Instructions for Micro-Trak Seed Rate Control Systems Used with Trimble Controllers EZ Boom Single Section

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Augustine Summers
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1. Install system components and harnessing per general instruction manual (Micro-Trak P/N 17632). 2. See attached system and wiring diagrams for Trimble Z oom 2010-specific harnessing.

Single rive arness it System iagram OPTIONL 5-PIN LS P/N 14482 5' L P/N 14483 10' L P/N 14484 15' L P/N 14485 20' L P/N 14486 25' L Seed Rate ontrol Systems Used with Trimble ontrollers Z oom 2010 -

1 1. Install system components and harnessing per general instruction manual (Micro-Trak P/N 17632). 2. See attached system and wiring diagrams for Trimble Z oom 2010-specific harnessing. Note the different diagrams for single drive or multi-drive systems. Single rive arness it System iagram OPTIONL 5-PIN LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L Seed Rate ontrol Systems Used with Trimble ontrollers Z oom Single Section 3. See page 10 for alculating low al or Pulses per 1000 Seeds to be entered in the Z oom 2010 pplication Rate ontroller Program. P/N (15 T) TRIML Z OOM 2010 ONNTION OPTIONL LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L ROWN TI P/N (20 T) S TL OR OPTIONL XTNSION LS ROUN POWR STION YPSS VLV P/N RY TI RUN/OL w/ust OVR ONTROL VLV RPM ROWN TIS P/N Rev 2009 Page 1

2 Single rive arness it Wiring iagram Seed Rate ontrol Systems Used with Trimble ontrollers Z oom Single Section 12. L 12. RN 20 T. 16-PIN MP (11948) N SPLI & T SRIN (3 PLS) N M 2 SRVO + SRVO - M 3 M 1 R/ SI (0=OL) LOW N +5 V LOW SI L 16. RN 20. RN 20. VIO 16. R 16. OR 16. WT 20. RY 20. YL 20. LU 14. R 15 T. 16. OR 16. RN 16. R 16. L 20. LU 20. YL 20. RY 20. RN 29. VIO 16. WT T SRIN P/N P/N R 18. L 5-PIN SROU ROWN TI ROWN TI (2X) 20 T. 18. R 18. WT 18. L 18. R 18. L 18. L 18. WT 18. R 20 T. RY TI 5 T. T SRIN V (VT) N S TL OR OPTIONL XTNSION L LNTS 5-PIN 5-PIN SROU 20. RN 20. RN 20. WT 20. R 20. L 20. RN 20. RN 20. WT 20. R 20. L 5-PIN SROU 20. RN 20. R 20. OR 20. YL 20. RN 20. LU 20. VIO 20. RY 20. WT 20. L 20. RN 20. R 20. OR 20. YL 20. RN 20. LU 20. VIO 20. RY 20. WT 20. L SROU 18. R 18. L 18. R 18. WT 18. L 18. R 18. L 18. R 18. WT 18. L P/N PIN STION YPSS VLV () STION YPSS VLV (ROUN) W/P SROU RPM SINL RPM POWR RPM ROUN ONTROL VLV - ONTROL VLV + RUN/OL SINL RUN/OL POWR RUNOL ROUN SROU UST OVR (P/N 13107) OPTIONL 5-PIN LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L OPTIONL LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L P/N Rev 2009 Page 2

3 Three rive arness it System iagram Seed Rate ontrol Systems Used with Trimble ontrollers Z oom Three Section ONNT TO Z OOM 2010 POWR ROUN P/N w/o POWR () P/N w/ust OVR OPTIONL 7-PIN LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L OPTIONL LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L RUN/OL wust OVR RIT RPM wust OVR ONTROL VLV RY TI (60 ) NTR RPM LT RPM 240 P/N RIT STION YPSS VLV NTR STION YPSS VLV LT STION YPSS VLV ROWN TIS R TIS (120 ) ORN TIS ROWN TI R TI (120 ) P/N ORN TI S TLS OR OPTIONL XTNSION LS TRIML Z OOM 2010 TO MIRO-TR S RT ONTROL SYSTM TR STION IRM P/N Rev 2009 Page 3

