SERIES. Maximum pressure 110 bar

Transcription

1 SERIES Maximum pressure 0 bar F l o w r a t e s t o 9 5 l / m i n

2 Technical data FMP 09 Compatibility Filter housing (Materials) Head: nodized aluminium Housing: nodized aluminium Bypass valve: Steel Pressure Working pressure: 0 bar ( MPa) Test pressure: 60 bar (6 MPa) Burst pressure: 90 bar (9 MPa) Pulse pressure fatigue test: cycles with pressure from 0 to 0 bar ( Mpa) Temperature Housings compatible with: Mineral oils to ISO 94 - aqueous emulsions synthetic fluids, water and glycol. The filter elements are compatible with: Mineral oils to ISO 94, Synthetic fluids queous emulsions, water and glycol (series W required). NBR seals series, compatible with: Mineral oils to ISO 94 - aqueous emulsions synthetic fluids, water and glycol. V series FPM seals, compatible with: Synthetic fluids type HS-HFDR-HFDS-HFDU To ISO 94 From -5 C to +0 C Bypass valve Opening pressure 6 bar ±0% Other opening pressures on request Δp Elements type Microfibre filter elements series N: 0 bar Filter Element rea Filter element in stainless steel mesh Length Type 4 HP Values expressed in cm Stainless steel mesh elements series N: 0 bar Filter housings Δp pressure drop Seals Standard NBR series The curves are plotted utilising mineral oil with density of 0.86 kg/dm to ISO 968. Optional FPM series V Δp varies proportionally with density. Weights (kg) Length 4 FMP 09 0,6 0,7 0,8,5 With bypass Without bypass Volumes (dm ) Length 4 FMP 09 0,8 0,5 0,4 Connections Inlet/Outlet in Line Δp bar,0 0,5 Symbols Style S Style B OUT OUT Flow rate l/min Valves Bypass valve pressure drop 0 D.I. D.I. Δp bar 5 IN Filter without bypass valve IN Filter without bypass valve Flow rate l/min

3 Recommended maximum flow rate - Pressure drop of filter assembly equal to Δp,5 bar. - Oil kinematic viscosity 0 mm /s (cst). - Density 0,86 kg/dm. - Connections of filter under test G /. FMP 09 Length Filtration M Flow rate l/min Filter Sizing Correct sizing of the filter must be based on a variable pressure drop depending on the application: pressure filter Δp from 0.8 to.5 bar The pressure drop calculation is performed by adding together the value for the housing and the value for the filter element. The pressure drop in the housing is proportional to the fluid density kg/dm ; all the graphs in the catalogue are referred to mineral oil with density of 0.86 kg/dm. The filter element pressure drop value is proportional to viscosity mm /s, the Y values in the catalogue are referred to viscosity of 0 mm /s. Sizing data for single cartridge, head at top Δp Tot. Δpc Filter housing Δpe Filter element Y Multiplication factor (see below) Q l/min = flow rate V = reference viscosity 0 mm /s (cst) V = operating viscosity in mm /s (cst) Δp Tot. = Δpc + Δpe Δpe = Y : 000 x Q x (V/V) Multiplication factor Y for definition of the pressure drop of filter elements. Reference viscosity 0 mm /s Filter Element Type b s o l u t e F i l t r a t i o n Series N M 5 HP ,66 6,57 6,57 5,0,8,7 5,77 8,00,46 0,57,8 09,88 4,67 08,00 05,58 0,490 0,90 0,0

4 Dimension FMP ,5,5 0 B Ø 6, Min. 60 H Ch. Ø 57 5 E Threaded Connections St. B C - B G / / NPT SE 8 /4 6 UNF E M6 /4 UNC /4 UNC FMP 09 Length Filter 4 4 H mm D drawings available on website under TOOLS/D/D CD COMPONENTS

5 Execution : Without indicator connection Execution 6: Double indicator connection ( - B) Closure cap with standard T steel. The position of the cap is reversible. B Standard closure cap with plastic thread protection. If necessary, the second plug T see page 7, the order code Options: Possibility of special connections Contact MP Filtri 5

6 Spare parts 4 e d a b c Pos. Description Qty FILTER Series FMP 09 Filter assembly Filter element See order table See order table Seals kit NBR FPM a O-Ring for filter element OR 4087 Ø,8 x,5 b O-Ring for housing OR 00 Ø 50,47 x,6 c nti-extrusion ring Parbak 6 Ø 5,6 x,8 d O-Ring OR 050 Ø,4 x,78 e Seal (HNBR) (FPM) 4 Indicator Plug TH TV - Indicator See order table 6

