DIGEST CATALOG 104. Manufacturers of Premium Pneumatic Controls since 1921

Transcription

1 DIGEST TLOG 0 Manufacturers of Premium Pneumatic ontrols since 9

2 ontents UTIONS, WRRNTY...09 GENERL INFORMTION, ORDERING INFORMTION...08 DDITIONL ROSS LITERTURE...07 Revolutionizing Fluid Power... Industry Solutions...-5 ROSS/FLEX Process for Innovative Solutions...6 ROSS Integrated Systems...7 ONSTRUTION TYPES Line Mount Poppet... 8 ase Mount Spool & Sleeve, Poppet... 9 SE MOUNTED VLVES and SU-SES ISO Valves and Serial ommunication Products (reference)...0- ISO ases (5599/I) Series W60, W6; Sub-bases & Manifolds, ccessories...-6, 7, 8 ISO (5599/II) Series W65; Sub-bases, Manifolds, ccessories...9-0,,, NSI Series W70, W7; Sub-bases, Manifolds, ccessories...-6, 7, 8, 9, 0 / Miniature Series W... 8 SE Series 80, 8; Sub-bases, Manifolds...,,, LINE MOUNTED VLVES Poppet Series 7, LOGIIR adaptors...8, 5-8, 0 Poppet Series...8, 9- Poppet and Manifolds, Leak Tight Dale Series...- ompact Series 6... Namur Interface Wash Down Service... 5 Solenoid Pilot Valves Pak MNUL & MEHNIL VLVES Pendant ontrol... 8 am, Lever and Pushbutton Series &... 9 Lever, Pedal and Treadle Series & FLOW ONTROL, QUIK EXHUST, SHUTTLE & HEK VLVES Series 8 & PO heck Series Right-ngle PO heck Series IR PREPRTION PRODUTS (F-R-L s), (reference) MUFFL-IR Silencers Kits SFETY-RELTED PRODUTS ROSS Safety-Related Solutions, Fluid Power Safety for Machine Guarding, Risk Locator Program Total Machine Safety TM Safety lamping Devices Safety Product Data for SISTEM Library Users ontrol Reliable Hydraulic Double Valve HOZE-FUZE Manual L-O-X Valves Series Stainless Steel Manual L-O-X Valves Series 5, ccessories... 6, 65 Stainless Steel abinet for Wash-Down pplications Piloted Valves with L-O-X ontrol Series EEZ-ON Valves Series Right-ngle EEZ-ON Valves Series Manual L-O-X Valves with EEZ-ON Operation Series 5 & Modular L-O-X ir Entry ombination, ir Entry Packages, ccessories...7-7, 7 Sensing Valves ir Entry Packages with SV7 Sensing Valves, Preassembled Wiring Kits Series SV PO heck Sensing Valves Series SV7, Preassembled Wiring Kits...75, 79-80, 8 ontrol Reliable Double Valves DM Series E...8-8, 89 ontrol Reliable Double Valves DM Series E , 89 ontrol Reliable Double Valves DM Series , 89 ir Entry Packages with ontrol Reliable Energy Isolation Double Valves, lutch/rake ontrol DM Series D Preassembled Wiring Kits for DM and DM Series Double Valves dditional ROSS Double Valves / ROSSMIRROR Double Valves Series SERPR & rossfl ow TM Double Valves Series KITS and ESSORIES Electrical onnectors... 8,0 Interposed Regulators, Interposed Flow ontrols... 8,, 0 ases/manifolds/ccessories... 8, -, 8-0, -, 7-8, 6, 6 Manual Override Kits... 8, 0 Indicator Lights... 8, 8 MUFFL-IR Silencers, Pressure Gauges Energy Release Verifi cation Options... 6 MODEL NUMER INDEX This catalog represents an overview of ROSS extensive product line. If you need products or specifications not shown within this catalog, please contact ROSS for more information or visit ROSS website at

3 Revolutionizing Fluid Power hevrolet engine tappets, springs, and retainers were the ingredients that harlie Ross used to make the fi rst poppet valve after a fi re destroyed Detroit Seamless Steel Tube ompany in 97. harlie, a master mechanic, needed to resume production in a hurry and could not wait for shipments of replacement valves from Europe. Soon after, he fi led his fi rst patent and in 9, harlie Ross, Stlair ameron and four others incorporated the Ross Operating Valve ompany. Today, ROSS ONTROLS proudly continues as a private company owned by the ameron family and the ROSS spirit of ingenuity and appreciation for state-of-the-art designs still fl ows through its corporate culture. Our focus is to be a formidable competitor in key industries where technology offers ROSS customers a distinct advantage. ROSS customers are the experts in determining and communicating their fl uid power product requirements. Instead of inventing push products that ROSS thinks its customers want, ROSS listens to our customers as they pull ROSS into new fl uid power applications. With our unique customer-driven ROSS/FLEX development process, ROSS is revolutionizing the fl uid power industry. ROSS ONTROLS is an international company. Our design process of making unique and tailored products is in demand around the globe. ROSS is ISO 9000 certifi ed and has facilities and/or sales offi ces in the United States, Germany, Japan, the United Kingdom, India, razil, France and hina, augmented by 5 stocking distributors worldwide to serve customers locally. Visit the ROSS website at to fully explore premium pneumatic controls systems, services, and distributor channels. ROSS is dedicated to developing matchless pneumatic system solutions to improve the effi ciency and effectiveness of customers equipment and operations. With outstanding design, sales, service, and highly trained worldwide distributor network, ROSS has a GLOL Reach with a LOL Touch ready to provide customers with its very best anywhere. ROSS is ready to serve YOU!

4 Industry Solutions Visit the ROSS web site at to fully explore the premium pneumatic and electronic controls systems, services, and distributor channels. ROSS is dedicated to developing matchless pneumatic, electronic, and/or hydraulic system industry solutions to improve the safety and effectiveness of customers equipment and operations. Hollow Glass Machines Valves designed for repeatability ounterblow vacuum valves Hi/low pressure valves Plunger up/down & cooling valves lowhead on/off valve including kickoff Mold open/close valves Pusher valves low mold vacuum valves Final blow Slimline TM valves with quick exhaust or pressure booster options ll designed for high temperature service low pistol valve Proportional valves for plunger and blowing applications Unbeatable poppet technology for high shift consistency Systems, circuits & products which substantially reduce piping, fi ttings, maintenance, downtime, labor cost, & compressed air usage For details, visit the Hollow Glass Industry page at Metal Forming Products Pneumatic double valves for clutch/brake control -way double valves for clamp cylinder control Soft lutch and Soft rake modules Modular Press Solutions ustom Pneumatic manifolds ir distribution manifolds utomation valve manifolds Die ushion manifolds Lockout valve manifolds Main ir fi lter and lockout devices Effi ciently designed systems to eliminate piping connections, ease installation, reduce procurement costs, simplify troubleshooting, save energy, reduce downtime, improve appearance and consolidate space For details, visit the Metalforming Industry page at Steel Industry & Primary Metals Processing Products Valve stands, panels & enclosures High fl ow, dirt tolerant valve accessories High fl ow FRL s Proportional pressure controls for tension rolls /8 - NPT, metric & SE threads Rugged construction omplete integrated systems Entry & exit systems on mills & process lines Water valve control for cooling & descaling High speed valves for brake control ontrol of inert gases to approximately 0 ar High fl ow, dirt tolerant base mounted & in-line poppet valves For details, visit the Steel Industry page at 0, ROSS ONTROLS. ll Rights Reserved.

5 Industry Solutions Safety Products ontrol-reliable / and 5/ pneumatic valves with G ertifi cation Pneumatic internally monitored double valves for safety applications, ontrol Reliable Double Valves Manual and solenoid L-O-X valves for energy isolation EEZ-ON valves for gradual start-up Manual L-O-X valves with EEZ-ON operation Modular L-O-X air entry combination Stainless Steel L-O-X valves for energy isolation Sensing Valves ategory Monitored in-line valves Pilot operated check valves (single/double channel sensing available) heck valves HOZE-FUZE to prevent hose whip Silencers & reclassifiers Lockout verifi cation accessories For details, visit the Safety Industry page at luminum Reduction Smelter-Duty Valves and ylinders ENERGYSVER rustbreaker Valves, ylinders and Systems Point Feed, Ore Feed and ar reak System Solutions Door opening Overhead crane Pot Tapping node Forming asthouse Pneumatic onveying PTM (Pot Tending Machine) ontrols Safety Systems For details, visit the luminum Industry page at General utomation Products Line-mounted valves ISO, NSI, SE base mounted valves ENERGYSVER valves Flow control valves heck valves Pendant control valves Manual L-O-X valves EEZ-ON valves Filters, regulators and lubricators High-fl ow reverse fl ow regulators High capacity water & particulate fi lters Silencers Mechanical valves Pilot operated valves Pilot operated check valves Dale Series poppet, manifold and leak tight valves Serial US systems Pneumatic relief valves Vacuum valves Right angle pilot operated checks, EEZ-ON valves, & regulators Foot & hand valves Visit to download our literature in PDF format. 5

6 ROSS/FLEX Process For Innovative Solutions ROSS/FLEX Is Not a Product Line. It s an innovative and economical process of involving the customer in the design of pneumatic controls for their application. The ROSS/FLEX process is a manufacturing culture. Its goal is to help you reduce costs while increasing the practical value of your air controls and pneumatic systems. It puts the power back where it belongs: In the hands of the customer! s a customer, we believe you have every right to receive a product that is precisely suited to your needs - both functional and financial. If you re building a machine that requires six different air controls, and the design could be improved by having a single, six-function control then that s what you should have. That is why we created the ROSS/FLEX service. creative resource for total system solutions. ROSS brings you into the process, to produce better solutions for your pneumatic applications. ROSS/FLEX supports your goals and specifi cations with a specially-trained and equipped design engineering team and a fully-automated manufacturing system that is truly state-of-me-art. The net result is a unique system solution, manufactured to your requirements and developed in days, rather than weeks or months. It s a special approach, involving some very unique capabilities which are available today, only at ROSS. The underlying concept Is simple. Using a custom-designed product is better than force-fi tting run-of-the-mill products to your application. The cost. It used to involve an army of engineers, designers, production planners, machinists, and others. It often meant new equipment, special tooling, new materials, or other manufacturing costs. ROSS/FLEX technology eliminates those costs and dramatically reduces the time required to develop a solution. Designing, prototyping, testing, revising, prototyping, testing It all took time, and the sequence could continue through endless repetitions. The ROSS/FLEX service can design and deliver a working prototype, often in as little as 7 hours. Revisions are even faster. nd there are no worries about being tied to one supplier for integration with all your other units or provision of service or parts? The ROSS/FLEX service can design and manufacture for compatibility with any brand. In addition, all the working components are proven ROSS parts available worldwide from ROSS and its distributors. Plastic Industry Glass Industry Material Handling Rubber Industry The ROSS/FLEX process creates innovative solutions to satisfy specific customer needs. Steel Industry onstruction Equipment Press Industry musement Rides 6 0, ROSS ONTROLS. ll Rights Reserved.

