REARSIGHT PART NUMBER: Code: MC1 RECOMMENDED SEQUENCE OF APPLICATION

Transcription

1 Document # 3848 REVISION A 1/26/ TOYOTA TACOMA REARSIGHT PART NUMBER: Code: MC1 RE V I S I O N A KIT CONTENTS ITEM QTY DESCRIPTION 1 1 MIRROR/MONITOR 2 1 REAR CAMERA ASSEMBLY 3 1 CAMERA EXTENSION HARNESS 4 1 SACK PARTS 5 1 OWNER S CARD 6 1 TAILGATE HARNESS REMOVAL PACKET HARDWARE BAG CONTENTS ITEM QTY DESCRIPTION 1 30 WIRE TIES 2 6 ADHESIVE FOAM 3 3 T-TAP, 18-22AWG 4 1 T-TAP, 14-18AWG 5 2 ADHESIVE CABLE CLAMP 6 2 SEALING PUTTY 7 2 ALCOHOL PAD 8 2 HEAT SHRINK TUBING 9 1 SPIRAL CABLE WRAP 10 ADDITIONAL ITEMS REQUIRED FOR INSTALL ITEM QTY DESCRIPTION 1 N/A ELECTRICAL TAPE CONFLICTS NOTE: N/A RECOMMENDED TOOLS SAFETY TOOLS SPECIAL TOOLS IR Temp Probe INSTALLATION TOOLS Torque Wrench (3 ft. lbs.) Deburring Tool 1/4" & 5/8" Drill Bits 27 mm Hole Saw FASTENER REMOVAL TOOL TRIM REMOVAL TOOL 10-MM DEEP SOCKET SPECIAL CHEMICALS Zinc Paint Camera Template Bed Template Tailgate Template 6 1 Heat Gun WIRE CUTTERS TORX-20 WRENCH PLIERS VEHICLE TRIM COLOR Page 1 of 11 pages COLOR APPLICABILITY/TRIM LEVEL ALL MODELS COLOR ACCESSORY GENERAL APPLICABILITY RECOMMENDED SEQUENCE OF APPLICATION LEGEND * MANDATORY STOP: DAMAGE TO VEHICLE MAY OCCUR. DO NOT PROCEED UNTIL PROCESS COMPLIANCE HAS BEEN MET. OPERATOR SAFETY: USE CAUTION TO AVOID RISK OF INJURY. CRITICAL PROCESS: PROCEED WITH CAUTION TO ENSURE A QUALITY INSTALLATION. THESE POINTS WILL BE AUDITED ON A COMPLETED VEHICLE INSTALLATION. GENERAL PROCESS: THIS HIGHLIGHTS SPECIFIC PROCESSES TO ENSURE A QUALITY INSTALLATION. THESE POINTS WILL BE AUDITED DURING THE ACCESSORY INSTALLATION. TOOLS & EQUIPMENT: THIS CALLS OUT THE SPECIFIC TOOLS AND EQUIPMENT REQUIRED FOR THE PROCESS. REVISION MARK: THIS MARK HIGHLIGHTS A CHANGE IN INSTALLATION WITH RESPECT TO PREVIOUS ISSUE. SPECIAL NOTE: Installation Sequences After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efficient as possible while maintaining consistent quality. Also some items listed to be removed may not need to be removed if caution is taken to not damage vehicle.

2 PARTS IDENTIFICATION ITEM QUANTITY PART NUMBER DESCRIPTION MAIN EXTENSION HARNESS TAILGATE EXTENSION HARNESS REAR CAMERA ASSEMBLY REARSIGHT MONITOR/MIRROR CONVOLUTED TUBING SACK PARTS: TIE STRAPS, T-TAPS, SEALING PUTTY *BEFORE BEGINNING INSTALLATION, FAMILIARIZE YOURSELF WITH THE INSTALLATION INSTRUCTIONS AND THE REARSIGHT TM BACK-UP CAMERA SYSTEM COMPONENTS. PAGE 2

