V4043A,B,E,J; V4044A,B; V8043A,B,E,F,J; V8044A,B,E Motorized Valves

Transcription

1 V0,,,J; V0,; V80,,,F,J; V80,, Motorized Valves FTURS PRODUT DT V0, V0, V80, V80 Replacement Powerhead V0, V80 The V0 and V80 provide -position, straightthrough control of water. The V0 and V80 provide -position diverting control of water. ompact construction for easy installation. Manual opener for valve operation on power failure. Valve returns to automatic position when power is restored. hoice of sweat or flare fitting brass end connections for standard copper tubing. Motor can be replaced by removing one screw, without disturbing the valve body or draining the system. V80 Inverted Flare PPLITION V0, V80 These valves consist of an actuator motor and valve assembly for controlling the flow of hot or cold water, or steam. IMPORTNT These valves are not for use in systems containing dissolved oxygen. omplete powerhead may be removed or replaced without breaking the line connections or draining the system. ll models can be installed without disassembling the valve. Fits under the cover of most baseboards. vailable with integral auxiliary end switch (V0; V80,F; V80) to permit sequencing of auxiliary equipment. V0 and V80J provide straight-through control of steam. ontents pplication... Features... Specifications... Ordering Information... Installation... 0 Operation and heckout... 0 U.S. Registered Trademark opyright 996 Honeywell Inc. ll Rights Reserved 60--9

2 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS SPIFITIONS TRDLIN Models TRDLIN models are selected and packaged to provide ease of stocking, ease of handling, and maximum replacement value. TRDLIN model specifications are the same as those of standard models except as noted below. TRDLIN Models vailable: V80,, and V80,F (see Table ). apacity Rating:.5 v (.0 kv) nominal. (See lectrical Ratings table in Standard Models section and Table.) dditional Feature: nd switch enclosure included. Standard Models Models: V0: line voltage, straight-through valves. V0: line voltage, -position diverting valves. V80: low voltage, straight-through valves. V80: low voltage, -position diverting valves. See Table. lectrical Ratings (See Table for Voltage of Specific Models): Voltage mperes Voltage mperes 0.0 a amaximum five V80 Zone Valves per 0 V transformer. hangeover quastat ontrol: 0V,.0 with 0.0 inrush. nd Switch: 0V,. running with 6. inrush (60 Hz). Pilot duty 50 V at V. Timing: V0 and V80: Open or close in 5 seconds maximum. V0 and V80: Divert flow in 0 seconds maximum. Dimensions: See Fig.. Manual Opener: Manual opener (on all except the straight-through, normally open valves) allows opening the valve in case of power failure. Valve returns to automatic position when power is restored. ORDRING INFORMTION For ordering information when purchasing replacement and modernization products from your TRDLIN wholesaler or your distributor, refer to the TRDLIN atalog or price sheets for complete ordering number, or specify:. Order number.. Voltage and frequency.. Size and type of end connections.. v (kv) rating. 5. Lead length if different from standard. 6. Replacement parts, if needed. If you have additional questions, need further information, or want to comment on our products or services, please write or phone:. Your local Honeywell Home and uilding ontrol sales office (check white pages of phone directory).. Home and uilding ontrol ustomer Relations Honeywell, 885 Douglas Drive North Minneapolis, Minnesota In anada Honeywell Limited/Honeywell Limitee, 5 Dynamic Drive, Scarborough, Ontario MV Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in ustralia, anada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S

3 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS V0, V80 SWT OPPR ONNTION MODLS 6 V0, V80 SWT OPPR ONNTION MODLS 7/8 DI. () -/8 (60) -/ () 5 -/ (89) -/ () -/8 (60) -/ () -/ () 8 -/ (8) UTO MN OPN 5-/ () /8 (0) 8 UTO MN OPN 5-/ () /8 (0) IN OUT 5/ () -9/6 (0) -/ () -7/8 (7) -/8 (79) -/ (89) -/6 (9) -7/8 (8) -/6 -/ () (8) 7-9/6 (0) -/ () -7/8 (7) -/8 (79) -/ (89) -/6 (9) 7 INLT V0, V80 FLR-FITTING MODLS 6 V0, V80 FLR-FITTING MODLS 7/8 DI. () -/8 (60) -/ () -/ (89) -/ () -/8 (60) -/ () -/ () 7 8 -/ (8) UTO MN OPN 5-/ () /8 (0) -/8 (79) UTO MN OPN 5-/ /8 () (0) -/8 (79) 5/ () IN -/ (59) -/ (59) OUT 7/8 () 7 7 -/ (57) V80 INVRTD FLR MODLS -/ (59) -/ (59) INLT IN OUT HIGHT NDD TO RMOV OVR. DIMNSIONS FOR / IN. OPPR TUING. DIMNSIONS FOR / IN OPPR TUING. DIMNSIONS FOR IN. OPPR TUING. -/6 (6) -5/8 (9) 5 6-7/8 IN. () MX ON V80F WITH TRMINL ORD NLOSUR. V0 ND V80 VLVS THT R NORMLLY OPN IN TH D-NRGIZD POSITION HV NO MNUL LVR. TH VLVS LSO HV RVRSD POWRHD WHR TH LDWIRS XIT TH POWRHD OV TH (OUTLT) PORT RTHR THN OV TH (INLT) PORT. 7 8 RFR TO MOUNTING INSTRUTIONS. OPNING FOR / IN. ONDUIT ON MNUL LVR SID FOR V0, V80; OPNING ON OPPOSIT SID FOR V0, V80. Fig.. Mounting dimensions in in. (mm) of V0/, V80/ Motorized Valves. M

