Flow Sensor

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1 NOTE: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Instruction Kit Metalfor Quick reference sheet Installation instructions Flow Sensor Deflector plate Deflector Plate Installation Kit Deflector reinforcing bar Deflector mounting bar Carriage bolt 3/8 x 2 in Hex nut 3/8 in Split lock washer 3/8 in Flat washer 3/8 in Header Sensor Standard Threaded Arm Assembly (18 in. rod, S-hook, chain, spring) Lower Adjuster Lower Adjuster Installation Kit Decal Do Not Adjust, Use Lower Adjuster Spacer 44x Drill template Spacer plate Drill 13/32 in Transfer punch Square file Bearing Woodruff key 8mm File handle Offset link Washer 1.25 in. ID x.075 in. thick Washer.625 in. ID x.150 in. thick Alcohol swab packet Module Kit Moisture/Speed Module mounting plate Speed Sensor module Moisture Sensor module EMU control cable 3 ft Moisture sensor adaptor cable Module installation kit Drill 13/64 in Drill 9/32 in Transfer punch 11/32 in Hex head cap screw 1/4 x 3/4 in Pan head screw 1/4 x 3/4 in Hex nut 1/4 in Split lock washer 1/4 in External tooth lock washer 1/4 in PN: December 2009 Rev B 1

2 NOTE: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Self-tapping screw 1/4 x 3/4 in Hex serrated flange nut 1/4 in Sheet metal screw #14 x 1/2 in Cable Kit System power cable EMU power cable 24 ft Elevator speed cable 19.5 ft Ground speed cable 16 ft Adapter cable header sensor CAN Bus harness Speed module stub 1 ft Moisture module stub 2 ft Cable inst. kit Drill 1/4 in Hole saw 1-3/8 in Tube of silicon sealant Splice tab Alcohol swab packet Gray plastic cable clamp Cable tie 15 in Cable tie 6 in Adhesive mounting base 2 way Grommet 1/2 in. I.D. x 1-3/8 in. P.H.D Grommet 3/4 in. I.D. x 1-3/8 in. P.H.D Parts Kit Metalfor Header sensor installation kit S-hook Cap screw 5/16 x 1 in Lock nut 5/16 in Flat washer 5/16 in Flow sensor installation kit Sensor mounting bar Drill 11/32 in Wing nut 5/16 in Split lock washer 5/16 in Flat washer 5/16 in SS button head screw 5/16 x 1 in Monitor bracket installation kit Drill 13/64 in Hex head cap screw 1/4 x 3/4 in Hex nut 1/4 in Split lock washer 1/4 in Flat washer 1/4 in Self-tapping screw 5/16 x 3/4 in December 2009 Rev B

3 NOTE: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Elevator Mount System (EMS) Elevator Mount Unit (EMU) RH Std EMS Installation kit std Fuse 5 amp Screw driver proximity switch Hex nut 1/4 in Hex lock nut 1/4 in External tooth lock washer 1/4 in Self-tapping screw #8 x 3/8 in Phillips pan head screw 1/4 in. x 1-3/4 in Sheet metal screw #14 x 1/2 in Permanent marking pen Moisture Sensor 3 ft PN: December 2009 Rev B 3

4 Important Notices Please carefully follow these step-by-step instructions. If you have questions, contact at x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (DANGER, WARNING, CAUTION and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. CAUTION Indicates practices that may result in property damage, but do not involve personal injury. NOTE The preferred signal word to address practices not involving property damage, or personal injury. Section Contents Item Page Common Components 5 Installing Display 7 Installing Display Cable 9 Installing Power Cable 10 Installing Speed Sensor Module 11 Installing Elevator Speed Cable 12 Installing Ground Speed Cable 13 Installing Header Height Sensor 14 Installing Flow Sensor & Deflector Plate 16 Installing Lower Elevator Adjuster 20 Installing Elevator Mount Unit (EMU) 23 Installing Moisture Module 26 Installing Moisture Sensor 29 Installing CAN Bus, Module Stubs & EMU Power 30 Final Inspection 31 Operational Checkout 32 4 December 2009 Rev B

5 Common Components 1. Terminator (Brown seal) 2. Plug (Blue seal) 3. Y-Splice Figure 1. CAN Bus connectors 1. Speed Sensor module 2. Moisture module Figure 2. Modules PN: December 2009 Rev B 5

