Automatic Plunger Greasing System For Triplex and Quintuplex Pumps

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Philomena Gardner
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1 utomatic Plunger reasing System or Triplex and Quintuplex Pumps Revision 0 November 12, 2007

2 TL O ONTNTS 1 escription, Installation, and Operation of System 2 Recommended rease 3 Maintenance and Technical ata rawings 4 Wiring iagram 5 RS001R 12 Volt rease Pump for Triplex Pump with Right Hand oor 6 RS001L 12 Volt rease Pump for Triplex Pump with Left Hand oor 7 RS002R 12 Volt rease Pump for Quintuplex Pump with Right Hand oor 8 RS002L 12 Volt rease Pump for Quintuplex Pump with Left Hand oor 9 RS003R 24 Volt rease Pump for Triplex Pump with Right Hand oor 10 RS003L 24 Volt rease Pump for Triplex Pump with Left Hand oor 11 RS004R 24 Volt rease Pump for Quintuplex Pump with Right Hand oor 12 RS004L 24 Volt rease Pump for Quintuplex Pump with Left Hand oor 13 Image of over pressurization indicator 14 Image of fill and priming fittings.

3 escription: Since packing lubrication is vital to pump performance, an automatic plunger greasing system is available as an option from MSI. The greasing system consists of a Lincoln QuickLub model 203 entralized Lubrication Pump. It is designed for the automatic lubrication of the pump packing and plunger. The system uses a dual timer for adjustment of time on and time off. This unit is designed for ease of installation and reliable operation to keep your MSI pump running smoothly. dvantages in using a greasing system instead of an oiling system: Reliable lubrication to each plunger. The positive displacement pump provides each plunger with equal amounts of grease. In an oiling system the oil will flow to the area of least resistance resulting in unequal lubrication of plunger packing. The system is compact and lightweight. asily installed using the engines 12 or 24 volt system. High efficiency lubrication increases life of pump packing. Inexpensive. Installation: When mounting the system, you must support the pump by using the two large bolts sticking through the back of the fiberglass enclosure. dditionally, four bolts must be used through the mounting tabs on the enclosure. The system requires 12 volt or 24 volt power for operation. To simplify installation the positive and negative input terminals are marked in the container. The installer should provide an in line 6.5 amp fuse for use with a 12 volt system, or a 3 amp fuse for use with a 24 volt system. The grease pump as wired is a closed circuit. The pump will run as long as power is supplied. Therefore it is recommended that it not be wired directly to the battery, unless it is wired with a cutoff switch. Please see the wiring schematic and grease system drawings below for further information. Operation: Startup is a critical time for plunger packing and lubrication should flow freely to the plunger prior to stroking the pump. *Stroking dry plungers can cause the header ring and packing to tear and fail*. efore operation it is necessary to pre fill or prime the grease lines and packing nut with grease, there are grease fittings on the pump s pressure relief valves for this purpose. Upon initial installation and after each packing change the user should pump grease into these fittings until resistance is felt to ensure lines are primed. 11/12/07 1 Revision 0

4 On the pump housing there is grease fitting used for filling the reservoir. It is recommended that this grease fitting be used to help avoid getting pump damaging contaminants in the system. The top of the reservoir may be removed and grease spooned in from the top, however this is NOT recommended. TTNTION! are should be taken to avoid overfilling the grease reservoir. xceeding the max filling mark can lead to risk of burst or pump failure. UTION! When refilling grease from the top, the power supply must be switched off. MSI recommends the following products for the plunger greasing system: rand pplication Web Site Oil enter Research Liquid O Normal and high temperature Ring 157 entone rease use. Mobil 1 Synthetic rease Normal and high temperature use. Oil enter Research Liquid O old weather environments down to Ring old Lube f Oil enter Research Liquid O Ring 635 Hi Tech or use in O 2, Hl acid, brine, diesel and drilling muds s with any automatic greasing system it is essential to properly meter the applied volume of grease. Too much grease can overpressure the gland and rupture seals leading to packing contamination. Not enough grease causes excessive friction in the packing and elastomeric seals which may overheat and fail. MSI recommends an ON time of 1 minute and an O time of 3.5 to 4 minutes for all its well service pumps under normal operating conditions. This will result in 0.513in 3 (8.4cm 3 ) of grease being supplied every minutes of well service pump operation equating to 0.103in 3 (1.69cm 3 ) per minute. The grease per plunger volume will be in 3 (0.56cm 3 ) per minute with the triplex and in 3 (0.34 cm 3 ) per minute with the quintuplex. There is a red start button on the cabinet exterior. When the button is pressed grease is immediately pumped and the timer resets to the beginning of the on cycle. Note: pplications involving extreme temperatures or high pump speeds may require adjustment of ON and/or O times. Qualified personnel should determine the proper rates as conditions dictate. onsult MSI for special lubricants or technical assistance. There are black rubber boots covering each pressure relief valve. rease coming from one of these locations means an over pressure (approximately 4000 psi) situation has occurred and either the grease line is blocked or too much grease is being applied. If this occurs, disconnect 11/12/07 2 Revision 0