3 VEHICLE PREPARATION CAUTION: IT IS ADVISABLE TO DISCONNECT THE NEGATIVE BATTERY CABLE FOR 3 MINUTES BEFORE BEGINNING INSTALLATION, TO AVOID UNINTENDED AIR BAG DEPLOYMENT. NOTE AND RECORD ANY ANTI- THEFT RADIO CODES PRIOR TO DISCONNECTING. REMOVE A-PILLAR VEHICLE PREPARATION 1. LOOSEN TORX-20 WINDSHIELD LUG MOUNT SCREW AND REMOVE EXISTING REARVIEW MIRROR. FIGURE 1 FIGURE 3 2. REMOVE OVERHEAD CONSOLE BY PULLING DOWN THE MAP LIGHT CONSOLE IN THE AREA AS SHOWN IN FIGURE 2, RELEAS- ING (2) CLIPS AND DISCONNECTING THE HARNESS CONNECTORS. REMOVE THE PASSENGER SUNVISOR RETAINING CLIP. 3. REMOVE OR LOOSEN THE DRIVER SIDE TRIM PANELS INCLUDING: A-PILLAR TRIM, KICK PANEL AND DRIVER DOOR SILL SCUFF PLATE. REMOVE THE TAILGATE PANEL BY REMOVING (15) TORX-30 BOLTS. REMOVE THE DRIVER SIDE TAILLIGHT BY REMOVING (2) 10MM BOLTS. FIGURES 3-6 REMOVE KICKPANEL AND SCUFF PANEL FIGURE 4 REMOVE TAILGATE PANEL FIGURE 1 FIGURE 5 REMOVE TAILLIGHT FIGURE 2 FIGURE 6 PAGE 3

4 MOUNTING CAMERA AND PCB INSTALLATION Installation Temperature Surface temperature must be between 70 0 F and F for optimum installation. CUT FABRIC FIGURE 7 1. LOWER THE TAILGATE. CUT AWAY A 1.5 SQUARE FROM THE TAILGATE SOUND-DEADENING FABRIC MATERIAL IN THE AREA SHOWN IN FIGURE 7. MOUNT THE TACOMA CAMERA DRILLING FIXTURE ON THE INSIDE TAILGATE BY CENTERING THE FIXTURE OVER THE THREE EXISTING HOLES AND REPLACING THE TORX-30 SCREWS AS SHOWN IN FIGURE 8. DRILL A.25 PILOT HOLE USING THE DRILL BUSHING IN THE DRILL FIXTURE. USING A HOLE SAW, DRILL A 27MM HOLE AT THE PILOT HOLE. DEBURR THE INNER AND OUTER EDGES OF THE HOLE WITH A DEBURRING TOOL. VACUUM THE METAL SHAVINGS OUT OF THE TAILGATE. USE ZINC GALVANIZED PAINT TO COAT THE EXPOSED EDGE OF THE HOLE FOR RUST PREVENTION FIGURE 10. MAKE SURE THE PAINT IS DRY BEFORE MOVING ON TO THE NEXT STEP. 2. WIPE THE AREA AROUND THE HOLE WITH AN ALCOHOL PAD. INSERT THE CAMERA CONNECTOR AND PCB INTO THE HOLE. REMOVE THE LINING OF THE DOUBLE-SIDED ADHESIVE ON THE CAMERA HOUSING AND MOUNT THE CAMERA TO THE TAILGATE, MAKING SURE THE BOTTOM EDGE OF THE HOUSING IS PARALLEL TO THE GROUND AS SHOWN IN FIGURE ROUTE THE CAMERA HARNESS TOWARD THE DRIVER SIDE OF THE TAILGATE. MOUNT THE PCB TO THE INSIDE OF THE TAILGATE USING THE DOUBLE-SIDED TAPE. SECURE THE HAR- NESS TO THE TAILGATE WITH FOAM TAPE AS SHOWN IN FIGURE 12. DRILL USE T30 SCREWS FIGURE 8 DEBURR HOLE AND COAT EDGE WITH ZINC PAINT FIGURE 9 FIGURE 10 MOUNT PCB AND SECURE THE HARNESS FIGURE 11 FIGURE 12 PAGE 4