4 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS Table. Powerhead and Valve ody Specifications Flow apacity Rating Pipe onnections Model ontrol ircuit v kv Wire Hookup Type Size (in.) Valve ody V0 0V, 60 Hz in. (57 mm) leadwires, Sweat / Straight- Normally / through losed 0V, 60 Hz.5.0 / in. conduit opening. Sweat or Flare 0V, 60 Hz Sweat / 0V, 60 Hz Sweat 0V, 60 Hz.5.0 NPT / 0V, 60 Hz.5.0 NPT / 0V, 60 Hz NPT 08V, 60 Hz.5.0 Flare / 0V, 50 Hz.5.0 Flare / 0V, 50 or 60 Hz.5.0 Sweat or Flare / De-energized Position V0 0V, 60 Hz in. (57 mm) leadwires, Sweat / Straight- Normally Open 0V, 60 Hz.5.0 / in. conduit opening. Sweat or Flare / through V0 (steam only) 0V, 60 Hz.5.0 Sweat / 0V, 60 Hz a v not applicable (5 psi [0 kp] low pressure steam rating). 8 in. (57 mm) leadwires, / in. conduit opening. Sweatd / Straightthrough 08V, 60 Hz Sweat / 0V, 60 Hz Sweat / V0 0V, 60 Hz.0. 8 in. (57 mm) leadwires, / in. conduit opening. Sweat or Flarec / -position diverting 0V, 60 Hz Sweatc / 0V, 60 Hz.0. Sweat e / 08V, 60 Hz.0. Sweat / 0V, 50 Hz.0. Sweat or / Flare V0 b,c (bottom inlet) 0V, 50 Hz Sweat / 0V, 50 Hz.0. Sweat or Flare 0V, 60 Hz.0. Sweat or Flare 77V, 60 Hz.0. in. (60 mm) leadwires, / in. conduit opening. 0V, 60 Hz.0. 8 in. (57 mm) leadwires, / in. conduit opening. / / Sweat / Sweat or Flare 0V, 60 Hz Sweat / 0V, 50 Hz.0. Flare / / -position diverting Normally losed Port Normally losed Port Normally losed 60-9

5 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS Model Flow apacity Rating ontrol ircuit v kv Wire Hookup Type V80 V, 60 Hz in. (57 mm) leadwires, / in. conduit opening. Pipe onnections Sweat or Flare V, 60 Hz.5.0 NPT / V, 60 Hz.5.0 Sweat / V, 60 Hz in. (9 mm) leadwires, / in. conduit opening. Sweat / V, 60 Hz in. (57 mm) leadwires, / in. conduit opening. V80 V, 60 Hz in. (57 mm) leadwires, / in. conduit opening. Sweat Size (in.) Valve ody / Straightthrough Sweat / Straightthrough V, 60 Hz.5.0 Sweat / V, 60 Hz.5.0 NPT / V80 V, 60 Hz in. (57 mm) leadwires and end switch, / in. conduit opening. Sweat / Straightthrough V, 60 Hz.5.0 Sweat / V, 60 Hz.5.0 Sweat V, 60 Hz Sweat / V, 60 Hz Sweat V, 60 Hz NPT V, 60 Hz.5.0 NPT / V, 60 Hz.5.0 Terminal oard and end switch. Sweat / Straightthrough V, 60 Hz.5.0 Sweat / V, 60 Hz.5.0 Sweat V, 60 Hz Sweat / V, 60 Hz Sweat V80J V, 60 Hz d v not applicable. (5 psi [0 kpa] low pressure steam rating). 8 in. (57 mm) leadwires, / in. conduit opening. d Sweat / Straightthrough V, 60 Hz NPT / V, 60 Hz NPT / V80 V, 60 Hz.0. 8 in. (57 mm) leadwires, / in. conduit opening. Sweat or / -position Flare e diverting V, 60 Hz Sweat / V, 60 Hz in. (70 mm) stranded leadwires, / conduit opening. Sweat / V, 60 Hz.0. 8 in. (57 mm) leadwires, / in. conduit opening. NPT / V, 60 Hz.0. NPT / De-energized Position Normally losed Normally Open Normally losed Normally losed Normally Open Port Normally losed