6 Figure 3. System Layout 1. Display 2. Display cable 3. Power control relay 4. Speed Sensor module 5. Speed module stub 6. CAN Bus harness 7. Moisture module stub 8. Moisture module 9. Moisture sensor cable 10. Elevator Mount Unit 11. Flow sensor 6 December 2009 Rev B

7 Installing Display Parts required for procedure: (1) Display (1) Display bracket (Figure 4) (1) L-bracket (Figure 5) (1) U-bracket (Figure 5) (1) Marking pen or scribe (1) Punch (1) Drill 13/64 in. (4) Phillips pan head screw 6 x 16mm (4) Split lock washer 6 mm (1) Carriage bolt 1/4 x 5-1/2 in. (1) Knob 1/4 in. insert (2) Self-tapping screw 1/4 in. (2) Hex head cap screw 1/4 x 3/4 in. (2) Flat washer 1/4 in. (2) Split lock washer 1/4 in. (2) Hex nut 1/4 in. Step-by-Step Procedure 1. Install bracket (Figure 4) to back of display using provided 6mm pan head screws and split lock washers. Figure 4. Display bracket PN: December 2009 Rev B 7

8 2. Assemble U-bracket to L-bracket as shown in Figure 5. Then install display to U-bracket using provided carriage bolt (1/4 x 5-1/2 in.) and plastic knob. Figure 5. Display bracket assembly 3. Position bracket assembly (with display installed) against ceiling or window frame to determine best location and angle for viewing and operation. Mark (2) or more holes of bracket onto mounting surface. 4. Punch and drill marked holes through mounting surface using provided punch and 13/64 in. drill. Make sure that drilling will not cause damage to cab components before proceeding. 5. Remove display from U-bracket and attach bracket assembly to mounting surface using provided 1/4 x 3/4 in. self-tapping screws. 6. Re-install display to U-bracket. 8 December 2009 Rev B

9 Installing Display Cable Parts required for procedure: (1) Display cable (included in display kit not in combine kit) (1) Power control relay (included in display kit not in combine kit) Plastic cable clips Cable ties Step-by-Step Procedure 1. Connect smaller round connector of display cable to mating connector on back of display. CAUTION: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 2. Route cable down along cab pillar. Use adhesive-backed cable clips to secure cable to pillar. 3. Route cable to right-rear corner of cab. 4. Pass (4) individual connectors of display cable to exterior of cab along with existing cables that exit cab. Remove electrical panel as shown in Figure 6 in order to complete this step. Figure 6. Electrical panel removed for cable routing 5. Install power control relay (Figure 3, #3) to mating connector of display cable inside cab. PN: December 2009 Rev B 9

10 Installing Power Cable Parts required for procedure: (1) Power cable Cable ties Step-by-Step Procedure 1. Locate batteries and positive post buss bar as shown in Figure 7. Positive post Figure 7. Power terminals near battery 2. Connect fused ring terminal of power cable to positive post of buss bar as shown in Figure Connect other ring terminal (no fuse) to a nearby chassis stud. Make sure that chassis stud is a reliable ground. Check for 12-volt nominal power across terminals. 4. Route 3-position weather pack connector of power cable toward display cable located under cab. Secure to an existing harness where possible to keep power cable clear of moving parts. 5. Connect power cable to 3-position weather pack mating connector of display cable. 10 December 2009 Rev B

11 Installing Speed Sensor Module Parts required for procedure: (1) Speed Sensor module (1) Module mounting plate (1) Marking pen or scribe (1) Punch (1) Drill 13/64 in. (1) Drill 9/32 in. (2) Self-tapping screw 1/4 x 3/4 in. (2) Hex head bolt 1/4 x 3/4 in. (2) Split lock washer 1/4 in. (2) Hex nut 1/4 in. (2) Hex serrated flange nut 1/4 in. Step-by-Step Procedure 1. Position module mounting plate on a sturdy mounting surface under cab and within 1 ft. of where display cable will reach. See Figure 8 for an example of a mounting location. Figure 8. Module mounting plate installed 2. Mark locations for (2) mounting holes onto mounting surface using a marking pen or scribe. 3. Center punch mounting hole locations. If 1/4 in. mounting bolts can be used, drill holes with provided 9/32 in. drill. If 1/4 in. self-tapping screws must be used, drill holes with provided 13/64 in. drill. 4. Secure mounting plate to mounting surface using provided 1/4 in. fasteners. 5. Attach Speed Sensor module to mounting plate using (2) serrated flange nuts. PN: December 2009 Rev B 11

