VBF5011, VBF5013 Control Ball Valves With Flanged Connections

Transcription

1 0, 0 ontrol all alves With langed onnections INSTLLTION INSTRUTIONS PPLITION The 0 Two-Way and the 0 Three-Way ontrol all alve control hot and chilled water with glycol solutions up to 0% in heating, ventilating and air conditioning (H) systems to provide two-position or modulating functions. These valves can be used with Honeywell electronic actuators. pplication Notes IMPORTNT alve sizing is important for correct system operation. Undersized valves do not have sufficient capacity at maximum load. Oversized valves do not have sufficient authority over the load in modulating applications. Oversized valves can cause excessive cycling and the seat and ball can be damaged because of the restricted opening. Proper Use These valves are only for use in cold, warm, and hot water systems. Not suitable for oil or combustible gases. or water application, they are designed for a medium temperature range from - to 0, at a maximum pressure of 60 psi for -/" & " valves and 0 psi for ", ", & 6" valves. The valves are to be operated with the appropriate Honeywell electronic actuators only. Water should be properly filtered, treated and conditioned according to local conditions and the recommendations of the boiler or chiller manufacturers. The installation of strainers and filters is recommended. IMPORTNT The presence of excessive iron oxide (red rust) in the system voids the valve warranty. Required Torque Honeywell electronic actuators can be utilized with the 0 and 0 valves. See Table, which lists the torque requirement for each valve size. See Table, which lists the close-off pressure rating for the valves with the different torque actuators. Larger torque actuators may be used, but there is no increase in close-off pressure rating. Table. Torque Requirement Type Size Torque Requirement (in-lbs) -way / * 0 -way / * 0 *6" requires 0 in-lb actuator for flows up to 700 gpm. or flow rates greater than 700 gpm a 00 in-lb actuator is recommended. alve Type alve Size Table. lose-off Pressure Rating lb-in ( Nm) 88 lb-in (0 Nm) low haracteristics ctuator Type 7 lb-in (0 Nm) 0 Two-Way ontrol all alves have: an equal percentage flow characteristic. 7 lb-in (0 Nm) -position lose-off pressure rating (psi) -way -/, 00 -way -/ 0 -way way, -way -way, -way -way, -way lb-in ( Nm) 0 Three-Way ontrol all alves have: between ports and : an equal percentage flow characteristic. between ports and : a linear flow characteristic

2 0, 0 ONTROL LL LS WITH LNG ONNTIONS INSTLLTION When Installing this Product.... Read these instructions carefully. ailure to follow them could damage the product or cause a hazardous condition.. heck ratings given in instructions and on the product to ensure the product is suitable for your application.. Installer must be a trained, experienced service technician.. fter installation is complete, check out product operation as provided in these instructions. Preparation Safety The valves are to be installed by skilled personnel and in strict accordance with the installation instructions and local regulations. Honeywell assumes no responsibility for damages or injuries resulting from non-compliance with installation instructions or standard good practice when mounting, operating, or maintaining the valves, even if not explicitly mentioned in the installation instructions. Observe all safety practices. UTION quipment amage Hazard. oreign particles like dirt and metal chips can damage the ball seals. or trouble-free operation of the product, good installation practice must include initial system flushing and chemical water treatment. lean the lines upstream of particles larger than /6 inch diameter (welding slag, pipe scale, sand and other suspended particulate). Use of a 0 mesh system side stream filter is suggested. Remove all filters before flushing. o not use boiler additives, solder flux and wetted materials which are petroleum based or contain mineral oil, hydrocarbons or ethylene glycol acetate. ompounds which can be used, with minimum 0% water dilution, are diethylene glycol, ethylene glycol, and propylene glycol (antifreeze solutions). If installing these valves in an addition to, or retrofitting an existing building, do not assume that the fluid in the existing piping meets these criteria. IMPORTNT:. Hold valve with pipe wrench by hexagonal fitting ONLY. o NOT handle the valve body with the pipe wrench; product damage may result.. lean the lines upstream of particles larger than /6 diameter (welding slag, pipe scale and other contaminants).. Proceed with installation once the system specifics (expansion/contraction of the system and its medium as well as operating pressures) are within tolerances.. liminate air from system.. ll the valves are marked to show proper direction. 6. low arrows must point in the direction of the flow for proper operation. If the valves are not installed in the correct orientation, improper flow or possible system damage could occur. H G M6 ig.. -way -/" & " valve dimensions Table. -way -/" & " valve dimensions Size Model Number G H -/ 07/U 9-/ () 7 (78) -/8 () 8-/ () -/6 (0) -/ (0) / (9) (76) 0767/U (79) 7-/ (9) -/8 () 9 (9) 6 () 6-0 0

