V8043A,E,F 5000 Series

Transcription

1 PPLITION These valves consist of a motorized V80,, 5000 Series ZON VLVS actuator and valve assembly for controlling the flow of hot water to a heat exchanger such as a radiator, convector, finned baseboard radiator, or infloor radiant coil for space temperature control. The V series valves provide two-position, straight through control of supply water at up to 00 psi operating pressure. Quick it actuator provides easy snap on and off connection to the valve assembly. SPIITION ctuator lectrical ating: Vac 60 Hz, 0.0 urrent raw, 5 W, 7. V maximum lectrical onnection: 8 leads or screw terminal board uxiliary Switch ating: 0V,. running, 6. Inrush (60 Hz); 50 V Pilot duty at V. luid Temperature: Standard models (class motor): 00 (9 ) Max. mbient Temperature: 5 (5 ) Max. Humidity Limits: 95% elative Humidity, Non-condensing Shipping and Storage Temperature: -0 to 50 (-0 to 65 ). tmosphere: Non-corrosive, non explosive. Maximum Soldering Temperature: 500 (60 ). ubber ball plug must be moved away from the seat for soldering. Maximum System Pressure ating: 00 psi (000 kpa), PN0. low haracteristics: Quick opening for on-off application. Slow return for water hammer resist. Maximum lose-off ating (@ low apacity ating) : 0 psi (@.5 v) 8 psi (@ 8 v) Patent Pending ctuator Materials: ase:galvanized steel. over : zinc plated steel. Sector gear: rass Valve Material: ody of forged brass; drive shaft stem of stainless steel; ball plug of una-n rubber; o-ring seals of PM rubber. Service Medium: Suitable for glycol/water mix up to 50:50 use in closed hydronic systems. Not for use with oxygenated water, potable water or steam. Use this valve in hydronic systems which do not contain dissolved oxygen in the system water. The dissolved oxygen, which is found in systems that have a frequent source of make-up water, causes the rubber plug inside the valve to deteriorate and eventually fail. pprovals: S /US ertified to anadian Standards ssociation and Underwriter's Laboratories Standards. MOLS V80 (Straight through, Normally losed) V80: Leadwires V80: Leadwires and nd Switch : Terminal oard and nd Switch Printed in anada orm No

2 V0, V80 SWT OPP ONNTION MOLS 6 7/8 I. -/8 () (60) 8 -/ () 5 -/ (89) -/ () -/ (8) U MN OPN 5-/ () /8 (0) HIGHT N MOV OV. IMNSIONS O / IN. OPP TUING. IMNSIONS O / IN OPP TUING. IN 7 OUT IMNSIONS O IN. OPP TUING. -7/8 IN. () MX ON V80 WITH MINL O NLOSU. V0 N V80 VLVS THT NOMLLY OPN IN TH -NGIZ POSITION HV NO MNUL LV. MOUNTING INSUTIONS. OPNING O / IN. ONUIT ON MNUL LV SI O V0, V80. 5/ () -5/6 () -/8 (5) -/6 () -5/8 (66) -/ (70) -/8 (86) M075. ig. - Mounting imensions in in. (mm in rackets) UTION. isconnect power supply before connecting wiring to prevent electrical shock or equipment damage.. Normally it is not necessary to remove the actuator from the valve body during installation. If the valve must be disassembled, be certain that it is reassembled with the water flow in the direction of the arrow. eversal of the actuator results in damage to the gear. train. On V systems, never jumper the valve coil terminals even temporarily. This can burn out the heat anticipator in the thermostat. INSTLLTION When Installing this Product. ead these instructions carefully. ailure to follow them could damage the product or cause a hazardous condition.. heck the ratings given in the instructions and on the product to make sure the product is suitable for your application.. Installer must be a trained, experienced service technician.. fter installation is complete, check out product operation as provided in these instructions. Location Install the valve in an area with adequate clearance to: - Move the manual opening lever on the side of the actuator - emove the actuator cover - Wire the actuator -eplace the actuator motor The valve location should be in an area where the temperature does not exceed the maximum valve operating ambient temperature and fluid temperatuare. Manual Lever The V80 normally closed valves can be opened manually by moving the manual lever slowly and firmly to the MN. OPN position and pushing up to the stop. The stop permits the valve to be locked in the open position. The valve returns to automatic position when it is energized.