12 Installing Elevator Speed Cable Parts required for procedure: (1) Elevator speed cable Cable ties Step-by Step Procedure 1. Locate shaft speed sensor as shown in Figure 9. Splice Figure 9. Elevator speed sensor connection 2. Splice tee end of elevator speed cable into existing elevator speed harness as shown in Figure Route opposite end of elevator speed cable toward Speed Sensor module. Secure with zip ties as necessary to keep it away from moving parts. 4. Connect elevator speed cable to mating 6-pin Shaft Speed connector of Speed Sensor module. 12 December 2009 Rev B

13 Installing Ground Speed Cable Parts required for procedure: (1) Ground speed cable Cable ties Step-by Step Procedure 1. Locate ground speed sensor on top of transmission as shown in Figure 10. Ground speed cable Sensor Front of machine Figure 10. Ground speed sensor 2. Splice tee end of ground speed cable into existing ground speed harness. 3. Route opposite end of ground speed cable along ledge above transmission toward Speed Sensor module. Secure with zip ties as necessary to keep it away from moving parts. 4. Connect ground speed cable to mating 2-pin Ground Speed connector of Speed Sensor module. PN: December 2009 Rev B 13

14 Installing Header Height Sensor Parts required for procedure: (1) Header height sensor (1) Threaded arm assembly (1) Header height adapter cable (1) S-hook (1) Punch (1) Drill 11/32 in. (3) Hex head bolt 5/16 x 1 in. (2) Flat washer 5/16 in. (3) Hex lock nut 5/16 in. Cable ties Step-by-Step Procedure 1. Install threaded arm assembly through hole of header sensor pivot shaft, so approximately 1 in. of rod extends through pivot shaft toward back of header sensor (where integral cable is routed). Majority of arm assembly should extend forward (away from cable). Secure rod with a nut and a lock washer on each side of shaft. NOTE: The header sensor installation may vary from one machine to another due to differences in combine configurations. Please use your judgment to determine the best mounting location. Refer to Figure 11 as an example. Figure 11. Header sensor installed 14 December 2009 Rev B

15 2. Position header sensor under cab in a location that is most appropriate for machine configuration. Use the following criteria to assist in determining mounting location: a. Mounting location must be clear of moving parts. This includes location for threaded arm assembly and chain assembly. b. Threaded arm must be able to travel through a wide range of motion when header is raised and lowered in order to optimize performance. c. Header must not crush header sensor when fully raised. 3. With header sensor mounting location determined, use provided 11/32 in. drill to drill mounting holes. It is possible that existing holes in frame will suffice and no new holes will be required. 4. Install header sensor using (2) 5/16 x 1 in. bolts, flat washers and lock nuts. 5. Determine anchor point location for arm assembly using same criteria listed in step 2. If necessary, drill a hole using provided 11/32 in. drill and install provided S-hook with a 5/16 in. bolt and lock nut. 6. Connect chain of threaded arm assembly to anchor point on feeder house. If using an S-hook anchor, clamp it closed to keep chain from unhooking. 7. Connect integral cable of header sensor to mating connector of header height adapter cable. 8. Connect opposite end of header height adapter cable to mating 8-pin Position Sensor connector of Speed Sensor module. 9. Coil and secure excess cable with cable ties as necessary. NOTE: Before proceeding, verify sensor will not interfere with feeder house when in fully raised position. Modify installation if necessary. PN: December 2009 Rev B 15

16 Installing Flow Sensor & Deflector Plate Parts required for procedure: (1) Flow sensor (1) Deflector plate (2) Flow sensor mounting bar 1/4 x 3/4 x 6-1/2 in. (1) Deflector mounting bar 1 x 1-1/4 x 5 in. (1) Deflector reinforcing bar 1/4 x 1-1/4 x 6-13/16 in. (1) Punch (1) Drill 11/32 in. (1) Drill 13/32 in. (4) Button head bolt 5/16 x 1 in. (4) Split lock washer 5/16 in. (4) Flat washer 5/16 in. (4) Wing nut 5/16 in. (2) Carriage bolt 3/8 x 2 in. (2) Flat washer 3/8 in. (2) Split lock washer 3/8 in. (2) Hex nut 3/8 in. Step-by-Step Procedure 1. Draw outline for section of elevator head to be cut out using a marker as shown in Figure in. (76 mm) 6-1/2 in (165 mm) 3-3/8 in. (86 mm) Figure 12. Section to be cut out for flow sensor 16 December 2009 Rev B