3 0, 0 ONTROL LL LS WITH LNG ONNTIONS I G H M6 ig.. -way -/" valve dimensions I G H M66 ig.. -way " valve dimensions Table. -way -/" & " valve dimensions Size Model Number -/ 000/U 9-/ () 00/U (79) 7 (78) 7-/ (9) -/6 (89) -/8 () 8-/ () 0-/6 (6) -/6 (0) -/6 () -/ (0) 6 () / (9) G H 6-7/6 (6) 6-/8 (68) (76) I 6-0 0

4 0, 0 ONTROL LL LS WITH LNG ONNTIONS ig.. -way ", " & 6" valve dimensions Table. -way ", " & 6" valve dimensions Size Model Number 088/U (0) 9 (9) 8-/8 (60) -/8 (7) 9-/8 (8) -/ () 088/U (8) 0 () 8-/6 (78) -/8 (97) 9-/6 (6) 6 096/U 6-/ (9) (79) 9-/6 (00) 6 /8 (6) 0-/8 (7) M6 H G M6 ig.. -way ", " & 6" valve dimensions Table 6. -way ", " & 6" valve dimensions Size Model Number G H 009/U (0) 9 (9) - /6 (78) -/8 (7) 9-/6 (6) 8-/6 () - /6 () -/ () 007/U (8) 0 () 9-/6 (00) -/8 (97) 0-/6 (6) 9-/8 () -/8 (7) 6 00/U 6-/ (9) (79) 0-/ (7) 6-/8 (6) 0-/6 (7) 0-/6 (7) 6-/6 () 6-0 0

5 0, 0 ONTROL LL LS WITH LNG ONNTIONS alve Installation Location Select a location where the valve and actuator will be accessible once installed. llow sufficient space for servicing the valve and actuator. learance for valve installation is dependent on actuator size and the valve pipe size. See igures and for valve body dimensions. Refer to actuator literature for actuator dimensions.. lean the lines upstream of the valve to remove particles larger than /6 inch diameter (welding slag, pipe scale and other contaminants). Upstream installation of a 0 mesh strainer is recommended.. ir should be eliminated from the system so the valves remain full of fluid during operation.. Straight sections of piping upstream and downstream of the valves are not necessary for proper operation. Reducing bushings or flanges may be attached directly to valves. Standard adapters are adequate for installation of flow control valves.. Proceed with installation once the system specifics (expansion/contraction of the system and its medium as well as operating pressures) are within tolerances.. o not lift the valve by holding the stem. WRNING Severe urn Hazard. ontact with hot liquid can lead to severe injury or cause death. Release system pressure and isolate or drain the valve pipe section so the medium (water or glycol solution) does not leak out of the valve body during installation (see ig. 7). UTION lectrical Shock or quipment amage Hazard. an shock individuals or short equipment circuitry. isconnect power supply to the actuator to prevent electrical shock and equipment damage, or remove and cap the air line to the actuator. Mounting alve. efore installing the valve, rotate the valve stem to make sure that the valve stem operates freely. Impaired stem operation can indicate that the stem was bent by rough handling. This condition can require replacing the valve.. Protect the stem from damage due to bending or scratching.. or horizontal piping, install the valve so the actuator is above the valve body. Install the valve in any position between vertical and horizontal. o not install the valve with the stem below horizontal or upside down. or vertical piping, the actuator can be mounted in any orientation.. Hoist valve by its body only. o not lift by stem, bonnet, flanges, or flange holes. (See ig. 6 for proper hoisting method.) ig. 6. Proper hoisting of alves M7. Mount the valve between aligned pipes. Mounting the valve on pipes that are not aligned causes leakage at the valve-to-pipe connection. M9 ig. 7. Piping must prevent leakage M9 ig. 8. asic pipe orientation 6. Iron valves are mechanically compatible with standard NSI 0 lb flat-faced or raised-face steel flanges, or with lb cast iron flanges. 7. Release system pressure and drain the valve pipe section so the medium (water or glycol solution) does not leak out of the valve body during installation. 8. Mount three-way valves as shown in ig., according to whether they are to be used for mixing or diverting control. 9. Use a gasket material recommended for the medium to be handled