4 Three rive arness it Wiring iagram Seed Rate ontrol Systems Used with Trimble ontrollers Z oom Three Section 16-PIN MP ML P 20 T. ( ) N LU M RN SRVO YL SRVO RN M RY M YL M L M R M OR RM/OL RN LOW N LU +5V LOW PWR VIO LOW SI RY (ONS) 12V SW R M WT OR WT 10. L N N SPLI & T SRIN (4) (VT) SPLIT LOOM 18. YL 18. RN 18. RY 18. L 10. OR 18. R 10. LU 20. RY 20. VIO 20. LU 20. YL 20. RN 16. OR 16. L 16. RN 16. R 16. WT 7-PIN MIX SROU 7-PIN SROU 18. YL 18. RN 18. RY 18. L 10. OR 18. R 10. LU 20. RN 20. R 20. OR 20. YL 20. RN 20. LU 20. VIO 20. RY 20. WT 20. L S TLS OR OPTIONL XTNSION L LNTS 18. YL 18. RN 18. RY 18. L 10. OR 18. R 10. LU 20. RN 20. R 20. OR 20. YL 20. RN 20. LU 20. VIO 20. RY 20. WT 20. L 7-PIN SROU PN PIN SROU 5-PIN SROU WYT OUTLT P/N w/ust OVR 5-PIN SROU T SRIN 20. R 20. R 20. R 20. L 20. L ROWN TI R TI ORN TI 18. R 18. L 18. R 18. L 18. R 18. L 2-PIN 2-PIN 2-PIN N N UST OVR STION 1 YPSS VLV STION 2 YPSS VLV N STION 3 YPSS VLV PN PN ROWN TI (2X) OPTIONL 7-PIN LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L OPTIONL LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L 18. R 18. WT 18. L 18. R 18. L 18. L 18. WT 18. R 18. R 18. R T SRIN R TI (2X) ORN TI (2X) RY TI 60 IN. 18. R 18. WT 18. L 18. R 18. WT 18. L 18. R 18. WT 18. L 18. R 18. L 18. R 18. WT 18. L SROU SINL POWR STION 1 RPM ROUN SINL POWR STION 2 RPM ROUN UST OVR ONTROL VLV - ONTROL VLV + UST OVR SINL POWR STION 3 RPM ROUN RUN/OL SINL RUN/OL POWR RUN/OL ROUN P/N Rev 2009 Page 4

5 ive rive arness it System iagram Seed Rate ontrol Systems Used with Trimble ontrollers Z oom ive Section OPTIONL 7-PIN LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L OPTIONL LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L RUN/OL w/ust OVR ONTROL VLV STION 5 YPSS VLV STION 5 RPM STION 3 RPM P/N RY TI (60 ) STION 1 RPM STION 2 RPM STION 4 YPSS VLV STION 4 RPM 240 PN STION 2 YPSS VLV STION 2 YPSS VLV STION 1 YPSS VLV YLLOW TIS YLLOW TI RN TI (120 ) RN TIS (120 ) PN ROWN TIS R TIS (120 ) ORN TIS R TI (120 ) ROWN TI ORN TI P/N w/o POWR () PN ROUN S TL OR OPTIONL XTNSION L POWR TRIML Z OOM 2010 TO MIRO-TR S RT ONTROL SYSTM IV STION IRM ONNT TO Z OOM 2010 P/N Rev 2009 Page 5