17 2. Cut opening for flow sensor using a plasma cutter or other suitable cutting device. 3. Position flow sensor on top of elevator as shown in Figure 13. Using (2) top holes of flow sensor as a guide, make (2) marks for drilling Holes A on top of elevator. 4. Drill (2) marked holes using provided 11/32 in. drill. 9.9 cm, 3-7/8 Holes B 5/16 Wing Nut Holes A 5/16 lockwasher 8.9 cm, 3-1/2 1/4 Bar 1/4 Reinforcing Bar 5/16 x 1 Button Head Deflector Plate 3/8 x 2 Carriage Bolt Mounting Bar Figure 13. Flow sensor and elevator deflector dimensions PN: December 2009 Rev B 17

18 5. Install (1) 1/4 in. mounting bar (with 2 threaded holes in it) on top of elevator over Holes A in Figure 13. Install (2) 5/16 x 1 in. button head screws with lock washers into 1/4 in. bar from inside elevator as shown in Figure 13. Make sure to tighten screws securely. 6. Measure 9.9 cm down from top edge of elevator. Mark Holes B as shown in Figure 13. Place flow sensor on top of elevator again and make a mark in center of each slot in flow sensor housing for Holes B. 7. Drill Holes B using provided 11/32 in. drill. Install another 1/4 in. bar on front side of elevator as shown in Figure 13. Install (2) 5/16 x 1 in. button head screws with lock washers into 1/4 in. bar from inside elevator as shown in Figure 13. Make sure to tighten screws securely. NOTE: Do not install flow sensor at this time. Deflector plate must be installed first. 8. Refer to Figure 13 and measure forward 8.9 cm from top back edge of elevator head. Make a mark across top of elevator. Mark on elevator head should be directly over top shaft of elevator. 9. Refer to Figure 13 and make (2) additional marks that intersect the mark made in the previous step. Marks should be 10.2 cm apart and centered side to side on top of elevator. It is important that these marks be centered to ensure that deflector plate will be centered inside elevator head. 10. Drill (2) marked holes for deflector plate using provided 13/32 in. drill. 11. Install deflector plate by positioning mounting bar (1 x 1-1/4 x 5 in.) inside elevator head and then positioning deflector plate in elevator with curved end pointing towards the back of elevator. Install (2) 3/8 x 2 in. carriage bolts up through plate and bar as shown in Figure Install another mounting bar (1/4 x 1-1/4 x 6-13/16 in.) on top of elevator over (2) 3/8 in. bolts. Install a flat washer, lock washer and nut on both 3/8 in. bolts. 13. Tighten (2) 3/8 in. nuts that secure deflector plate just enough to hold deflector plate up against elevator housing in proper position. Deflector will be fully tightened in a later step. 14. Gently tap on front edge of deflector plate with a hammer or equivalent tool. This will ensure that deflector plate is tight against back wall of elevator housing. 15. Fully tighten deflector into position. 18 December 2009 Rev B

19 16. Advance conveyor chain until a paddle is directly above sprocket. Adjust top shaft until clearance between tip of paddle and deflector plate is approximately 1 cm (~1/2 in.). It may be necessary to disconnect conveyor chain to allow enough upward travel. Conveyor chain will be reconnected when lower adjuster is installed in next section. 17. Install Do Not Adjust! Use Lower Adjuster! decal on top of elevator. Use provided alcohol swabs to clean surface. 18. Install flow sensor and secure with (4) flat washers and wing nuts as shown in Figure 14. Adjust for 1 cm, (1/2 ) Paddle Clearance 10.2 cm (4 ) 125, 1200/ cm (2 ) cm (2-3/8 ) Figure 14. Flow sensor installed PN: December 2009 Rev B 19