5 HOLE DRILLING INSTALLATION ALIGN TAILGATE TEMPLATE FIGURE REMOVE DRIVER SIDE TAILGATE SUPPORT CABLE FROM THE SIDE OF THE BED BY SLIDING IT FORWARD AND PULLING IT AWAY FROM THE MOUNTING STUD. USE THE TACOMA HARNESS HOLE DRILLING FIXTURES TO LOCATE AND DRILL 1/4 PILOT HOLES IN THE SIDE OF THE TAILGATE NEAR THE BOTTOM SUP- PORT CABLE PIVOT, AND IN THE BED NEAR THE UPPER SUPPORT CABLE PIVOT AS SHOWN IN FIGURES REMOVE THE FIXTURES AND ENLARGE THE HOLES TO 5/8. DEBURR THE HOLES AND COAT THE EDGES WITH ZINC GALVANIZED PAINT. FIGURE 15 FIGURE 14 5/8 HOLE FIGURE 16 ALIGN BED TEMPLATE 5/8 HOLE FIGURE 17 SUPPORT CABLE REMOVED WIRE HARNESS ROUTING CONNECT SCREW CONNECTORS 1. INSERT THE END OF THE TAILGATE EXTENSION HARNESS WITH THE FEMALE SCREW CONNECTOR INTO THE PREVIOUSLY DRILLED HOLE ON THE LEFT SIDE OF THE TAILGATE. CONNECT THE TAILGATE EXTENSION HARNESS TO THE CAMERA HARNESS BY MATCHING THE KEYS AND SCREWING THE CONNECTORS TOGETHER AS SHOWN IN FIGURE 17. SECURE THE HARNESS TO THE INSIDE OF THE TAILGATE USING FOAM TAPE. 2. INSERT THE GROMMET ON THE TAILGATE EXTENSION HAR- NESS INTO THE HOLE ON THE SIDE OF THE TAILGATE FIGURE 18. TAPE THE TAILGATE EXTENSION HARNESS AND THE SUP- PORT CABLE TOGETHER TIGHTLY BETWEEN THE METAL ENDS AS SHOWN IN FIGURE 19. THE CABLE AND HARNESS MUST BE ABLE TO BEND FREELY TOGETHER WHEN THE TAILGATE IS OPENED AND CLOSED. INSERT GROMMET FIGURE 18 PAGE 5

6 INSTALLATION WIRE HARNESS ROUTING CONTINUED 3. WRAP THE SUPPLIED BLACK PLASTIC SPIRAL WRAP AROUND THE TAILGATE SUPPORT CABLE AND TAILGATE HARNESS AS SHOWN IN FIGURE 20. CUT THE WRAP TO FIT THE ENTIRE LENGTH OF THE CABLE (EXCEPT THE METAL ENDS). TAPE HARNES TO CABLE 4. SLIDE THE TWO SUPPLIED HEAT SHRINK TUBES PIECES OVER THE TOP END OF THE TAILGATE SUPPORT CABLE. POSTION THEM AT BOTH ENDS OF THE CABLE SO THAT THEY OVERLAP ONE INCH OF THE SPIRAL WRAP AND THREE INCHES OF THE METAL ENDS AS SHOWN IN FIGURE 22. DO NOT HEAT THE SHRINK TUBING UNTIL STEP RE-ATTACH THE TAILGATE SUPPORT CABLE ASSEMBLY TO THE MOUNTING STUD. INSERT THE MALE SCREW CONNECTOR INTO THE PREVIOUSLY DRILLED HOLE IN THE BED NEAR THE MOUNTING STUD. INSERT THE GROMMET INTO THE HOLE AND PULL THE SLACK IN THE HARNESS THROUGH FIGURE OPEN AND CLOSE THE TAILGATE A FEW TIMES TO MAKE SURE THE TAILGATE SUPPORT CABLE AND EXTENSION HARNESS ASSEMBLY MOVES FREELY AND DOES NOT BIND OR GET PINCHED. IF SO, ADJUST THE HARNESS AS NECESSARY. HEAT THE SHRINK TUBES OVER THE SPIRAL WRAP AND METAL ENDS OF THE CABLE AS DESCRIBED IN STEP 2. FIGURE 22 FIGURE 19 FIGURE 20 WRAP SPIRAL WRAP AROUND CABLE 7. CONNECT THE MAIN EXTENSION HARNESS TO THE TAILGATE EXTENSION HARNESS BEHIND THE TAILLIGHT CAVITY BY SCREW- ING THE CONNECTORS TOGETHER. ROUTE THE MAIN EXTEN- SION HARNESS THROUGH THE BOTTOM OF THE TAILLIGHT CAVI- TY TO BELOW THE TRUCK BED. MOUNT THE SUPPLIED SELF- ADHESIVE PLASTIC CABLE CLAMPS INSIDE THE TAILLIGHT CAVITY AS SHOWN IN FIGURE 24. SECURE THE CONNECTORS TO THE CLIPS AS SHOWN, AND SECURE THE HARNESS TO THE VEHICLE USING WIRE TIES. 8. ROUTE THE MAIN EXTENSION HARNESS UNDER THE VEHI- CLE THROUGH THE DRIVER SIDE FRAME RAIL. USE THE SUP- PLIED CONVOLUTED TUBING TO PROTECT THE HARNESS FROM SHARP EDGES. FOLLOW THE EXISTING WIRING ALONG THE FRAME RAIL TO THE GROMMET BELOW THE DRIVER SEAT. FIGURE 25 SECURE THE HARNESS WITH WIRE TIES. HEAT SHRINK OVERLAP FIGURE 21 NO SLACK WHEN CABLE IS EXTENDED 9. REMOVE THE GROMMET BELOW THE DRIVER S SEAT AND SLIT A HOLE IN IT LARGE ENOUGH TO PASS THE RCA CONNEC- TORS THROUGH. ROUTE THE MAIN EXTENSION HARNESS TO THE INSIDE OF THE VEHICLE AS SHOWN IN FIGURES FOLLOW THE EXISTING VEHICLE HARNESSES BENEATH THE DOOR SILL TRIM AND KICKPANEL, UP THE A-PILLAR TO THE HEADLINER, AND ON TO THE SPACE OCCUPIED BY THE PREVI- OUSLY REMOVED OVERHEAD CENTER CONSOLE. ROUTE THE HARNESS USING THE FACTORY RETAINING CLIPS WHENEVER POSSIBLE. SECURE THE HARNESS WITH WIRE TIES. (APPLY SEALING PUTTY TO GROMMET) PAGE 6 FIGURE 22

