Assembly Instructions for A, A, A, & A

Transcription

1 Update Instructions Yield-Pro 1225/1625 Planter Used with: Yield-Pro 1225 Planter Yield-Pro 1625 Planter General Information! When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! These instructions explain how to install the 2005 Yield- Pro 1225/1625 Planter Field Update Kits. Field Update Kits are designed to improve the performance and reliability of the planter.this update includes Yield-Pro support stands, new heavy duty gauge wheel casters, eyebolt support weldments, replacement idlers, and airbox modifications. These instructions apply to: A 2005 Yield-Pro 1225 Planter Base Field Update Kit A 2005 Yield-Pro 1625 Base Planter Field Update Kit A Yield-Pro 1225 Fertilizer Update Kit A Yield-Pro 1625 Fertilizer Update Kit 2005 Before You Start Starting on page 13 is a detailed listing of parts included in the 2005 Yield-Pro 1225/1625 Planter Field Update Kits. Use this list to inventory parts received. Tools Required Basic Hand Tools Snap Ring Pliers Caulk Gun 2-ton Support Stand and Blocks Drill 17/32 Drill Bit Dial Type Inch-lb Torque Wrench Forklift Assembly Instructions for A, A, A, & A Install Yield-Pro Support Stand Refer to Figure 1 1. Attach park stand mount (3) to underside of hitch crossbar weldment (1) on each end of crossbar. Secure mount (3) to crossbar (1) using 1/2-13 x 6 1/32 x 7 1/4 u-bolt (2), 1/2 lock washer (4), and 1/2-13 hex nut (5). 2. When in use, secure stand (7) to mount (3) by inserting two 3/8 x 2 1/2 wire snap lock pins (6) in the two outermost holes (8 and 9) on mount (3). 3. When stand (7) is not in use, remove bottom pin (6) from lower hole (9). Swing stand underneath crossbar (1) and secure by inserting pin (6) below stand in innermost hole (10) on mount (3). Copyright 2005 Printed 12/7/2005 Figure 1 Support Stand M

2 2 Replace Gauge Wheel Caster and Install Eyebolt Support Weldment Refer to Figure 2 NOTE: To replace gauge wheel caster and install eyebolt support weldment, the planter will need to be blocked up so the weight is off the tires. Blocks should have a minimum support capacity of 4 tons. 1. Once unit is blocked up and weight is off tires, remove tire (4) from hub (3). Remove bolt (10) and lock nut (9) securing spindle to caster. Slide spindle (2) and hub (3) out of caster (7). 2. Remove bolt (5) and lock nut (1) securing vertical shaft caster (6) to caster (7). Caster (7) and pivot thrust washer (8) should fall to ground. Discard caster (7). Keep pivot thrust washer (8) for reuse.! CAUTION! To avoid injury, use extreme caution when removing caster (7) from vertical shaft (6). Caster (7) is heavy and will fall once bolt (5) is removed. 3. Replace old caster (7) with new more sturdy caster provided in kit. Attach caster and washer (8) removed in step 2 to vertical shaft caster (6) with bolt (5) and lock nut (1) removed in step Reattach spindle (2) and hub (3) to caster (7) with bolt (10) and lock nut (9) removed in step 1. Replace tire (4) on hub (3) with tire tread in same direction as before. NOTE: Center of tire will align below center of pin (6). Tire should not sit off to one side. Tighten all bolts. 5. Repeat steps 1-4 on opposite side of planter Figure 2 Replace Gauge Wheel Caster M 12/12/2005

3 Installation Instructions 3 Refer to Figure 3 1. Measure eyebolt threads from bottom of weldment to bottom of eyebolt plate. Record measurement to ensure eybolt is replaced at same length. 2. Remove cotter pin and cylinder pin securing hydraulic cylinder to eyebolt weldment. Discard cylinder pin. Keep other parts for reuse. 3. Place eyebolt support weldment up under plate against eyebolt. NOTE: Eyebolt should rest against support weldment. Using center punch, mark holes where support weldment bolts to swivel caster mount. 4. Remove cotter pin and cylinder pin securing opposite end of hydraulic cylinder to lower swivel caster weldment. Discard cylinder pin. Keep other parts for reuse. 5. Remove hydraulic cylinder from parallel arm weldment. A B NOTE: It is not necessary to disconnect hydraulic hoses during installation of eyebolt support weldment. However, disconnecting hydraulic hoses may make installation easier. 6. Remove eyebolt weldment from swivel caster mount. Discard eyebolt. Keep other parts for reuse. 7. Drill out marked holes using 17/32" drill bit. 8. Attach eyebolt support weldment using two 1/2-13 x 2 3/4 bolts, two 1/2 lock washers, and two 1/2-13 hex nuts. 9. Install new eyebolt weldment and adjust to length recorded in step 1. Tighten eyebolt securely. Reattach hydraulic cylinder to lower swivel caster weldment and eyebolt weldment using new cylinder pins provided in kit. Secure cylinder pins with cotter pins previously removed. NOTE: When installing new cylinder pins to reattach cylinders, note location of grease outlet holes in center of pins. Install pins so that holes are pointing upwards or towards the cylinder main body. 10. Repeat steps 1-9 on opposite side of planter. 11. Remove blocks supporting planter. Eyebolt Figure 3 Install Eyebolt Support Weldment /12/ M