6 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS Model Flow apacity Rating ontrol ircuit v kv Wire Hookup Type V80 V, 60 Hz b.0. 8 in. (57 mm) leadwires, / in. conduit opening. V80 V, 60 Hz.0. 8 in. (57 mm) leadwires and end switch, / in. conduit opening. Pipe onnections Size (in.) Valve ody Sweat / -position diverting Sweat / -position diverting V, 60 Hz Sweat / a 0 in. (76 mm) leads also available. b Includes integral changeover quastat ontrol. c 96 in. (8 mm) leads also available. d 0 in. (76 mm) leads also available. e Valve available with reduced (.5 v [. kv] ) rating on bypass port. Sweat fitting only. De-energized Position Port Normally losed Port Normally losed pprovals: Underwriters Laboratories Inc. Listed: V0,,; V0,; V80,,,J; V80,,: File MH86, Vol., dated Replacement Parts: Motor Part Numbers (use with V0, V0, V80, V80): 8060J Vac, 60 Hz, lass, plated. 8060L 0 Vac, 60 Hz, lass F, plated. 8060M 08 Vac, 60 Hz, lass F, plated. 8060N 0V 50 Hz, 0V 60 Hz, lass F, plated. 8060U Vac, 60 Hz, lass F, plated. onversion Kits: onversion kits for converting old style (series -5) valve bodies to accept Powerhead (use with V0, V0, V80, V80). Includes metal plate with driveshaft and rubber ball, O-Ring and four screws. Two-way water valve body: Three-way water valve body: Two-way steam valve body: O-Ring Part Numbers: 77 Includes replacement ball plug, large O-Ring and four screws Package of five large O-Rings. Powerhead (see Table ): Includes motor, housing and two mounting screws. Flow and Temperature Ratings: Flow apacity Rating Maximum loseoff Pressure Max Fluid Min Fluid Max mbient Valve Family v kv psi kpa Temperature Temperature Temperature V0,,,J F (6 ) 0 F (5 ) 5 F (50 ) F (6 ) 0 F (5 ) 5 F (50 ) F (6 ) 0 F (5 ) 5 F (50 ) V80,,,F F (9 ) 0 F (5 ) 5 F (50 ) F (9 ) 0 F (5 ) 5 F (50 ) F (9 ) 0 F (5 ) 5 F (50 ) V0, F (6 ) 0 F (5 ) 5 F (50 ) F (6 ) 0 F (5 ) 5 F (50 ) V80,, F (9 ) 0 F (5 ) 5 F (50 ) F (9 ) 0 F (5 ) 5 F (50 ) V0, V80J (steam) 5 a 0 0 F (6 ) 0 F (5 ) 5 F (50 ) Static Pressure Rating of 5 psi (86 kpa) applies to all valves. a5 psi low pressure steam. ccessories: onduit over: Includes over and ase (for )

7 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS Valve Model Number Part Number lectrical onnection on Which Side of Manual Lever Table. Replacement Powerheads. Voltage (Vac) and Frequency (Hz) urrent Draw () Type of lectrical onnection V Same 0/50, 0/ in (57 mm) leads (conduit opening) Same 0, Same 0, V Same 0, Same 0, Same 08, Motor lass F; plated V Same, 50/60 0. lass V Same, 50/60 0. V Same, 50/ Same, 50/60 0. Terminal oard V Opposite 0, in. (57 mm) leads (conduit opening) Opposite 0/50, 0/ Opposite 0, in. (8 mm) leads (conduit opening) Same 0, V Opposite 0/50, 0/ in. (57 mm) leads (conduit opening) Opposite 0, Same 0, V Opposite, 50/ in. (57 mm) leads (conduit opening) Same, 50/60 0. V Opposite, 50/ in. (57 mm) leads (conduit opening) Same, 50/60 0. lass F; plated lass ; plated How to Find Maximum Valve Operating Temperature The maximum operating temperature for motorized valves depends on the maximum ambient temperature at the valve location, and on the maximum fluid temperature. Using the graph in Fig., find the maximum valve operating temperature as follows: Measure the ambient temperature at the valve and locate that temperature on the ambient temperature scale on the graph. Draw a line from the ambient temperature, parallel with the fluid temperature scale, to the maximum fluid temperature line. Draw a line from that point down to the fluid temperature scale to find the maximum operating temperature. (Note the example shown by the dashed line in Fig..) To find the maximum ambient temperature for a valve when the fluid temperature is known, reverse the procedure