7 INSTALLATION FIGURE 23 FIGURE 24 COMPLETED CABLE ASSEMBLY SECURE CONNECTORS WITH CLAMPS TACOMA SHOWN FIGURE 25 FIGURE 26 ROUTE HARNESS INSIDE FRAME ENTER THIS GROMMET INSTALLING MONITOR/MIRROR FIGURE MOUNT REARSIGHT MIRROR ON EXISTING WINDSHIELD LUG AND TIGHTEN SCREW. ROUTE MIRROR HARNESS UP WIND- SHIELD AND BEHIND THE HEADLINER TO CONSOLE OPENING. FIGURES CONNECT THE YELLOW MALE RCA VIDEO CONNECTOR OF THE MAIN EXTENSION HARNESS TO THE VIDEO 1 INPUT (BLACK CABLE) OF THE MIRROR HARNESS. CONNECT THE RED MALE DC POWER CONNECTOR OF MAIN EXTENSION HARNESS TO THE REVERSE CAMERA POWER 1OUTPUT (GREEN CABLE) OF THE MIRROR HARNESS. WRAP ALL RCA AND DC CONNECTORS WITH THE FOAM TAPE PROVIDED. FIGURE 31 FIGURE 29 FIGURE 30 ROUTE UNDER DOOR TRIM PULL HARNESS THROUGH GROMMET TACOMA SHOWN FIGURE 28 TACOMA SHOWN PAGE 7

8 INSTALLATION ROUTING HARNESSES AND POWER CONNECTION 1. ROUTE THE MIRROR POWER HARNESS (RED, BLACK AND WHITE WIRES) ABOVE HEADLINER, DOWN THE DRIVER SIDE A- PILLAR TO THE KICKPANEL. FOLLOW THE SAME PATH USED BY THE MAIN EXTENSION HARNESS THAT WAS ROUTED FROM THE KICKPANEL TO THE A-PILLAR PREVIOUSLY. IF THE VEHICLE HAS SIDE CURTAIN AIRBAGS, BE SURE TO SECURE THE HARNESS SO THAT IT DOES NOT INTERFERE WITH AIRBAG DEPLOYMENT. FIGURE LOCATE CONNECTORS ID2 AND IC1 AT THE DRIVER SIDE KICKPANEL. USE A SUPPLIED BLUE T-TAP TO CONNECT THE RED IGNITION WIRE OF THE MIRROR POWER HARNESS TO THE RED WIRE IN PIN 4 OF WHITE CONNECTOR IC1. USE A BLUE T-TAP TO CONNECT THE BLACK GROUND WIRE OF THE MIRROR POWER HARNESS TO THE WHITE/BLACK WIRE IN PIN 8 OF CONNECTOR IC1. LOCATE GRAY CONNECTOR ID2 NEAR THE FLOOR. USE THE SUPPLIED RED T-TAP TO CONNECT THE WHITE REVERSE WIRE OF THE MIRROR POWER HARNESS TO THE RED/WHITE WIRE IN PIN 1 OF CONNECTOR ID2. SECURE ALL HARNESSES WITH WIRE TIES. FIGURES WRAP FOAM TAPE AROUND CONNECTORS FIGURE 31 CAMERA EXTENSION HARNESS AND MIRROR POWER HARNESS WIDE VIEW OF CONNECTIONS FIGURE 32 IC1 PIN 4 RED (HOT PINK) FIGURE 33 FIGURE 35 IC1 PIN 8 WHITE/BLK FIGURE 34 ID2 PIN 1 RED/WHITE CLOSER VIEW OF CONNECTOR FIGURE 36 PAGE 8

