Product Data Sheet. Part Number: Gen 3 Frame LH Fill. Product Technical Specifications

Transcription

1 Part Number: Part Description: Fuel Storage Module (FSM) Gen 3 Frame LH Fill Product Technical Specifications General Specifications Designed Location... Frame Rail Mount (FRM) Gasoline Gallon Equivalancy (IA) GGE Gasoline Gallon Equivalancy (NIST) GGE Diesel Gallon Equivalancy (IA) DGE Module Weight (Empty) lbs (260 Kg) Module Weight (Full) lbs (375 Kg) Internal Volume ±6 Gallons (603 ±24L) Fill Panel Location... Left Side (See Yellow Box in Illustration) Cylinder Certifications... Refer To Data Sheet Service Pressure... 3,600 psi ( F (21 C) Minimum Working Pressure psi (2 MPa) Module Temperature Range F ( 40 C) to 122 F (50 C) Fill Flow Rate (Standard Fill Receptacle with Filter)*... Average 3.0 DGE/min, up to 10 DGE/min Fill Flow Rate (Standard Fill Receptacle without Filter)*... Average 4.5 DGE/min, up to 15 DGE/min Fill Flow Rate (High Flow Fill Receptacle with Filter)*... Average 11.0 DGE/min, up to 30 DGE/min Fill Flow Rate (High Flow Fill Receptacle without Filter)*... Average 16.0 DGE/min, up to 35 DGE/min * System fill rates will vary based on ambient temperatures, station pressures, and fuel quality. Standard Equipment: Standard Flow Fill Valve High Flow Fill Valve Vent Valve Entry Steps Fuel Gauge Output High Pressure Regulator High Flow Plumbing Coalescent Filter System Pressure Gauge 1 Rev A

2 The FSM has been approved to be installed with the cylinder valve positioned at the rear of the module. Always install the assembly according to the installation instructions. Failure to install the FSM in the correct position may result in minor or moderate injury. General Vehicle Requirements Minimum Ground Clearance (FSM Installed) for a wheel base 125 (3175mm)... 7 (175mm) Minimum Ground Clearance (FSM Installed) for a wheel base > 125 (3175mm)... 9 (225mm) Maximum Vehicle Width (FSM Installed) (2.6m) Minimum Distance Between Heat Source and Cover... 4 (102mm) Minimum Distance Between Heat Source and Cylinder... 8 (204mm) Minimum Frame Mount Area... Overall FSM Length +2 Electrical Requirements Voltage Range VDC Nominal Current Draw A Peak Current Draw A Electrical Interface Connector... Deutsch HDP PN Fluid Specifications Coolant Type... Glycol / Phosphate Based Coolant Coolant Flow... Minimum ½ gal/min Coolant Concentration... Not to Exceed 60/40 Concentration 2 Rev A

3 FSM Dimensions Overall Length (A) (2513 mm) Distance Between Cylinder Mounting Brackets (B) (1450 mm) Approximate Fuel Storage Module Weight lbs (260 Kg) Approximate Fuel Storage Module Weight (W/ Fuel) lbs (375 Kg) Overall Height (C) (703 mm) Overall Depth (Frame to Step) (D) (861 mm) Overall Depth (Frame to Cover) (E) (760 mm) Distance From Bottom of Assembly to Top of Bottom Step (F) (172 mm) 3 Rev A

4 FSM Vehicle Interface Coolant Connection... 5/8 hose barb Fuel Outlet Connection... 3/4 tube ( 12) Male, 37 Flare Bulkhead Fitting System Vent Valve Type... 1/4 Turn Valve Vent Valve Flow Rate (Approximate) GGE/hr Vent Port Interface... 3/8 Tube (-6), Male 37 Flare Cylinder Information CNG Cylinder Service Life... See Cylinder Labels Recommended Minimum CNG Fuel Quality... SAE J1616 Approved Service Gas... Compressed Natural Gas (CNG) Cylinder Construction... Type IV Cylinder Temperature Range F ( 40 C) to 185 F (85 C) Cylinder Manufacturer... Quantum Technologies Shipping Information Shipping Height... TBD ±? (TBD mm ±? mm) Shipping Width... TBD (TBD mm) Shipping Length... TBD (TBD mm) Shipping Weight... TBD lbs ±? lbs (TBD kg ±? kg) Kit Contents Installation Kit Quantum PN Applications Installation Kit 50X50 Spacing Freightliner Installation Kit 50X60 Spacing Volvo/Mack Installation Kit 50X75 Spacing PACCAR Each of the installation kits will contain the installation hardware noted below and two of the brackets from table 2. Installation Hardware ( & ) Part Number Qty. Bolt Flanged, M X 130mm S Bolt Flanged, M X 60mm S Lock Nut Flanged, M N Table 2 ( & ) Part Number Qty. Bracket Frame Mount, 50X Bracket Frame Mount, 50X OR Installation Hardware (117338) Part Number Qty. Bolt Flanged, M X 130mm S Lock Nut Flanged, M N Bolt Flanged, M X 50mm Lock Nut Flanged, M N Bracket Mount, 50X Rev A