8 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS 0 (99) MXIMUM MINT TMPRTUR LIN 00 (9) 90 (88) MINT TMPRTUR 80 (8) 70 (77) 60 (7) 50 (66) 0 (60) 0 (5) 0 (9) 0 () 00 (8) 90 () 80 (7) XMPL: 50 F (66 ) IS TH MINT TMPRTUR T TH VLV, 5 F ( ) IS MXIMUM FLUID TMPRTUR. MXIMUM FLUID TMPRTUR LIN DGRS F DGRS () (7) () (8) () (9) (5) (60) (66) (7) (77) (8) (88) (9) (99) (0) (0) (6) () FLUID TMPRTUR Fig.. Maximum temperature characteristics of valves with lass F motors. M86 How to Find Valve Pressure Drop The pressure drop in psi (kpa), equivalent ft (m) of pipe, or feet of water (kpa) can be calculated from Fig. through 8 as follows: alculate the flow rate to heat the zone. Determine the v (kv) rating of the motorized valve. Select the graph corresponding to the v (kv) rating (Fig. through 8). Determine the pressure drop across the valve using the following procedures for calculating pressure drop. Pressure Drop in psi (kpa) Locate the flow rate at the bottom of the graph. Draw a line up from the flow rate to the intersection of the curve. Draw a line from the intersection to the left edge of the graph to determine the pressure drop in psi (kpa). Pressure Drop in quivalent ft (m) of Pipe NOT: oth / and / in. pipe conversion scales are available for this determination. Locate the flow rate at the bottom of the graph. Draw a line vertically to the top of the graph. Determine the pressure drop for either the / or / in. pipe. Pressure Drop in ft of Water (kpa) Locate the flow rate at the bottom of the graph. Draw a line up from the flow rate to the intersection of the curve. Draw a line from the intersection to the right edge of the graph to determine pressure drop in ft of water (kpa)

9 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS PRSSUR DROP psi (kpa) PRSSUR DROP, QUIVLNT FT OF PIP (QUIVLNT MTRS OF PIP) 0 (07) 0 (8) 0 (69) 9 (6) 8 (55) 7 (8) 6 () 5 () (8) () () (7) (0) 0 (7) (/ IN. PIP) (7) 0 (0.) 0 () (0.5) 6 (0.8) V (0.86 KV) 8 (0.5) (5)(8) () 0 (0.6) GL/MIN (l/s) FLOW RT (/ IN. PIP) (0.76) 750 (9 ) -50 (9) -0 (9) -0 (89.5) -0 (60) -0 (0) -5 (5) Fig.. Flow characteristics of v (0.86 kv) flow. FT OF WTR psi (kpa) PRSSUR DROP M98 PRSSUR DROP psi (kpa) PRSSUR DROP, QUIVLNT FT OF PIP (QUIVLNT MTRS OF PIP) 8.0 (.) 50.0 (5) 0.0 (69) 5.0 ().0 (7) 0.50 (.) 0.0 (0.69) 0.05 (0.) (/ IN. PIP) 9.0 (.7) 0 () (.) 0 0 (0.) 5 (.7) (.6) (0.5) 60 (8).5 (.8) 6 (0.8) 65 (0) ().5V (.0 KV) 8 (0.5) 70 (.) (/ IN. PIP) 0 (0.6) GL/MIN (l/s) FLOW RT (0.76) (0.88) 80 (.) -50 (9) -0 (9) -0 (89.5) -0 (60) -0 (0) -5 (5) - () -0.5 (.5) -0. (0.) (0.5) M5979 Fig. 5. Flow characteristics of.5 v (.0 kv) valve. PRSSUR DROP FT OF WTR psi (kpa) PRSSUR DROP, QUIVLNT FT OF PIP (QUIVLNT MTRS OF PIP) (/ IN. PIP) 8 9 (.) (.7)() 0 5 (.7) (.) 60 (8) (.6) 65 (0).5 (.8) () 70 (.) (/ IN. PIP) 80 (.) 6.0 (.8) (.5) (.) PRSSUR DROP QUIVLNT FT OF PIP (QUIVLNT MTRS OF PIP) 8.0 (.) 9.0 (.7) (/ IN. PIP) 0 () 0 0 (9.)(.) (.7) (5.) (6.8) (/ IN. PIP) 60 (8) 50.0 (5) 50.0 (5) PRSSUR DROP psi (kpa) 0.0 (69) 5.0 ().0 (7).50 (.).0 (0.69).05 (0.).5V (. KV) -50 (9) -0 (9) -0 (89.5) -0 (60) -0 (0) -5 (5) - () -0.5 (.5) -0. (0.) FT OF WTR psi (kpa) PRSSUR DROP (0.5) PRSSUR DROP psi (kpa) 0.0 (69) 5.0 ().0 (7) 0.50 (.) 0.0 (0.69) 0.05 (0.) V (. KV) -50 (9) -0 (9) -0 (89.5) -0 (60) -0 (0) -5 (5) - () -0.5 (.5) -0. (0.) PRSSUR DROP FT OF WTR psi (kpa) (0.5) 0 (0.) (0.5) 6 (0.8) 8 (0.5) 0 (0.6) GL/MIN (l/s) FLOW RT (0.76) (0.88) M98 Fig.. Flow characteristics of V0 model with.5 v (. kv) rating and V0 and V80 bypass port () with.5 v (. kv) (reduced) rating. 0 (0.) 6 (0.8) 8 0 (0.6) (0.88) 6 8 (.) 0 (.) 6 (.6) 8 0 (.9) (0.5) (0.5) (0.76) (.0) (.) (.5) (.8) M577 GL/MIN (l/s)flow RT Fig. 6. Flow characteristics of v (. kv) valve