6 ive rive arness it Wiring iagram 16-PIN MP ML P 20 T. ( ) N LU M RN SRVO YL SRVO RN M RY M YL M L M R M OR RM/OL RN LOW N LU +5V LOW PWR VIO LOW SI RY (ONS) 12V SW R M WT OR WT 10. L N N SPLI & T SRIN (4) (VT) SPLIT LOOM 18. YL 18. RN 18. RY 18. L 10. OR 18. R 10. LU 20. RY 20. VIO 20. LU 20. YL 20. RN 16. OR 16. L 16. RN 16. R 16. WT 7-PIN MIX SROU 7-PIN SROU 18. YL 18. RN 18. RY 18. L 10. OR 18. R 10. LU 20. RN 20. R 20. OR 20. YL 20. RN 20. LU 20. VIO 20. RY 20. WT 20. L Seed Rate ontrol Systems Used with Trimble ontrollers Z oom ive Section S TLS OR OPTIONL XTNSION L LNTS 18. YL 18. RN 18. RY 18. L 10. OR 18. R 10. LU 20. RN 20. R 20. OR 20. YL 20. RN 20. LU 20. VIO 20. RY 20. WT 20. L 7-PIN SROU PN PIN SROU 5-PIN SROU OPTIONL 7-PIN LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L OPTIONL LS P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L P/N ' L WYT OUTLT 5-PIN SROU T SRIN 20. R 20. R 20. R 20. L 20. L 18. R 18. WT 18. L 18. R 18. L 18. L 18. WT 18. R 18. R 18. R P/N PN PN ROWN TI R TI ORN TI 60 IN. 18. R 18. L 18. R 18. L ROWN TI (2X) 18. R 18. L R TI (2X) ORN TI (2X) RY TI 2-PIN 2-PIN 2-PIN 18. R 18. WT 18. L 18. R 18. WT 18. L 18. R 18. WT 18. L 18. R 18. L 18. R 18. WT 18. L N N UST OVR N STION 1 YPSS VLV STION 2 YPSS VLV SROU UST OVR STION 3 YPSS VLV SINL POWR STION 1 RPM ROUN SINL POWR STION 2 RPM ROUN UST OVR ONTROL VLV - ONTROL VLV + SINL POWR STION 3 RPM ROUN RUN/OL SINL RUN/OL POWR RUN/OL ROUN SROU 18. R 18. L 18. R 18. L 18. R 18. WT 18. L 18. R 18. WT 18. L T SRIN RN TI YLLOW TI YLLOW TI (2X) 18. R 18. L 18. R 18. L 18. R 18. WT 18. L 2-PIN 2-PIN N N STION 4 YPSS VLV SINL POWR STION 4 RPM ROUN STION 5 YPSS VLV P/N Rev 2009 Page 6 RN TI (2X) 18. R 18. WT 18. L SINL POWR STION 5 RPM ROUN

7 Single rive Open enter iagram RPM SNSOR Seed Rate ontrol Systems Used with Trimble ontrollers Z oom 2010 YRULI LOW ONTROL VLV STION YPSS VLV VLV RTURN PRSSUR Single rive losed enter iagram RPM SNSOR YRULI LOW ONTROL VLV STION YPSS VLV VLV RTURN PRSSUR P/N Rev 2009 Page 7

8 ual rive Open enter iagram RTURN PRSSUR RIT YPSS VLV Seed Rate ontrol Systems Used with Trimble ontrollers Z oom 2010 RIT RPM SNSOR LT YPSS VLV LT RPM SNSOR YRULI LOW ONTROL VLV VLV ual rive losed enter iagram RTURN PRSSUR RIT YPSS VLV RIT RPM SNSOR LT YPSS VLV LT RPM SNSOR YRULI LOW ONTROL VLV VLV P/N Rev 2009 Page 8

9 Seed Rate ontrol Systems Used with Trimble ontrollers Z oom 2010 Multi rive Open enter iagram RIT YPSS VLV RIT RPM SNSOR NTR YPSS VLV RTURN PRSSUR NTR RPM SNSOR LT YPSS VLV LT RPM SNSOR YRULI LOW ONTROL VLV VLV Multi rive losed enter iagram RIT YPSS VLV RIT RPM SNSOR RTURN PRSSUR NTR YPSS VLV NTR RPM SNSOR LT YPSS VLV LT RPM SNSOR YRULI LOW ONTROL VLV VLV P/N Rev 2009 Page 9

