Hydraulic gear pumps and motors
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1 PL 01 T E DISPLACEMENTS From To Hydraulic gear pumps and motors 0.07 in 3 /rev (1.07 cm 3 /rev) 5.56 in 3 /rev (91.10 cm 3 /rev) through bore aluminum body PRESSURE Max. Continuous Max. Intermittent Max. Peak 3770 psi (260 bar) 4060 psi (280 bar) 4350 psi (300 bar) MAX. SPEED 4000 min -1 Group 1, 2 and 3 with displacements from 0.07 in 3 /rev (1,07 cm 3 /rev) to 5.56 in 3 /rev (91.10 cm 3 /rev). Drive shafts, mounting flanges and ports according to the international standards. Combination of multiple pumps in standard version, common inlet and separated stages. Edition: 01/ Integrated outboard bearings for heavy duty application. Many types of built-in valves. POLARIS more than fifty years of Casappa experience in design and production of hydraulic components, characterized by large investments in research and development in order to propose new and personalized solutions to the market. Our use of CAD 3D in the developement of this generation permit us the 3D modelling and the virtual simulation of the behaviour of the components inserted in the hydraulic circuit. This means that the process will take less time and the quality of the products is better. Polaris pumps and motors are basically composed of a gear housing in aluminium alloy, two gear wheels supported by sleeve bearings and two end plates, the front and the rear cover, either in aluminium or in cast iron with excellent mechanical characteristics. Our success is based largely on the quality of our product. This guaranties the consistencies of the efficiencies and low level of noise emission during the life of our products. *D *
2 FEATURES Construction Mounting Line connection Direction of rotation (looking on drive shaft) Inlet pressure range for pumps Max back pressure for single rotation motors and reversible internal drain motors Max drain line pressure on the reversible rotation motors Max back pressure on the series motors (reversible motors external drain) External gear type pumps and motors EUROPEAN - SAE - GERMAN standard flanges Screw and flange Anti-clock (S) - clockwise (D) - reversible external drain (L - R) reversible internal drain (B) psi [0,7 3 bar (abs.)] p 1 (continuous) max 73 psi (5 bar) p 2 (for 20 s) max 116 psi (8 bar) p 3 (for 8 s) max 218 psi (15 bar) 73 psi (5 bar) <p 1 (max continuous pressure) < 2175 psi (<150 bar) Fluid temperature range See table (1) Fluid Mineral oil based hydraulic fluids to ISO/DIN. For other fluids please consult our technical sales department. Viscosity range Filtering requirement See table (2) page 4 From 60 to 456 SSU [12 to 100 mm 2 /s (cst)] recommended Up to 3410 SSU [750 mm 2 /s (cst)] permitted Tab. 1 Type Fluid composition Max pressure psi - (bar) Max speed [min -1 ] Temperature F - ( C) Seals ( ) Special shaft seals ( ) ISO/DIN Mineral oil based hydraulic fluid to ISO/DIN See page 5 See page ( ) ( ) N V D-H-C D ( ) N= Buna N (standard) - V= Viton ( ) Shaft seals max pressure and mounting scheme Single rotation pumps D H C Standard shaft seal with wiper seal Max 44 psi (3 bar) High pressure special shaft seal Max 363 psi (25 bar) High pressure special shaft seal with wiper seal Max 363 psi (25 bar) # # Single rotation motors Max 44 psi (3 bar) Reversible rotation pumps and motors # Pressure could change in connection with shaft speed rotation. For more information please consult our technical sales department.