6 0, 0 ONTROL LL LS WITH LNG ONNTIONS 0. Use mounting bolts long enough so the nuts can use the full length of the nut threads. Use four bolts to connect -/" & " valves and use eight bolts to connect ", ", & 6" valves. Use bolts /8" smaller than the diameter of the bolt hole to allow clearance for installing. IN-L ( NM) M7 ig. 9. asic proper bolt length MIX ISHRG WTR TO HT LO 0 YPSS OILR PUMP M677 ig. 0. oiler bypass for reset control YPSS LOW OIL LOW STM ROTTION STM ROTTION PORT LOS PORT LOS M8 ig.. Stem Rotation

7 0, 0 ONTROL LL LS WITH LNG ONNTIONS ULL H T 0 HTING OIL GPM Stem rotation:. or two-way valves: a. Rotate stem clockwise to open. b. Rotate stem counter clockwise to close.. or three-way valves: a. Rotate stem clockwise to increase to flow. b. Rotate stem counter clockwise to increase to flow. GPM P ROPORTION H T 0. GPM. GPM S UPPLY M IN N O H T RTURN MIN GPM 0 M7 GPM NO LOW THROUGH OIL ig.. ertical alve Installation GPM M668 ig.. Three-way mixing valve operation with coil bypass PORT SUPPLY PORT OIL PORT RTURN PORT OIL RTURN PORT IRTING SUPPLY PORT MIXING M77 ig.. Three-way control ball valve flow orientation (not to scale) M70 ig.. cceptable valve angle from vertical (when installed in horizontal piping)

8 0, 0 ONTROL LL LS WITH LNG ONNTIONS Mounting ctuator or information on mounting, refer to the Product ata Sheet for the specific Honeywell actuator coupled to the valve. It is important to have the correct actuator available for the installation. heckout or instructions for operating the valve actuator, see the specific actuator's Product ata Sheet. Operate the control system and check valve operation to determine that the valve stem positions the ball smoothly through its full stroke without binding.heck valve body and connections for leaks. fter installing linkage and actuator, check the operation according to installation information provided with these controls. Operate the system through one complete cycle to be sure the valve controls properly. nsure that the actuator selected provides the force to position the valve ball. or actuators, the actuator provides normally closed or normally open operation on electric power or pressure failure, depending on the valve/actuator combination selected. General Spring return actuators return the valve to its normal position (open or closed, depending on the actuator and valve selected) in the event of a power failure. Non-spring return actuators hold the last commanded position. Service Parts or -/" & ", see ig. 6 for exploded view. or ",, & 6", see Table 7 and ig. 7 for diagram of replacement parts. HNL (RMOL) OR MNULLY ROTTING SHT SRWS () STM SSMLY OR STM SSMLY SRWS () L STM OUPLR L OY OLT NTI-ROTTION RKT MOUNTING PLT WING NUT M78 ig. 6. alve assembly, exploded view Table 7. Parts list for langed alves Two-way 6 Seal Seal O-ring lange O-ring ottom Stem Three-way 6 Seal Seal O-ring lange O-ring ottom Stem