4 4 Replace Idlers Refer to Figure 4 1. Detach meter from opener and set meter aside. NOTE: It is not necessary to detach hose from meter. 2. Detach spring from idler bracket weldment. Remove snap ring (4) from front idler (10). NOTE: It is not necessary to remove both snap rings. Discard snap ring (4). Keep spring for reuse. NOTE: If meter drive units have been timed for staggered drop on twin row spaced planters, do not remove drive chain from sprocket without first noting which sprocket tooth is up. Check that sprocket is timed with same tooth up when chain is reinstalled or re-time meters when finished according to the instructions in operator s manual. 3. On backside of drive mount weldment (2), remove bolt (6) and washer (8) securing idler pivot (3) and idler bracket weldment (1) to drive mount weldment (2). Keep bolt (6) and washer (8) for reuse. 4. Remove idlers (5 and 10), bushings (7 and 9), idler bracket weldment (1), and idler pivot (3). Discard idlers (5 and 10), bushings (7 and 9), idler bracket weldment (1), and idler pivot (3). 5. Turn sprocket by hand for two rotations. Insert meter drive adapter tool into hub of sprocket. NOTE: To test torque, remove chain from sprocket. Complete test with parts at temperatures of 65 degrees or higher. Using 5/8" socket and an inch-lb torque wrench, measure drive torque by rotating sprocket in normal direction of travel. NOTE: Meter drive units with torque readings in excess of 10 inch-lbs should be replaced. Units with torque variation, as sprocket is rotated, greater than 3 inch-lbs should be replaced. Order assmebly s, one per row as needed. NOTE: It is not necessary to completely remove chain from row unit while replacing idlers. 6. Secure idler pivot (3) and bushing (9) to drive mount weldment using bolt (6) and washer (8) removed in step 2. NOTE: DO NOT apply any lubricant or anti-sieze compounds to these parts when reassembling. 7. Attach idler bracket weldment (1) to idler pivot (3). Route chain through idlers (5 and 10) as idlers (5 and 10) are reassembled Figure 4 Idler Assembly Place idlers (5 and 10) on idler bracket weldment. Secure idlers (5 and 10 ) to idler bracket weldment (1) with snap rings (4). 9. Reattach spring to idler bracket weldment (1) and replace meter. 10. Repeat steps 1-9 for all other openers. 11. Check meter timing on twin row spaced planters M 12/12/2005

5 Installation Instructions 5 Install Hopper Water Guard Weldment Refer to Figure 5 1. Be sure hopper is empty. Remove hopper assembly from planter frame and support securely. NOTE: Before removing parts to install hopper water guard weldment, mark line on door guide along bottom of plastic hopper to note door height. This ensures door is replaced at same height. 2. Unscrew stop bolt (4). Remove door (3) from door guide (6). Keep stop bolt (4) and door (3) for reuse. 3. Remove the two side bolts (7) on both sides of hopper (1). NOTE: Do not remove bolts securing door guide to front or back of hopper. Keep removed bolts (7), flat washers, and hex lock nuts for reuse. 4. Slide water guard (5) all the way up on hopper (1). Use bolts (7) from step 3 to attach weldment (5) to hopper (1). NOTE: Hopper Water Guard Weldment attaches to hopper with double bevelled rain gutter oriented to rear over door. Other three edges will slope downward. 5. Using line marked on door guide (6), replace door (3) at same height as before. Tighten all bolts. 6. Apply a layer of silicon around joint between hopper (1) and guard (5). NOTE: Hopper shown removed from frame for clarity only. Do not remove hopper from frame. Figure Hopper Water Guard Weldment Important! It is important that guard be sealed completely to hopper to avoid getting water into seed manifold. Update Manifold 1. Disconnect level sensor from harness. Refer to Figure 6 NOTE: Before removing top of manifold, measure distance from top of meter top seal (A) to top of angle on manifold (B). Record this dimension to use when reassembling manifold. Refer to Figure 7 2. Remove bolts (1) securing top manifold weldment (3) to manifold. Detach top manifold weldment (3). 3. Remove corner seal mount weldments (2) from top of old manifold. Keep weldments and all hardware for reuse. 4. Remove top corner seals (4) from corner seal mount weldments (2). Discard top corner seals. Figure 6 Manifold 12/12/ M Figure 7 Disassemble Manifold 23461

