Installer: START HERE

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1 accurate s around the world Installer: START HERE in ce Model 600LP NTEP Cert # Baggage Scale Installation Guide For Southwest Airlines Check-in Counters Document No.BSIG_SW_020405

2 PLAN VIEW Bag well with stainless steel surface Customer s counter top Agent s Computer (typical) Agent s counter top Base & platform ELEVATION VIEW A Control Module VIEW A Keypad Display Displays Base & platform STYLE VARIATION OF BAG WELL SIDE WALL Side View OPTIONAL KEYPAD LOCATION Keypad Display Display Control Module Keypad Customer Area 1

3 MATERIALS AND TOOLS REQUIRED BY INSTALLER Materials Required: NOTE: ALL MATERIALS ARE TO BE ACQUIRED AT HOME DEPOT Electrical Department Materials (located in the wire area) 1) Conduit Canal - CHANNEL - plastic with surface mount adhesive snap close after installation Barcode # ) Flat Elbow RIGHT ANGLE Barcode # ) Mounting base for tie wraps - with surface mount adhesive Barcode# ) Tie wraps, thin NOTE: all tie wraps must be trimmed after mounting and turned NO SHARP EDGES Hardware Department Materials 1) Screw Tops/Screw Protectors #8 Rubber Cap - Slides on to end of screw studs on the display box and the keypad box NO SHARP EDGES 2) Industrial-duty or Grip-Lock Velcro, adhesive-backed Tools Required - Supply of SHARP 1/8 drill bits for drilling into stainless steel - Heavy-duty electric drill(s) - 9/32 nut driver - Hole saw or paddle bit to make 1 1/2 or larger hole in cabinets - Standard electrical tools - Shop vac for clean up 2

4 STEPS REQUIRED TO INSTALL THE 600LP 1) Unpack and check parts against part list 2) Attach feet to scale base 3) Open up front of check-in counter cabinet 4) Position the control module and run wiring 5) Position scale base, display modules and keypad module 6) Connect wiring, power up and test 7) Mount scale base and connect ground wire 8) Mount display modules and keypad module 9) Secure all wiring 10) Place stainless platform on scale base and perform final test of system 11) Detail installation and clean up area NOTE: This Installation Guide applies to models with tube style base and plate style base 27 3/4 27 3/4 23 3/4 23 3/4 Tube style base Plate style base 3

5 1) Unpack And Check Parts Against Part List Main components Scale base (tube style or plate style)! CAUTION: Heavy Use caution when lifting scale base 27 3/4 27 3/4 23 3/4 23 3/4 Tube style base or Plate style base Stainless steel platform Display modules (2) Keypad module (1) Control Module (1) List of All Components and Parts PART NO. DESCRIPTION QTY SC105 SCALE BASE (tube style or plate style) 1 SSCOV STAINLESS STEEL PLATFORM COVER 1 CMOD-1 SCALE CONTROL MODULE 1 FOOT03 3 LEVELING FOOT, CUSHION RUBBER MOUNT 4 WITH.20 JAM NUT DMOD-1 DIGITAL DISPLAY MODULES 2 KMOD-1 KEYPAD MODULE 1 DCBL-1 12 DIGITAL DISPLAY CABLES 2 KCBL-1 12 KEYPAD CABLE 1 WGSCR-1 WING SCREWS (LONG) 6 WGSCR-2 WING SCREWS (SHORT) 6 WDSCR-2 SCALE ANCHOR WOOD SCREWS (#8 x 1 PHL HD) 12 RCBL-1 OPTIONAL DISPLAY RIBBON CABLE ADAPTER 2 WITH GROUND STRAP RCBL-2 OPTIONAL KEYPAD RIBBON CABLE ADAPTER 1 WITH GROUND STRAP LBKT OPTIONAL L BRACKET 1 WDSCR-2 OPTIONAL L BRACKET WOOD SCREWS (#8 X 1 PHL HD) 2 AC VAC INPUT, 12 VDC OUTPUT (800 Ma) AC ADAPTER 1 4

6 2) Attach Feet To Scale Base (at four load cells) Screw in each foot, all the way to stop, but DO NOT TIGHTEN Foot and load cell Foot screwed in to stop 5