10 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS PRSSUR DROP psi (kpa) PRSSUR DROP, QUIVLNT FT OF PIP (QUIVLNT MTRS OF PIP) () () (.6) (5.) (5.8) (6) (6.) (6.7) (7) (7.) (7.6) (/ IN. PIP) 50.0 (5) 0.0 (69) 5.0 ().0 (7) 0.50 (.) 0.0 (0.69) 0.05 (0.).0 (0.6).0 (0.9).5 () (/ IN. PIP) 7V (6.0 KV) -50 (9) -0 (9) -0 (89.5) -0 (60) -0 (0) -5 (5) - () -.5 (.5) -. (0.) 0 (0.) 6 (0.8) 8 0 (0.6) (0.88) 6 8 (.) 0 (.) 6 (.6) 8 0 (.9) (0.5) (0.5) (0.76) (.0) (.) (.5) (.8) GL/MIN (l/s) FLOW RT M985 Fig. 7. Flow characteristics of 7 v (6.0 kv) valve. FT OF WTR psi (kpa) (0.5) PRSSUR DROP, QUIVLNT FT OF PIP (QUIVLNT MTRS OF PIP) 8 0 (.) () (.7) (.) (.7) (.) () (.) (.6) (.9) (5.) (5.5) (5.8) (/ IN. PIP) 50.0 (5).5 (0.5).0 (0.6).5 (0.8) (/ IN. PIP) INSTLLTION When Installing this Product. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.. heck the ratings given in the instructions and on the product to make sure the product is suitable for your application.. Installer must be a trained, experienced service technician.. fter installation is complete, check out product operation as provided in these instructions. UTION. Disconnect power supply before connecting wiring to prevent electrical shock or equipment damage.. Normally it is not necessary to remove the powerhead from the valve body during installation. If the valve must be disassembled, be certain that it is reassembled with the water flow in the direction of the arrow. Reversal of the powerhead results in damage to the gear train.. On V systems, never jumper the valve coil terminals even temporarily. This can burn out the heat anticipator in the thermostat. IMPORTNT Use this valve in hydronic heating systems that do not contain dissolved oxygen in the system water. The dissolved oxygen, which is found in systems that have a frequent source of makeup water, causes the rubber plug inside the valve to deteriorate and eventually fail. PRSSUR DROP psi (kpa) 0.0 (69) 5.0 ().0 (7) 0.50 (.) 0.0 (0.69) 0.05 (0.) 8V (6.9 KV) -50 (9) -0 (9) -0 (89.5) -0 (60) -0 (0) -5 (5) - () -0.5 (.5) -0. (0.) FT OF WTR psi (kpa) PRSSUR DROP Mounting The valve can be mounted in any position on a vertical line. See Fig. 9. If the valve is mounted horizontally; the powerhead must be even with or above the center line of the piping. Make sure to leave enough room above the powerhead to remove the cover for servicing (0.5) (0.) 6 (0.8) 8 0 (0.6) (0.88) 6 8 (.) 0 (.) 6 (.6) 8 0 (.9) (0.5) (0.5) (0.76) (.0) (.) (.5) (.8) GL/MIN (l/s) FLOW RT Fig. 8. Flow characteristics of 8 v (6.9 kv) valve. M986 HORIZONTIL PIPING VRTIL PIPING M06 Fig. 9. Mounting positions