9 0, 0 ONTROL LL LS WITH LNG ONNTIONS. SL O-RING SL LNG O-RING STM M7 ig. 7. xploded iew of langed all alve Mounting Plate djustment The ctuator Mounting Plate can be rotated to a different position for installation in confined spaces. This is accomplished as follows: or -/" and ":. Remove the handle from the shaft and set it aside.. Remove the two screws that hold the stem assembly to the mounting plate and set them aside.. Remove and set aside the stem assembly.. Remove and set aside the two screws that attach the mounting plate to the valve.. Remove and set aside hold-down ring from mounting plate. 6. Rotate mounting plate around valve top to the desired position. NOT: Take note of the screw hole positions on the valve. They limit the mounting plate positions. 7. Lower ring down to valve body and engage it in the new position relative to the mounting plate. 8. Tighten screws to valve body securing the mounting plate. 9. Reattach the stem assembly to the mounting plate. 0. If desired, replace the handle on the shaft. NOT: See ig. 6 for valve exploded view. or ", ", and 6":. Remove the four bolts and lock washers that hold the mounting plate to the valve stem housing and set them aside.. Rotate mounting plate around valve top to the desired position. NOT: There are four positions possible (increments of 90 degrees from each other) for the mounting plate position. Once the mounting plate is in the desired position, reinsert the bolts through the lock washers and into the four bolt holes in the valve stem housing.. Tighten bolts to the valve body securing the mounting plate. See ig. 8 for location of mounting bolts

10 0, 0 ONTROL LL LS WITH LNG ONNTIONS The " and " valves will be shipped with sets of anti-rotation components. Please use short bolt for MN60 and MN70 actuators and use long bolt for MS80 and MS70. OLTS WITH LOK WSHRS () The 6" valves will be shipped with sets of anti-rotation components. Please use short bolt for MN6 and MN7 actuators and use long bolt for MS80 and MS70. Wiring MOUNTING PLT LS WITH NON-SPRING RTURN S (MN60, MN70) LOTING irect Service/Off Reverse RI SHT L STM HOUSING M7 ig. 8. Mounting Plate djustment olts lectrical Installation POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. ONNTION RQUIR OR SPST ONTROL. M89 PIpe Size -/ & & 6 MN600 MN6000 MN600 MN7000 MN7000 MN7008 MS8000 MS80008 MS80007 MS7000 MS70008 MS If necessary, remove actuator wiring cover.. Wire actuator using igures 8 through 7 for the application required.. Replace cover. The following wiring instructions are provided as a convenience to the installing contractor. or more detailed information about these actuators, refer to the Product ata sheets for the corresponding Honeywell actuator as follows: Literature #ctuator Model and Literature Type 6-6 MN60, MN60, MN70, MN70 loating ctuator (Product ata) 6-88 MN6, MN7 (Product ata) MS70, MS70, MS80, MS80 (Product ata) 6-6 MN60, MN70 Modulating ctuator (Product ata) The -/" and " valves will be shipped with anti-rotation clips. Please use narrow clip for MN60 and MN70 actuators and use wide clip for MS80 and MS70. ig. 9. Wiring for On/Off ontrol irect Service/Off Reverse LOTING POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. LOTING M896 ig. 0. Wiring for loating ontrol

11 0, 0 ONTROL LL LS WITH LNG ONNTIONS PROPORTIONL -0 dc 0-0 dc 0-0 dc -0 dc PROPORTIONL LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. ST SWITH TO LOTING. ig.. Wiring for loating ontrol (loating mode setting) M97 POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. 0()-0 O 0()-0 m ONTROL SIGNL PTL. ST ONTROL SIGNL IP SWITH TO "O" OR OLTG. ST TO "ON" OR URRNT. M897 ig.. Wiring for Modulating ontrol LS WITH SPRING RTURN S (MS70, MS80) - 0/ TO 0 SPT SPST LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. ST SWITH TO MOULTING. M976 ig.. Override to full open (Modulating mode setting) LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. M978 SPST LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. M89 0/ TO 0 SPST LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR ig.. Wiring for On/Off ontrol SUPPLY PTL. ST SWITH TO MOULTING. M977 ig.. Override to full closed (Modulating mode setting) 6-0 0

