fluid nalysis Program provides information on water content, as well as the level of particulate contamination. Example Based on 1,000 Gallon Tank Water Content: PPM Gallons Quarts Total 1, Saturated Unsaturated Two size 2600 elements would remove the 2.8 quarts of free and emulsified water. Example 1 Conditions: Return line filter, 115 gpm flow Viscosity of 150 SUS Single 10 µm Betamicron /quamicron filter is adequate for particle removal (NFHD 2600) Selection: n NFHD 2600 filter is acceptable if water removal is secondary. 115 gpm is near the maximum for the quamicron element. n NFHD 7800 or is recommended if water removal is important. The flow then is 38 gpm or less through each element. n NFHD 7800 or NFHD is an economical option. Conditions: Example 2 Off-line filter loop 50 gpm flow Lube oil at 400 SUS viscosity Single 3 µm Betamicron /quamicron filter is adequate for particle removal (NFHD 2600) Selection: n NFHD 2600 filter provides satisfactory water removal but not maximum efficiency. n NFHD 5200 reduces flow to 25 gpm per element, thereby maximizing water removal efficiency and rate. Best choice is the 5200 if water is a serious problem. n NFHD 5200 is an economical option. 8

9 Dimensional Drawings: NFHD 2600 and NFHD 1300 ø266.8±3 Clearance Required for Element Removal M L±3 Inlet Flow Indicator Port 3/4-16 UNF Valve Stem Drain Port 346±8 Outlet Flow ø ±3 135± Model L ± 3mm M NFHD NFHD ø Detail - SE-54, Code 61 Flange Note: ll dimensions are in millimeters and are for general information only. Please verify all critical dimensions by requesting a certified point. Outlet Flange can face either font (as shown) or back. 9

10 Dimensional Drawings NFHD 5200 and NFHD Clearance Required 922 for Element Removal 1340±3 B B L 516.3±3 Filters Overall Model Per Side Length L NFH NFH ø Detail - SE-54, Code 61 Flange Drain Port Detail B-B Indicator Port 3/4-16 UNF 135 Outlet Flow 301 Inlet Flow ll dimensions are in millimeters and are for general information only. Please verify all critical dimensions by requesting a certified point. ø

11 Dimensional Drawings NFHD 7800 Clearance Required 922 for Element Removal B B ± ø Detail - SE-54, Code 61 Flange Drain Port Detail B-B Indicator Port 3/4-16 UNF,, 301 Inlet Flow Outlet Flow ø14 ll dimensions are in millimeters and are for general information only. Please verify all critical dimensions by requesting a certified point

12 Other Products from HYDC s Filtration Line Filtration Solutions For Mobile Equipment lthough there is great diversity in mobile equipment designs, the common demand in the industry for improved performance has resulted in systems growing in complexity and cost. Precision hydraulic components variable displacement pumps and motors, load control valves, and proportional controls are increasingly applied to enhance machine power, speed and versatility. Higher operating pressures in excess of 6,000 psi are increasing in usage in order to generate higher force and torque from a smaller and lighter package. s fluid power systems are built to function more precisely at higher pressures, protection against wear and malfunction becomes vital. HYDC s range of filtration products are designed to provide the necessary level of protection to maintain the efficiency, useful life and safety of high performance fluid power systems. BETFIT Filter Elements Condensed Filter Catalog Filtration Technology Request catalog # BETFIT Filter Elements HYDC manufactures high quality filter elements that are dimensionally similar to other manufacturer's elements and will fit interchangeably into their filter housings. This catalog lists the interchange elements and the models which they replace and is organized by manufacturer. Even When your hydraulic or lube oil system doesn t have a HYDC filter assembly, it doesn t mean that you cannot benefit from our Betamicron Element technology. The high beta ratios and leading dirt holding capacities of these elements extend service life and provide a greater price to maintenance cost ratio than elements from other manufacturers. Request catalog # Condensed Filter Catalog This condensed catalog serves as a quick reference guide for selecting HYDC filters. The models are divided into high, medium, and low pressure groups. Charts then describe each filter in the group. Each model description includes mounting method, maximum operating pressure, maximum flow rates, number of sizes and connection size range, flow path, clogging indicator type, and a brief description of features and benefits. General information about clogging indicators, element types, breathers, and filler breathers is also included. Request catalog # Filtration Technology HYDC Filter Technology is the result of many years of research, development and performance evaluation both in test stands and actual applications. HYDC s Filter Division produces a complete range of filters. This range includes in-line, in-tank, inside-tank, direct mount, and manifold mount, modular stacking filters. lso available are duplex models for systems requiring continuous operation. This catalog provides a general overview and photos of HYDC filter families with information on pressure and flow ratings, and mounting types. It serves as a handy reference to select the appropriate series of filter(s) for the application in need of filtration. More detailed literature that includes specific technical data and dimensioned drawings is available for all models. Request catalog # Copyright 1999 HYDC TECHNOLOGY CORPORTION - Brochure - NFHD Modular Duplex Filter System # / HYDC TECHNOLOGY CORPORTION 2260 City Line Road Bethlehem, P Phone (610) Fax (610) powerup@hydacusa.com