7 ROSS Integrated Systems ROSS offers custom design, manufacturing and support of complete valve systems. ROSS Providing more than just components. Services Provided: Systems Engineering ontrols Engineering ustom Fabrication Installation ssistance Integrated ROSS omponents into a Engineered System Solution ROSS offers engineering and construction of Valve Stands, Wall Mounted Plates or Enclosed System Panels to allow quick and easy installation at the job site. Valve Stands Free standing valve stands provides a fl exible way to isolate and position a group of valves near the tooling. Wall or Plate Mounted Systems onnect the unit to the tooling then pipe in the air supply and discharge lines. Enclosed System Panels (abinets) ROSS provides custom systems with enclosed panels for harsh or hazardous conditions. Enclosed-panel designs help protect system components by eliminating the risk of contamination from the surrounding environment. Features and enefits: vailable with locking cabinets for restricted access ustomized with a wide range equipment to meet the needs of an ny application ustomized in a variety of shapes and sizes, based on surroundings and space availability ROSS can offer the right configuration for your specific needs. 7

8 The ROSS Poppet Valve... ROSS Speciality from the eginning Positive Sealing Inlet air pressure forces the inlet poppet upward, pushing the poppet seal fi rmly against the seat. The higher the inlet pressure, the greater the sealing force. Note that the seal is engaged perpendicular to the seat; there is no sliding action to damage and wear the seal, or to cause erratic friction. Pilot air pressure, working on a large piston, produces a very strong actuating force. Inlet Poppet Self-leaning and Dirt Tolerant The fl ow velocity for a given volume of air is dependent upon the area through which it is fl owing. The smaller the area, the greater the velocity. In poppet valves, the smallest fl ow-through area is across the poppet s seal and seat. This produces a very high velocity which blows all dirt and foreign matter out of the seat area for a virtually leak-proof seal. Self-ompensating for Wear ecause of its superior design, any change in the height of the valve seal (due to compression) is automatically compensated for by an equal change in the length of stroke. Repeatability Over the Life of the Valve High velocity air fl ow begins at the instant when the inlet poppet moves off the seat; fl ow enhances actuation right from the start. Pilot air pressure, working on a large piston, produces a very strong actuating force. New Poppet Poppet fter Millions of ycles hange in height of seal due to compression ompensating change in stroke There is minimal sliding of seals in a poppet valve (sliding seals are highly prone to varnish). The friction and therefore, the repeatability, remain consistent for millions of cycles. When pilot air is exhausted, the inlet pressure produces an extremely strong upward force, reliably shifting the valve to a closed position. Why Do ROSS Poppet Valves Pop? ROSS poppet valves pop open and closed almost instantly. Surface areas of the piston poppet, the exhaust poppet and the inlet poppet are carefully calculated to produce strong shifting and sealing forces in each direction. This results in a design which ensures high speed, repeatability and high shifting forces. - Valve Not ctuated - ctuating Signal pplied - Valve ctuated - De-actuating Signal Removed PILOT VLVE ir 00 lbs. PILOT VLVE ir 60 lbs. 00 psig 00 psig 00 psig 00 psig Inlet Pressure Inlet Pressure ir 00 lbs. Inlet Pressure ir 00 lbs. Inlet Pressure ir 00 lbs. ir 80 lbs. Spring 8 lbs. Spring 8 lbs. Spring 5 lbs. Spring 5 lbs. Net Upward Force: 85 lbs. This force keeps the inlet poppet well sealed. Net Downward Force: 75 lbs. This force moves the valve element downward once pilot pressure is on the piston poppet. When the inlet poppet opens, the full force of 60 lb on the piston poppet moves the valve element downward. Net Downward Force: 5 lbs. This force seals the exhaust poppet and holds the valve element open. Net Upward Force: 08 lbs. This force initiates the return of the valve element to the closed position. When the valve closes, the cycle is complete and the valve is again in position (see illustration, - Valve Not ctuated). 8 0, ROSS ONTROLS. ll Rights Reserved.

9 hoose the Type of ase Mounted Valve onstruction that est Meets Your Needs Poppet- ISO W6, NSI W7, SE 8 Series Poppet surfaces face-seal against fl at poppet seats. FETURES Large pilot pistons Mechanical detents Self-cleaning Short stroke Fluorocarbon seal option available Wear-compensating design ENEFITS Very dependable Tolerant of dirty air Positive seating Fast response Long service life Low maintenance Repeatability PPLITIONS Where there is no lubricated air Where the air is dirty (steel mills, glass plants, foundries, and aluminum smelters) High-speed machines High-temperature environments Stainless Steel Spool & Sleeve- ISO W60, W65, NSI W70, SE 80 Series Stainless steel spools move on an extremely thin fi lm of air in the micro-inch clearance between spool and sleeve. FETURES Low shifting forces No wearing contact alanced spool Mechanical detents Full 5-port design or -position types No dynamic seals ENEFITS Extremely long service life High cycle rates Fast response Use as -, -, -, or 5-way selector valve No seals to wear out Very low maintenance PPLITIONS On high-speed machines In food processing In dual-pressure circuits s little as 5 psi ( bar) shifts spool The ROSS Stainless Steel Spool & Sleeve Valve... etter, by Design! alanced Design balanced design means that the force required to shift the valve does not change when the inlet pressure changes. Inlet pressure or back pressure may be applied to one or more ports without affecting this shifting force. Low-friction Spool The spool is separated from, and actually floating within, the sleeve. thin fi lm of air creates an air bearing which virtually eliminates sliding friction between the spool and sleeve during shifting. ir earing ir earing Illustration of micro ir earing concept rtist s rendering depicts an end view of the spool, to show how the air bearing minimizes wear. Other Significant Features mechanical detent is built into all ROSS -position spools to ensure that they maintain position. O-rings isolate the precision steel sleeve from valve body and mounting torque distortions. O-rings are static and are not subject to dynamic wear. The stainless steel spool and sleeve are matched and selectively assembled to maintain a clearance of to ten-thousandths of an inch over the diameter. The stainless steel components are also immune to most chemicals. Spool valve construction can be made in and position functions. Single ontrol ( position) Double Momentary [Impulse] ontrol ( position) Power enter, Double ontrol ( position) losed enter, Double ontrol ( position) Open enter, Double ontrol ( position) 9

10 ISO Valves and Serial us ommunication from ROSS ONTROLS For more information please refer to ULLETIN 600 Please visit the ROSS web site to view the complete ulletin 600 (Form #009) at 0 0, ROSS ONTROLS. ll Rights Reserved.

11 ISO Size 00 & 0 Valves 507- & Specifications Size 00, Series W66: 0.55 v (8 mm) Size 0, Series W66:. v (6 mm) Materials of onstruction End aps: PT Fasteners: Zinc Plated Steel Valve ody: luminum oils: Thermoset Plastic Size 00 (8 mm), Single Solenoid (5/) Series W66 (507-) Operating Pressure Vacuum to 5 PSIG Minimum Operating Pressure -Position: 5 PSI -Position: 5 PSI Ports NPT and SPP G Standard Manifolds Terminal lock Wiring (Series W66, Size 0 Only) ollective Wiring 5-Pin, D-Sub 9-Pin Round 6 Point Terminal Strip M, -Pin Serial us Field us Size 00 (8 mm), Double Solenoid (5/) Series W66 (507-) ertification / pproval pproved to be E Marked S / -US pproved NEM IP65 Manifold and Subbase Ports Meet ISO 79 Specifications Solenoids Surge Suppression (Standard) Low Watt.0, volts D,.0 V, 0 volts Indicator Lights Size 0 (6 mm), Double Solenoid (5/) Open enter Series W66 (507-) Please visit the ROSS web site to view the complete ulletin 600 (Form #009) at IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover.

12 Spool & Sleeve Valves for ISO Sub-ases (5599/I) Series W60 5/ Valves Single Solenoid Pilot ontrolled, Spring Return ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) 5 /8 - /8 W (7.5).6 (.7).5 (8.6).5 (0.7) /8 - / W (58.5).0 (5.).55 (90.). (.) / - / W (57.8).55 (6.8).7 (9.8).5 (.6) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. 5/ Valves Double Solenoid Pilot ontrolled, Detented ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) 5 /8 - /8 W (67.).6 (.7).5 (8.6).8 (0.9) /8 - / W (87.7).0 (5.).55 (90.).7 (.) / - / W6076E (68.).55 (6.8).7 (9.8).9 (.8) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. 5/ Valves Double Solenoid Pilot ontrolled 5 Power enter 5 losed enter 5 Open enter ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Power enter losed enter Open enter V lb (kg) /8 - /8 W W60770 W (69.5).6 (.7).5 (8.6).8 (0.9) /8 - / W W60770 W (9.8).0 (5.).55 (90.).8 (.) / - / W60779 W60770 W (69.0).55 (6.8).7 (9.8).0 (.8) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. Electrical connection conforming to NSI standard 9.55M is available. For more information, refer to ROSS ulletin 79 (form number 0090). STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: Each solenoid; V inrush, 8.5 V holding on 50 or 60 Hz; 6 watts on D. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 50 psig (0 bar). Pilot Pressure: Size models: t least 0 psig ( bar). Size & models: t least 5 psig ( bar). Internal/External Supply: Selected automatically. Manual Override: Flush, non-locking. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0, ROSS ONTROLS. ll Rights Reserved.

13 Spool & Sleeve Valves for ISO Sub-ases (5599/I) Series W60 5/ Valves Single Pressure ontrolled, Spring Return ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) 5 /8 - /8 W (05).7 ().8 (7) 0.8 (0.) /8 - / W (6). (5). (5).5 (0.7) / - / W (5).6 (65).6 (65).0 (.) * Sub-base not included. See pages 7-8 for sub-bases, manifolds and accessories. 5/ Valves Double Pressure ontrolled, Detented ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) /8 - /8 W (05).7 ().8 (7) 0.8 (0.) /8 - / W (6). (5). (5).5 (0.7) / - / W6056E (5).6 (65).6 (65).0 (.) 5 * Sub-base not included. See pages 7-8 for sub-bases, manifolds and accessories. 5/ Valves Double Pressure ontrolled 5 Power enter 5 losed enter 5 Open enter ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Power enter losed enter Open enter V lb (kg) /8 - /8 W60579 W6057 W (07).7 ().8 (7).0 (0.5) /8 - / W60579 W6057 W (5). (5). (5).5 (0.7) / - / W W6057 W (58).6 (65).6 (65).0 (.) * Sub-base not included. See pages 7-8 for sub-bases, manifolds and accessories. STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 50 psig (0 bar). Pilot Pressure: Size models: t least 0 psig ( bar). Size & models: t least 5 psig ( bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover.

14 ENERGYSVER Valves for ISO Sub-ases (5599/I) Series W60 Traditionally, standard valves apply the same pressure for extending and retracting double acting cylinders. However, this new ENERGYSVER valve revolutionizes the way cylinders are controlled, by reducing the cylinder retract pressure. Reduces compressed air consumption up to 0%. 5/ Valves Single Solenoid Pilot ontrolled, Spring Return ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) /8 - /8 W (7.5).6 (.7).5 (8.6).5 (0.7) /8 - / W (58.5).0 (5.).55 (90.). (.) / - / W (57.8).55 (6.8).7 (9.8).5 (.6) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. 5 5/ Valves Double Solenoid Pilot ontrolled, Detented ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) /8 - /8 W (67.).6 (.7).5 (8.6).79 (0.9) /8 - / W (87.7).0 (5.).55 (90.).7 (.) / - / W (68.).55 (6.8).7 (9.8).9 (.8) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. 5 Electrical connection conforming to NSI standard 9.55M is available. For more information, refer to ROSS ulletin 79 (form number 0090). STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Standard Voltages: 00-0 volts, 60 Hz; 00-0 volts, 50/60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Power onsumption: Each solenoid: 8.5 V inrush, 6 V holding on 50 or 60 HZ; 6 watts on D. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: 60 to 0 psig ( to 8 bar). Manual Override: Flush, non-locking. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0, ROSS ONTROLS. ll Rights Reserved.