5 the grease line at the packing nut check valve and cycle the pump. You should see a small amount of grease being pushed out. If you do not see the grease, the line is plugged and must be cleared or replaced. If the line is clear, you are applying too much grease. Try decreasing the ON time or increasing the O time. The ON time should not be less than one half minute. Maintenance: The maintenance of the grease pump is essentially limited to refilling the pump reservoir with clean lubricant. The whole unit should be checked periodically to ensure safe and efficient operation. This means inspecting the wiring, grease lines and fittings for signs of damage. ny damaged or questionable parts must be replaced. or further troubleshooting, maintenance, repair and tests refer to the Lincoln QuickLub user manual. Technical ata: Refilling...via hydraulic lubrication fitting under the canister. Lubricant output in 3 / min/ (*per element) dmissible operating temperature to 158 Reservoir capacity gallons Maximum operating pressure psi Speed (dependent on the counter pressure)...17 rpm Number of outlets (elements) West Main St. lice, Texas 78332, US Phone: ax: VLVS*ITTINS*MNIOLS*PUMPS 11/12/07 3 Revision 0

6 RN WHT TIMR S N.. ONTTS R WHT WHT YL POWR TRMINL STRIP 6.5 MP OR 12 V 3 MP OR 24 V WRNIN: ISONNT LL POWR SOURS OR SRVIIN UNIT OR HNIN TIMR STTINS. PUMP ROTTION: W (VIW ROM TOP) *NOT POLRITY O TRMINLS N PUMP LS LK 1 PUMP LS + _ + + SUPPLY IN OUT TO PUMP (SWITH SUPPLY SOUR) 2 3 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT 2. LL MHIN ORNR RII TO R LL IMNSIONS R IN INHS 4. LUNT STRT LL M 5. LL IMTRS TO ONNTRI WITHIN MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION RTIONS ±1/64 IMLS XX XXX XXXX NL 1/ ) US WS 2 MP MIN NOW 6.5 MPOR 12V 3400 N 3MP OR 24V. 2)ORRT RWIN TO MTH WIR OLORS N LYOUT 3) LLS OR WIR OLORS. 12/12/07 L TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY PRLLLISM OUNTROR OUNTRSINK RS PUMP LTRIL IRM MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR SHT 1 O 1 WJT 9/8/05 RS001- RV

7 9 6 7 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0004 RS PUMP, 12 VOLT 4 LITR 7 1 RS0005 TIMR RLY 12 V 8 1 RS0006 SOKT 9 1 RS0007 IRLSS NLOSUR-SPIL 10 3 RS0008 ULKH ITTIN 7/16 JI 11 2 RS0009 SRIS 422 HOL OWN LIP 12 1 RS0010 RS PUMP, PLT 13 1 RS0016 TRMINL STRIP 12 IRUIT 14 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 15 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 16 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 17 3 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 18 1 HOS-4 HOS 1/4" SS RI TO H PLUNR PKIN 4 3 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, TRIPLX, RIHT, 12 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR SHT 1 O 8 L 10/26/07 RS001R RV 11/12/07 5 Revision 0