3 FEATURES Filtration Tab. 2 Working pressure p > 2900 psi - (200 bar) p < 2900 psi - (200 bar) Contamination class NAS Casappa recommends to use its own production filters: Contamination class ISO /17/14 21/19/16 Achieved with filter ßx m 25 m General notes Available with different inlet and outlet ports. For more information please consult our technical sales department. Definition of rotation direction looking on the drive shaft Anti-clock rotation Clockwise rotation Reversible rotation Pressure definition p 1 Max. continuous pressure p 2 Max. intermittent pressure p 3 Max. peak pressure
4 GENERAL DATA PUMPS AND MOTORS Series Pump type PLP Motor type PLM Max. pressure Displacement Max. speed Min. speed p 1 p 2 p 3 in 3 /rev (cm 3 /rev) psi (bar) min -1 POLARIS 10 POLARIS 20 POLARIS 30 PL (1,07) 3770 (260) 4060 (280) 4205 (290) PL. 10 1, (1,60) 3770 (260) 4060 (280) 4205 (290) PL (2,13) 3770 (260) 4060 (280) 4205 (290) PL. 10 2, (2,67) 3770 (260) 4060 (280) 4205 (290) PL. 10 3, (3,34) 3770 (260) 4060 (280) 4205 (290) PL (4,27) 3625 (250) 3915 (270) 4060 (280) PL (5,34) 3625 (250) 3915 (270) 4060 (280) PL. 10 5, (6,20) 3335 (230) 3625 (250) 3770 (260) PL. 10 6, (6,67) 3335 (230) 3625 (250) 3770 (260) PL (8,51) 2610 (180) 2900 (200) 3045 (210) PL (10,67) 2030 (140) 2320 (160) 2465 (170) PL (4,95) 3625 (250) 4060 (280) 4350 (300) PL. 20 6, (6,61) 3625 (250) 4060 (280) 4350 (300) PL. 20 7, (7,29) 3625 (250) 4060 (280) 4350 (300) PL (8,26) 3625 (250) 4060 (280) 4350 (300) PL (9,17) 3625 (250) 4060 (280) 4350 (300) PL , (10,9) 3625 (250) 4060 (280) 4350 (300) PL , (11,23) 3625 (250) 4060 (280) 4350 (300) PL (14,53) 3625 (250) 4060 (280) 4350 (300) PL (16,85) 3625 (250) 4060 (280) 4350 (300) PL (19,09) 2900 (200) 3190 (220) 3480 (240) PL (21,14) 2900 (200) 3190 (220) 3480 (240) PL 20 24, (24,84) 2465 (170) 2755 (190) 3045 (210) PL (26,42) 2465 (170) 2755 (190) 3045 (210) PL , (28,21) 1885 (130) 2175 (150) 2465 (170) PL , (33,03) 1885 (130) 2175 (150) 2465 (170) PL (21,99) 3625 (250) 3915 (270) 4060 (280) PL (26,70) 3625 (250) 3915 (270) 4060 (280) PL (34,55) 3480 (240) 3770 (260) 3915 (270) PL (39,27) 3480 (240) 3770 (260) 3915 (270) PL (43,98) 3335 (230) 3625 (250) 3770 (260) PL (51,83) 3045 (210) 3335 (230) 3480 (240) PL (61,26) 2755 (190) 3045 (210) 3190 (220) PL (73,82) 2465 (170) 2755 (190) 2900 (200) PL (81,68) 2320 (160) 2465 (170) 2610 (180) PL (91,10) 2175 (150) 2320 (160) 2465 (170) p 1 = Max. continuous pressure p 2 = Max. intermittent pressure p 3 = Max. peak pressure The values in the table refer to unidirectional pumps and motors. Reversible pump and motors max pressures are 15% lower than those shown in table. For different working conditions please consult our sales department.
5 GENERAL DATA PUMPS AND MOTORS Q US gpm (l/min) Flow M lbf in (Nm) Torque P HP (kw) Power V in 3 /rev (cm 3 /rev) Displacement n min -1 Speed p psi (bar) Pressure Efficiencies Pumps Motors v = v (V, p, n) Volumetric efficiency ( 0,97) ( 0,96) m = m (V, p, n) Mechanical efficiency ( 0,88) ( 0,85) t = v m Overall efficiency ( 0,85) ( 0,82) DESIGN CALCULATIONS FOR PUMP DESIGN CALCULATIONS FOR MOTOR Q = V(cm 3 /rev) v n 10-3 [l/min] Q = V(cm 3 /rev) n 10-3 v [l/min] M = p (bar) V (cm 3 /rev) 62,83 m [Nm] M = p (bar) V (cm 3 /rev) m 62,83 [Nm] P = p (bar) V (cm 3 /rev) n t [kw] P = p (bar) V (cm 3 /rev) n t [kw] Note: Diagrams providing approximate selection data will be found on subsequent pages.
6 POLARIS 30 GEAR MOTORS PERFORMANCE CURVES PLM 30 PLM 30 Each curve has been obtained at 122 F (50 C), using oil with viscosity 168 SSU (36 cst) at 104 F (40 C) and at these pressures. PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM psi ( bar) PLM PLM 30 27
7 POLARIS 30 GEAR MOTORS PERFORMANCE CURVES PLM 30 PLM PLM PLM PLM 30 51
8 POLARIS 30 GEAR MOTORS PERFORMANCE CURVES PLM 30 Polaris PLM PLM PLM PLM 30 90
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PL 01 T E DISPLCEMENTS From 0.07 in 3 /rev (1.07 cm 3 /rev) To 5.56 in 3 /rev (91.10 cm 3 /rev) Hydraulic gear pumps and motors through bore aluminum body PRESSURE Max. Continuous Max. Intermittent Max.
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