9 TESTING AND REASSEMBLY TESTING 1. RECONNECT NEGATIVE BATTERY CABLE AND TORQUE TO 3 FT LBS. RE-ENTER ANY THEFT DETERRENT INFORMATION, IF APPLICABLE. 2. TURN THE IGNITION SWITCH ON. PUT THE VEHICLE IN REVERSE. VERIFY THAT THE REARSIGHT MIRROR IS ON AND THAT THE CAMERA S PICTURE APPEARS. 3. IF THERE IS NO PICTURE, VERIFY ALL CONNECTIONS ARE SECURE. REASSEMBLY 1. REINSTALL ALL TRIM PIECES TAKING SPECIAL CARE TO ENSURE HARNESSES AND WIRING CONNECTIONS ARE PROPERLY SECURED. 2. BE SURE HARNESS IS NOT PINCHED OR BOUND BY TRIM PIECES. 3. PLACE THE OWNER S CARD IN THE GLOVE BOX. 4. RECONNECT ALL DISCONNECTED BULBS AND CHECK FOR FUNCTION. PAGE 9

10 TOYOTA TACOMA REAR SIGHT Section III - Functional Verifications Section III - Functional Verifications Check: Look For: Accessory Function Checks Turn the ignition switch to ON and put vehicle in reverse. Verify camera picture comes on. (Image will disappear when vehicle is taken out of gear) With ignition switch ON & vehicle out of gear press "REV" Verify camera picture comes on. With ignition switch ON & vehicle out of gear press "REV" again. Verify camera picture turns off. NOTE: PUTTING THE VEHICLE INTO REVERSE WILL INTERRUPT ANY CURRENT IMAGE ON THE SCREEN AND DISPLAY THE IMAGE FROM THE BACK-UP CAMERA UNTIL THE VEHICLE IS TAKEN OUT OF REVERSE. PRESSING AND RELEASING ANY INPUT BUTTON IN UNDER 1 SECOND WILL TURN THAT INPUT ON FOR 20 SECONDS. PRESSING AND HOLDING ANY INPUT BUTTON FOR LONGER THAN 1 SECOND AND THEN RELEASING IT WILL TURN THAT INPUT ON INDEFINITELY. THE INPUT CAN THEN BE TURNED OFF BY PRESSING THE BUTTON AGAIN, BY SWITCHING TO ANOTHER INPUT, OR BY TURNING OFF THE VEHICLE. Vehicle Function Checks Overhead Map Light Operation Map lamps should turn on/off. Tailgate Operation Verify that tailgate operates properlly. Radio Operation (Check by placing vehicle Radio should operate normally. reverse gear) Page 10 of 11 pages

11 APPENDIX INSTALLING THE FUSE HARNESS PRIOR TO CONNECTING THE RED WIRE OF THE REARSIGHT MIRROR POWER HARNESS TO THE SPECIFIED IGNITION WIRE IN THE VEHICLE, CONNECT THE SUPPLIED FUSE HARNESS TO THE RED IGNITION WIRE OF THE MIRROR POWER HARNESS BY MATING THE INSULATED CONNECTORS. THEN CONNECT THE OTHER END OF THE FUSE HARNESS TO THE SPECIFIED IGNITION WIRE IN THE VEHICLE. LOCATE THE FUSE HARNESS CONNECT MIRROR AND FUSE HARNESSES CONNECT TO VEHICLE WIRE MAKE SURE FUSE IS FIRMLY SEATED IN HOLDER Page!1 of 11 pages

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