7 Notes The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. ll rights reserved. 7

8 Differential indicators Order code Example: NM 7 H P0 Pressure: Working pressure 40 bar Pulse pressure fatigue test: cycles with pressure from 0 to 40 bar (4 MPa) SERIES V VISUL Screen - Styles NR Electrical Ch. 4 KR Electrical-Visual NM Electrical IP 67 U Visual - Differential trip pressure 6 bar ± 0% (filter without by-pass) 7 5 bar ± 0% (filter with by-pass) 8 7 bar ± 0% (filter without by-pass) Cover and lens in nylon. Visual indicator green = Cartridge clean. Visual indicator red = Cartridge clogged. Tightening torque: 60 Nm. Weight: 7 gr. Order code - Power supply voltage (only for style KR - only voltage DC DC) 4 - Seals 4 Volt 0 Volt Example: E 7 - Style V Visual - Differential trip pressure H V x HNBR Standard FPM Other on request 6 bar ± 0% 7 5 bar ± 0% 8 7 bar ± 0% 5 - Thermostat (only for style NM) Without C 50 C - Seals FPM Standard x Other on request Seal for indicator/filter head, Bonded Seal. 6 - Electrical connector (only for style NM) Connector MP superseal series.5 Connector MP timer SERIES U VISUL Silicone membrane Button Connector DEUTSCH DT 04--P 4 Connector DEUTSCH DT 04--P 4 Length electrical cable 0,5 m Ch Option P0 MP standard U indicator provide to accurate view indication of filter element condition. Visual signal Red button down: clean cartridge Red button up: clogging cartridge Connection G / Tightening torque: 65 Nm Weight: 8 gr 8

9 SERIES NR ELECTRICL Connector EN /ISO 4400 SERIES KR ELECTRICL/VISUL Connector EN /ISO LED 5 50 Ch. 0 N.C. N.O. 50 Ch. 0 LED N.C. N.O. 4 Switching type Max. contact rating Max power supply voltage Electrical connection EN Cable gland PG 9 Protection rating IP 65 Connection G / Tightening torque: Weight: N/O or N/C contacts (change over Contact) 0,8 / 4 Vdc 0,7 / 5 Vdc 0 Vac 65 Nm gr Switching type Max. contact rating Max power supply voltage N/O or N/C contacts (change over Contact) 0,8 / 4 Vdc 0,7 / 5 Vdc 4 Vdc - 5 Vdc/ac - 0 Vac Electrical connection EN visual indicator by LED GREEN LED = Clean element. RED LED= Blocked element. Cable gland PG 9 Protection rating IP 65 Connection G / Tightening torque: Weight: 65 Nm gr SERIES NM ELECTRICL 4 Min. 0 Min. 0 Min. 0 Ch. 7 Ch. 7 Ch. 7 Length indicator NM Without thermostat With thermostat NM Ch. 7 Ch. 7 NM - NM - NM - NM T 50 C Switching type Max. contact rating N/O contacts N/O thermostat 0,8 / 4 Vdc 0,7 / 5 Vdc Max power supply voltage Max. 0 Vdc Electrical connection Connector MP superseal series.5 Connector MP timer Connector DEUTSCH DT 04--P Connector DEUTSCH DT 04--P 4 Length electrical cable 0,5 m Protection rating IP 67 Connection G / Tightening torque: 65 Nm Weight: 5 gr 9

10 Notes 0 The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. ll rights reserved.

11 Ordering information FMP 09 Filter assembly FMP Example: FMP09 B 0 N P0 Filter element HP Example: HP09 0 N P0 - Filter length 4 - By-pass valve S B - Seals V 4 - Connections Without bypass With bypass Opening pressure: 6 bar NBR FPM On request G / B / NPT C SE Indicator port Without indicator port 6 With indicators port* 6 - Filter element M5 5 μ 7 - Collapse pressure N 8 - Options P0 Pxx μ μ 6 μ 0 μ 6 μ 5 μ Δp= 0 bar MP Filtri standard Customer request bsolute filtration Inorganic microfibre ßx (c) 000 Nominal Filtration Metal mesh *Options Steel plug T has to be ordered separately Code - TH Seal NBR - TV Seal FPM MP Filtri - The filter functions as described in this bulletin are valid exclusively for original MP Filtri filter elements and replacement parts. ll rights reserved. The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. ll rights reserved.

12 Operating & Maintenance Pressurized filters are utilized to remove contaminant from hydraulic systems. Long working life of the hydraulic components and correct use of the hydraulic systems can be assured only when maintenance is performed correctly and at regular intervals. Pressurized filters can be equipped with bypass valves, reverse flow valves, and check valves. If the filters are not equipped with a bypass valve, only high strength filter cartridges should be used (Δp 0 bar) to avoid the risk of collapse due to the presence of contaminants retained during the filtration process. H series cartridges when by-pass valves are not installed. S series cartridges when reverse flow valves and duplex filters are installed. When bypass valves are present and during flushing operations, we recommend the use of cartridges with low mechanical strength (Δp 0 bar). N series cartridges when reverse flow valves are not installed. R series cartridges when reverse flow valves and duplex filters are installed. In order to prevent the filter elements from collapsing due to excessive hydraulic pressure it is essential to use differential indicators that serve to inform the user of the need to change the cartridge. Effective contamination control can be assured only by the correct use of clogging indicators.