8 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0004 RS PUMP, 12 VOLT 4 LITR 7 1 RS0005 TIMR RLY 12 V 8 1 RS0006 SOKT 9 1 RS0007 IRLSS NLOSUR-SPIL 10 3 RS0008 ULKH ITTIN 7/16 JI 11 2 RS0009 SRIS 422 HOL OWN LIP 12 1 RS0010 RS PUMP, PLT 13 1 RS0016 TRMINL STRIP 12 IRUIT 14 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 15 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 16 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 17 1 H0003 HOS PT, NIPPL 1/4"JI M x 1/8" PIP M 18 2 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 19 1 HOS-4 HOS 1/4" SS RI TO H PLUNR PKIN NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY 0 PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, TRIPLX, LT, 12 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR 10 LS. SHT 2 O 8 L 11/7/07 RS001L RV 0 11/12/07 6 Revision 0

9 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0004 RS PUMP, 12 VOLT 4 LITR 7 1 RS0005 TIMR RLY 12 V 8 1 RS0006 SOKT 9 1 RS0007 IRLSS NLOSUR-SPIL 10 3 RS0008 ULKH ITTIN 7/16 JI 11 2 RS0009 SRIS 422 HOL OWN LIP 12 1 RS0010 RS PUMP, PLT 13 1 RS0012 RS MNIOL LOK, QUINTUPLX 14 1 RS0016 TRMINL STRIP 12 IRUIT 15 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 16 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 17 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 18 3 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 19 1 HOS-4 HOS 1/4" SS RI 10 INPUT ONNTIONS TO H PLUNR PKIN 1 2 OUT TO PUMP 4 3 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, QUINTUPLX, RIHT, 12 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR SHT 3 O 8 L 10/26/07 RS002R RV 11/12/07 7 Revision 0

10 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0004 RS PUMP, 12 VOLT 4 LITR 7 1 RS0005 TIMR RLY 12 V 8 1 RS0006 SOKT 9 1 RS0007 IRLSS NLOSUR-SPIL 10 3 RS0008 ULKH ITTIN 7/16 JI 11 2 RS0009 SRIS 422 HOL OWN LIP 12 1 RS0010 RS PUMP, PLT 13 1 RS0012 RS MNIOL LOK, QUINTUPLX 14 1 RS0016 TRMINL STRIP 12 IRUIT 15 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 16 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 17 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 18 1 H0003 HOS PT, NIPPL 1/4"JI M x 1/8" PIP M 19 2 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 20 1 HOS-4 HOS 1/4" SS RI INPUT ONNTIONS TO H PLUNR PKIN 3 OUT TO PUMP 12 4 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY 0 PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, QUINTUPLX, LT, 12 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR 10 LS. SHT 4 O 8 L 11/7/07 RS002L RV 0 11/12/07 8 Revision 0

11 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0006 SOKT 7 1 RS0007 IRLSS NLOSUR-SPIL 8 3 RS0008 ULKH ITTIN 7/16 JI 9 2 RS0009 SRIS 422 HOL OWN LIP 10 1 RS0010 RS PUMP, PLT 11 1 RS0013 RS PUMP, 24 VOLT 4 LITR 12 1 RS0014 TIMR RLY 24 V 13 1 RS0016 TRMINL STRIP 12 IRUIT 14 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 15 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 16 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 17 3 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 18 1 HOS-4 HOS 1/4" SS RI TO H PLUNR PKIN 4 3 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, TRIPLX, RIHT, 24 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR SHT 5 O 8 L 10/26/07 RS003R RV 11/12/07 9 Revision 0

12 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0006 SOKT 7 1 RS0007 IRLSS NLOSUR-SPIL 8 3 RS0008 ULKH ITTIN 7/16 JI 9 2 RS0009 SRIS 422 HOL OWN LIP 10 1 RS0010 RS PUMP, PLT 11 1 RS0013 RS PUMP, 24 VOLT 4 LITR 12 1 RS0014 TIMR RLY 24 V 13 1 RS0016 TRMINL STRIP 12 IRUIT 14 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 15 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 16 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 17 1 H0003 HOS PT, NIPPL 1/4"JI M x 1/8" PIP M 18 2 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 19 1 HOS-4 HOS 1/4" SS RI TO H PLUNR PKIN 10 4 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY 0 PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, TRIPLX, LT, 24 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR 10 LS. SHT 6 O 8 L 11/7/07 RS003L RV 0 11/12/07 10 Revision 0

