RESPA CF QUALITY CABIN ENVIRONMENTAL AIR UNIT FOR CARAVAN, CAMPER, RV
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- Cora Miller
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1 The following design concept is for a basic RESP F (vdc or vdc - please specify when ordering) External ir Filtration and ab Pressuriser Kit for a Recreational amper, aravan, RV. The System arrangement consists of: a) External ir- RESP F Unit: for Precleaning, Filtration and Pressurisation of the abin. This unit Precleans the External ir (>% of debris is returned to the external environment), provides Filtered "Fresh ir" and ir Flow to pressurise the abin. b) The following drawings provide for general components for mounting and ducting of the kit and is in configurations being: onfiguration - solid ducting components via the ceiling onfiguration - solid ducting components via the side-wall of the cabin. onfiguration - solid ducting components via toolbox mounting RESP F QULITY IN ENVIRONMENTL IR UNIT FOR RVN, MPER, RV c) Optional IPSensor (In- abin Pressure Sensors) is to monitor the abin Pressure and larm if the abin Pressure drops below the set- point threshold. udible and visual alarms are provided to indicate that the abin sealing has been compromised but primarily to indicate that the External Filter Element of the RESP F has become loaded, air flow has diminished and so the Filter Element requires replacement. The Objectives of the technology is to provide: Pressurisation cabin and to filter incoming air by removing contamination that can affect the internals of the cabin such as clothing, electrical components, bedding etc. Extension of Filter Element up to,000 hours. Protection and extension of HV Service Life and functionality. Special Notes: abin Pressurisation/Sealing - To ensure cabin pressurisation so as to prevent entry of dust, cabin sealing needs to be prepared before travelling. Ensure that all potential air leaks are sealed such as external vents (eg. gas, refrigerator, etc), sink and shower drains (secure plugs), windows, doors, hatches, air conditioning external air vents etc. Please note to check filter element to ensure correct air flow and cabin pressurisation before traveling. Respa Power/onnection - Note the power requirements for the Respa (vdc) unit requires a minimum of amp power supply to ensure correct operation. It is recommended that a switch be installed so as to power the Respa unit only during vehicle travel to pressurise/filter cabin and avoid battery depletion. The Respa unit contains a motor and so correct positive/negative wire connections are required to ensure correct rotation of fan and respective performance and operation. Refer to 0. Prechecks before Travel - Ensure sealing as above, Respa unit is powered and that filter element is not blocked. Filter Replacement - Replace filter element of the Respa unit after a maximum of,000 operating hours. Please consider that a loaded/blocked filter will restrict or prevent air flow to the cabin and as such reduce or negate cabin pressurisation. Respa Position - The Respa unit can be mounted in any orientation except with the rain cover/air inlet in an inverted vertical position (avoid rain cover filling with water). The recommended positioning of the Respa is to place the unit with the rain cover/air inlet in the direction of vehicle travel as depicted in drawing. Filter Element / Pre cleaner ejection ports - So as to avoid negating the precleaner function and forcing of water into the Respa always ensure that the filter element ejection ports are positioned in the downward direction (when horizontally mounted) and opposite to direction of vehicle travel (when vertically mounted) Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number /0/ aravan Single Respa Kit /0/0 aravan Single Respa ssembly - Title Page /