6 6 Refer to Figure 8 5. Remove level sensor (1) and shroud (2) from old top manifold weldment. Keep sensor (1), shroud (2), and hardware for reuse. Discard old top manifold weldment Figure 8 Manifold Shroud Refer to Figure 9 6. Remove gates (1) from rear part of inside manifold. Keep all hardware for reuse. Discard gates (1). 7. Replace gates with left and right-hand seed chamber dividers (2). Note orientation of dividers (2) with tabs to bottom. NOTE: Seed chamber dividers (2) come in a pair of left and right-hand dividers. With the dividers properly oriented in the manifold, the end with the long tab will be toward the center and the tabs will line up with the outlets. If the tabs do not correctly line up with outlets, the dividers are not properly oriented in manifold. 8. Secure seed chamber dividers (2) using hardware removed from gates Figure 9 Manifold Seed Chamber Dividers M 12/12/2005

7 Installation Instructions 7 Refer to Figure Remove nine center screws (3) from front row of screws securing manifold slat assembly (1) to manifold (2). 10. Place air deflector (4) on top of manifold slat assembly (1) with turned up edge toward rear of manifold (2). Secure air deflector (4) to manifold slat assembly (1) using the nine center screws (3) removed in step 6 above NOTE: Front of manifold removed for clarity only. Do NOT remove front of manifold. Figure 10 Manifold Air Deflector Refer to Figure Reinstall level sensor (1) and shroud (2) to new manifold top weldment provided in kit. NOTE: Orient level sensor as shown in inset. Use hardware removed in step 4. Reconnect level sensor to harness. 12. Reattach top manifold weldment to manifold using bolts from step Figure 11 Manifold Shroud 12/12/ M

8 8 Refer to Figure Slide previously removed corner seal mount weldments (3) along front corners between top of manifold (1) and seal holder weldment (2). 14. Attach new seal holder weldment (2) to new manifold top weldment (1) using 1/4-20 x 5/8 bolts, 1/4 flat washers, 1/4 lock washers, and 1/4-20 hex nuts. 15. Secure corner seal mount weldments (3) to manifold top weldment (1) and seal holder weldment (2). Use 1/4-20 x 1 bolts, 1/4 flat washers, 1/4 lock washers, and 1/4-20 hex nuts. Attach top corner seals to corner seal mount weldments. NOTE: Top of corner seals need to be 1.19" above top of main seal. Figure 12 Seal Holder Weldment Refer to Figure Place seed strainer grate weldment (2) in seal holder weldment (3). 17. Peel release paper from back of meter top seal (1). Stick seal (1) on seal holder weldment (3). 18. Measure distance from top of meter top seal (A) to top angle on manifold (B). NOTE : See Figure 6 on page 5. Make sure new seal (1) is replaced at same height as old seal. Figure 13 Top Seal Install Fan Inlet Rain Shield Refer to Figure Attach fan inlet rain shield (1) to outside of fan using four #12-14 x 3/4 hex head screws (2). NOTE: Shield should overlap intake screen mounting plate against fan housing Figure 14 Fan Inlet Rain Shield M 12/12/2005

9 Installation Instructions 9 Replace Transport Support Hook Weldment Refer to Figure 15 NOTE: To replace transport support hook weldments, make sure the planter is unfolded. Failure to unfold planter may result in injury or damage to the machine or mechanic. 1. Remove one 3/8 x 2 1/2 roll pin from pivot shaft. 2. Slide transport pivot shaft from weldment. Remove and discard weldment and spring from toolbar. Keep roll pins and pivot shaft for reuse. 3. Replace weldment and spring with new weldment and spring provided in kit. NOTE: Transport support hook weldments come in a pair of left and right. When replacing, be sure that indicator is toward the outside. 4. Replace pivot shaft and repin hook to toolbar using 3/8 x 2 1/2 roll pins. 5. Repeat steps on opposite side of planter. Install Hose Wrap and Cable Ties Refer to Figure If not cut already, cut spiral hose wrap in four pieces. One piece will measure 4 foot, one piece will measure 3 foot, and the remaining two pieces will measure 1 foot each. NOTE: When wrapping hoses, only fertilizer hose may be left out of hose wrap. 2. Using the 3 foot section, wrap all hydraulic lines and electrical harness lines between left-hand side toolbar/wing and center mainframe. 3. Start wrapping directly below fold cylinder rod pin. Continue to wrap hoses up to the hose guide on the toolbar pivot pin. 4. Using the 4 foot section, wrap all hydraulic lines and electrical harness lines between right-hand side toolbar/wing and center mainframe. 5. Start wrapping directly below fold cylinder rod pin and continue to wrap beyond the hose guide to control the hoses going on to the fan. Roll Pin Weldment Pivot Shaft Figure 15 Transport Support Hook Weldment Figure 16 Spiral Hose Wrap Refer to Figure If fertilizer hose is left out of hose wrap, route fertilizer hose along front of the hydraulic lines crossing below tongue. All hoses must be routed through hose clips forward of opener mounts to avoid piniching when the wings flex up and down. Figure 17 Fertilizer Hose 12/12/ M