20 Installing Elevator Adjuster NOTE: A slide adjuster must be installed at lower end of clean grain elevator so top shaft of elevator can remain in a fixed position. Weight calibration may change if top shaft is adjusted. NOTE: If elevator chain and top drive sprocket have several years of use, it is a good idea to install new parts. If these parts are changed after calibrating, accuracy may be affected. Parts required for procedure: (1) Lower adjuster assembly (includes bearing) (1) Drill template (1) Spacer plate (1) Offset link (1) Transfer punch (1) Drill 13/32 in. (1) Square file (1) Alcohol swab packet (1) Decal Do Not Adjust, Use Lower Adjuster Step-by-Step Procedure 1. Remove existing bearing from lower boot of clean grain elevator as shown in Figure 15. Remove bearing Figure 15. Clean grain elevator boot 20 December 2009 Rev B

21 2. Fasten drill template to lower boot (as shown in Figure 16) using existing fasteners that secured original bearing. Figure 16. Mounting plate to remove 3. Drill (4) outer holes of template using provided 13/32 in. drill. 4. File all (4) mounting holes to match square holes of template using provided file. 5. Remove template. 6. Install aluminum spacer and lower adjuster assembly as shown in Figure 17. PN: December 2009 Rev B 21

22 Figure 17. Lower adjuster installed 7. If conveyor chain is split, it should be connected at this time. Add or remove links as necessary. 8. Adjust tension of conveyor chain using lower adjuster. Chain is properly tensioned when links can be moved side to side on lower sprocket, but cannot be pulled away from sprocket. 9. After completing chain adjustment, tighten (4) nuts that secure lower adjuster in position. 10. Install Do Not Adjust! Use Lower Adjuster decal on side of elevator near top shaft adjustment. Future tension adjustments to conveyor chain will be made using lower adjuster. 22 December 2009 Rev B

23 Installing Elevator Mount Unit (EMU) Parts required for procedure: (1) Elevator mount unit (EMU) (1) Marking pen (1) Drill 1/4 in. (1) Metal file (5) Pan head bolt 1/4 x 1-3/4 in. (5) External tooth lock washer 1/4 in. (5) Hex nut 1/4 in. (5) Lock nut 1/4 in. (3) Sheet metal screw #14 x 1/2 in. (1) Metal file Step-by-Step Procedure 1. Disassemble plastic spacer block from EMU housing to serve as a template for marking drill holes and cutouts. NOTE: Combines intended for use in rice or grass seed require that a modification be made to outlet hole on plastic spacer block as shown in Figures below. If you do not intend to harvest rice or grass, do NOT remove this area. Wall to remove Figure 18. Standard Block Figure 19. Modified Block 2. Position spacer block on side of elevator as shown in Figure 20. Make sure that long rectangular inlet hole is positioned behind center elevator divider and that 5-sided outlet hole is positioned in front of center divider. If necessary, mark location of center divider on elevator to ensure that it is not damaged when inlet/outlet holes are cut. PN: December 2009 Rev B 23

24 NOTE: Before finalizing mounting position, make sure that EMU will not interfere with combine side panel when in closed position. Figure 20. Spacer block in position for marking (not a Metalfor shown) 3. Trace around inlet and outlet holes using a permanent marker. You will not be able to trace the long rectangular hole completely. 4. Mark (5) mounting holes using a 9/32 in. drill. Remove spacer block. 5. Using a marker and straight-edge, carefully extend outline of inlet hole down to make it 8 in. long from top to bottom. 8 in. tall hole in elevator will match cavity on back of spacer block. Five-sided hole in elevator will match larger side of opening on back side of spacer block. See Figure 21 to see what holes should look like. NOTE: Extending dimensions of inlet hole is critical for operation of EMU. If dimensions are not extended, moisture may be inaccurate. 6. Drill 9/32 in. holes in (5) locations marked with a drill. 7. Drill 1/2 in. holes in all corners of inlet and outlet holes. Using a suitable cutting device, cut inlet and outlet holes. Stay inside marked lines. 8. File edges of holes to remove sharp edges that may wear chain paddles or prevent clean mounting. 9. Put (1) external tooth lock washer on each of (5) 1/4 in. pan head bolts. 10. Insert bolts through 9/32 in. holes from inside out. Install and tighten (1) 1/4 in. hex nut onto each bolt to prevent bolts from falling back into elevator as shown in Figure December 2009 Rev B