3 MOUNTING The valve can be mounted in any position on a vertical line. See ig.. If the valve is mounted horizontally; the actuator must be even with or above the center line of the piping. Make sure to leave enough room above the actuator to remove the cover for servicing. Mount the valve directly in the tube or pipe after the coil. Make sure that the flow through the valve is in the direction indicated by the arrow stamped on the valve body. HOIZONTIL PIPING thermostat or controller connected to the valve so that the valve runs through its cycle. Make sure the valve runs smoothly and positively from closed to open to closed again. (See Operation and heckout Sections.) MOV TH TU OM TH VLV OY (See ig. ) NOT! It is not necessary to drain the hydronic system if the valve body assembly remains in the pipe line.. Switch power supply O. isconnect electrical leads carefully, noting the position and colour of each lead.. Place the manual lever in the MN. OPN position.. emove actuator by fully depressing spring release button and lift it straight off of the body. VTIL PIPING M06 ig. - Mounting Positions Sweat opper Models. Use new, properly reamed pipe, free from dents or corrosion.. Place the valve on the pipe. Set the manual opening lever to MN. OPN position before applying heat. This protects the plug inside the valve by removing it from the seat.. Sweat the joints, keeping the outer surface free from solder. O NOT use silver solder because of the high melting temperature required. INSTLL OMPLT VLV (V80):. isconnect power supply before connecting wiring to prevent electrical shock or equipment damage.. Install valve into pipe on the return side of the coil. (See Mounting Section.). Make wiring connections to valve. (efer to Wiring section for proper instructions.). Inspect the valve installation to ensure that all connections and adjustments have been correctly made. djust the. PSS LOKING UTN U OPN. PL MNUL LV IN OPN POSITION. LIT TU SIGHT UP ig. - emoving ctuator from Valve ody INSTLL PLMNT TU ON TH VLV OY. lign the parallel flat surfaces in double- shaft of valve body with notch in side of body (i.e. 90 to water flow.) See ig.. This makes actuator attachment easier.. Wiring connections may be made either before or after actuator installed on valve body.. Place the manual lever on the actuator in the MN. OPN position.

4 . Line up motor coupling to the parallel flat surfaces in double- shaft of body and fit the actuator onto the valve body, ensuring that the shaft seats correctly. (See ig. 5) 5. Snap actuator onto body by pressing down. 6.The manual lever may be released manually, but it is also automatically released when the valve is operated electrically. Parallel flat surfaces align with Notch on ouble- Shaft side of valve body LIN LS MO UXILIY SWITH (TYPILLY ) IUL O NOTH VLV LS Notch M595 ig. 6 - Typical wiring for V80, V80. ig. - Shaft Position (TYPILLY ) ctuator oupling IUL O NOTH VLV Notch Tab TH TH L Notch V NSOM POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M595 ig. 5 - Installing ctuator WIING isconnect the power supply before connecting wiring to prevent electrical shock or equipment damage. ll wiring must comply with local codes and ordinances. onnections to the individual valves are shown in ig. 6 and 7. See ig. 8 through for typical hookups. If replacing a Taco, ole, lair or White odgers -wire valve with a -wire V80 or, see ig. 5 through 7. heck that the pressure rating of the new valve is appropriate for the application. L ig. 7 - Typical wiring for. T8 T8 T8 V80 V80 V80 POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. ONNT V80 LK LWI. M068 ig. 8 - T8 Thermostat, V80 valve hookup.

5 T8 T8 T8 T8 T8 T8 L L V80 V80 V80 V80 V80 V80 L006 HIGH LIMIT OIL PIMY ONOL O NSOM N LOW VOLTG GS VLV T T UN ONOL IUIT IUL POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. ONNT V80 LWI. ONNT V80 LWIS L LIN N PIMY ONOL. M069 ig. 9 - T8, V80 zone hookup for gas or oil. No domestic hot water. IUL POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. ONNT V80 LWI. ONNT V80 LWIS QUSTT. M070 ig. 0 - T8, V80 zone hookup for gas or oil with or ithout domestic hot water. Without domestic hot water, use L88J for gas, and L88 for oil. With domestic hot water, use L8 for gas, and L8 or for oil. V0, V80 HTING VLV OP OOLING ZON ZON ZON MO LU POW JUMP H VLV QUSTT HNGOV ONOL SWITHS HTING () T LUI TMPTU O 85 (9 ) MX OOLING (LU) T LUI TMPTU O 60 (8 ) MIN. M07 TV T Z L8G L 0 V POW SUPPLY IUL UN IUIT M595 ig. - Wiring diagram for V and V8 with quastat changeover control. ig. - Typical -zone system. Use an T87 Transformer to power up to five more zone valves. 5

6 ONNTIONS O V80 (LWI MOL) ZON V80 ZON ZON ZON ZON W W775 PNL IUL ONOL IUIT ZON ZON ZON ZON INTGL NSOM POW SUPPLY L W775 PNL W W W W M5980 ig. - Typical -zone system. Use an additional W775 to power up to four more zone valves. ZON ZON ZON ZON ZON 5 UN N / O IUL IUIT V80 V80 TH- TH TH- TH TH- TH L T87 NSOM POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. NOT: I O PMITS, V80 N N US INHNGLY WHN WI S SHOWN. M06 ig. - Typical 5-zone system. Use an T87 Transformer to power up to five more zone valves. L UXILIY IUITS TO VLV L UXILIY IUITS V80 POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M5958 POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M06 ig. 5 - xisting Taco system. (Wires are identified with letters to correspond with wires in ig. 6 and 7.) ig. 6 - Wiring Honeywell V80 to Taco System (Wires are identified with letters to correspond with wires in ig. 5.) 6