15 ENERGYSVER Valves for ISO Sub-ases (5599/I) Series W60 The Series W60 ENERGYSVER valve is a 5-port, -position, sub-base mounted valve that supplies full line pressure to port and reduced pressure (0 psig - bar) to port. This provides full cylinder force to move the load, but returns the cylinder with less pressure thus reducing your compressed air consumption by up to 0%. lthough reduced, the pressure in port is enough for quick return of the cylinder. The energy saving function is accomplished by action of the spool and works as quickly as a pressure regulator. Overview of Valve Function Solenoid Energized 5 NOTE: The example of How it Works is specifi c to the single solenoid ENERGYSVER valve. The double solenoid models operate similarly, but as a double solenoid type valve. If you have specifi c questions about the operation of the double or single solenoid ENERGYSVER valves, please contact ROSS for more information. When the solenoid is energized, the ENERGYSVER valve operates as a standard valve. Supply pressure is directed from the inlet port to port extending the cylinder at full pressure and force. ir in the rod end of the cylinder is exhausted via port. 5 Solenoid De-energized Upon de-energizing the solenoid, the pilot valve starts to exhaust the pilot signal from the end of the spool. Momentarily, the spool shifts back to a normal de-energized position directing inlet air to fl ow to the rod end of the cylinder (port of the valve) and exhausting the cap end. The shuttle now has higher pressure on the opposite side causing it to shift. Shifting the shuttle closes the connection from the spool to the pilot exhaust and opens the cavity at the end of the spool to feedback pressure from port. Meanwhile the cylinder has begun to retract. 5 Energy Saving Mode (Solenoid De-energized) ecause the actuating end of the spool now has high pressure applied, the spool starts to shift to the right again closing off the inlet port. losing the inlet prohibits the air supply from maintaining pressure on the rod end of the cylinder and as the cylinder continues to retract, the pressure drops. This pressure drop reduces the amount of force available to keep the spool actuated against the valve return spring. So, the spool starts to shift back thus allowing an influx of pressure to help retract the cylinder. The ENERGYSVER valve operates as a fi xed spring regulator when in the energy saving mode, maintaining the cylinder return pressure at approximately 0 psig ( bar). Retracting and holding the cylinder with only bar pressure consumes much less air than the standard method of using full pressure to shift and retract. PPLITION WRNING: When inlet pressure is 60 psig ( bar) or less, the double and single solenoid ENERGYSVER valves will pressurize port and exhaust port, regardless of applied solenoid signals. This feature, which occurs when inlet pressure is below 60 psig ( bar), must be taken into consideration in your application design in order to avoid the potential for personal injury or property damage. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 5

16 Poppet Valves for ISO Sub-ases (5599/I) Series W6 5/ Valves Single Solenoid Pilot ontrolled, ir Return ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) 5 /8 - /8 W6760 W (7).7 (). (8). (0.6) /8 - / W6760 W (5). (5).5 (90).8 (0.8) / - / W6760 W (68).6 (65).7 (9).8 (.) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. 5/ Valves Double Solenoid Pilot ontrolled, Detented ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) /8 - /8 W67607 W (75).7 (). (8).8 (0.8) /8 - / W67607 W (9). (5).5 (90). (.0) / - / W67607 W (7).6 (65).7 (9). (.5) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. 5 5/ Valves Single Pressure ontrolled, ir Return ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) 5 /8 - /8 W656 W (09).6 ().8 (6) 0.8 (0.) /8 - / W656 W (0). (5). (5). (0.6) / - / W656 W (65).6 (66). (56). (.) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. 5/ Valves Double Pressure ontrolled, Detented 5 ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) /8 - /8 W6567 W (9).6 ().8 (7) 0.8 (0.) /8 - / W6567 W (0). (5). (5). (0.6) / - / W6567 W (65).6 (66). (59). (.) * Sub-base and electrical connector not included. See pages 7-8 for sub-bases, manifolds and accessories. Electrical connection conforming to NSI standard 9.55M is available. For more information, refer to ROSS ulletin 79 (form number 0090). STNDRD SPEIFITIONS (for valves on this page): Solenoid Pilot ontrolled: Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: Each solenoid; V inrush, 8.5 V holding on 50 or 60 Hz; 6 watts on D. mbient Temperature: 0 to 0 F ( to 50 ); extended to 75 F (80 ) for High Temperature models. Media Temperature: 0 to 75 F ( to 80 ); extended to 0 F (05 ) for High Temperature models. Internal/External Supply: Selected automatically. Manual Override: Flush, non-locking. Pressure ontrolled: mbient Temperature: 0 to 75 F ( to 80 ). Media Temperature: 0 to 75 F ( to 80 ); extended to 0 F (05 ) for High Temperature models. ommon Specifications: Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig ( to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Port Threads: NPT standard, SPP. For SPP threads add a D prefi x to the model number, e.g., DW6760. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

17 Sub-ases & Manifolds for ISO Valves (5599/I) Series W60 & W6 Sub-base Model Numbers and Port Sizes ISO Side Port Sizes Size Ported 65K D6000 6K9 600 D600 6K9 600 D600 6K9,, /8 / G/ /8 /8 G/8 / / G/ /, 5 / / G/ /8 /8 G/8 / / G/ /, /8 /8 G/8 /8 /8 G/8 /8 /8 G/8 /8 L H H I I D M K In addition to the manifold stations, an end station kit must be ordered for each manifold installation. End-ported stations are assemblies consisting of a bottom-ported station and an end-ported adaptor plate. daptor plates are cross-hatched in the drawings below. ISO Size L P N N 5 MNIFOLD NUMERS and PORT SIZES End Ported Station* 66K9 665K9 666K9 End Station Kit* 6K86 7K86 8K86, / /8 / Port Sizes,, 5 /8 / ottom Ported Station* 60K9 6K9 6K9 L F 5 G G H H 5 K J I, /8 /8 /8 *NPT port threads. For SPP threads, add a D prefi x to the model number, e.g., D60K9. O G 5 F Sub-base Dimensions inches (mm) ISO ISO ISO D E F G H I J K L M.89 (8). (0).6 () 0. () 0.85 () 0.85 () 0.9 (0) 0.7 (). (9) 0.9 () 0.9 ().86 (98) 0. (6). (57).88 ().57 (0) 0.55 ().0 (6).0 (8) 0.5 () 0.59 (5).6 (7). (9).8 (0). () 0.6 (7).80 (7) 5.87 (9).6 ()* 0.67 (7) 0.67 (7). () 0.7 (8) 0.6 (6).77 (5).0 (6) 0.87 () 5.5 (6) 0.6 (7) *.77 (5) on sub-base 6K9. L L F J E D S L R Q T E D ESSORIES and OPTIONS for MNIFOLDS lank Station Kits, locking Discs, Pressure Plates, Transition Plates and other available options are shown on page 8. M and F dimensions are for a -station manifold. For each additional station add the dimension to obtain new and F dimensions. L T NOTE: Lined portions of drawings are end-ported adaptors which are included only with end-ported stations. Manifold Dimensions inches (mm) ISO ISO ISO D E F G H I J K L M N O P Q R S T 5. (0) 0.87 ().69 () 0.0 (8) 0.06 ().5 (08) 0.55 () 0.9 () 0.8 () 0.9 ().8 (6) 0. (9) 0.85 () 0.5 (). (0) 0.7 (7) 0.7 () 0.98 (5).9 (8) 0. () 6.6 (6).0 (6).0 (56) 0. (6) 0.0 (5) 5. (8) 0.69 (8). () 0.87 () 0.9 ().85 (7) 0.5 (9).0 (8) 0.59 (5) 5. (5) 0.5 (9) 0.55 ().0 (6).5 (90) 0.57 (5) 7.95 (0).8 (0).80 (7) 0. (8) 0. (6) 6.77 (7).0 (6).85 (7). (). ().0 (56) 0.9 (0).0 (6) 0.75 (9) 7.8 (90) 0.7 () 0.67 (7). (9).90 (99) 0.7 (8) 7

18 ccessories for ISO Valves (5599/I) Series W60 & W6 ONNETORS for use with DROPORDS (DIN 650, Form ) Electrical connectors are required to connect the valve solenoids to the drop cords supplying electrical power. Each connector can be oriented so that the cord can exit in any one of four directions: outboard, inboard, and to the right or to the left of the valve centerline. ords of 6 mm to 0 mm diameter can be used. Indicator Lights. Lights in connectors with a translucent housing can be used as indicator lights to show when solenoids are energized. Wired onnectors. onnectors have a 6½ ft ( meter) cord with three 8 gauge conductors. ord exits outboard as shown at the right. Insulation is water, oil, and abrasion resistant. onnectors are available with 0 mm cords for maximum abrasion resistance, or with 6 mm cords where added fl exibility or small diameter is required. ONNETORS for use with THREDED ONDUIT onnectors similar to those above but threaded to accept / inch electrical conduit fi ttings are also available. FLYING SOLENOID LEDS Instead of the connectors described above, power to the solenoids can also be supplied via fl ying leads. These are 8 gauge insulated wires with spade connectors at one end. kit of fl ying leads consists of three wires, each 9 inches (one meter) long. Order by kit number 75K77. PRT NUMERS of ELETRIL ONNETORS onnector Type For use with drop cord (ord not included) Wired with 6 mm cord Wired with 0 mm cord For use with threaded conduit * Specify solenoid voltage. Without Light 97K87 7K77 7K77 7K77 With Light* 96K87 70K77 8K77 7K77 LNK STTION KITS blank station plate is used to cover the top of a manifold station that is not in use. kit consists of a metal plate 0. inch (8 mm) thick, a gasket, and mounting bolts. ISO Size : 56H77 ISO Size : 69K77 ISO Size : 57H77 TRNSITION PLTES Different size ISO valves can be used in the same manifold installation by means of transition plates. The inlet and exhaust ports of two different size manifold stations are connected by means of a transition plate installed between the two stations Thickness [inches (mm)] of the plates is shown below. ISO Size to [0.79 (0)]: D55K86 ISO Size to [.6 ()]: D56K86 ISO Size to [.6 ()]: D57K86 INTERPOSED FLOW ONTROLS for SPOOL VLVES n interposed flow control unit regulates the exhaust flow of air from a pneumatic cylinder, thereby controlling the extension and retraction speeds. Separate controls regulate the air fl ow from each end of the cylinder. eing located between the valve and base, the unit requires no additional piping. vailable only for Series W60 and W6 spool valves. ISO Size : 7077 ISO Size : 7077 ISO Size : 7K77 INDEPENDENT PRESSURE PLTES When a valve in a manifold installation must work at a different pressure than that supplied to the manifold, an independent supply can be provided via an independent pressure plate. The pressure plate mounts between valve and base and isolates the valve from the manifold inlet pressure. The independent supply is connected to an inlet port in the end of the pressure plate. ISO Size (/ inlet port): 70K77 ISO Size (/8 inlet port): 69K77 ISO Size (/ inlet port): 75K77 INTERPOSED SHUT-OFF Manually actuated with a / turn, the interposed shut-off isolates all ports, including the pilot. LOKING DISKS Ports between manifold stations can be closed by means of blocking disks. Single Disk Kit of Disks ISO Size : K77 ISO Size : K77 ISO Size : K77 INTERPOSED PRESSURE REGULTORS oth single and double pressure regulators are available. Single pressure regulators provide the same regulated pressure at both outlet ports. Double pressure regulators allow the pressure at each outlet port to be set independently. Pressure can be regulated from 0 to 50 psig (0 to 0 bar). Requires no new piping. Single Regulator ISO Size.75 (95.).66. (8.0) (.) ISO Size : ISO Size : ISO Size : (Single) 7. (86) 8. () 0.5 (67) Single 00K9 0K9 06K9.59 (0.) ISO Size : 879 ISO Size & : For ordering, please contact ROSS. Double Regulator Double 0K9 05K9 08K9 Regulator Dimensions - inches (mm) (Double). (6).8 (76) 8. (65) (Single/Double).5 (9).0 (5).5 (6) 8 0, ROSS ONTROLS. ll Rights Reserved.

19 Spool and Sleeve Valves for ISO Sub-ases (5599/II) Series W65 5/ Valves Single Solenoid Pilot ontrolled, Spring Return ISO Port Valve Model vg. Dimensions inches (mm) Weight Size Size Number* V lb (kg) 5 / - /8 W (6).6 ().7 (69).5 (0.7) /8 - / W (86). (5).8 (7).0 (.0) / - / W (6).6 (67). (78).5 (.6) * Sub-base not included. See pages - for sub-bases, manifolds and accessories. 5/ Valves Double Solenoid Pilot ontrolled, Detented ISO Port Valve Model vg. Dimensions inches (mm) Weight Size Size Number* V lb (kg) / - /8 W ().6 ().7 (69).0 (.0) /8 - / W (8). (5).8 (7).5 (.) / - / W (5).6 (67). (78).0 (.9) 5 * Sub-base not included. See pages - for sub-bases, manifolds and accessories. 5/ Valves Double Solenoid Pilot ontrolled 5 Power enter 5 losed enter 5 Open enter ISO Port Valve Model Number* vg. Dimensions inches (mm) Weight Size Size Power enter losed enter Open enter V lb (kg) / - /8 W W65770 W ().6 ().7 (69).0 (.0) /8 - / W W65770 W (8). (5).8 (7).5 (.) / - / W W65770 W (5).6 (67). (78).0 (.9) * Sub-base not included. See pages - for sub-bases, manifolds and accessories. The W65 Series has a base electrical connector which eliminates the need to disconnect wires to remove the valve. This eliminates drop cords, simplifies maintenance and connection to Serial Data ommunication systems. For more information, refer to ulletin 79 (form number 0090). STNDRD SPEIFITIONS (for valves on this page): Solenoids: Rated for continuous duty. Standard Voltages: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Power onsumption: Each solenoid. 6.5 V holding on 50 or 60 Hz;.5 watts on D (at 0 bar). mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Standard Inlet Pressure: Size models: -0 bar; Size & models: -0 bar. ll sizes also available up to 6 bar. Pilot Supply: Internal/external supply selected automatically. Required pressure at least 0 psig ( bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 9

20 Spool and Sleeve Valves for ISO Sub-ases (5599/II) Series W65 5/ Valves Single Pressure ontrolled, Spring Return ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) 5 / - /8 W ().6 ().7 (69) 0.8 (0.) /8 - / W (8). (5).8 (7).5 (0.7) / - / W (78).6 (67). (78).0 (.) * Sub-base not included. See pages - for sub-bases, manifolds and accessories. 5/ Valves Double Pressure ontrolled, Detented ISO Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) 5 / - /8 W ().6 ().7 (69) 0.8 (0.) /8 - / W (8). (5).8 (7).5 (0.7) / - / W (78).6 (67). (78).0 (.) * Sub-base not included. See pages - for sub-bases, manifolds and accessories. 5/ Valves Double Pressure ontrolled Power enter losed enter Open enter ISO Port Valve Model Number* vg. Dimensions inches (mm) Weight Size Size Power enter losed enter Open enter V lb (kg) / - /8 W6557 W ().6 ().7 (69) 0.8 (0.) /8 - / W W6557 W (8). (5).8 (7).5 (0.7) / - / W W6557 W (78).6 (67). (78).0 (.) * Sub-base not included. See pages - for sub-bases, manifolds and accessories. STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Standard Inlet Pressure: Size models: -0 bar; Size & models: -0 bar. ll sizes also available up to 6 bar. Pilot Supply: Internal/external supply selected automatically. Required pressure at least 0 psig ( bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0 0, ROSS ONTROLS. ll Rights Reserved.