11 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS Mount the valve directly in the tube or pipe. Make sure that the flow through the valve is in the direction indicated by the arrow stamped on the valve body. On diverting valves, the three fittings or ports are labeled on the bottom of the valve body casting. See Fig.. Port is the inlet port and is open at all times. Port is closed when the valve is de-energized; port is open when the valve is de-energized. Refer to the equipment manufacturer instructions to determine which port ( or ) should be connected to the coil bypass. Flare Fitting Models Use new, properly reamed pipe, free from chips. The valve body is threaded for standard 5/8 in. OD copper, 5 degree S flare fitting nuts. These nuts are not furnished with the valve and must be obtained separately. Sweat opper Models Use new, properly reamed pipe, free from dents or corrosion. Place the valve on the pipe. Set the manual opening lever to MN. OPN position before applying heat. This protects the plug inside the valve by removing it from the seat. Sweat the joints, keeping the outer surface free from solder. DO NOT use silver solder because of the high melting temperature required. To Install Replacement Powerhead System with Old Style Valve odies (Series -5) To install a replacement powerhead in a system with an old style body (series -5), the valve body must be converted to accept the new powerhead using part no onversion Kit. The kit includes a metal plate with a driveshaft and rubber plug, O-ring, and four screws. Remove the old powerhead from the valve body (Fig. 0): a. Place the manual opening lever (normally closed models only) on the old powerhead in the MN. OPN position (see Fig. 0). b. Remove the cover (Fig. 0). c. With the cover off, remove the four screws securing the powerhead to the valve body. d. Lift the powerhead off the valve body (Fig. 0). e. Remove the O-ring from the top of the valve body. Install onversion Kit (Fig. ): a. Insert the new O-ring in the valve body. b. Place metal plate with the rubber plug on top of the valve body. Make sure the guide pins on the underside of the metal plate fit into the recesses on the valve body. c. Secure the metal plate to the valve body with the four screws (two sets) provided. One set of screws has heads with recessed threads to insert screws for mounting the new powerhead; insert this set into the larger screw openings. The other set has domed heads; insert this set into the smaller screw openings. ach set of screws must be inserted in opposite corners of the metal plate so the screws sit flat on the plate. Make sure the guide pins on the plate fit into the recesses on the valve body. Install new powerhead (see Fig. ): a. Place the manual opening lever (normally closed models only) on the new powerhead in the MN. OPN position. b. Fit the powerhead onto the valve body, ensuring that the shaft seats correctly. The powerhead should be aligned with the manual opening lever or slot for lever at the port end of the valve body. c. Secure the powerhead to the valve body with the two screws provided. d. If fitted, reconnect the conduit or cable. Reconnect the leadwires at the powerhead. e. Replace the powerhead cover. Turn on the power. IMPORTNT onverting the valve body for use with the new powerhead does not require removal of the valve body from the pipeline. However, it is necessary to drain the water from the system before beginning the conversion. Disconnect the power supply before connecting the wiring to prevent electrical shock or equipment damage. Disconnect the leadwires to the powerhead at the terminal block or conduit connection. Remove the conduit or cable connector if fitted. Label each wire for rewiring later. Drain the water from the system. 60-9

12 6 6 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS UTO MN OPN MNUL OPNING LVR 05 V 50/60 Y. 60 Y MD IN ND OVR RTINING SRW 05 V 50/60 Y. 60 Y MD IN ND M07 Fig. 0. Remove old powerhead from systems using old style valve bodies. 60-9

13 6 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS VLV ODY HX-NUT SRW WITH DOMD HDS () HX-NUT SRWS WITH RSSD THS ND SHOULDR SHNK () O RING DPTR PLT LOTING RSSS () M060 Fig.. Install onversion Kit. SURING SRW () Systems with New Style Valve odies (Series 6) IMPORTNT On a new style valve body or a valve body that was converted to accept the new powerhead, it is not necessary to drain the system if the valve body remains in the pipeline. Disconnect the power supply before connecting the wiring to prevent electrical shock or equipment damage. Disconnect the leadwires to the powerhead at the terminal block or conduit connection. Remove the conduit or cable connector, if fitted. Label each wire for rewiring. Remove the old powerhead (see Fig. ): a. Place the manual opening lever (normally closed models only) on the old powerhead in the MN. OPN position (Fig. ). b. Remove the screw securing the cover to the powerhead (Fig. ). c. Lift off the cover from the powerhead. d. Remove the two screws securing the powerhead to the valve body (Fig. ). e. Lift the powerhead off the valve body. Install the new power head (see Fig. ): a. Place the manual opening lever (normally closed models only) on the new powerhead in the MN. OPN position. b. Fit the powerhead onto the valve body, ensuring that the shaft seats correctly. The powerhead should be aligned with the manual opening lever or slot for lever at the port end of the valve body. c. Secure the powerhead to the valve body with the two screws provided. d. If fitted, reconnect the conduit or cable. Reconnect the leadwires to the powerhead. e. Replace the powerhead cover. Turn on the power. 06 V 50/60 Y. 60 Y MD IN ND SHFT RMOVL HD Wiring Disconnect the power supply before connecting wiring to prevent electrical shock or equipment damage. ll wiring must comply with local codes and ordinances. onnections to the individual valves are shown in Fig. and 5. See Fig. 6 through for typical hookups. If replacing a Taco, Dole, Flair or White Rodgers -wire valve with a -wire V80 or F, see Fig. through 5. heck that the pressure rating of the new valve is appropriate for the application. RMOVL HD VLV ODY SSMLY Fig.. Install new powerhead. M

14 6 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS TO LIN THRMOSTT (TYPILLY T87F) LDS TO IRULTOR OR NOTHR VLV LDS MOTOR UTO MN OPN MNUL OPNING LVR UXILIRY SWITH M595 Fig.. Typical wiring for V80, V80. R THRMOSTT (TYPILLY T87F) TO IRULTOR OR NOTHR VLV OVR RTINING SRW TH TR TH TR L 06 V 50/60 Y. 60 Y MD IN ND V TRNSFORMR POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. M595 Fig. 5. Typical wiring for. M06 Fig.. Remove old powerhead from systems using new style valve bodies. 60-9