13 MINTENNCE TOOLS CHNGING THE FILTER ELEMENT Differential Indicators Wrenches Ch. 7/0/ Filter housing Wrenches Ch. The date on which the filter elements are changed should be recorded in the machine datasheet. B Spare parts installed must be in compliance with the specifications given in the machine operating and maintenance manual. C Filter bodies should be handled carefully since they are cleaner than most work station. D fter having opened the filter to change the filter element, check the condition of the seals and change them if necessary. INSTLLTION Check that the pressure rating of the selected filter is higher than the system s maximum operating pressure (the maximum pressure value is shown on the nameplate). B Check that the filter body contains the filter cartridge. C Check that the operating fluid is compatible with the material of the body, cartridge, and seals. D Secure the filter using the relevant threaded holes, to rigid brackets. Rigid installation makes it possible to unscrew the housing without introducing flexing of the hydraulic fittings, limiting any points of stress transfer. E Install the filter in an accessible position for correct and trouble-free maintenance. F Start the machine and check any of oil leaks from the filter and relative fittings. G Repeat the visual inspection when the system arrives at the operating temperature of the oil. MINTENNCE ll maintenance operations must be performed only by suitably trained personnel. B The hydraulic system must be depressurized before performing maintenance operations (except in the case of FHD double filters). C Maintenance must be carried out using suitable tools and containers to collect the fluid contained in the filter body. Spent fluids must be disposed of in compliance with statutory legislation. D Do not use naked flames during maintenance operations. E Use the utmost caution in relation to the temperature of the fluid. High temperatures can lead to residual pressure with resulting undesirable movements of mechanical parts.

14 CHNGING THE FILTER ELEMENT FILTERS WITH IN-LINE ND MNIFIOLD TYPE CONNECTIONS Depressurize system and filter. Unscrew (the oil drain plug, first if present) the housing using the appropriate tools and extract the filter element (see fig. ). 5 Lubricate the filter element seal with the operating fluid before installing the new filter element (see fig. 4). Collect the spent oil and cartridge in a suitable container and dispose of them in compliance with statutory legislation. Fig. 4 Fig. 6 Screw the housing onto the head using the correct tool. WRNING: Screw the housing fully home onto the head DO NOT PPLY EXCESSIVE TIGHTENING TORQUE. Fig.!!! WRNING!!! 4 To avoid damaging the components check and clean the following parts is neccessary: - the thread of the housing and the seals and the thread of the head. Check the condition of the seals - when chasing the seals lubricate the new seals with operating fluid prior to installation (see fig. ). Fig. 5 7 Start the machine and check for the absence of leaks. Repeat the operation when the machine has reached its operating temperature. C B D D Fig. 4

15 Notes The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. ll rights reserved. CMP 0 UK 005 5

16 New Headquarter: MP FILTRI S.p.. Italy Via Maggio, n Pessano con Bornago (Milano) Italy Tel. +9.0/9570. Fax +9.0/ GRET BRITIN MP FILTRI U.K. Ltd. Bourton Industrial Park Bourton on the Water Gloucestershire GL54 HQ UK Phone: Fax: GERMNY MP FILTRI D GmbH m Wasserturm 5 D-6665 Heusweiler/Holz Phone: Fax: service@mpfiltri.de FRNCE MP FILTRI FRNCE Sas Parc d activités des Chanteraines 8 rue du Commandant d Estienne d Orves, Immeuble D 996 Villeneuve la Garenne - France Phone: +(0) Fax: +(0) sales@mpfiltrifrance.com http: // US MP FILTRI US Inc. 055 Quaker Pointe Drive Quakertown, P 895 Phone: Fax: sales@mpfiltriusa.com CND MP FILTRI CND Inc. 80 Four Valley Drive Concord Ontario Canada L4K 5Z Phone: Fax: mail@mpfiltricanada.com RUSSIN FEDERTION MP FILTRI RUSSI Phone/Fax: +7(495) P.O. Box Moscow, Russia mpfiltrirussia@yahoo.com CHIN MP FILTRI (Shanghai) Co. Ltd. 80 Lianxi Road, 8 Bld - Floor Shanghai, Pudong 004 P.R. China Phone: Fax: sales@mpfiltrishanghai.com INDI & UE MP FILTRI INDI & UE Phone: s.mishra@mpfiltri.com http: //