21 Sub-ases for ISO Valves (5599/II) Series W65 Side and ottom-ported Sub-ases ISO Sub-ase Station Size Port Size Model Number / NPTF Side 99N9 / NPTF Side/ottom 97N9 ISO /8 NPTF Side 950N9 /8 NPTF Side/ottom 97N9 G / Side D99N9 G /8 Side D950N9 /8 NPTF Side 95N9 /8 NPTF Side/ottom 95N9 ISO / NPTF Side 95N9 / NPTF Side/ottom 95N9 G / Side D95N9 / NPTF Side 955N9 / NPTF Side/ottom 956N9 / NPTF Side 957N9 ISO / NPTF Side/ottom 958N9 G / Side D955N9 G/ Side/ottom D956N9 G / Side D957N9 G / Side/ottom D958N9 G H () Mounting holes: ISO - 0. (5.) diameter. ISO, (6.) diameter. D () Pilot ports: /8 NPTF (G /8); Used for external pilot supply. E F Sub-ase Dimensions inches (mm) ISO ISO ISO 0.5 () 0.6 (6) 0.8 ().0 (6). ().8 (5) 0.8 (). (). () D.5 (8).9 (9).7 (70) E.6 (9). (57).5 (6) F 0.9 (). (9).5 (9) G 0.9 (). (9). (6) H.6 (9). (08) 5. (7) I. (9). (5).8 (5) J. (58).8 (70).5 (90) K 0.9 ().5 (7).8 (7) L 0.9 (). (7).5 (8) M. (60).0 (75). (0) N.8 (6).5 (6).7 (69) O 6.5 (6) 7.8 (97) 9. (5) P 0.8 (). (8). () Q. ().7 ().0 (5) R.9 (7). (60). (85) S 0.8 (). (7).6 () T. (7). (7).6 () U 0.5 () 0.9 (). (7) V 0.6 (5) 0.9 (). (7) W 0. (8) 0. () 0.8 (0) X 0.7 (7) 0.8 (0) 0.8 (0) Y 0.6 (6) 0.9 (0) 0.8 (0) () onduit port: / NPTF (G /). K Wireway I J 5 M O End (rown) End (Orange) S U L L T V L N W R Q P Note: Port is 0.7 ( mm) off center line. ISO, fall on center line. X Y ssembled manifolds also available, consult ROSS.

22 Manifolds for ISO Valves (5599/II) Series W65 ottom or End-Ported Manifolds Manifold Dimensions inches (mm) ISO ISO ISO 7. (8) 9.0 (9) 0.6 (70).9 (5) 6.0 (5) 7. (80).0 (6). ().7 () D. (79).9 (00) 5. (8) E 0.6 () 0.6 (6) 0.6 (5) F 0.6 () 0.7 (7).0 (6) G. ().7 ().8 (6) H.0 (5). (0). () I. (8). (5). (5) J.5 (6). (79). (0) K. ().6 (0).7 () L 0.9 ().0 (5). (0) M 0.5 () 0.6 (6) 0.8 () N. (5).6 (67). (86) O. (55).6 (66). (78) P 0.6 (6) 0.9 () 0.8 (0) Q 0.5 () 0.6 (5) 0.7 (8) R 0.5 () 0.6 (5) 0.8 () S 0. (7) 0. (8) 0.5 () T 0. (7) 0. (8) 0.5 () U.0 (5).8 (67). (79) V (6). () ISO Size uses mounting holes in end plate. Mounting hole: Size : 0.8 (7.) diameter Size : 0. (8.) diameter XX ottom cylinder ports; See manifold station kit chart for port sizes. V Q R F U E D F () Mounting holes: ISO : 0.8 (7) diameter ISO : 0.5 (9) diameter ISO : 0.7 () diameter S T End Station Kit Numbers* Series Port Size Part Number** ISO /8 NPTF 9N86 ISO / NPTF 9N86 ISO NPTF 95N86 *Each end station kit includes left and right end plates, socket head screws, nuts and seals. **NPT port threads. For SPP threads, add a D prefi x to the model number, e.g., D9N86. Manifold Station ssembly Numbers* Series Port Size Part Number** ISO / NPTF End/ottom 959N9 /8 NPTF End/ottom 960N9 ISO /8 NPTF End/ottom 96N9 / NPTF End/ottom 96N9 ISO / NPTF End/ottom 96N9 / NPTF End/ottom 96N9 *Each manifold station assembly includes a manifold assembly, socket head screws, nuts and seals. **NPT port threads. For SPP threads, add a D prefi x to the model number, e.g., D959N9. () Pilot ports: /8 NPTF (G /8); Used for external pilot supply. G H onduit port, both sides: ISO - NPTF (M x.5) ISO, - ¼ NPTF (M0 x.5) () Side cylinder ports: See manifold block kit chart for port sizes L M M N N J I L () Side ports, both sides; See end plate kit chart for port sizes. P O I K View XX with conduit cover removed End (Orange) End (rown) 0, ROSS ONTROLS. ll Rights Reserved.

23 ccessories for ISO Valves (5599/II) Series 65 Interposed Regulators The interposed regulator controls the pressure through the base-mounted valve. These interposed devices are sandwich style, mounting between a valve and base or manifold. When using a dual interposed regulator for a Series 65 solenoid valve, the valve must be externally piloted (port ). Single Interposed Regulator (top view) L Double Interposed Regulator (top view) WRNING Double interposed regulators will reverse output ports - the solenoid will pressurize the port, the solenoid will pressurize the port - which may cause unexpected, potentially dangerous cylinder movement at valve pressurization. E D F End G H I J K End ISO Part Dimensions inches (mm) Size Number D E F G H I J K L (Sgl.) 965N9.6 (9).8 (5) 0.9 ().7 () 0.9 ().5 (6) 6. (57) 7. (8) 8.0 (0).6 (95).6 (5) 9.0 (9) (Dbl.) 966N9.6 (9).8 (5) 0.9 ().7 () 0.9 ().5 (6) 6. (57) 7. (8) 8.0 (0).6 (95).6 (5) 9.0 (9) (Sgl.) 967N9.6 (9).8 (5) 0.9 ().0 (5).0 (6).5 (6) 6.5 (66) 7.5 (9) 9.0 (9).6 (0).6 (70) 0.0 (5) (Dbl.) 968N9.6 (9).8 (5) 0.9 ().0 (5).0 (6).5 (6) 6.5 (66) 7.5 (9) 9.0 (9).6 (0).6 (70) 0.0 (5) (Sgl.) 969N9. (5).7 (67). ().6 (66). (). (85) 9.5 () 8.0 (0) 0.6 (70) 8. (6) 5. (86).0 (0) (Dbl.) 970N9. (5).7 (67). ().6 (66). (). (85) 9.5 () 8.0 (0) 0.6 (70) 8. (6) 5. (86).0 (0) Flow ontrol Kits The interposed fl ow control independently adjusts the speed of a cylinder s extend and retract motions. This action is achieved by throttling the fl ow of exhaust air through ports and 5 by means of a separate needle valve across each of these ports. These interposed devices are sandwich style, mounting between a valve and a base or manifold. Dimensions inches (mm) ISO Size Part Number 7N ().8 (97).7 () 7N77. () 5. (0).0 (5) 7N77.6 () 5.6 ().6 (66) Transition Plates To bank different manifold sizes together. ISO to ISO Left to right... 87N77 Right to left... 88N77 lank Station Kits blank station plate is used to cover the top of a manifold station not in use. Pilot Port locking Plug The pilot blocking plug blocks the pilot ports between manifold stations. locking Disk Kits blocking disk closes the ports between manifold stations. ISO to ISO Left to right... 89N77 Right to left... 90N77 ISO Size Part Number 8N77 8N77 8N77 ISO Size Part Number 75N77 77N77 79N77 ISO Size Part Number 76N77 78N77 80N77

24 Spool & Sleeve Valves for NSI Sub-ases Series W70 5/ Valves Single Direct Solenoid, Spring Return 5 Size NSI Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) Size, / - /8 W (77).0 (50). (58).5 (.6).5 /8 - / W (09).6 (66).6 (66). (.5 /8 - / W (5).5 (88).8 (70). (.9) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5/ Valves Double Direct Solenoid, Detented NSI Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) Size / - /8 W (6).0 (50). (58).5 (.0.5 /8 - / W (7).6 (66).6 (66) 5.0 (.) /8 - / W706.. (5).5 (88).8 (70) 5.8 (.6) 5 * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5/ Valves Double Direct Solenoid Size 5 Power enter 5 losed enter 5 Open enter NSI Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Power enter losed enter Open enter V lb (kg) /8 - /8 W W707 W (6).0 (50). (58).5 (.0).5 /8 - / W707 W (7).6 (66).6 (66) 5.0 (.) / - / W707 W707.. (5).5 (88).8 (70) 5.8 (.6) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. STNDRD SPEIFITIONS (for valves on this page): Solenoids: power; D for size models only. Standard Voltages: See page 08; consult ROSS. Indicator Light: vailable. Power onsumption: Each solenoid. Size models: 0 V inrush, 0 V holding on 50 or 60 Hz; 0 watts on D. ll other sizes: 80 V inrush, 58 V holding. mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 50 psig (0 bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0, ROSS ONTROLS. ll Rights Reserved.

25 Spool & Sleeve Valves for NSI Sub-ases Series W70 5/ Valves Single Solenoid Pilot ontrolled, Spring Return NSI Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) / - /8 W (6).0 (50). (59).0 (.).5 /8 - / W (85).7 (67).6 (9).0 (.) /8 - / W7076D. 8. ().5 (88).0 (0) 5. (.) 0 / - ¼ W (9).9 (99).0 (0) 7. (.) 0 ¼ - ½ W (8) 5.6 (). (0).5 (6.5) 5 * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5/ Valves Double Solenoid Pilot ontrolled, Detented NSI Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) / - /8 W (9).0 (50). (59).0 (.8).5 /8 - / W ().7 (67).6 (9).0 (.8) /8 - / W7076D. 9.8 (9).5 (88).0 (0) 6.5 (.9) 0 / - ¼ W (86).9 (99).0 (0) 9.0 (.) 0 ¼ - ½ W (7) 5.6 (). (0) 5.8 (6.8) 5 * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5/ Valves Double Solenoid Pilot ontrolled 5 Power enter 5 losed enter 5 Open enter NSI Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Power enter losed enter Open enter V lb (kg) / - /8 W W7077 W (9).0 (50). (59).0 (.8.5 /8 - / W W7077 W ().7 (67).6 (9).0 (.8) /8 - / W W7077D W7077D. 9.8 (9).5 (88).0 (0) 6.5 (.9) 0 / - ¼ W W70776 W (07).9 (99).0 (0) 8.5 (.8) 0 ¼ - ½ W W70778 W (7) 5.6 (). (0) 5. (6.9) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: Each solenoid. Size models: 0 V inrush, 9 V holding on 50 or 60 Hz; 5 watts on D. ll other sizes: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. Indicator Light: Size, 0 & 0 models only. mbient Temperature: 0 F to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 50 psig (0 bar). Pilot Pressure: Size & 0 models: t least 0 psig ( bar). Size.5, &0 models: t least 5 psig ( bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 5