15 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS T8 T8 T8 V0, V80 VLV OPRTOR HTING OOLING THRMOSTT L MOTOR LU TO POWR V80 V80 V80 POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. ONNT V80 LK LDWIR TO THRMOSTT. M068 Fig. 6. T8 Thermostat, V80 valve hookup. QUSTT HNGOVR ONTROL SWITHS TO HTING () T FLUID TMPRTUR OF 85 F (9 ) MX TO OOLING (LU) T FLUID TMPRTUR OF 60 F (8 ) MIN. M07 Fig. 8. Wiring diagram for V0 and V80 with quastat changeover control. T8 T8 T8 T8 T8 T8 L L V80 V80 V80 V80 V80 V80 L006 HIGH LIMIT TO OIL PRIMRY ONTROL OR TO TRNSFORMR ND LOW VOLTG GS VLV T T TO URNR ONTROL IRUIT IRULTOR POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. ONNT V80 LDWIR TO THRMOSTT. ONNT V80 LDWIRS TO L LIN ND PRIMRY ONTROL. M069 IRULTOR Fig. 7. T8, V80 zone hookup for gas or oil. No domestic hot water. POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. ONNT V80 LDWIR TO THRMOSTT. ONNT V80 LDWIRS TO QUSTT. M070 Fig. 9. T8, V80 zone hookup for gas or oil with or without domestic hot water. Without domestic hot water, use L88J for gas, and L88 for oil. With domestic hot water, use L8 for gas, and L8 or for oil

16 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS ZON T87F ZON ZON T87F T87F DD JUMPR TO H VLV TV T Z L8G L 0 V POWR SUPPLY TO IRULTOR TO URNR IRUIT M595 Fig. 0. Typical -zone system. Use an T87 Transformer to power up to five more zone valves. ZON V80 ONNTIONS FOR V80 (LDWIR MODL) ZON ZON ZON ZON TO IRULTOR ONTROL IRUIT R W R W775 PNL ZON ZON ZON ZON INTGRL TRNSFORMR R R R R POWR SUPPLY L W775 PNL W R W R W R W R T87F T87F T87F T87F M5980 Fig.. Typical -zone system. Use an additional W775 to power up to four more zone valves

17 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS ZON ZON ZON ZON ZON 5 TO URNR ND / OR IRULTOR IRUIT T87F T87F T87F T87F T87F V80 V80 T87 TRNSFORMR L POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. NOT: IF OD PRMITS, V80 ND N USD INTRHNGLY WHN WI S SHOWN. M06 Fig.. Typical 5-zone system. Use an T87 Transformer to power up to five more zone valves. L THRMOSTT TO VLV L D TO UXILIRY IRUITS TO UXILIRY IRUITS D POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. M5958 THRMOSTT Fig.. xisting Taco system. (Wires are identified with letters to correspond with wires in Fig. and 5.) L THRMOSTT TO UXILIRY IRUITS POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. D V80 M06 Fig.. Wiring Honeywell V80 to Taco System. (Wires are identified with letters to correspond with wires in Fig..) L THRMOSTT D TO UXILIRY IRUITS POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. M5960 Fig. 5. Wiring Honeywell to Taco System (two options). (Wires are identified with letters to correspond with wires in Fig..)

18 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS DOL VLV FLIR VLV L D L F TO TRMINLS T, T ON URNR RLY THRMOSTT POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. F TO TRMINLS T, T ON URNR RLY 5 D M5977 Fig. 6. xisting Dole System. (Wires are identified with letters to correspond with wires in Fig. 7 and 8.) L D THRMOSTT TO TRMINLS T, T ON URNR RLY POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. L F D F V80 M5965 Fig. 7. Wiring Honeywell V80 to Dole System. (Wires are identified with letters to correspond with wires in Fig. 6.) TO TRMINLS T, T ON URNR RLY THRMOSTT POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. M5978 Fig. 9. xisting Flair System. (Wires are identified with letters to correspond with wires in Fig. 0 and.) L D THRMOSTT TO TRMINLS T, T ON URNR RLY POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. V80 M5965 Fig. 0. Wiring Honeywell to Flair System. (Wires are identified with letters to correspond with wires in Fig. 9.) L F D F TO TRMINLS T, T ON URNR RLY THRMOSTT THRMOSTT L F TO TRMINLS T, T ON URNR RLY L F TO TRMINLS T, T ON URNR RLY D D THRMOSTT POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. M5966 THRMOSTT POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. M5966 Fig. 8. Wiring Honeywell to Dole System (two options). (Wires are identified with letters to correspond with wires in Fig. 6.) Fig.. Wiring Honeywell to Flair System (two options). (Wires are identified with letters to correspond with wires in Fig. 9.)