5 Component Location Fill Panel (1)... Side of Cover Control Module (2)... Bottom Cover Fuel Outlet Pipe (3)... Port on Back Panel Electrical Connector / Interface (4)... 8 Way Connector / Back Panel System Vent Valve (5)... Port on Back Panel Fill Panel CNG Pressure Gauge (1) psi (0 340 Bar)... Liquid Filled Display... Stainless Steel Manual Shut Off Valve (2)... Isolate FSM from down stream components Fill Valve (3)... NGV1 (Compliant to 3600 psi) Fast Fill Valve (4)... ISO (Compliant to 3600 psi) 5 Rev A

6 FSM Regulated Outlet Pressure and Flow Rate FSM Regulated Outlet Pressure and Flow Rate (125 PSI) Coalescent Fuel Filter Flow Rate Fuel Flow Data Regulator Outlet Pressure PSI (8.6 bar) Maximum Regulator 250 psi (Inlet) SCFM * Refer to the FSM Regulated Outlet Pressure and Flow Rate in this brochure for additional information. 6 Rev A

7 Fuel Gauge Driver Module Output Voltages 7 Rev A

8 System Mechanization F101 CNG Coalescent Filter Assembly FC101 NGV1 Fill Valve FC102 ISO Compliant High Flow Fill Valve MV101 CNG Cylinder Manual Shut Off Valve MV102 System Vent Valve MV103 Fuel Storage Module Manual Shut Off Valve PG101 Pressure Gauge PR101 Pressure Relief Valve PR102 Pressure Relief Valve RG101 Regulator PS101 Pressure Sensor 8 Rev A

9 Optional Hardware Description Part Number 10 CNG Low Pressure Flex Hose CNG Low Pressure Flex Hose CNG Low Pressure Flex Hose CNG Low Pressure Flex Hose Fuel Line Crossover, 1/ Fuel Line Crossover, 3/ Fitting Elbow, 37 FLARE O, Fitting Elbow, ORFS Swivel, 1/2" Fitting Elbow, ORFS Swivel, 3/8" Fitting NPT X Barb Fitting Elbow, NPT X Barb Spring Clamp 24mm coolant lines C Reducing Union 1/2" to 3/8" tube Lock Nut Hex Flange, M N Bolt Heavy Hex Flange, M X 40 S Bolt Heavy Hex Flange, M X 50 S Bolt Heavy Hex Flange, M X 60 S Bolt Heavy Hex Flange, M X 70 S Bolt Heavy Hex Flange, M X 80 S Bolt Heavy Hex Flange, M X 90 S Bolt Heavy Hex Flange, M X 100 S Lock Nut Hex Flange, M N Bolt Heavy Hex Flange, M X Bolt Heavy Hex Flange, M X Bolt Heavy Hex Flange, M X Spacer 50 X 75, 1.5" FSM Module Options Description Part Number RH 25 x90 Slave Module RH 25 x80 Slave Module Ordering Options Name Description Quantum P/N QTY Receptacles Filtered Receptacles Unfiltered Step Package Step Package, Forward Step Package, Rear Heat Shield Kit Paint Standard Paint Premium Harness, Paccar Interface Gen Harness. Freightliner Interface Gen Label CNG Diamond Harness, Volvo Interface Gen Rev A

10 General Maintenance Quantum recommends inspection of the CNG cylinder and brackets every 3 years or 36,000 miles (60,000 km), whichever comes first. The frequency and level of inspection may vary based on state and local requirements. For additional information, refer to the Type IV Compressed Natural Gas (CNG) Cylinder Installation and Maintenance Guide available at Drain the coalescing filter as needed or at least every oil change. Change the filter element with Quantum PN every 36,000 miles. Drain the filter as needed or at least every oil service. Drain and service intervals will vary based on fuel quality Rev A

11 Appendix A Interface Connections PACCAR / Peterbilt / Kenworth A Vehicle Ground E N/A B N/A F F CAN C Ignition Solenoid Pwr G F CAN D Key Switch 12v Pwr H Fuel Level Signal Freightliner A Vehicle Ground E N/A B N/A F N/A C Ignition Solenoid Pwr G N/A D Key Switch 12v Pwr H Fuel Level Signal Volvo / Mack A Vehicle Ground E N/A B N/A F N/A C Ignition Solenoid Pwr G N/A D Key Switch 12v Pwr H Fuel Level Signal Vehicle 8 Pin Connector Vehicle 8 Pin Connector Vehicle 8 Pin Connector Interface Harness Options Part Number MFR Application Description Specifications PACCAR / Peterbilt / Kenworth Interface Harness 0 5v Pulse Width Modulated Freightliner Interface Harness 0 5v Pulse Width Modulated Volvo / Mack Interface Harness 255 Ohms 11 Rev A