26 Spool & Sleeve Valves for NSI Sub-ases Series W70 5/ Valves Single Pressure ontrolled, Spring Return NSI Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) / - /8 W (8).0 (50). (58).5 (.).5 /8 - / W (5).6 (66).6 (66).0 (0.9) 5 /8 - / W (7).5 (88).8 (70). (.9) 0 / - ¼ W ().9 (99).7 (68) 6. (.8) 0 ¼ - ½ W () 5.6 ().0 (76).0 (5.9) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5/ Valves Double Pressure ontrolled, Detented NSI Range of Valve Model vg. Dimensions inches (mm) Weight Size Port Sizes Number* V lb (kg) / - /8 W (8).0 (50). (58).5 (.).5 /8 - / W (5).6 (66).6 (66).0 (0.9) 5 /8 - / W (7).5 (88).8 (70). (.9) 0 / - ¼ W ().9 (99).7 (68) 6. (.8) 0 ¼ - ½ W () 5.6 ().0 (76).8 (6.) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5/ Valves Double Pressure ontrolled 5 Power enter 5 losed enter 5 Open enter NSI Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Power enter losed enter Open enter V lb (kg) /8 - /8 W7057 W (8).0 (50). (58).5 (.).5 /8 - / W7057 W (5).6 (66).6 (66).0 (0.9) / - / W7057 W (7).5 (88).8 (70).5 (.0) 0 / - ¼ W W70576 W ().9 (99).7 (68) 6. (.8) 0 ¼ - ½ W70578 W () 5.6 ().0 (76).8 (6.) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 50 psig (0 bar). Pilot Pressure: Size & 0 models: t least 0 psig ( bar). Size.5, & 0 models: t least 5 psig ( bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

27 Poppet Valves for NSI Sub-ases Series W7 5/ Valves Single Solenoid Pilot ontrolled, ir Return ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) / - /8 W776 W (6).0 (50). (59).0 (.).5 /8 - / W776 W (85).7 (67).6 (9).0 (.) /8 - / W776 W ().5 (88).0 (0) 5.0 (.) 0 / - ¼ W7766 W (9).9 (99).0 (0) 6. (.8) 0 ¼ - ½ W7768 W (8) 5.6 (). (0) 8.5 (8.) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5 5/ Valves Double Solenoid Pilot ontrolled, Detented 5 ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) / - /8 W776 W (9).0 (50). (59).5 (.6).5 /8 - / W776 W ().7 (67).6 (9).0 (.8) /8 - / W776 W (9).5 (88).0 (0) 5.5 (.5) 0 / - ¼ W7766 W (86).9 (99).0 (0) 0.8 (.9) 0 ¼ - ½ W7768 W (7) 5.6 (). (0) 9.8 (8.9) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5/ Valves Single Pressure ontrolled, ir Return ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) / - /8 W756 W (8).0 (50). (58).5 (.).5 /8 - / W756 W (5).6 (66).6 (66).0 (0.9) /8 - / W756 W (7).5 (88).8 (70). (.5) 0 / - ¼ W7566 W ().9 (99).7 (68) 7. (.) 0 ¼ - ½ W7568 W () 5.6 ().0 (76) 7.5 (7.9) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. 5 5/ Valves Double Pressure ontrolled, Detented 5 ISO Range of Valve Model Number* vg. Dimensions inches (mm) Weight Size Port Sizes Std. Temp. High Temp. V lb (kg) / - /8 W756 W (8).0 (50). (58).5 (.).5 /8 - / W756 W (5.6 (66).6 (66).0 (0.9) /8 - / W756 W (7).5 (88).8 (70). (.5) 0 / - ¼ W7566 W ().9 (99).7 (68) 7. (.) 0 ¼ - ½ W7568 W () 5.6 ().0 (76) 7.5 (7.9) * Sub-base not included. See pages 8-0 for sub-bases, manifolds and accessories. STNDRD SPEIFITIONS (for valves on this page): Solenoid Pilot ontrolled: Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: Each solenoid. Size models: 0 V inrush, 9 V holding on 50 or 60 Hz; 5 watts on D. ll other sizes: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D.ndicator Light: Size, 0 & 0 models only. mbient Temperature: 0 to 0 F ( to 50 ); extended to 75 F (80 ) for High Temperature models. Pressure ontrolled: mbient Temperature: 0 to 75 F ( to 80 ). ommon Specifications: Media Temperature: 0 to 75 F ( to 80 ); extended to 0 F (05 ) for High Temperature models. Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig ( to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 7

28 Sub-ases for NSI Valves Series W70 & W7 Y The sub-base numbers shown in the chart below specify pressure ports with NPT threads, and electrical openings with / NPT threads. Sub-base for V =. valves illustrated. NSI Sub-base Model Numbers Type of Outlet Indicator Lights in ase* vg. Dimensions inches (mm) Sub-ase Port None One Two V / K9 56K9 0.9 to.0.8 (7).6 () 6. (57) / K9 58K9 0.9 to.0.8 (7).6 () 6. (57 /8 7K9 8K9 8K9.0 to.5.6 (9).5 (7) 7. (80) / 75K9 8K9 85K9.0 to.5.6 (9).5 (7) 7. (80) / (8).7 (67) 7. (8) Side-Ported / 69.. (8).7 (67) 7. (8) / 69.. (8).7 (67) 7. (8) / 69 0 to 5. (0).8 (96) 0.5 (66) to 5. (0).8 (96) 0.5 (66) ¼ to 5. (0).8 (96) 0.5 (66) ¼ (6).7 (9). () ½ (6).7 (9). () / K9 50K9 0.9 to.0.8 (7).5 (7) 6. (57) Side and /8 76K9 77K9 86K9.0 to.5.6 (9).5 (7) 7. (80) ottom-ported / (86).7 (67) 7. (8) / (86).7 (67) 7. (8) / 79.. (86).7 (67) 7. (8) / 79 0 to 5. (0).9 (99) 0.5 (66) 79 0 to 5. (0).9 (99) 0.5 (66) ottom-ported ¼ 79 0 to 5. (0).9 (99) 0.5 (66) ¼ (6).8 (98). () ½ (6).8 (98). () *NPT port threads. For SPP threads, add a D prefi x to the model number; for JIS threads, add a J prefi x to the model number, e.g., D5009. Electrical connection conforming to NSI standard 9.55M is available. For more information, refer to ROSS ulletin 79 (form number 0090). / Miniature Valves for ase Mounting Series W VLVE MODEL NUMERS With locking manual override... W08 With non-locking manual override... W09 Valve is shown with electrical connector and on a base. See page 8 for electrical connector. SES: /8 NPT ports threads. For SPP threads, add a D prefi x to the model number.. (79) Sub-ase Manifold... 55K9.5 (6).5 (89). () STNDRD SPEIFITIONS (for / Miniature valves): V Rating: 0.. Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: 8 V inrush, 6 V holding on 50 or 60 Hz; 6 watts on D. mbient Temperature: 5 to 0 F (-5 to 50 ). Media Temperature: 5 to 75 F (-5 to 80 ). For temperatures below 0 F ( ) air must be free of water vapor to prevent formation of ice. Flow Media: Filtered air. Inlet Pressure: Vacuum to 50 psig (0 bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 8 0, ROSS ONTROLS. ll Rights Reserved.

29 Manifolds for NSI Valves Series W70 & W7 The numbers of the manifold stations shown in the chart below specify pressure ports with NPT threads and electrical openings with ¼ NPT threads. ll necessary hardware and seals for manifold assembly are included with each manifold station. Indicator Lights: s shown in the chart below, the smaller sizes of manifolds are available with indicator lights. These lights are located in the end plate covering the electrical cavity. Manifold Note: The port positions of the solenoid controlled and the pressure controlled manifolds are not the same. For this reason these stations cannot be mixed in the same installation. If both types of valves must be used in the same installation, use only manifold stations for solenoid controlled valves. Typical Manifold Station NSI MNIFOLDS Type of Outlet Indicator Lights in Manifold* vg. Dimensions inches (mm) Manifold Port None One** Two** V / 509 5K9 5K9 0.9 to.0. (57). (58) 8.0 (05) / K9 5K9 0.9 to.0. (57). (58) 8.0 (05) /8 7K9 78K9 80K9.0 to.5. (57). (57) 8.0 (05) / 7K9 79K9 8K9.0 to.5. (57). (57) 8.0 (05) For Solenoid / (90).7 (9) 9. () ontrolled / (90).7 (9) 9. () Valves / (90).7 (9) 9. () / to.5 (08). (0). (8) 89 0 to.5 (08). (0). (8) ¼ 89 0 to.5 (08). (0). (8) / to.0.6 (57). (58) 6. (60) / to.0.6 (57). (58) 6. (60) / to.5.80 (7).7 (69) 6.9 (7) For Pressure / to.5.80 (7).7 (69) 6.9 (7) ontrolled / (90).7 (9) 9. () Valves / (90).7 (9) 9. () / (90).7 (9) 9. () / to.5 (08). (0). (8) to.5 (08). (0). (8) ¼ to.5 (08). (0). (8) *NPT port threads. For SPP threads, add a D prefi x to the model number; for JIS threads, add a J prefi x to the model number. ** Specify voltage on manifold. Standard Voltages: volts D; 0 volts, 50 Hz ; 0 volts, 60 Hz; 00 volts, 50 Hz; 0 volts, 60 Hz. For other voltages, consult ROSS. SSEMLED MNIFOLDS Valves and manifold stations can be assembled by ROSS to precise specifi cations. The assembly is then ready for integration into your system. For detailed information about such assemblies, consult your ROSS Distributor or call ROSS in the U.S.. at -888-TEK-ROSS ( ) or IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 9

30 ccessories for NSI Valves Series W70 & W7 Interposed Pressure Regulators oth single and double interposed regulators are available for valves with V ratings up to.. regulator is bolted to the valve s sub-base or manifold station, and the valve is then bolted to the regulator. This mounting method allows the valve to be removed and replaced without disturbing the regulator. Single pressure regulators provide the same regulated pressure at both outlet ports. Double pressure regulators allow the pressure at each outlet port to be set independently. locking type knob is used to set the regulated pressure at any point in the range of: 5 to 00 psig (0. to 7 bar) for size and models; 5 to 5 psig (0. to 8.5 bar) for size =. models. Maximum inlet pressure is 50 psig (0 bar). Pressure gauge(s) included. Order regulators by the part numbers shown at the right. Single Double * Remote Single Solenoid ir V = 0.9, Size Valves: V =.0, Size.5 Valves: V =., Size Valves: * Double regulator only for W70 spool valves. WRNING Double interposed regulators will reverse output ports - the solenoid will pressurize the port, the solenoid will pressurize the port - which may cause unexpected, potentially dangerous cylinder movement at valve pressurization. Manual Override Kits for Solenoid Pilot ontrolled Valves Flush fl exible manual overrides are standard on solenoid pilot controlled valves with V ratings of.0 or larger. oth locking and non-locking metal override buttons are also available for these models. Each of the override buttons in the kits at the right is made of metal and is spring-returned. The locking type button, however, can be kept in the actuated position by turning the slot in the top of the button with a screwdriver. Order by the kit numbers shown at the right. FLUSH UTTON Locking type... Kit 79K87 Non-locking type... Kit 790K87 EXTENDED UTTON Non-locking type...kit 79K87 EXTENDED UTTON WITH PLM TUTOR Non-locking type...kit 98H87 IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0 0, ROSS ONTROLS. ll Rights Reserved.

