Fluid Cooling Brazed Plate BPSW Series
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1 Fluid Cooling Brazed Plate BPSW Series 0916 STAINLESS STEEL CONSTRUCTION Performance Notes Short lead time Stacked plate Stainless steel Copper brazed (nickel option) Oil to water applications High performance Compact design SAE connections Corrosion resistant Type 16 stainless steel plates Mounting studs standard (except 8x plates) Option Foot Mounting Bracket (except 8x plates) SAE oil connections, NPT water connections Ratings Maximum Working Pressure 450 psi (1 BAR) Test Pressure 650 psi (44 BAR) Minimum Working Temperature -20ºF (-19 C) Maximum Working Temperature 47ºF (225 C) Materials Plate Material - Fluid Contact 16 stainless steel Braze Material Copper Connectors 16 stainless steel Stud Bolts 04 stainless steel Foot Mounting Bracket Carbon steel Optional Foot Mounting Brackets (See page 155) How to Order BPSW Model Series BPSW Number of Plates Plate Size Option Foot Mounting Brackets (ordered as a separate item) Part Plate No. Size x x x x x x10
2 Dimensions B D G F E F1 OIL IN F2 WATER OUT C H A I OIL OUT F WATER IN F4 R Model A B C D E G F F, F1 F2, F4 H I BPSW-10-8x BPSW-0-8x BPSW-12-12x5 BPSW-24-12x5 BPSW-6-12x5 BPSW-70-12x5 BPSW-50-20x5 BPSW-70-20x5 BPSW x5 BPSW-50-15x5 BPSW-90-15x5 BPSW-10-15x10 BPSW x10 BPSW-24-20x10 BPSW-50-20x10 BPSW-80-20x10 BPSW-90-28x10 BPSW-10-28x (19) 7.6 (19) (94) 15.5 (94) 27. (69) 27. (69) 6.06 (154) 6.06 (154) (24) (24) 2.54 (598) 2.54 (598) 1.57 (40) 1.57 (40) (6) (6) (6) (6) (6) 5.8 (148) 5.8 (148) 2.1 (54) 2.1 (54) 0.28 (7) 0.28 (7) ) ) 0.12 () 0.12 () 0.04 (1) 0.04 (1) 1.04 (26) 2.80 (71) 1.21 (1) 2.27 (58). (84) 6.2 (160) 4.56 (116) 6.2 (160) 9.84 (250) 4.56 (116) 8.08 (205) (12) (475) 2.55 (65) 4.89 (124) 7.59 (19) 8.7 (222) 1.11 () Thread Stud Bolt Length #10 SAE /4 NPT NA NA NA NA #10 SAE /4 NPT NA NA NA NA #12 SAE /4 NPT #12 SAE /4 NPT 2-1/2 SAE FLG 2-1/2 SAE FLG 2-1/2 NPT 2-1/2 NPT 12.1 (08) 12.1 (08) (0) (0) (0) (9) 1.5 (9) 1.5 (9) 1.5 (9) 1.5 (9) R (48) 1.89 (48) Net Wt. LB (KG) 2.1 () 4.0 (1.8) 5.6 (2.5) 8.1 (.7) 10.7 (4.9) 17.9 (8.1) 2.0 (10.5) 0. (1.8) 44.7 (20.) 17.0 (7.7) 27.6 (12.5) (51.2) 165. (75.1) 44.0 (20.0) 67.2 (0.5) 9.9 (42.6) (67.) (90.0) All dimensions are inches (millimeters), unless noted otherwise. Note: We reserve the right to make reasonable design changes without notice.