19 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS WTR VLV THRMOSTT 5 6 WHIT-RODGRS OR VLV 6 5 TO UXILIRY IRUIT L TO UXILIRY IRUITS L POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. 5 6 M57 Fig.. xisting White-Rodgers System. THRMOSTT L 5 6 TO UXILIRY IRUITS L L TO UXILIRY IRUIT THRMOSTT TO 6 ON THRMOSTT TO UXILIRY IRUIT POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. IF TRNSFORMR SUPPLIS POWR TO UXILIRY IRUIT, WIR UXILIRY IRUIT S SHOWN IN LOWR DIGRM. TP UNUSD ND ND TUK INTO HOL. M57 Fig.. Wiring Honeywell to White-Rodgers System (one option). POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. IF TRNSFORMR SUPPLIS POWR TO UXILIRY IRUIT, WIR UXILIRY IRUIT S SHOWN IN LOWR DIGRM. TP UNUSD ND ND TUK INTO HOL. M57 L TO UXILIRY IRUIT Fig.. Wiring Honeywell V80 to White-Rodgers System. 5 6 THRMOSTT TO UXILIRY IRUIT L POWR SUPPLY. PROVID DISONNT MNS ND OVRLOD PROTTION S RQUI. IF TRNSFORMR SUPPLIS POWR TO UXILIRY IRUIT, WIR UXILIRY IRUIT S SHOWN IN LOWR DIGRM. TP UNUSD ND ND TUK INTO HOL. M57 Fig. 5. Wiring Honeywell to White-Rodgers System (alternate option)

20 V0,,,J; V0,; V80,,,F,J; V80,, MOTORIZD VLVS OPRTION ND HKOUT UTION On V systems, never jumper the valve coil terminals even temporarily. This can burn out the heat anticipator in the thermostat. Operation utomatic Operation On a call for heat by the zone thermostat, the valve opens and its auxiliary switch contacts make, closing the circuit to the system circulator. In a multizone system with all the valve auxiliary switches wired in parallel, any zone calling for heat can operate the circulator. When the call for heat ends, the valve closes by integral spring return. The auxiliary switch contacts break the circulator circuit. Manual Operation The motorized valve can be opened manually by lifting the manual opening lever over the stop and pushing slowly and firmly to the MN. OPN position. The stop permits the valve to be locked in the open position. The valve returns to automatic position when the valve is energized. Normally losed Models With the manual opener set to UTO and the powerhead energized, the valve is opened as shown in Fig. 6. When the powerhead is de-energized, a spring-return mechanism drives the valve to the closed position as shown in Fig. 6. The valve can also be opened with no electrical power by moving the manual opening lever over the stop and pushing slowly and firmly to the MN. OPN position. The stop permits the valve to be locked in the open position. The valve returns to the automatic position when the valve is energized. uxiliary switch is not energized when the valve is manually opened. Normally Open Models When the powerhead is de-energized, a spring-return mechanism drives the valve to the open position (Fig. 6). When energized, the valve is closed as shown in Fig. 6. reverse-acting thermostat is required to control a normally open valve. NOT: IN OPN POSITION OUT IN LOSD POSITION OUT M595 heckout Raise the setpoint on the zone thermostat above the room temperature to initiate a call for heat. Observe all control devices the valve should open and the auxiliary switch should make the circuit to the circulator or other valve at the end of the opening stroke. Lower the setpoint on the zone thermostat below the room temperature. Observe the control devices. The valve should close and the auxiliary equipment should stop. Service This valve should be serviced by a trained, experienced service technician.. If the valve is leaking, drain the system and check to see if the O-ring needs replacing.. If the gear train is damaged, replace the entire powerhead assembly. See the Installation section. If the motor is burned out, replace the motor. See Replacement Parts list in the TRDLIN atalog. NOT: Inlet Port is stamped and Outlet Port is stamped on the valve body. Fig. 6. V80 operation for normally closed valve. Honeywell zone valves are designed and tested for silent operation in properly designed and installed systems; however, water noises can occur as a result of excessive water velocity or piping noises can occur in high temperature (higher than F (00 ) systems with insufficient water pressure. Valves are designed for normal cycling operations. Product life will be shortened if energized continuously. Home and uilding ontrol Honeywell Inc. Honeywell Plaza P.O. ox 5 Minneapolis MN Honeywell Latin merican Division Miami Lakes Headquarters 505 ommerce Way Suite 500 Miami Lakes FL 06 Home and uilding ontrol Honeywell Limited-Honeywell Limitée 55 Gordon aker Road North York, Ontario MH 9 Honeywell urope S.. venue du ourget -0 russels elgium Honeywell sia Pacific Inc. Room -5 Sun Hung Kai entre No. 0 Harbour Road Wanchai Hong Kong Printed on recycled paper containing at 60-9 J.S. Rev. -96 Printed in U.S.. least 0% post-consumer 0 paper fibers. Helping You ontrol Your World