31 Spool & Sleeve Valves for SE Sub-ases Series 80 5/ Spool Valves Series 5 Single or Double Solenoid Series 50 Single or Double Solenoid Series 500 Single Solenoid Series 500 Double Solenoid Valve Model Numbers (ase not included) SE Type of Wiring vg. Dimensions inches (mm) Weight Series Ford hrysler Hardwire V lb (kg) Single Solenoid Pilot Valves (0).8 (5) 5. (9).5 (.6) (85).6 (65) 5.6 () 6.5 (.9) (57).0 (76).8 () 8. (.7) Double Solenoid Pilot Valves (0).8 (5) 5. (9).5 (.6) (85).6 (65) 5.6 () 7.0 (.) (85).0 (76).8 () 9.5 (.) *Sub-bases and manifolds on pages -. SOL SOL E P E Single Solenoid E P E Double Solenoid SOL 5/ Spool Valves Series 5 Series 50 Valve Model Numbers (ase not included) SE Type of Wiring vg. Dimensions inches (mm) Weight Series Ford hrysler Hardwire V lb (kg) Power enter Solenoid Pilot Valves (0).8 (5) 5. (9).5 (.6) (85).6 (65) 5.6 () 6.5 (.9) Open enter Solenoid Pilot Valves (0).8 (5) 5. (9).5 (.6) (85).6 (65) 5.6 () 7.0 (.) (06).0 (76).8 () 9.5 (.) losed enter Solenoid Pilot Valves (0).8 (5) 5. (9).5 (.6) (85).6 (65) 5.6 () 7.0 (.) (06).0 (76).8 () 9.5 (.) *Sub-bases and manifolds on pages -. Series 500 Double Solenoid SOL SOL SOL E P E Power enter E P E losed enter E P E Open enter SOL SOL SOL STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Rated for continuous duty. Standard Voltages: Series 5, 50 models: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Series 500 models: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Power onsumption: Each solenoid: Series 5, 50 models: 8 V inrush; 6 V holding on 50/60 Hz; 8 watts on D. Power onsumption: Each solenoid: Series 500 models: 87 V inrush; 0 V holding on 50/60 Hz; watts on D. Indicator Light: One for each solenoid. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 50 psig (0 bar). Pilot Pressure: t least 5 psig ( bar). Options: Pressure ontrolled Valves Interposed Pressure Regulators. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover.

32 Poppet Valves for SE Sub-ases Series 8 Series 5 Single or Double Solenoid Series 50 Single or Double Solenoid Series 500 Single Solenoid Series 500 Double Solenoid SOL SOL SOL E P E Single Solenoid E P E Double Solenoid Valve Model Numbers (ase not included) SE Type of Wiring vg. Dimensions inches (mm) Weight Series Ford hrysler Hardwire V lb (kg) Single Solenoid Pilot Valves (0).8 (5) 5. (9).8 (.) (85).6 (65) 5.6 () 5. (.) (57).0 (76).8 () 7.7 (.5) Double Solenoid Pilot Valves (0).8 (5) 5. (9). (.5) (85).6 (65) 5.6 () 5.7 (.6) (85).0 (76) 7. (80) 8.9 (.) * Sub-bases and manifolds on pages -. Interposed devices are also available, for more information, refer to ulletin 76D (form number 008). IMPORTNT NOTE: The V values given in the table above should not be used in comparing ROSS valves with those of other makers. These V values are intended only for use with performance charts published by ROSS. The V ratings in the chart above are averages for the various flow paths through the valve and are for steady flow conditions. STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Rated for continuous duty. Standard Voltages: Series 5, 50 models: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Series 500 models: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Power onsumption: Each solenoid: Series 5, 50 models: 8 V inrush; 6 V holding on 50/60 Hz; 8 watts on D. Series 500 models: 87 V inrush; 0 V holding on 50/60 Hz; watts on D. Indicator Light: One for each solenoid. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig (0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Options: Pressure ontrolled Valves Interposed Pressure Regulators. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0, ROSS ONTROLS. ll Rights Reserved.

33 Sub-ases for SE Valves Series 80 & 8 Side-Ported Dimensions: inches (mm) Series 5 Sub-ase Port Size* Number, P, E, E 577K9 /8 / 578K9 / /8 579K9 /8 /8 *NPT threads. For SE threads, consult ROSS. Port (outlet) L Port (outlet).7 (0) 0.9 (0) dia. places.00 (5).00 (5).8 (8).5 (6) 6.5 ( (88) Port P (inlet) Port E (exhaust) 0.50 () /8 external pilot supply port X 0. (8).7 (0).9 (9).00 (5).00 (5) L Port E (exhaust) Series 50 Sub-ase Port Size* Number, P, E, E 59K9 / /8 50K9 /8 / 5K9 / / 5K9 / / *NPT threads. For SE threads, consult ROSS. Port (outlet) L Port (outlet).7 (0) 0.9 (0) dia. places.00 (5).00 (5).8 (8).5 (6) 6.5 ( (88) Port P (inlet) Port E (exhaust) 0.50 () /8 external pilot supply port X 0. (8).7 (0).9 (9).00 (5).00 (5) L Port E (exhaust) Series 500 Sub-ase Port Size* Number, P, E, E 58K9 / / 78K9 / / 58K9 / 58K9 *NPT threads. For SE threads, consult ROSS. Port (outlet) L Port (outlet).6 (5).8 (5).8 (5) 0. (0) dia. places.06 (78) 8.5 (0) 9.00 (9) 0.50 ().75 (70) 0.6 (6).75 (70).6 (5) /8 external pilot supply port X. (59) Port E (exhaust) Port P (inlet) L Port E (exhaust)

34 Manifolds for SE Valves Series 80 & 8 Series 5 Manifold Stations Dimensions: inches (mm) Station Port Sizes* Number, P, E, E 580K9 / /8 58K9 /8 /8 *NPT threads. For SE threads, consult ROSS. lanking Plate: For manifold stations not occupied by a valve, blanking plates are available. These plates block the unused air passages. Order by part number 80K77. Series 50 Manifold Stations Station Port Sizes* Number, P, E, E 55K9 /8 / 55K9 / / 555K9 / / *NPT threads. For SE threads, consult ROSS. lanking Plate: For manifold stations not occupied by a valve, blanking plates are available. These plates block the unused air passages. Order by part number 8K77. Series 500 Manifold Stations Station Port Sizes* Number, P, E, E 585K9 / / 586K9 / 587K9 *NPT threads. For SE threads, consult ROSS. lanking Plate: For manifold stations not occupied by a valve, blanking plates are available. These plates block the unused air passages. Order by part number 8K77. Manifolds supplied with all necessary seals and hardware for assembly. End plates not required with these manifolds. Each station has all ports threaded to accept piping. Manual Override Kits for Series 500 Valves available. For more information, refer to ulletin 76D (form number 008). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0, ROSS ONTROLS. ll Rights Reserved.

35 Poppet Valves for Line Mounting Series 7 Series 7 Poppet valves for line mounting are available with single or double solenoid pilot control, or an air head for pressure control. Valve elements have end-guided stainless steel stems. Flush fl exible manual override buttons are standard on solenoid models. Solenoid models listed in this catalog use an internal pilot supply. They are, however, easily fi eld-convertible for use with an external pilot supply. Models for external pilot supply may also be ordered from ROSS. Explosion-Proof Solenoid Pilot available, for more information consult ROSS. To provide special control functions, most models are also available with the following LOGIIR adaptors. Timed Sequence daptor: / Valve with Single Solenoid Pilot ontrol / Valve with Double Solenoid Pilot ontrol llows the actuation and/or de-actuation of a valve to be delayed up to 0 seconds for / valves, and up to seconds for / and / valves. The time delay function is controlled by a continuously adjustable tapered needle. Longer time delays can be obtained by using this adaptor in conjunction with the Q adaptor below. Timed-Out daptor Dual Timed daptor P daptor: Increases the actuating force on the valve piston by means of a supplementary piston. The P adaptor should be used when the main valve supply pressure exceeds the available pilot or signai pressure. It should aiso be used when the pilot or signai pressure is less than the minimum specifi ed for the valve. ir line lubrication required with this adaptor. For valves having this adaptor, please consult Ross. -way P daptor -way P daptor ir Index daptor: llows a pressure controlled or single solenoid pilot controlled valve to function as an impulse controlled, mechanically detented valve. momentary signal shifts and holds the valve. second momentary signal returns the valve to its original position. ir line lubrication required with this adaptor. For valves having this adaptor, please consult Ross. Q daptor: For use in conjunction with the timed sequence adaptor to extend the delay interval up to 60 seconds. It also helps to obtain snap action of the valve by keeping pilot or signal air off the main valve piston until the pressure has bui It high enough to cause prompt valve response. ir line lubrication is required with this adaptor. For additional information consult your ROSS distributor or call ROSS Technical Services in the U.S.. at -888-TEK-ROSS ( ). Series 7 Valve odies FETURES: Poppet construction for near zero leakage & high dirt tolerance Self-cleaning Wear compensating Repeatability throughout the life of the valve / Normally losed / Normally Open / Normally losed / Normally Open / 5

36 Poppet Valves for Line Mounting Series 7 Single Solenoid Pilot ontrolled / Valves Normally losed (N) Normally Open (NO) Port Valve Model Number vg. V Dimensions inches (mm) Weight Size N NO N NO lb (kg) / (9). (79) 6.9 (75).5 (.) / (9). (79) 6.9 (75).5 (.) / (9). (79) 6.9 (75).5 (.) / (6). (79) 7.6 (9). (.5) / (6). (79) 7.6 (9). (.5) (6). (79) 7.6 (9). (.5) (69). (0) 0. (65) 7.0 (.) ¼ (69). (0) 0. (65) 7.0 (.) ½ (69). (0) 0. (65) 7.0 (.) ½ (9) 5. ().8 (00) 5.5 (6.9) (9) 5. ().8 (00) 5.5 (6.9) ½ (9) 5. ().8 (00) 5.5 (6.9) 0 / Valves Normally losed (N) Port Sizes Valve Model Number vg. V Dimensions inches (mm) Weight In-Out Exh. N NO N NO lb (kg) / / (9). (79) 7. (8).5 (.) /8 / (9). (79) 7. (8).5 (.) / / (9). (79) 7. (8).5 (.) / (6).6 (9) 7.9 (0). (.5) / (6).6 (9) 7.9 (0). (.5) (6).6 (9) 7.9 (0). (.5) ½ (69).9 () 0. (65) 7.0 (.) ¼ ½ (69).9 () 0. (65) 7.0 (.) ½ ½ (69).9 () 0. (65) 7.0 (.) ½ ½ (9) 6. (6). () 6.5 (7.) ½ (9) 6. (6). () 6.5 (7.) ½ ½ (9) 6. (6). () 6.5 (7.) 0 Normally Open (NO) / Valves Port Sizes Valve Model vg. Dimensions inches (mm) Weight In-Out Exh. Number V lb (kg) / / (00).9 (97) 7. (8).0 (.) /8 / (00).9 (97) 7. (8).0 (.) / / (00).9 (97) 7. (8).0 (.) / (8) 5. (5) 9.0 (8) 5. (.) / (8) 5. (5) 9.0 (8) 5. (.) (8) 5. (5) 9.0 (8) 5. (.) ½ (66) 8. () 0.7 (7). (5.) ¼ ½ (66) 8. () 0.7 (7). (5.) ½ ½ (66) 8. () 0.7 (7). (5.) STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: / to ½ Port Sizes: 5 to 50 psig ( to 0 bar); ½ to ½ Port Sizes: 0 to 50 psig ( to 0 bar). Pilot Pressure: When external supply is used, pressure must be equal to or greater than inlet pressure. Threads: Model numbers above specify NPT pressure port threads. For other threads, see page 08. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

37 Poppet Valves for Line Mounting Series 7 Single Pressure ontrolled / Valves Normally losed (N) 0 Normally Open (NO) Port Valve Model Number vg. V Dimensions inches (mm) Weight Size N NO N NO lb (kg) / (9). (79).8 (95). (0.6) / (9). (79).8 (95). (0.6) / (9). (79).8 (95). (0.6) / (6). (79).5 ().0 (0.9) / (6). (79).5 ().0 (0.9) (6). (79).5 ().0 (0.9) (69). (0) 7.5 (90) 8.0 (.6) ¼ (69). (0) 7.5 (90) 8.0 (.6) ½ (69). (0) 7.5 (90) 8.0 (.6) ½ (9) 5. () 9.0 (8). (6.) (9) 5. () 9.0 (8). (6.) ½ (9) 5. () 9.0 (8). (6.) / Valves Normally losed (N) 0 Normally Open (NO) Port Sizes Valve Model Number vg. V Dimensions inches (mm) Weight In-Out Exh. N NO N NO lb (kg) / / (9). (79).0 (0). (0.6) /8 / (9). (79).0 (0). (0.6) / / (9). (79).0 (0). (0.6) / (6).6 (9).8 ().0 (0.9) / (6).6 (9).8 ().0 (0.9) (6).6 (9).8 ().0 (0.9) ½ (69).9 () 7.5 (90) 6.0 (.7) ¼ ½ (69).9 () 7.5 (90) 6.0 (.7) ½ ½ (69).9 () 7.5 (90) 6.0 (.7) ½ ½ (9) 6. (6) 9.5 () 5. (6.9) ½ (9) 6. (6) 9.5 () 5. (6.9) ½ ½ (9) 6. (6) 9.5 () 5. (6.9) / Valves Port Sizes Valve Model vg. Dimensions inches (mm) Weight In-Out Exh. Number V lb (kg) / / (00).9 (97).0 (0).8 (0.8) /8 / (00).9 (97).0 (0).8 (0.8) / / (00).9 (97).0 (0).8 (0.8) / (8) 5. (5) 5.8 (7). (.9) / (8) 5. (5) 5.8 (7). (.9) (8) 5. (5) 5.8 (7). (.9) ½ (66) 8. () 7.5 (90) 0. (.6) ¼ ½ (66) 8. () 7.5 (90) 0. (.6) ½ ½ (66) 8. () 7.5 (90) 0. (.6) STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: / to ½ Port Sizes: 5 to 50 psig ( to 0 bar). ½ to ½ Port Sizes: 0 to 50 psig ( to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Threads: Model numbers above specify NPT pressure port threads. For other threads, see page 08. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 7