10 The value for riven or rive Sprocket refers to the number of teeth on the sprocket. To calculate Ratio for a single stage chain drive, use the following equation: (riven Sprocket rive Sprocket) XMPL: = This means the rive Sprocket will need to make 2 complete revolutions in order for the riven Sprocket to make 1 revolution. To calculate Ratio for a two stage chain drive, use the following equation: (irst Stage riven Sprocket irst Stage rive Sprocket) x (Second Stage riven Sprocket Second Stage rive Sprocket) XMPL: (32 16) x (28 16) = In the above example, the irst Stage rive Sprocket will need to make 3.5 complete revolutions in order for the Second Stage riven Sprocket to make 1 revolution. To calculate Ratio for a three stage chain drive; use the following equation: (irst Stage riven Sprocket irst Stage rive Sprocket) x (Second Stage riven Sprocket Second Stage rive Sprocket) x (Third Stage riven Sprocket Third Stage rive Sprocket) XMPL: (32 16) x (28 16) x (24 18) = In the above example, the irst Stage rive Sprocket will need to make complete revolutions in order for the Third Stage riven Sprocket to make 1 revolution. Seed Rate ontrol Systems Used with Trimble ontrollers Z oom 2010 alculating your low al for a Planter rive 1. Rows equals the number of rows the drive is running. ROWS = 2. ow many seeds are dispensed per revolution of your Seed Meter isc? SM = 3. What is the Ratio of hydraulic motor revolutions to seed meter revolutions? RTIO = to 1 4. ow many teeth are there on your Motor Sensor Sprocket? MSS = 1000 Seeds ROWS = Seeds per Row Seeds per Row SM = Seed Meter Revolutions Seed Meter Revolutions x RTIO = Motor Revolution Motor Revolution x MSS = Pulses per 1000 Seeds (low al) XMPL: ROWS = 12 SM = 30 RTIO = 4.0 MSS = Seeds 12 = = x Ratio = x 16 = = low al or Pulses per 1000 Seeds. IRST ST RIVN IRST ST RIV SON ST RIV SON ST RIVN TIR ST RIVN TIR ST RIV P/N Rev 2009 Page 10

11 1. hoose a location between row units for the tool bar mount bracket approximately five inches to the left of a hex shaft hanger bearing to the center of the tool bar mount bracket. Mount the bracket to the tool bar using the supplied 1/2 U-bolt making sure the bracket is square with the tool bar. It is important to mount the drive assembly as close as possible to a hex shaft hanger bearing. 2. Mount the motor bracket assembly to the tool bar bracket using the four 3/8 by 1 1/4 flange bolts. Slide the motor bracket towards the tool bar as far as it will go and tighten the flange bolts. NOT: Skip step 3 if you are installing a secondary drive assembly. 3. Mount the hydraulic flow control valve to the motor bracket using the two 5/16 by 2 3/4 bolts and 5/16 flange nuts. e sure the output of the control valve is pointed away from the tool bar. 4. Install the split sprocket on the hex shaft. lign the hex shaft sprocket with the outside idler sprocket and tighten. 5. ut a piece of chain to 23 1/2 and install on inside motor sprocket and idler sprocket using one of the supplied connector links. Tighten chain by loosening idler sprocket and sliding down and retighten. 6. The length of chain required between the outside idler sprocket and hex shaft sprocket varies by planter manufacturer and model, so you will need to measure to determine the length. ut to length and install using the supplied connector link. Seed Rate ontrol Systems Used with Trimble ontrollers Z oom 2010 Installing the Planter rive 7. Loosen the four 3/8 flange bolts installed in step Locate the full threaded 1/2 by 3 bolt, 1/2 jam nut and 1/2 flat washer. Install the flat washer on the bolt and insert through the tab on the back of the tool bar bracket, thread the jam nut on and then thread bolt into the motor bracket. Use this bolt to adjust the chain between the idler and the hex shaft and tighten the four 3/8 flange bolts. 9. Locate the four S #8 male x I #8 male straight adapters and two 90 degree swivel nut elbows and install in both the P pressure and T tank ports on the valve mounted on top of the hydraulic motor. The other two adapters go in the input and output ports on the control valve. Install the elbows on the P port on valve and output port on control valve. 10. Locate the 1/2 hose assembly and install between the P port and output port. 11. Locate the S #8 male plug and install in the bypass port of the control valve unless the drive assembly is connected to an open center hydraulic system. 12. Install the sensor bracket to the motor bracket near the motor sprocket using on of two 1/4 by 3/4 bolts and flange nuts.13. Install gear tooth sensor to sensor bracket using the remaining 1/4 by 3/4 bolt and flange nut and adjust so that the sensor is pointed directly at the center of the motor shaft and 1/16 away from the tip of the sprocket teeth..062 P/N P/N P/N P/N P/N Rev 2009 Page 11