10 10 Refer to Figure Remove 3/8-16 x 2 3/4 bolt from marker pivot pin. Secure 13/16 hose clip to pivot pin using removed bolt. Using hose clip, secue hydraulic hose that goes to gauge wheel lift cylinder. 8. The two 1 foot sections will wrap hydraulic hoses going to gauge wheel lift cylinder. Start wrapping hoses from hose clip out toward cylinder. 9. Repeat steps 4 and 5 on opposite side of planter Figure 18 Hose Clip and Spiral Hose Wrap Refer to Figure Cover hoses entering pullbars with vinyl sleeves - shiny side of sleeve against hoses. Position hose sleeve with 10" of sleeve inside pullbar and 14" outside. This covers hoses passing through tongue and hitch area. Secure sleeve in place with velcro strips and use a cable tie at each end to keep it from sliding. 11. Wrap hoses exiting pullbars with vinyl sleeves - shiny side of sleeve against hoses. Sleeve will extend 2-3" past support ring below pullbar pivot pin. Use cable tie at each end to keep sleeve in place. IMPORTANT! This is the end of instructions for the YP1225 and YP1625 Base Kit Updates. If the planter is equipped with fertilizer, please continue on to the next page for instructions on installing the YP1225 and YP1625 Fertilizer Kit Updates. Figure 19 Vinyl Sleeves M 12/12/2005

11 Installation Instructions 11 Assembly Instructions for A & A Replace Nozzle Body Clamp Refer to Figure 1 1. Detach nozzle body from nozzle body clamp. Remove old clamp from supply tube. Keep elbow fitting and orifice plate for reuse. Discard check valve and clamp. NOTE: New nozzle body clamp has check valve built into it. Separate check valve is no longer necessary. 2. Attach new nozzle body clamp to fertilizer supply tube. Reinstall orifice plate, elbow fitting, and nozzle body. 3. Repeat steps for all clamps. Figure 1 Nozzle Body Clamp Replace Fertilizer Hose Plastic Coupler Refer to Figure 2 1. Uncouple fertilizer hose. Remove slip-on coupler attaching fertilizer supply line to opener attachment tube. 2. Replace coupler with new push-lok connector. Recouple hose. 3. Repeat steps for all hoses Figure 2 Push-Lok Connector 12/12/ M

12 Great Plains Mfg., Inc. 12 Replace Upper Sight Glass Fitting and Add Decal Refer to Figure 2 1. Remove hose from top, upper sight glass fitting by cutting hose at end of old hose barb. NOTE: New fitting is longer and will make up cut off length. 2. Unscrew elbow fitting and hose barb from top of tank only. Replace sight glass fitting with stainless steel elbow and hose barb fitting. Cut Hose Here 3. Reattach hose to new fitting Refer to Figure 5 Figure 2 Sight Glass Fittings 4. Install level decal to front of tank as shown. To simplify installation 4 inches may be cut from decal. Cut 1 1/2" below the 50 gallon mark. Make the second cut 5 1/2" below the 50 gallon mark. Then install decal above and below frame tube so that 50 gallon mark is 1 1/2" upslope from top of frame tube as shown Figure 3 Fertilizer Tank M 12/12/2005