7 L UXILIY IUITS L MINLS UN LY L UXILIY IUITS L MINLS UN LY POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M5966 POW SUPPLY. POVI ISONNT MNS N ig.0 -. Wiring Honeywell to ole System (two options). OVLO POTTION S QUI. (Wires are identified with letters to correspond with wires in ig. 8.) M5960 ig. 7 - Wiring Honeywell to Taco System (two options). (Wires are identified with letters to correspond with wires in ig. 5.) OL VLV L LI VLV MINLS UN LY L 5 POW SUPPLY. POVI ISONNT MNS MINLS N OVLO POTTION S QUI. UN LY M5977 ig. 8 - xisting ole System. (Wires are identified with letters to correspond with wires in ig. 9 and 0.) POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M5978 ig. - xisting lair System. (Wires are identified with letters to correspond with wires in ig. and.) L MINLS UN LY V80 L MINLS UN LY V80 POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M5965 POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M5965 ig. 9 - Wiring Honeywell V80 to ole System. (Wires are ig. - Wiring Honeywell to lair System. (Wires are identified with letters to correspond with wires in ig. 8.) identified with letters to correspond with wires in ig..) 7

8 L MINLS UN LY UXILIY IUITS L L MINLS UN LY POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M5966 ig. - Wiring Honeywell to lair System (two options). (Wires are identified with lettersto correspond with wires in ig..) WHIT-OGS W VLV O UXILIY VLV IUIT UXILIY IUITS L 5 6 TH- TH POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. I NSOM SUPPLIS POW UXILIY IUIT, WI UXILIY IUIT S SHOWN IN LOW IGM. TP UNUS N N TUK IN HOL. M57 ig. 6 - Wiring Honeywell to White-odgers System (one option) L POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. M57 ig. - xisting White-odgers System. L L UXILIY IUIT L UXILIY IUIT ON UXILIY IUIT POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. I NSOM SUPPLIS POW UXILIY IUIT, WI UXILIY IUIT S SHOWN IN LOW IGM. TP UNUS N N TUK IN HOL. M57 ig. 5 - Wiring Honeywell V8 to White-odgers System. UXILIY IUIT L 5 6 POW SUPPLY. POVI ISONNT MNS N OVLO POTTION S QUI. I NSOM SUPPLIS POW UXILIY IUIT, WI UXILIY IUIT S SHOWN IN LOW IGM. TP UNUS N N TUK IN HOL. M57 ig. 7 - Wiring Honeywell to White-odgers System (alternate option). 8

9 OPTION UTION On V systems, never jumper the valve coil terminals even temporarily. This can burn out the heat anticipator in the thermostat. utomatic Operation On a call for heat by the zone thermostat, the valve opens and its auxiliary switch contacts make, closing the circuit to the system circulator. In a multizone system with all the valve auxiliary switches wired in parallel, any zone calling for heat can operate the circulator. When the call for heat ends, the valve closes by integral spring return. The auxiliary switch contacts break the circulator circuit. Manual Operation The motorized valve can be opened manually by lifting the manual opening lever over the stop and pushing slowly and firmly to the MN. OPN position. The stop permits the valve to be locked in the open position. The valve returns to automatic position when the valve is energized. Normally losed Models With the manual opener set to U and the actuator energized, the valve is opened as shown in ig. 8. When the actuator is de-energized, a spring-return mechanism drives the valve to the closed position as shown in ig. 8. The valve can also be opened with no electrical power by moving the manual opening lever over the stop and pushing slowly and firmly to the MN. OPN position. The stop permits the valve to be locked in the open position. The valve returns to the automatic position when the valve is energized. uxiliary switch is not energized when the valve is manually opened. NOT: low direction arrow is stamped on the valve body indicating flow direction from Inlet Port to Outlet Port. IN OPN POSITION OUT IN OUT LOS POSITION M595 ig. 8 - V80 operation for normally closed valve. HKOUT. aise the setpoint on the zone thermostat above the room temperature to initiate a call for heat.. Observe all control devices the valve should open and the auxiliary switch should make the circuit to the circulator or other valve at the end of the opening stroke.. Lower the setpoint on the zone thermostat to below the room temperature.. Observe the control devices. The valve should close and the auxiliary equipment should stop. SVI This valve should be serviced by a trained, experienced service technician.. If the valve is leaking, drain the system and check to see if the O-ring needs replacing.. If the gear train is damaged, replace the entire actuator assembly. See the Installation section. If the motor is burned out, replace the motor. See eplacement Parts list in the LIN atalog. NOT: Honeywell zone valves are designed and tested for silent operation in properly designed and installed systems; however, water noises can occur as a result of excessive water velocity or piping noises can occur in high temperature (higher than (00 ) systems with insufficient water pressure. Valves are designed for normal cycling operations. Product life will be shortened if energized continuously. 9

10 y using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys fees, arising out of, or resulting from, any modification to the literature by you. utomation & ontrol In anada Honeywell Honeywell Limited/Limitée 985 ouglas rive North 5 ynamic rive Golden Valley Toronto, Ontario MN MV Z9 0