MultiPort II Lubricator

Transcription

1 MultiPort II Lubricator Mobile, PDI, Grease General The MultiPort II Lubricator is an electrically driven multiple outlet lubrication unit designed primarily for use with positive displacement injector(pdi) systems. The pump has two combined pumping elements at the left and center positions, with a PDI kit at the left position and a return at the right position. Pump outlet is located at the left for direct feed to the injectors. These lubricators are available with & 4 VDC motors which make them ideal for use in mobile applications. An integral controller is available, or the pump can be controlled by an external controller (such as SMDC) or by the customer's PLC/DCS/etc. Operation Power supplied to a motor with gear box drives a precision eccentric cam which engages with the spring load piston elements. This action creates a suction and pressure stroke of the element(s), thereby displacing a fixed volume of lubricant through an outlet check valve. Lubricant is discharged through main line tubing to a series of positive displacement injectors and on to multiple lubrication points. The lubricator also includes a solenoid operated vent valve which relieves mainline pressure when the pump motor stops, allowing injectors to reset for the next cycle. Multiport II PDI Liter - 4VDC Features + + Compact rugged design + + Minimal maintenance required + + High and low pressure capabilities + + Rotating mixing arm in reservoir assures grease delivery to inlet of pump element Technical Data Lubricator Reservoir Capacity liter (7 lb) or 7 liter (5 lb) Grease 4VDC NLGI grade 000- VDC NLGI grade Maximum Working Pressure 4VDC 00 bar (900 psi) / VDC 60 bar (870 psi) Output/ min. 6.0 cc (0.6 cu. in.) Discharge Element Output Port /4" NPT(F) or /4"BSPP(F) Operating Temperature Range -4 F to F (-0 C to 50 C ) Operating Voltage or 4 VDC Motor 4VDC ( amp) / VDC (4 amp) Controller Fuse 4VDC 5 amp / VDC 8 amp Enclosure Rating IP-66 Low Level Switch Capacitive Prox Switch, DC NPN, 0-6DC, Normally Closed(N.C.) Fill Connection Quick disconnect or Zerk Lubricator Weight with Reservoir L 5 lbs / 7L 8 lbs (L. Kg / 7L.7 Kg) Lubricant must be pumpable at the operating temperature. Contact lubricant manufacturer with specific questions. Operates at F, 000 psi back pressure Refer to the following datasheets: + + Datasheet #469: SMDC Controller + + Catalog #44: ExactoServe Systems + + Datasheet #548: CXL Injectors + + Datasheet #5549 GXL Injectors + + Datasheet #5744 Manual Fill Pumps (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /7

2 How To Order Top View: Multiport II PDI 4VDC Controller C Controller X No Controller Reservoir Capacity Liter Grease Reservoir with Mixing Arm 7 7 Liter Grease Reservoir with Mixing Arm Level Switch X No Low Level Switch L Low Level Switch BSPP Option (Leave Blank for /4 NPT Outlets) B /4 BSPP Outlet thread Fill Connector U Universal Fill connector (ISO74-B) Z Zerk Fitting (Grease Nipple) Operating Pressure H High-Pressure 00 bar (900 psi) L Low-Pressure 60 bar (870 psi) Top View: MP II PDI w/low Level Switch VDC Controller C Controller X No Controller Reservoir Capacity Liter Grease Reservoir with Mixing Arm 7 7 Liter Grease Reservoir with Mixing Arm Level Switch X No Low Level Switch L Low Level Switch BSPP Option (Leave Blank for /4 NPT Outlets) B /4 BSPP Outlet thread Fill Connector U Universal Fill connector (ISO74-B) Z Zerk Fitting (Grease Nipple) Operating Pressure L Low-Pressure 60 bar (870 psi) All Multiport II versions are CE approved. (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /7

3 Accessories Description Part # Low Level Switch Kit Liter 5556-FB 7 Liter 5556-FB Pressure gauge (Dual scale psi/0-40 bar, /8 NPT, LM) (Dual scale psi/0-50 bar, /4 NPT, LM) Field-Wireable DIN Plug w/gasket U90J U90F 5589 DIN Blank Plug (to cover unused terminals) 5565 Pump Mounting Plate 5589 Mating Fill Connector for Universal Fill Plug /4"NPT(F) Mating Fill Connector for Universal Fill Plug /4"BSPP(F) UX * Manual Fill Pump 5 lb. Pail lb. keg 70 Pressure Switch w/din Low Pressure 600 pdi / 4 bar High Pressure 000 psi / 7 bar *Use with Copper Seal (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /7

4 Service Parts 4 Item Description Part # Qty. Nut 795 Washer 076-5S Tie rod: for liter (7 lb.) Tie rod: for 7 liter (5 lb.) Reservoir: liter (7 lb.) 5555-FB Reservoir: 7 liter (5 lb.) 5555-FB 5 O-ring DIN Cable (not shown) 57-7 Motor cover screw 08-7S 8 8 Motor cover non-control Motor cover w/controller 4VDC Motor cover w/controller VDC Motor cover gasket Motor (4 VDC) & worm gear 70- Motor ( VDC) & worm gear 70- Standard pump element w/o relief valve Copper seal Copper seal Relief Valve LP 60 bar (870 psi) Relief Valve HP 00 bar (900 psi) L H 5 Mixing arm with wiper Grease fill fitting Cap Controller Fuse 5 amp (4VDC) (not shown) 076- Controller Fuse 8 amp (VDC) (not shown) Bearing 50-0 Shaft seal 78-6 Shaft key Window 664 Window gasket LLS DIN Cable (not shown) Low Level Switch Kit Liter 5556-FB 7 Liter 5556-FB 6 Cartridge Valve Coil VDC 765 4VDC Coil DIN /Deutsch Cable (not shown) Socket Head Screw Mating connector is UX45. Quantity pc for units without controller & low level switch. Only supplied with low level switch models. 4 Torque Spec.4Nm ( IN-LBS) (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /

5 Dimensional Schematics Measurements shown in millimeters MOUNTING HOLES 9mm (X) Multiport II PDI Liter with Controller and Low Level Switch L Multiport II PDI 7 Liter with Controller and Low Level Switch 6 66 'L' Dimensions Description "L" With Low Level Switch Liter (7 lb.) Liter (5 lb.) 656 Without Low Level Switch Liter (7 lb.) 49 7 Liter (5 lb.) 69 5 (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /7

6 Wiring MultiPort II - No Controller + - NOT USED GND POWER DIN /4VDC DIN Connector - Power In MULTIPORT II DIN WITHOUT CONTROLLER MultiPort II - With Controller + - FAULT SIG. GND VDC - 0 VDC CYCLE SIG 4 LLS SIG /4VDC DIN Connector - Power In Fault Out - Dash Light DIN Signal Connector NPN Pressure Switch In NPN Low Level Switch In POWER DIN SIGNAL DIN MULTIPORT II DIN WITH CONTROLLER & LLS MultiPort II - Color Codes - Cable Assembly 57- Green Black White G G NOTE: MPII includes diodes on the DIN connectors to prevent reverse motor rotation and controller damage, so if you wire it incorrectly, nothing happens. Red Black-Positive / White-Negative / Green-Ground / Red-Alarm Signal Out (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /7

7 Programming Controller Operation Mode Timer Control Mode (d ) Recommended for Systems without a Pressure Switch or Cycle Switch Low level alarm function enabled* In this mode, the lubricating system runs according to the preset run time and idle time. Pressure Control Mode (d ) Recommended for Injector Systems Pressure switch function enabled/ Low level alarm function enabled* RUN TIME ~999 : SECOND : MINUTE : HOUR SET-UP MODE + R CONTROL MODE ~4 X 4 X X X MONITOR X X X TIME ~999(S) X X HOLD X X X PRESSURE ~99(S) IDLE TIME ~9999 REVIEW S X X X X X X R RETURN TO SET UP MODE RUN A pressure switch installed downstream from the pump functions as the key monitoring device for the entire system. Normally the system will build up sufficient pressure required to activate the pressure switch (normally open) in a predetermined period of time (called monitor time) once the pump starts. The user can adjust the monitor time to a setting greater than the time required to satisfy the pressure switch (normally.5 times greater). If the system fails to reach sufficient pressure during that time period an alarm signal will be displayed (EEPP appears on the digital readout). Possible causes for this type of alarm could be pump malfunction, broken supply line or crushed supply line prior to pressure switch. Lubrication intervals are adjustable from to 9999 (seconds/minutes/hours). An adjustable run delay (-99 seconds) following a pressure switch closure assures adequate pressure downstream from the pump. : SECOND : MINUTE : HOUR DO NOT USE CONTROL MODE OR CONTROL MODE 4 * For lubricators fitted with low level switch Controller Status LEDs Red Steady Yellow Steady Green Steady None Lit Lubrication cycle Low Level Power supply on No input power to controller Cycle Control Mode (d ) - DO NOT USE Do not use Control Mode with MultiPort II PDI Mobile Systems. Control Mode (d 4) - DO NOT USE Do not use Control Mode 4 with MultiPort II PDI Mobile Systems. (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /7

8 Operation Mode Cont. Advanced Setup Mode In Advanced Setup Mode, additional features may be set to suit special application requirements. PRESS AND HOLD KEYS. WHILE HOLDING, PRESS THE KEY. ADVANCED SETUP MODE S To enter Advance Setup Mode: PRE-LUBE AT POWER ON Upon power on, lubrication resumes at last know position. (default) Upon power on, a lube cycle will initiate. (Pre-lube) FAULT RELAY STATE R Fault contacts close during alarm condition. For use with alarm light. (default) Fault contacts open during alarm condition. Failsafe, for use with PLC. RUN Fault Conditions: EEPP -Monitor time-out (Mode d - Injectors) Pressure switch did not activate within monitor time. EEHP -Pressure switch failure (Mode d - Injectors) Pressure switch was activate at the beginning of a lube cycle. Once customer fixes pressure switch - alarm will clear automatically. EEcY -Monitor time-out (Mode d - Progressive) Cycle switch did not activate within monitor time. EE -Internal memory failure (Checked at power up) No recovery. Turn off power and try again. If problem persists, replace control. EELL - Yellow LED -Low Level (Steady Yellow) Low lubricant level has been detected. LLPP - Green LED -Low Voltage Check and apply correct voltage (99) LOCAL (800) TOLL-FREE (99) FAX Copley Parkway, Suite R /7