2 Ensure that filter element precleaner ejection ports are positioned downwards ETIL ETIL irection of Travel RESP F UNIT MOUNTE ON ROOF RESP F UNIT MOUNTE ON ROOF ONFIGURTION '' - RESP SSEMLY RESP F IR INLET Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number /0/ aravan Single Respa Kit /0/0 aravan Single Respa ssembly - Isometric View of onfiguration /
3 irection of Travel ITEM 0 PRTS LIST ESRIPTION QTY Respa Mounting Plate Single Respa Layout Spigot with Mesh inch lack Silicon Straight lamp Norma 0mm-0mm ylinder Rubber Mount F/FX ody Washer / x / x G Z/P Spring Washer olt Hex Mx0x. Nut- Nyloc Hex Plated M In abin Pressure Sensor - Monitor LE PRT NUMER Respa Plate Single Respa Spigot LSM-00-OTH LSM-P-00-LP-SYK LSM-RMT-00-SYK IL-0000-OTH IN - IN-MX0-. IN-M--VOG LSM-PS--00-SYK ETIL Pre-cleaner ejection ports of filter with % preclearing efficiency of debris.please note - ensure ejection slots of filter element are pointed in the downward direction if positioned in the vertical position ensure ejection are positioned opposite to the direction of travel. When mounting ensure that 0mm of clearance from the Respa filter end is maintained so as to facilitate filter exchange. Respa F () escription RESP-F >H+ Vortex HyperFlow volt- No IPS RESP-F M+ External ir- Volt- No IPS Monitor RESP-F >H+ Vortex HyperFlow volt- No IPS RESP-F M+ External ir- Volt- No IPS Monitor Part No. LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK ONFIGURTION '' - RESP SSEMLY ETIL 0 IPS MOUNTE INSIE IN (Optional) FILTER ELEMENT EXTERNL IR (part number LSM-PFPFEFF00-SYK) Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number /0/ aravan Single Respa Kit /0/0 aravan Single Respa ssembly - Layout and Parts reakdown of onfiguration /
4 Ensure that filter element precleaner ejection ports are positioned downwards ETIL irection of Travel ETIL ONFIGURTION '' - RESP SSEMLY Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number /0/ aravan Single Respa Kit /0/0 aravan Single Respa ssembly - Isometric View of onfiguration /
5 irection of Travel Pre-cleaner ejection ports of filter with % preclearing efficiency of debris. Please note - ensure ejection slots of filter element are pointed in the downward direction if positioned in the vertical position ensure ejection are positioned opposite to the direction of travel When mounting ensure that 0mm of clearance from the Respa filter end is maintained so as to facilitate filter exchange. ITEM 0 PRTS LIST ESRIPTION QTY Respa Mounting Plate Single Respa Layout Spigot with Mesh inch lack Silicon Straight inch 0deg obra 0deg Rubber Elbow 0mm Inch luminium Tube P - per metre m lamp Norma 0mm-0mm ylinder Rubber Mount F/FX ody Washer / x / x G Z/P Spring Washer olt Hex Mx0x. Nut- Nyloc Hex Plated M In abin Pressure Sensor - Monitor LE PRT NUMER Respa Plate Single Respa Spigot LSM-00-OTH IR-P00-OTH LSM-S-SYK LSM-YN-SYK LSM-P-00-LP-SYK LSM-RMT-00-SYK IL-0000-OTH IN - IN-MX0-. IN-M--VOG LSM-PS--00-SYK ETIL Respa F () escription RESP-F >H+ Vortex HyperFlow volt- No IPS RESP-F M+ External ir- Volt- No IPS Monitor RESP-F >H+ Vortex HyperFlow volt- No IPS RESP-F M+ External ir- Volt- No IPS Monitor Part No. LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK ONFIGURTION '' - RESP SSEMLY 0 0 IPS MOUNTE INSIE IN (Optional) FILTER ELEMENT EXTERNL IR (part number LSM-PFPFEFF00-SYK) ETIL Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number /0/ aravan Single Respa Kit /0/0 aravan Single Respa ssembly - Layout and Parts reakdown of onfiguration /
6 Ensure that filter element precleaner ejection ports are positioned downwards and towards van (not in direction of vehicle travel) ETIL RESP F UNIT MOUNTE ON TOOL OX ETIL RESP F UNIT MOUNTE ON TOOL OX RESP F IR INLET ONFIGURTION '' - RESP SSEMLY Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number /0/ aravan Single Respa Kit /0/0 aravan Single Respa ssembly - Isometric View of onfiguration /