13 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0006 SOKT 7 1 RS0007 IRLSS NLOSUR-SPIL 8 3 RS0008 ULKH ITTIN 7/16 JI 9 2 RS0009 SRIS 422 HOL OWN LIP 10 1 RS0010 RS PUMP, PLT 11 1 RS0012 RS MNIOL LOK, QUINTUPLX 12 1 RS0013 RS PUMP, 24 VOLT 4 LITR 13 1 RS0014 TIMR RLY 24 V 14 1 RS0016 TRMINL STRIP 12 IRUIT 15 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 16 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 17 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 18 3 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 19 1 HOS-4 HOS 1/4" SS RI 8 14 INPUT ONNTIONS TO H PLUNR PKIN 1 2 OUT TO PUMP 4 3 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, QUINTUPLX, RIHT, 24 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR SHT 7 O 8 L 10/26/07 RS004R RV 6 11/12/07 11 Revision 0

14 TIM ON TIM O ITM NO. QTY. PRT NUMR PT Y, 1/4"NPT x 1/4"NPT HX NIPPL HK VLV, RS PLUNR LU 3 1 RS0001 UTTON PUSH, R 4 1 RS0002 INITOR LIHT, RN 5 3 RS0003 VLV, STY RLI 6 1 RS0006 SOKT 7 1 RS0007 IRLSS NLOSUR-SPIL 8 3 RS0008 ULKH ITTIN 7/16 JI 9 2 RS0009 SRIS 422 HOL OWN LIP 10 1 RS0010 RS PUMP, PLT 11 1 RS0012 RS MNIOL LOK, QUINTUPLX 12 1 RS0013 RS PUMP, 24 VOLT 4 LITR 13 1 RS0014 TIMR RLY 24 V 14 1 RS0016 TRMINL STRIP 12 IRUIT 15 1 RS0019 WIR, 4ONUTOR 16W OIL RSISTNT 16 1 RS0020 WIR, 2ONUTOR 16W OIL RSISTNT 17 6 H0001 HOS ITTIN, 1/4" X ML SWIVL JI 18 1 H0003 HOS PT, NIPPL 1/4"JI M x 1/8" PIP M 19 2 H0004 HOS PT, L 1/4"JI M x 1/8"PIP M 20 1 HOS-4 HOS 1/4" SS RI INPUT ONNTIONS TO H PLUNR PKIN 3 OUT TO PUMP 10 4 NOTS UNSPII TOLRNS RVISION HN M N NUMR THIS RWIN IS TH PROPRTY O IXI IRON WORKS, LT. TH ORROWR RS Y RIVIN TH RWIN TO RTURN IT UPON RQUST N TO NITHR RPROU ORN WITH THIS RWIN SHLL ONSIR SINS O IXI IRON WORKS, LT. N MY NOT 1. RK LL S 0.008/0.016 x 45 OR R0.008/0.016 XPT RTIONS ±1/64 2. LL MHIN ORNR RII TO R IMLS XX LL IMNSIONS R IN INHS XXX LUNT STRT LL M XXXX LL IMTRS TO ONNTRI WITHIN NL 1/2 6. MHIN SURS TO 125µin Ra 7. LL IMNSIONS IN PRNTHSIS R RRN IMNSIONS 8. L NOTS SYMMTRY TWN TURS, OUT L XIS, UNLSS NOT OTHRWIS. THIR NL PROJTION TUM INITIN ONNTRIITY NULRITY SYMOL POSITION LTNSS PRPNIULRITY 0 PRLLLISM OUNTROR OUNTRSINK RS SYSTM SSY, QUINTUPLX, LT, 24 VOLT, 4 LITR MTRIL/ HT TRT/ WL PROUR RWN Y T WIHT SHT PRT NUMR 10 LS. SHT 8 O 8 L 11/7/07 RS004L RV 0 11/12/07 12 Revision 0

15 11/12/07 13 Revision 0

16 11/12/07 14 Revision 0

ISOMETRIC VIEW SCALE: 1/2

ISOMETRIC VIEW SCALE: 1/2 NOTS:.. THIS RWING SRIS TH UL xx SRIS LTRONI UL PUMP. UNLSS OTHRWIS SPII, LL VIWS R MOLS -c, -c OR -c. TURS INLU: - THR PHS RUSHLSS MOTOR WITH NOYMIUM MGNTS - INTGRT LTRONIS WITH SP ONTROL - WT MOTOR SIGN,