12 alculate your ydraulic Oil Needs 1. What is your Maximum Planting Speed in miles per hour? MPS = 2. What is the closest esired Seed Spacing in inches? SS = 3. ow many seeds are dispensed per revolution of your Seed Meter isc? SM = 4. What is the Ratio of hydraulic motor revolutions to seed meter revolutions? Ratio = to 1 5. What is the isplacement in ubic Inches of the hydraulic motor on your planter drive assembly? I = XMPL: MPS = 5 SS = 6.5 SM = 30 Ratio = I = 4.9 Seed Rate ontrol Systems Used with Trimble ontrollers Z oom 2010 Installing the Planter rive (cont) (MPS x 5280) x 12) = Inches traveled per hour ((5 x 5280) x 12 = inches traveled per hour Inches traveled per hour SS = Seeds per hour = seeds per hour Seeds per hour SM = Seed meter revolutions per hour = seed meter revolutions per hour Seed meter revolutions per hour 60 = Seed meter revolutions per minute = 27 seed meter revolutions per minute Seed meter revolutions per minute x Ratio = ydraulic motor revolutions per minute 27 x = hydraulic motor revolutions per minute NOT: the minimum recommended motor RPM is 30. ydraulic motor revolutions per minute x I = ubic inches of hydraulic oil per minute x 4.9 = cubic inches of hydraulic oil per minute ubic inches of hydraulic oil per minute 231 = allons of hydraulic oil per minute = 3 gallons of hydraulic oil per minute onnecting the Planter rive ssembly to the ydraulic System etermine your hydraulic system type before proceeding. Is it an: Open enter System? losed enter System? Pressure ompensating losed enter Load Sensing? rom a hose connectivity standpoint, there are just TWO VRITIONS in plumbing and are referred to here as either Open enter or losed enter configurations. NOT: See the illustrations on the following pages for hydraulic hose plumbing detail for opened and closed center hydraulic systems as well as single, dual and multidrive configurations. The hose end fitting required to mate with the supplied adapters is a #8 I 37 degree female. The recommended hydraulic hose size is 1/2 for both the pressure and return hoses. e sure to route hoses away from pinch points and leave enough excess length to accommodate folding and unfolding. Whether you have an open or closed hydraulic system be sure to turn the oil flow down to about 20% more than calculated because the excess oil flow means excess heat. See how to calculate your hydraulic oil needs at the top of this page. P/N Rev 2009 Page 12

Instructions for Micro-Trak Seed Rate Control Systems Used with AgLeader INSIGHT, INTEGRA One, Two and Three Section

Instructions for Micro-Trak Seed Rate Control Systems Used with AgLeader INSIGHT, INTEGRA One, Two and Three Section 1. Use AgLeader System Diagrams and Operator Manual to install system components and harnessing. 2. Connect Hydraulic Seed Control Module to the planter drives (as shown below) using Micro-Trak P/N 18030