7 3) Open Up Front Of Check-in Counter Cabinet Access check-in counter by opening front panel(s). Consult with airline personnel for method of access and any special considerations regarding the access method. Locate 110 VAC power supply.! IMPORTANT Consult airline personnel for method of accessing cabinet front! CAUTION! Securely brace any opened panels!! Accessing counter (typical) 6

8 4) Position The Control Module And Run Wiring Position the control module generally in the area indicated in the diagram below. Attach wires for the 2 displays, the keypad and the AC adapter to the Control Module (load cell lead to be connected later) Display Display Base/load cell Control Module Keypad 110 VAC PLAN VIEW Bag well with stainless steel surface Customer s counter top Agent s Computer (typical) Agent s counter top ELEVATION VIEW A Control Module VIEW A 7

9 5) Position Scale Base, Display Modules And Keypad Module Unwrap signal cable from scale base Position scale base in center (left/right and front/back) of bag well opening Position displays and key pad in their general area of mounting (as indicated below) PLAN VIEW Bag well with stainless steel surface Customer s counter top Agent s Computer (typical) Agent s counter top Base & platform ELEVATION VIEW A Control Module VIEW A Keypad Display Displays Base & platform 8

10 6) Connect Wiring, Power Up And Test Connect wires leading from the Control Module to: - Displays - Keypad VAC Connect signal cable from the load cell to the Control Module Power up at the keypad Check system for: - both displays illuminated - place weight on scale and observe displays - at keypad, test for lb/kg function Zero Scale function Accumulated weight function 9

11 7) Mount Scale Base and Connect Ground Wire Confirm that the scale base is centered in the bag well Adjust the feet to level the platform, making sure it does not rock Drill two shallow 1 8 holes at each foot location. MAKE SURE TO AVOID CONTACTING THE LOAD CELLS WHILE DRILLING! CONNECT GROUND WIRE: Attach the green grounding wire from the summing junction box to one of the mounting screws securing the feet, making sure that a solid connection is made from the ground wire to the stainless steel bag well.! ATTENTION!! A SOLID GROUNDING CONNECTION MUST BE MADE! Centering the scale base in the bag well! CAUTION! LOAD CELL DESTRUCTION! Contacting a load cell with the electric drill while mounting will DESTROY THE LOAD CELL! AVOID CONTACTING THE LOAD CELL WITH THE ELECTRIC DRILL. Mounting the scale base in the bag well 10

12 8) Mount Display Modules And Keypad Module Keypad mounting requires use of the included angle bracket, as shown below. Use pliers to turn back bracket after installation as shown below. Displays can be mounted using brackets as shown, or by industrial-strength adhesive back Grip-Lock Velcro on underside of display and on top of bag well wall.! NOTE! Use #8 rubber caps to cover the ends of the two screw studs on the displays. NO SHARP EDGES. Mounting detail for keypad and display NOTE: keypad mounting bracket turned back, leaving NO SHARP EDGES EXPOSED 11

13 9) Secure All Wiring Use adhesive back pads and tie wraps to secure wiring to the counter surfaces. Wiring being secured, before trim off of tie wraps NOTE: photo shows scale base wiring routed on surface of bag well and secured with tie wraps and mounting pads. Many locations will allow wiring to be routed under the bag well, which is preferred. Also, if surface mounting is required, use of the plastic conduit is preferred over the example shown. Examples of wiring secured with adhesive back mounting bases and tie wraps. NO SHARP EDGES. 12

14 10) Place Stainless Platform On Scale Base And Perform Final Test Of System Place the stainless steel platform on the scale base. Test all functions of the scale system: - on/off - displays illuminate - lbs/kg - zero scale - accumulated weight 11) Detail the Installation And Clean Up Area - Trim all tie wraps and turn so NO SHARP EDGES ARE EXPOSED - Check that all exposed screw studs have been covered with rubber caps, so NO SHARP EDGES ARE EXPOSED - Check that surfaces have not been damaged cosmetically - Using shop vac, vacuum all areas - Clean surfaces of any debris - Check area for unused parts, remove Triner Scale and Manufacturing Company, Inc Sanderwood Road Memphis, TN Tel: (901) Fax: (901) Toll Free (800) info@trinerscale.com accurate s in ce around 1897 the world 13