25 Figure 21. Holes cut and mounting bolts installed (not a Metalfor shown) 11. Slide plastic spacer onto (5) mounting bolts. If it does not fit easily, loosen and reposition bolts by starting them in spacer block and then re-tightening nuts. 12. Slide EMU housing over mounting bolts on top of spacer block. Install (5) lock nuts on mounting bolts. Install (3) #14 x 1/2 in. sheet metal screws in remaining holes by threading them directly into plastic spacer block. See Figure 22 for finished installation. Figure 22. EMU installed NOTE: Electrical cover should not be installed at this time. It will be installed in next section. PN: December 2009 Rev B 25

26 Installing Moisture Module Parts required for procedure: (1) Moisture module (1) Module mounting plate (1) EMU control cable (1) Marking pen (1) Punch (1) Drill 13/64 in. (1) Drill 9/32 in. (2) Self-tapping screw 1/4 x 3/4 in. (2) Hex head bolt 1/4 x 3/4 in. (2) Pan head bolt 1/4 x 3/4 in. (2) External tooth lock washer 1/4 in. (2) Split lock washer 1/4 in. (2) Hex nut 1/4 in. (2) Hex serrated flange nut 1/4 in. Step-by-Step Procedure 1. Determine position for module mounting plate as follows: NOTE: When determining mounting location, ensure cabling will reach between Moisture module and EMU.. a. Recommended mounting location is above EMU as shown in Figure 23. This position requires that a flange be available on front (or rear) edge of elevator. Mark locations for (2) mounting holes. If no flange is available, skip to step (b). b. If no flange is available, position mounting plate on an alternative mounting surface that is within 3 ft. of EMU. Surface must be clear of belts, chains and other moving parts. Mark locations for (2) mounting holes. If described mounting surface is not available, skip to step (c). c. If (a) and (b) are not options, position mounting plate on opposite side of elevator that EMU is mounted on as shown in Figure 24. Mounting plate should be positioned on same side of center divider as inlet hole of EMU and centered vertically with inlet hole. Mark locations for (2) mounting holes. NOTE: Module mounting plate is optional. If installation does not allow for mounting plate, Moisture module can be secured directly to combine mounting surface. 26 December 2009 Rev B

27 Mounting plate Figure 23. Mounting plate installed on elevator flange above EMU Figure 24. Mounting plate positioned on back side of elevator 2. Punch and drill (2) mounting holes using provided punch and 13/64 in. drill (for self-tapping screws) or 9/32 in. drill (for bolts). 3. Secure mounting plate using provided 1/4 in. fasteners. If mounting plate is installed as detailed in step (1.c), EMU must be removed so that inlet hole provides access to module mounting holes. In that case, install provided external tooth lock washers on pan head bolts before inserting into holes to prevent bolt heads from turning inside elevator. PN: December 2009 Rev B 27

28 4. Secure Moisture Sensor module to 1/4 in. studs of module mounting plate using provided serrated flange nuts. 5. Connect 8-position deutsch plug of EMU control cable with mating CONTROL receptacle of moisture module. 6. Connect weather pack connectors of EMU control cable to EMU components. 3-position shroud mates with proximity switch and 2-position tower mates with motor as shown in Figure 25. NOTE: The new moisture module contains built in circuitry for controlling the EMU. It is no longer necessary to connect an external relay to the moisture module cabling. Prox. Switch Motor Figure 25. EMU control cable connected to EMU NOTE: If EMU was previously used with a YM2000 or PF series yield monitor, it is equipped with a manual cleanout button on the electrical cover that will not be used. Remove cleanout button and install rubber plug that has been provided in all upgrade kits. 7. Reinstall electrical cover onto EMU. A slot on side of electrical cover allows module cabling to pass through. 28 December 2009 Rev B

29 Installing Moisture Sensor Parts required for procedure: (1) Moisture sensor with integral cable Cable ties Step-by-Step Procedure 1. Locate moisture sensor as shown in Figure 26. Provided sensor is a new revision as of August Functionally it is identical to its predecessor, but there are a couple of noteworthy differences. a. Sensor cover is integrated into moisture sensor assembly for ease of installation. b. Ground strap has been eliminated. Electrical connection between moisture sensor and EMU is achieved through the mounting stud/wingnut/sensor housing interface. Figure 26. Moisture sensor 2. Install moisture sensor into EMU housing by engaging tab on bottom of moisture sensor cover with tab on side of housing. Tilt sensor upward to insert sensor blade into grain cavity and secure cover with a wing nut. 3. Route moisture sensor cable to moisture module. Connect 8-position deutsch plug of moisture sensor cable with mating SENSE receptacle of moisture module. 4. Secure excess cable with zip ties to keep it clear of moving parts. PN: December 2009 Rev B 29