3 Performance Curves Low Flow 00 (22.7) 150 (111.9) 15 (100.7) 120 (89.5) 105 (78.) 90 (67.1) 75 (55.9) 60 (44.7) 45 (.6) 0 (22.4) 15 (11.2) 1.5 (10.1) 12 (8.9) 10.5 (7.8) 9 (6.7) 7.5 (5.6) 6 (4.5) 4.5 (.4) (2.2) BPSW-10-8x BPSW-12-12x5 BPSW-0-8x BPSW-70-12x5 BPSW-6-12x5 BPSW-24-12x5 BPSW x5 BPSW-70-20x5 BPSW-50-20x5 = 20 PSI 1.5 (1.1) 1.5 (11) (28) (40) 1.5 (51) (68) (79) (85) 45 (170) 67.5 (255) (41) (426) (551) Medium Flow 400 (298.) 00 (22.7) 200 (149.1) 180 (14.2) 160 (119.) 140 (104.4) 120 (89.5) 100 (74.6) 80 (59.7) 60 (44.7) BPSW-50-15x5 BPSW-90-15x5 BPSW x10 BPSW-10-15x10 40 (29.8) 20 (14.9) 5 10 (8) 15 (57) (95) 0 5 (114) (12)(151) (170)(189) 100 (79) 150 (568) 200 (757) 50 (125) High Flow 1000 (745.7) BPSW-10-28x (72.9) 450 (5.6) 400 (298.) 50 (261.0) 00 (22.7) 250 (186.4) 200 (149.1) 150 (111.9) 100 (74.6) BPSW-24-20x10 BPSW-80-20x10 BPSW-50-20x10 BPSW-90-28x10 = 20 PSI 50 (7.) (57) (114) (170) (227) (284) (41) (97) (454)(511) (568 (116)
4 Selection Procedure Performance Curves are based on 100SSU (21.7 cst) oil at 40 F (22 C) approach temperature (125 F (52 C) oil leaving cooler, 85 F (29 C) water entering cooler), 2:1 oil: water ratio. Performance Correction.5 Step 1 Determine Curve Horsepower Heat to be Removed. HP (KW) heat load 40 (22) X Oil leaving cooler F ( C) minus water entering cooler F ( C) X Performance correction multiplier = Curve HP (KW) heat to be removed Correction Factor Step 2 Determine Actual Oil. Pressure drop shown on curve x Pressure drop correction multiplier = Actual pressure drop. Oil Temperature Oil coolers can be selected by using entering or leaving oil temperatures. Typical operating temperature ranges are: Hydraulic Motor Oil 110 F - 10 F (4 C - 54 C) Hydrostatic Drive Oil 10 F F (54 C - 82 C) Lube Oil Circuits 110 F - 10 F (4 C - 54 C) Automatic Transmission Fluid 200 F - 00 F (9 C C) Desired Reservoir Temperature Return Line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir. Off-Line Recirculation Cooling Loop: Desired temperature is the temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (Oil #T) with this formula: Oil #T=(BTUs/HR)/GPM Oil Flow x 210). (Oil #C=KW/LPM Oil Flow x.029) To calculate the oil leaving temperature from the cooler, use this formula: Oil Leaving Temperature = Oil Entering Temperature - Oil #T. This formula may also be used in any application where the only temperature available is the entering oil temperature. Oil : Most systems can tolerate a pressure drop through the heat exchanger of 20 to 0 PSI. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to 5 PSI or less for case drain applications where high back pressure may damage the pump shaft seals. Correction Factor (87) (10) (175) (217) (250) Oil Viscosity SSU (Cstk) Correction SMALL FLOW MEDIUM FLOW LARGE FLOW (87) (10) (175) (217) (250) Oil Viscosity SSU (cstk) Model Oil Conn (Female) Water Conn (Female) BPSW-10-8x #10 SAE ¾" NPT BPSW-0-8x #10 SAE ¾" NPT BPSW-12-12x5 # 12 SAE ¾" NPT BPSW-24-12x5 # 12 SAE ¾" NPT BPSW-6-12x5 #20 SAE 1¼" NPT BPSW-70-12x5 #20 SAE 1¼" NPT BPSW-50-20x5 #20 SAE 1¼" NPT BPSW-70-20x5 #20 SAE 1¼" NPT BPSW x5 #20 SAE 1¼" NPT BPSW-50-15x5 #20 SAE 1¼" NPT BPSW-90-15x5 #20 SAE 1¼" NPT BPSW-10-15x10 #24 SAE 1½" NPT BPSW x10 #24 SAE 1½" NPT BPSW-24-20x10 #24 SAE 1½" NPT BPSW-50-20x10 #24 SAE 1½" NPT BPSW-80-20x10 #24 SAE 1½" NPT BPSW-90-28x10 2½" SAE FLG 2½" NPT BPSW-10-28x10 2½" SAE FLG 2½" NPT
5 Foot Mounting Bracket Optional Foot Mounting Bracket for BPSW and BPW Series (except 8x plates). Constructed of carbon steel. 90 ±5 E H 4 PLACES D G.50 B Mounting bracket for location purposes only. Bracket is not designed to support entire weight of the cooler. Customer to add extra support if necessary. Part No. Plate Size A B C D E G H x5 (05x127) 20x5 (508x127) 15x5 (81x127) 15x10 (81x254) 20x10 (508x254) 28x10 (711x254) 1.20 (5) (5) 9.5 (27) (98) (24) (15) 14.7 (65) 21.0 (541) (15) (2) (15) A C WATER COOLED BPW All dimensions are in inches (millimeters), unless noted otherwise.
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