7 ITEM 0 PRTS LIST ESRIPTION QTY Single Respa Layout Spigot with Mesh Inch luminium Tube P - per metre inch lack Silicon Straight deg Rubber Elbow 0mm lamp Norma 0mm-0mm ylinder Rubber Mount F/FX ody Washer / x / x G Z/P Spring Washer olt Hex Mx0x. Nut- Nyloc Hex Plated M In abin Pressure Sensor - Monitor LE PRT NUMER Single Respa Spigot LSM-YN-SYK LSM-00-OTH LSM-S-SYK LSM-P-00-LP-SYK LSM-RMT-00-SYK IL-0000-OTH IN - IN-MX0-. IN-M--VOG LSM-PS--00-SYK Pre-cleaner ejection ports of filter with % preclearing efficiency of debris. Please note - ensure ejection slots of filter element are pointed in the downward direction if positioned in the vertical position ensure ejection are positioned opposite to the direction of travel. When mounting ensure that 0mm of clearance from the Respa filter end is maintained so as to facilitate filter exchange. Respa F () escription RESP-F >H+ Vortex HyperFlow volt- No IPS RESP-F M+ External ir- Volt- No IPS Monitor RESP-F >H+ Vortex HyperFlow volt- No IPS RESP-F M+ External ir- Volt- No IPS Monitor Part No. LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK LSM-PFP-REV00-SYK ETIL ONFIGURTION '' - RESP SSEMLY 0 IPS MOUNTE INSIE IN (Optional) FILTER ELEMENT EXTERNL IR (part number LSM-PFPFEFF00-SYK) ETIL Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number /0/ aravan Single Respa Kit /0/0 aravan Single Respa ssembly - Layout and Parts reakdown of onfiguration /
8 It is recommended that RESP(TM) Units are not to be rigid mounted especially in conditions where excess vibration or movement is experienced. The Vibration Isolation Mounting Feet Kit ( Rubber Mount) is to be used to absorb small displacement and vibration as well as thermal expansion of components so as to avoid excessive preloading / damage to connection outlets 0. Inlet Note: hose >H Hepa or Merv+ Filter Elements. Ejection Ports 0 djustable FRONT VIEW ETIL ETIL SIE VIEW RER VIEW ETIL ( : ) ETIL ( : ) Notes:. Operating Voltage select V or V. V - amp Start / amp onstant V - amp Start / amp onstant. Operating current V. Wiring - WG. IN. 0 MM ileads. onnecter None. Weight.kg. Material Engineering Polymer. Filter requires approximately 0 mm of clearance for removal. Ensure correct positive/negative wires are connected correctly for correct rotation of fan and respective precleaning and positive airflow to the cabin. Rain ap over Rev hanges // // 0// dded Special notes and changed Title text mended Notes & added direction/port detail OTTOM VIEW lient/escription: aravan Signle Respa F 'ESIGN REGISTRTION PENING' esigned by S.raun Ejection Port hecked by Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 pproved by rawing Number ISOMETRI VIEW /0/ aravan Single Respa Kit /0/0 : aravan Single Respa ssembly - Respa F imensions /
9 0 R R R R SIE VIEW OF FOLE PLTE 0 ISOMETRI VIEW ( Not to ) TOP VIEW OF FOLE PLTE Notes:. To be made out of mm 'Mild Steel' lient/escription RESP F/FX Mounting Plate Generic Powdercoated esigned by S.raun hecked by pproved by 0/0/0 0/0/0 :. To be powdercoated in 'Komatsu Ebony Grey'. ll dimensions are in Millimeters Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 RESP F/FX Mounting Plate Generic Powdercoated rawing Number Respa Plate /
10 0 Ø0. x TOP VIEW OF OMPLETE SPIGOT ISOMETRI VIEW OF OMPLETE SPIGOT ( Not to ) FRONT VIEW OF OMPLETE SPIGOT Notes:. To be made out of 'Mild Steel' Rev hanges 0// For Manufacture lient/escription: Spigot for Single Respa onfiguration for an Excavator esigned by S.raun hecked by pproved by 0/0/0 /0/0 :. To be powdercoated in 'Komatsu Ebony Grey'. ll dimensions are in Millimeters 'ESIGN REGISTRTION PENING' Ph: 0 00 Fax: 0 luestone ircuit Seventeen Mile Rocks QL 0 Single Respa Layout Spigot - Layout and Weld etails rawing Number Single Respa Spigot w- mesh /
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