12 0, 0 ONTROL LL LS WITH LNG ONNTIONS 0/ TO 0 LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR / TO 0 HOT OM SUPPLY PTL. ST SWITH TO MOULTING. M97 TO 0 m 90 TO 0 OHMS, / W MINIMUM LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. ST SWITH TO MOULTING M8 LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. ST SWITH TO MOULTING M88 ig. 7. Wiring for Proportioning controllers operating multiple actuators (Modulating mode setting) LS WITH NON-SPRING RTURN S (MN60, MN6, MN7, MN70) ig. 6. Wiring for Proportioning ontrollers (Modulating mode setting) LOTING irect Service/Off Reverse POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. ONNTION RQUIR OR SPST ONTROL. M89 ig. 8. Wiring for On/Off ontrol 6-0 0

13 0, 0 ONTROL LL LS WITH LNG ONNTIONS. LOTING LS WITH SPRING RTURN S (MS70, MS70, MS80, MS80) irect Service/Off Reverse SPST LOTING LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. M978 ig.. Wiring for On/Off ontrol POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. M896 ig. 9. Wiring for loating ontrol PROPORTIONL -0 dc 0-0 dc 0-0 dc -0 dc LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. PROPORTIONL 0()-0 O 0()-0 m ONTROL SIGNL PTL. ST ONTROL SIGNL IP SWITH TO "O" OR OLTG. ST TO "ON" OR URRNT. M897 ig. 0. Wiring for Modulating ontrol - ST SWITH TO LOTING. 0/ TO 0 ig.. Wiring for loating ontrol (loating mode setting) LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. SPT M ST SWITH TO MOULTING. ig.. Override to full open (Modulating mode setting) M

14 0, 0 ONTROL LL LS WITH LNG ONNTIONS 0/ TO 0 LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. ST SWITH TO MOULTING. ig.. Wiring for Proportioning ontrollers (Modulating mode setting) M97 0/ TO 0 SPST LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. ST SWITH TO MOULTING. ig. 6. Override to full closed (Modulating mode setting) M977 TO 0 m 00 OHMS LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR / TO 0 HOT OM SUPPLY PTL. ST SWITH TO MOULTING. M8 ig.. Wiring for Proportioning ontrollers (Modulating mode setting) LIN OLTG POWR SUPPLY. PROI ISONNT MNS N ORLO PROTTION S RQUIR. SUPPLY PTL. ST SWITH TO MOULTING M88 ig. 7. Wiring for Proportioning controllers operating multiple actuators (Modulating mode setting) 6-0 0

15 0, 0 ONTROL LL LS WITH LNG ONNTIONS OPRTION N HKOUT Once both the mechanical and electrical installations are complete:. ycle the actuator to verify that the direction of rotation suits the control sequence.. If the rotation direction is incorrect: a. or -position control actuators: Remount actuator on the bracket. b. or floating control actuators: Reverse two control signal wires (W/W). c. or analog control actuators either: () Reposition reverse/direct acting switch, or () Remount actuator on the bracket.. If the control scheme requires fail-safe operation, ensure that, upon removal of power, the fail position coincides with the control sequence.. If the fail safe position is incorrect, remove and reinstall the actuator in the opposite orientation as follows: a. Loosen the shaft coupling bolt using a 0 mm wrench. b. Loosen all other mounting bolts connecting the actuator to the mounting bracket and set aside. c. Remove the actuator from the valve shaft. d. Move the actuator coupling to the opposite side of the actuator, as displayed in igure 8. M979 ig. 8. Mounting shaft coupling to actuator opposite side () Remove the retainer clip from the shaft coupling and set it aside for later use. () Remove shaft coupling from one side of the actuator. () Replace the shaft coupling on the opposite side of the actuator, aligning it based on the stroke labelling. () Replace the retainer clip on the shaft coupling using the groove of the coupling. e. Reconnect the actuator to the valve mounting bracket by replacing the screws previously removed (step b) f. Tighten the shaft coupling bolt using a 0 mm wrench

16 0, 0 ONTROL LL LS WITH LNG ONNTIONS y using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys fees, arising out of, or resulting from, any modification to the literature by you. utomation and ontrol Solutions Honeywell International Inc. 98 ouglas rive North Golden alley, MN customer.honeywell.com U.S. Registered Trademark 0 Honeywell International Inc M.S. 07- Printed in United States