30 Installing CAN Bus, Module Stubs and EMU Power Parts required for procedure: (1) CAN Bus harness (1) Moisture module stub (1) Speed module stub (1) EMU battery power cable Cable ties Step-by-Step Procedure NOTE: Begin routing CAN Bus at Moisture Sensor module and work toward flow sensor and display cable as detailed in the following steps. 1. Plug gray female connector of moisture module stub into mating gray male connector of Moisture Sensor module. 2. Plug black female connector of moisture module stub into Y-Splice connector of CAN Bus harness. NOTE: The CAN Bus harness resembles a Y configuration. (2) cables are connected with a Y-Splice on one end and corrugated together for several feet. Moisture module stub plugs into Y-Splice on double corrugated end. 3. Route CAN Bus labeled To Flow Sensor up into grain tank and then to flow sensor. Flow sensor will plug into white connector of Y-Splice installed on CAN Bus. If necessary, drill a 1-3/8 in. hole in grain tank floor near clean grain elevator with provided hole saw for CAN Bus to pass through. 4. Route CAN Bus labeled To Speed Module to area under cab where Speed Sensor module and display cable are located. NOTE: If corrugation that couples separate CAN Bus leads together is interfering with installation, cut away corrugation as necessary to allow for more flexibility with CAN Bus routing. 5. Under cab, plug CAN Bus into display cable. Black female connector of display cable mates with black male connector of Y-Splice on CAN Bus. 6. Plug black female connector of speed module stub into remaining white male connector of Y-Splice on CAN Bus. 7. Plug gray female connector of speed module stub into 4-pin CAN Bus connector of Speed Sensor module. 30 December 2009 Rev B

31 8. Secure cables neatly under cab using provided zip ties to keep cables clear of moving parts. 9. Route EMU power cable as follows: a. Connect 2-socket tower connector of EMU power cable to mating connector of Moisture Sensor module. b. Route opposite end of power cable toward batteries. c. Connect ring terminals of power cable to same buss bar and chassis ground that system power cable is connected to. Refer to Figure 7 on page 10. Final Inspection Installation is complete. Walk around combine to verify the following: All cable connections have been made. Excess cable has been tied out of way, to avoid interference All tools have been removed from combine. All fasteners are tight PN: December 2009 Rev B 31

32 Operational Checkout An operational checkout cannot be performed until a harvest configuration has been created and activated. Refer to Quick Reference Sheet (see instruction kit) or Operator s Manual for instructions. Step-by-Step Procedure 1. Press and release power button. 2. Create and activate a harvest configuration. a. Refer to Quick Reference Sheet and/or Operator s Manual. 3. Verify CAN modules are powered and communicating. a. Each module has an LED indicator. It should flash green. b. Flow sensor LED is located on load cell. Most flow sensors have a hole in housing that enables viewing LED without removing sensor. c. The following modules should be listed as CAN devices within the display: 239 SPEED MODULE 240 FLOW SENSOR 244 MOISTURE MODULE 4. Verify the following analog input signals (a, b & c can be verified at the RUN screen, but (d) must be verified through the DIAGNOSTIC screen): a. ELEVATOR SPEED (RPM) signal. 1. Elevator speed should register zero with separator off. 2. Engage separator and header. Display should register RPM value. At full throttle, elevator speed is approximately 400 RPM +/- 50. b. GROUND SPEED (MPH) signal. 1. Ground speed should register zero with combine at rest. 2. Move combine slowly. Display should register MPH value at low speeds (below 1 MPH). NOTE: If using wheels as primary speed sensor, ground speed reading on display may not agree with combine readout until system has been calibrated. c. HEADER HEIGHT (%) signal 1. Raise and lower header. Header height % should increase and decrease respectively. d. TEMPERATURE (C) signal. 1. Temperature in Celsius should be displayed as a value other than zero. Accuracy is not important, as it will be calibrated later. 32 December 2009 Rev B

33 Revision History Date Revision Initials Changes Oct 2007 A SLH - Initial Release Dec 2009 B SLH - Changed display cable - Changed moisture sensor and moisture module PN: December 2009 Rev B 33

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