38 Poppet Valves for Line Mounting Series 7 / Valves Double Direct Solenoid ontrolled, Detented Y Port Sizes Valve Model vg. Dimensions inches (mm) Weight In-Out Exh. Number V lb (kg) / / (6).9 (97) 7.9 (0).0 (.8) /8 / (6).9 (97) 7.9 (0).0 (.8) / / (6).9 (97) 7.9 (0).0 (.8) / (6) 5. (5) 9.7 (6) 6. (.8) / (6) 5. (5) 9.7 (6) 6. (.8) (6) 5. (5) 9.7 (6) 6. (.8) ½ (6) 8. ().6 (95). (5.5) ¼ ½ (6) 8. ().6 (95). (5.5) ½ ½ (6) 8. ().6 (95). (5.5) STNDRD SPEIFITIONS (for valves listed above): Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: Each solenoid; 90 V inrush, 0 V holding on 50 or 60 Hz; 0 watts on D. Indicator Lights: In each solenoid housing. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 5 to 50 psig ( to 0 bar). Pilot Pressure: If external supply is used, pressure must be equal to or greater than inlet pressure. Threads: Model numbers above specify NPT pressure port threads. For other threads, see page 08. Indicator Light Kit Manual Override Kits Indicator Light Kit Flush fl exible manual overrides are standard on single solenoid models in Series 6 and Series 7. Double solenoid models in Series and 7 have fl ush metal-button overrides. oth types are non-locking. Each of the buttons in the override kits below is made of metal and is spring-returned. The locking type button, however, can be kept in the actuated position by turning the slot in the top of the button with a screwdriver. Order by the kit numbers shown below. FLUSH UTTON Locking type...kit 79K87 Non-locking type...kit 790K87 n indicator light extends through the solenoid or pilot cover and is illuminated when the solenoid is energized. Such lights are standard on double solenoid valves in Series and 7. n indicator light is available in kit form for single solenoid models in Series 6, Series (type O only), and Series 7. Order kit number 86K87 and specify the voltage of the solenoid. EXTENDED UTTON WITH PLM TUTOR Non-locking type...kit 98H87 EXTENDED UTTON Non-locking type...kit 79K87 IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 8 0, ROSS ONTROLS. ll Rights Reserved.

39 Poppet Valves for Line Mounting Series High Temperature and Low Temperature Service Series valves are confi gured like the Series 7 valves, but are designed with metal internals and special seals appropriate for use in more extreme temperatures. The valves are designated as either Type H (High Temperature) or Type O (Low Temperature) valves. Temperature specifi cations for the two types are given below. Solenoid models listed in this catalog use an internal pilot supply. They are, however, easily fi eld-convertible for use with an external pilot supply. Models for external pilot supply may also be ordered from ROSS. Explosion-Proof Solenoid Pilot available, for more information consult ROSS. Type H (High Temperature) Service: Fluorocarbon seals are used to ensure high temperature stability. mbient Temperature: Up to 50 F ( ) for solenoid models; up to 00 F (50 ) for pressure controlled models. Media Temperature: 0 to 00 F (-7 to 50 ). Type O (Low Temperature) Service: una-n seals are used to ensure good performance at low temperatures. mbient Temperature: Down to -0 F (-0 ). Media Temperature: -0 to 75 F (-0 to 80 ). Vacuum Service: The construction of Series valves makes them readily adaptable to vacuum service. For additional information consult your ROSS distributor or call ROSS Technical Services in the U.S.. at -888-TEK-ROSS ( ). / Valve with Single Solenoid Pilot (Metal override button on top of pilot is standard on all single solenoid models.) FETURES: Poppet construction for near zero leakage & high dirt tolerance Self-cleaning Wear compensating Repeatability throughout the life of the valve Series Valve odies O-ring piston seals have PTFE wear rings top and bottom. Inlet and exhaust poppets have spun-in O-ring seals. / Normally losed / Normally Open / Normally losed / Normally Open / STNDRD SPEIFITIONS (for valves on page 0): Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. mbient Temperature: Type H: 0 to 50 F (-7 to ). Type O: -0 to 0 F (-0 to 50 ). Media Temperature: Type H: 0 to 00 F (-7 to 50 ). Type O: -0 to 75 F (-0 to 80 ). For temperatures below 0 F ( ) air must be free of water vapor to prevent formation of ice. Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig ( to 0 bar). Pilot Pressure: When external supply is used, pressure must be equal to or greater than inlet pressure. Threads: Model numbers above specify NPT pressure port threads. For other threads, see page 08. Manual Override: Non-locking metal button. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 9

40 Poppet Valves for Line Mounting Series Single Solenoid Pilot ontrolled / Valves 0 / Normally losed (N) / Normally Open (NO) Port Type H Type O vg. V Dimensions inches (mm) Weight / Valves Valve Model Number Size N NO N NO N NO lb (kg) / (90).0 (76) 7.0 (78).0 (.) / (90).0 (76) 7.0 (78).0 (.) / (90).0 (76) 7.0 (78).0 (.) / (6).0 (76) 7.7 (96). (.5) / (6).0 (76) 7.7 (96). (.5) (6).0 (76) 7.7 (96). (.5) (68). (0) 0.5 (66) 7.5 (.) ¼ (68). (0) 0.5 (66) 7.5 (.) ½ (68). (0) 0.5 (66) 7.5 (.) 0 Port Sizes Type H Type O vg. V Dimensions inches (mm) Weight / Valves Valve Model Number / Normally losed (N) / Normally Open (NO) In-Out Exh. N NO N NO N NO lb (kg) / / (90).6 (90) 7. (86).0 (.) /8 / (90).6 (90) 7. (86).0 (.) / / (90).6 (90) 7. (86).0 (.) / (6).6 (7) 8.0 (0). (.5) / (6).6 (7) 8.0 (0). (.5) (6).6 (7) 8.0 (0). (.5) ½ (68) 6.6 (68) 0.5 (66) 7.5 (.) ¼ ½ (68) 6.6 (68) 0.5 (66) 7.5 (.) ½ ½ (68) 6.6 (68) 0.5 (66) 7.5 (.) STNDRD SPEIFITIONS: See page 9. Port Sizes Valve Model vg. Dimensions inches (mm) Weight In-Out Exh. Number V lb (kg) / / (97) 7.7 (96).9 (99).0 (.) /8 / (97) 7.7 (96).9 (99).0 (.) / / (97) 7.7 (96).9 (99).0 (.) / () 9.7 (6).6 (0) 5.8 (.6) / () 9.7 (6).6 (0) 5.8 (.6) () 9.7 (6).6 (0) 5.8 (.6) ½ (08). (8) 6.5 (65).0 (5.) ¼ ½ (08). (8) 6.5 (65).0 (5.) ½ ½ (08). (8) 6.5 (65).0 (5.) IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0 0, ROSS ONTROLS. ll Rights Reserved.

41 Poppet Valves for Line Mounting Series Single Pressure ontrolled / Valves 0 / Normally losed (N) / Normally Open (NO) Valve Model Number Port Type H Type O vg. V Dimensions inches (mm) Weight Size N NO N NO N NO lb (kg) / (90).7 (9).0 (9).8 (0.8) / (90).7 (9).0 (9).8 (0.8) / (90).7 (9).0 (9)).8 (0.8) / (6). ().0 (9).5 (.0) / (6). ().0 (9).5 (.0) (6). ().0 (9).5 (.0) (68) 7.5 (90). (0).0 (5.0) ¼ (68) 7.5 (90). (0).0 (5.0) ½ (68) 7.5 (90). (0).0 (5.0) / Valves / Normally losed (N) / Normally Open (NO) Valve Model Number Port Sizes Type H Type O vg. V Dimensions inches (mm) Weight In-Out Exh. N NO N NO N NO lb (kg) / / (90).0 (0). (79).8 (0.8) /8 / (90).0 (0). (79).8 (0.8) / / (90).0 (0). (79).8 (0.8) / (6).7 (0).6 (9).5 (.0) / (6).7 (0).6 (9).5 (.0) (6).7 (0).6 (9).5 (.0) ½ (68) 7.5 (90).8 ().0 (5.0) ¼ ½ (68) 7.5 (90).8 ().0 (5.0) ½ ½ (68) 7.5 (90).8 ().0 (5.0) 0 / Valves Port Sizes Valve Model vg. Dimensions inches (mm) Weight In-Out Exh. Number V lb (kg) / / (97) 7.7 (96).9 (99).0 (.) /8 / (97) 7.7 (96).9 (99).0 (.) / / (97) 7.7 (96).9 (99).0 (.) / () 9.7 (6).6 (0) 5.8 (.6) / () 9.7 (6).6 (0) 5.8 (.6) () 9.7 (6).6 (0) 5.8 (.6) ½ (08). (8) 6.5 (65).0 (5.) ¼ ½ (08). (8) 6.5 (65).0 (5.) ½ ½ (08). (8) 6.5 (65).0 (5.) STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperatures: Type H: 0 to 00 F (-7 to 50 ). Type O: -0 to 75 F (-0 to 80 ). For temperatures below 0 F ( ) air must be free of water vapor to prevent formation of ice. Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig ( to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Threads: Model numbers above specify NPT pressure port threads. For other threads, see page 08. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover.

42 Dale Series P, X, LF, LX & LT Manifold ompact Poppet Valves Inline Poppet Valves Leak Tight Valves & Manifolds For more information please refer to ULLETIN 00 Dale Series Poppet and Manifold valves high fl ow, compact design poppet and manifold valves, the Dale Series will complement ROSS proven Series and 7 poppet valves in applications requiring port pressure independence with compact manifold mounting. In addition, the Dale Series brings its experience in the vacuum and leak test proven applications. / Normally losed / Normally losed - Valve Not ctuated - Valve ctuated - Valve Not ctuated - Valve ctuated External Pilot External Pilot Inlet Pressure External Pilot Inlet Pressure External Pilot IN IN IN EXH IN Inlet Pressure EXH OUT OUT OUT OUT Please visit the ROSS web site to view the complete ulletin 00 (Form #0) at 0, ROSS ONTROLS. ll Rights Reserved.

43 P Manifold Series Function: / Port Size: /8 to ½ Poppet Valves Dale Series hannel Selection Process Solution Pressure, Fluid, Vacuum Inlet Vacuum Fluid Pressure Exhaust External Pilot Port Outlet to Process Process Industry Liquid Mixing applications Vacuum Fill applications Process Routing Vacuum Industry Multi-million Life ycles Leak Tight (x0-6 std. cc/sec.) Medium to Ultrahigh Vacuum General utomation Improved Shift Speed ompact ost Effective Ease of Repair LF Inline Series Function: / Port Size: /8 to ½ Target Market: Diaphragm & all Valve Speed ontrol Dynamic Sealing Full Port Flow Solenoid ctuated Internally or Externally Piloted Port Plate Flexibility Process Industry i-directional Flow djustable Shift Speed ontrol Solenoid ctuated Vacuum Industry Multi-million Life ycles Leak Tight (x0-6 std. cc/sec.) Medium to Ultrahigh Vacuum General utomation Improved Shift Speed ompact ost Effective Ease of Repair ROSS/FLEX Expands with New Dale Series (ircuit for illustration purposes only.) From oncept To Design Utilizing the revolutionary new Dale cartridge style poppet valve the ROSS/FLEX engineering team has greatly expanded their capabilities and deliveries for the most demanding applications. cost effective manifold solution can greatly reduce assemble time, space required and trouble shooting in the fi eld. To Rapid Delivery IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover.