13 A 2005 Yield-Pro 1225 Planter Base Field Update Kits Your kit includes: Qty. Part No. Part Description H EYEBOLT WLDMT H CYL PIN NR 1.25 X 3.63USB X H CYL PIN NR 1.25 X 3.03USB X H TRANSPORT SUPPORT HOOK WLDMT H TRANSPORT SUPPORT HOOK WLDMT RH M MANUAL OPERATOR S 12 & 16 ROW YP PLANTER H YP HITCH PARK SUPPORT STAND H PARK STAND MOUNT H 16R CASTER LOWER WLDMT H EYEBOLT SUPPORT WLDMT D IDLER PIVOT H IDLER BRACKET WLDMT H MANIFOLD FRONT TOP WLDMT H SEAL HOLDER WLDMT H HOPPER WATER GUARD WLDMT H SEED STRAINER GRATE WLDMT D AIR DEFLECTOR D SEED CHAMBER DIVIDER LH D SEED CHAMBER DIVIDER RH D METER DRIVE ADAPTER C GREASE ZERK STRAIGHT 1/ C HOSE CLIP 13/16 ID C CABLE TIE.31 X DIA 120LB C SNAP RING EXT 1 HEAVY C HHCS 1/2-13 X 2 3/4 GR C HWH #12-14 X 3/ C NUT HEX 1/2-13 PLT C WASHER LOCK SPRING 1/2 PLT C PIN ROLL 3/16 X 1 1/2 PLT C PIN WIRE SNAP LOCK 3/8 X 2 1/ C U-BOLT 1/2-13 X 6 1/32 X 7 1/ C SPRING COMP 1.46OD.148WX4.0LG C AUX METER TOP SEAL C SEAL TOP CORNER C HOSE WRAP X 24LG VELCR C PRESS WHEEL ARM PIVOT BUSHING C IDLER 1 PC 2.38 X 1.01 X C FAN INLET RAIN SHIELD C SILICON 35YR CLEAR 5.5OZ # R SPIRAL HOSE WRAP 1 ID PLASTIC M MANUAL YIELD-PRO PLANTER FIELD UPDATE KIT /12/ M

14 A 2005 Yield-Pro 1625 Planter Base Field Update Kits Your kit includes: Qty. Part No. Part Description H EYEBOLT WLDMT H CYL PIN NR 1.25 X 3.63USB X H CYL PIN NR 1.25 X 3.03USB X H TRANSPORT SUPPORT HOOK WLDMT H TRANSPORT SUPPORT HOOK WLDMT RH M MANUAL OPERATOR S 12 & 16 ROW YP PLANTER H YP HITCH PARK SUPPORT STAND H PARK STAND MOUNT H 16R CASTER LOWER WLDMT H EYEBOLT SUPPORT WLDMT D IDLER PIVOT H IDLER BRACKET WLDMT H MANIFOLD FRONT TOP WLDMT H SEAL HOLDER WLDMT H HOPPER WATER GUARD WLDMT H SEED STRAINER GRATE WLDMT D AIR DEFLECTOR D SEED CHAMBER DIVIDER LH D SEED CHAMBER DIVIDER RH D METER DRIVE ADAPTER C GREASE ZERK STRAIGHT 1/ C HOSE CLIP 13/16 ID C CABLE TIE.31 X DIA 120LB C SNAP RING EXT 1 HEAVY C HHCS 1/2-13 X 2 3/4 GR C HWH #12-14 X 3/ C NUT HEX 1/2-13 PLT C WASHER LOCK SPRING 1/2 PLT C PIN ROLL 3/16 X 1 1/2 PLT C PIN WIRE SNAP LOCK 3/8 X 2 1/ C U-BOLT 1/2-13 X 6 1/32 X 7 1/ C SPRING COMP 1.46OD.148WX4.0LG C AUX METER TOP SEAL C SEAL TOP CORNER C HOSE WRAP X 24LG VELCR C PRESS WHEEL ARM PIVOT BUSHING C IDLER 1 PC 2.38 X 1.01 X C FAN INLET RAIN SHIELD C SILICON 35YR CLEAR 5.5OZ # R SPIRAL HOSE WRAP 1 ID PLASTIC M MANUAL YIELD-PRO PLANTER FIELD UPDATE KIT M 12/12/2005

15 Installation Instructions A Yield-Pro 1225 Fertilizer Update 2005 Your kit includes: Qty. Part No. Part Description C NOZZLE BODY 3/4 WET BOOM CL C EL 3/4 MNPT X 3/4 FNPT SS C AD 3/4 MNPT X 3/4 HB SS C CP 1/4 PUSH LOK POLY C DECAL YP FERTILIZER LEVEL A Yield-Pro 1625 Fertilizer Update 2005 Your kit includes: Qty. Part No. Part Description C NOZZLE BODY 3/4 WET BOOM CL C EL 3/4 MNPT X 3/4 FNPT SS C AD 3/4 MNPT X 3/4 HB SS C CP 1/4 PUSH LOK POLY C DECAL YP FERTILIZER LEVEL 12/12/ M