44 ompact Valves Series 6 Poppet onstruction, Line or Manifold Mounting / Valves Single Direct Solenoid / Normally losed (N) / Normally Open (NO) 0 Y For Line Mounting Port Valve Valve Model Numbers vg. Dimensions inches (mm) Weight Size Type N NO V lb (kg) /8 Y (69).8 (95).0 (77). (0.6) / Y (69).8 (95).0 (77). (0.6) Z For Manifold Mounting Port Valve Valve Model Numbers vg. Dimensions inches (mm) Weight Size Type N NO V lb (kg) / Z 6* 6* 0..7 (69) 6.6 (68). (07). (0.6) *lso order manifold 569 (not included with this valve). / Valves Single Solenoid Pilot ontrolled Y For Line Mounting Port Valve Valve Model vg. Dimensions inches (mm) Weight Size Type Number V lb (kg) / Y (69).8 () 6.6 (68). (.) Z For Manifold Mounting Port Valve Valve Model vg. Dimensions inches (mm) Weight Size Type Number V lb (kg) / Z 66* 0..7 (69) 6.6 (68). (07). (.) *lso order manifold 579 (not included with this valve). STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. mbient Temperature: 0 to 0 F ( to 50 F). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: / Valves: 5 to 50 psig (0. to 0 bar). / Valves: 0 to 50 psig ( to 0 bar). Manual Override: Flush fl exible manual override (non-locking), standard. Port Treads: NPT standard. For SPP threads, add a D prefi x to the model number; for J threads, add a J prefi x to the model number. Options: Indicator Light: Order kit number 86K87 and specify the voltage of the solenoid. Manual Override: Metal button; see Manual Override Kits. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0, ROSS ONTROLS. ll Rights Reserved.

45 NMUR Interface Wash Down Service Valves /, 5/ Valves Solenoid Pilot ontrolled US Patent # 5,98,6 Model with M Micro electrical connector shown FETURES: Duck-bill protected exhaust port(s): - Limits wash down fl uids from entering the valve - Minimizes the collection point for contamination orrosion resistant epoxy powder coat Solenoid Pilot Low wattage, fast shifting, repeatable, long life Patented all-poppet internals - Near zero internal leakage for the life of the valve, self cleaning valve seats, sure shifting Faster and more precise operation than a spool valve / Normally losed and 5/ Function Model with DIN electrical connector shown PPLITIONS: Designed for wash down application Minimum collection point for contamination Ideal for food and beverage industries Process industries - Hot, cold, wet environments Valve Valve Model Mounting vg. Dimensions inches (mm) Weight Function Numbers* olts onnection V lb (kg) / 7D90W 0- M Micro (7.).9 (55.50). (0.5) 0.8 (0.) / 7D900W 0- DIN 650 form (7.).9 (55.50). (0.5) 0.8 (0.) 5/ 7690W 0- M Micro (5.).9 (55.50). (0.5) 0.9 (0.) 5/ 76900W 0- DIN 650 form (5.).9 (55.50). (0.5) 0.9 (0.) * W= volts D. For 0 volts, replace W with a Z. Note: 0- and M5 mounting bolts available upon request. M onnector Pin Out Model with / port size shown = N/ = N/ = ROWN (Positive) = LUE (Negative) STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: volts D, 0.7 watt; 0-0 volts D, 50/60 HZ. mbient/media Temperatures: to F (-0 to 50 ). For temperatures below 0 F ( ) air must be free of water vapor to prevent formation of ice. Flow Media: Filtered air. Inlet Pressure: 9 to 6 psig ( to 8 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Threads: Model numbers above specify NPT pressure port threads. Standard: NEM X (enclosure constructed for indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment; and also provides protection in highly corrosive environments. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 5

46 Solenoid Pilot Valves Pak ROSS solenoid pilot valves provide reliable pilot control for various process valves: butterfl y, knife gate, ball, mixing, diverters and other pneumatically actuated devices. With over 86 years of experience, ROSS proven poppet valves deliver unsurpassed reliability. Features: Individual Valve Shut-off (automatic): increases uptime for continuous processing (see page 7 for details) Sure-Shifting and Self-leaning: reliable performance in extreme conditions (dirt tolerant, high humidity, cold, heat, dust, debris returned from the field actuator, etc...) Easily ccessible Manual Override (Yellow): turn to actuate, no tools needed Positive Sealing and Self-ompensating for Wear: perpendicular poppet face seals Quick Electrical Disconnect w/indicator Light: allows immediate troubleshooting of component/system issues in the fi eld. onsistent ctuation over the Life of the Valve: strong shifting forces Explosion Proof & Intrinsically Safe - options available, consult ROSS 8 & 6 Station Valve/Manifold: fl ying wire leads or central wiring option pplications: Power Generation Food & everage Petro-hem Waste Water Treatment ggregates Oil & Gas Pulp & Paper Pharmaceutical Household & onsumer Goods Extended-Duty Solenoid Pilot ontrolled Field onvertible: 5/ and / Function (for dual or spring return actuators) Single Solenoid 5 Valve/Manifold Standard Model ssembly Number Station Station Station Station Station and over consult ROSS rass Swivel Fitting 707 / NPT, / Tube Electrical onnector 0K77 w/0 leads Replacement Valve (6.8) 0.5 (6.).0 (59.) 7.55 (5.8).70 (97.) 5.85 (8.6) TYP (8.6) TYP.. (.5). (6.).0 (0.) Inlet Exhaust () /8 NPT Each End 6.0 (57.6) 5.5 (0.8) Single onnector Kit 0K77 (not included) Port, / NPT (Port on the other side) STNDRD SPEIFITIONS (for valves on this page): Solenoids: Rated for continuous duty. Standard Voltages: 0 volts 50/60 Hz; volts D. For other voltages, consult ROSS. Power onsumption:.9 V holding on 50/60 Hz;. watts on D. mbient Temperature: 9 to F ( to 50 F). Media Temperature: 9 to 75 F ( to 80 ). Indicator Light: In connector. Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig ( to 0 bar). Flow: v = 0.5 ertification: by S according to UL 9 and S.-9. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

47 Low-Power Solenoid Pilot ontrolled / Function (/ Function consult ROSS) Solenoid Pilot Valves Pak / Normally losed Valve/Manifold Standard Model entral ssembly Flying Leads Wiring 8 Station Station Station and over consult ROSS consult ROSS Metal Swivel Fitting E7 E7 /8 NPT, / Tube Electrical onnector 609E9 consult ROSS w/0 leads Replacement Valve (.0) x O. Thru for Mounting.5 (8.6) 6.8 (6.). (79.).9 (5.) 0.8 (0.6).75 (95.) /8-7 NPT x 8 Outlets.9 (.5) Single onnector Kit 609E9 (not included) 0 (08) / - NPT Inlet (oth sides) 0.8 (.) 7 x 0.68 (7.) 0.68 (7.) 0. (8.).0 (5.6).5 ( 89.7) 0.9 (.9).0 (0.5) / - NPT Exhaust (oth sides) Individual Valve Shut-off (automatic): Individual valves can be removed without shutting off main air supply to the whole manifold or entire solenoid cabinet. Simply remove the valve and an internal check-ball automatically blocks inlet air to that station Inlet air is automatically restored to the station when the valve is returned STNDRD SPEIFITIONS (for valves on this page): Solenoids: Rated for continuous duty. Standard Voltages: 0 volts 50/60 Hz; volts D. For other voltages, consult ROSS. Power onsumption: 0.0 V holding on 50/60 Hz; 0.8 watts on D. mbient Temperature: 9 to F ( to 50 F). Media Temperature: 9 to 75 F ( to 80 ). Indicator Light: In connector. Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig ( to 0 bar). Flow: v = 0.5 ertification: by S according to UL 9 and S.-9. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 7

48 Pendant ontrol Valves Single -way ROSS pendant control valves are a durable pneumatic solution that can be used anywhere manual control of devices is needed, such as an air hoist, air motor, or counterbalance cylinder. Ideal for use on or with material handling devices such as overhead cranes or air hoists, ROSS pendant control valves can withstand even the toughest environments. Dual / - High Flow pplication Data Dual -way 5 ir Hoist rticulating rm Dual / 5 5 Dual -way 5 7 Triple -way 6 i-directional ir Motor Pilot for Larger Double Pressure ontrolled Valve To convert a Dual / into a Dual /: Plug ports and 5. onnect supply line to port. Port becomes the outlet and port becomes the exhaust port. Single / - The Single / pendant control valve may be used anywhere that requires manual / control, such as operating small single acting cylinders or pressurizing vacuum cups for quick release. Ideal for use on or with material handling devices. Spring-return rubber poppet internals provide dependable shifting, long life, and low cost. Dual / - Ideal for use on or with material handling devices. Spring-return rubber poppet internals provide dependable shifting, long life, and low cost. Dual / - Ideal for use on or with material handling devices. Twin Pacer inserts ensure reliability, dirt tolerance, and easy maintenance. May be used as a pilot valve convertible to a dual / function. Triple / - The Triple / pendant control valve may be used anywhere that three independant manual outputs are needed. Provides remote pilot signals to pressure controlled valves. Three Pacer inserts ensure reliability and dirt tolerance. Pipe V Dimensions inches (mm) Weight Model Description Size Numbers - - lb (kg) Single -way; one lever, no handle / (0) 6.0 (70).8 (6).0 (0.5) Dual -way high fl ow; no levers/handle / H (78) 7. (8).8 (70) 0.8 (0.) Dual -way high fl ow; two levers only / (78) 7. (8.8 (70).0 (0.5) Dual -way high fl ow; two levers/handle / (78) 7. (8.8 (70).7 (0.8) Dual -way; no levers/handle /8 H (7) 7. (8).8 (70) 0.7 (0.) Dual -way; two levers only / (7) 7. (8).8 (70) 0.9 (0.) Dual -way; two levers/handle / (7) 7. (8).8 (70).6 (0.7) Triple -way; no levers/handle / 66H (7) 7. (8).8 (70). (0.5) Triple -way; three levers only / (7) 7. (8).8 (70).6 (0.7) Triple -way; three levers/handle / (7) 7. (8).8 (70). (.0) STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 50 ). Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig (0 to 0 bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 8 0, ROSS ONTROLS. ll Rights Reserved.

49 am and Manual Valves Series & / and / am Valves Roller -Way Roller / / / / Port Valve Model vg. Dimensions inches (mm) Weight Size Valve Type Numbers V lb (kg) / / - Roller (6). ().8 (70).0 (0.5) / / - Roller (6). ().8 (70).0 (0.5) / / - -Way Roller (6).5 ().8 (70).0 (0.5) / / - -Way Roller (6).5 ().8 (70).0 (0.5) / and / Lever and Pushbutton Valves Pushbutton / / Toggle / / Pushbutton Toggle Port Valve Valve Model vg. Dimensions inches (mm) Weight Size Type Numbers V lb (kg) / / - Pushbutton (6). (8).8 (70).0 (0.5) / / - Pushbutton (6). (8).8 (70).0 (0.5) / / - Toggle (6) 5.9 (50).8 (70).0 (0.5) / / - Toggle (6) 5.9 (50).8 (70).0 (0.5) / and / Pushbutton Valves Ring-type Guard: RD- Regular Duty HD- Heavy Duty / / Helps to protect against accidental valve actuation. Ring guards are available for both button styles. Order by following part numbers: For RD valves: 790 For HD valves: 780 Port Valve Valve Model Numbers vg. Dimensions inches (mm) Weight Size Type Green utton Red utton V lb (kg) /8 / - RD (70).6 (). (58).0 (0.5) / / - RD (70).6 (). (58).0 (0.5) / / - HD (69). (58).0 (77).8 (0.8) / / - HD (69). (58).0 (77).8 (0.8).75 ().69 () RD valves: ().50 (6) HD valves: 780 STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 5 to 50 psig (0. to 0 bar) except Type RD; 5 to 5 psig (0. to 8.6 bar) on Type RD. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 9

50 / Lever Valves Open enter Positions, ll Ports on ottom Face /, /, 5/ Pedal and Treadle Valves Manual Valves Series & 6 losed enter Port Valve Model vg. losed/open Dimensions inches (mm) Weight Size Numbers V enter lb (kg) / Open. (5). () 8. (05).0 (0.9) / losed. (5). () 8. (05).0 (0.9) / Open.8 (70) 5.5 (0). (8).8 (.7) / losed.8 (70) 5.5 (0). (8).8 (.7) / Open. (8) 6. (56).5 (7) 5.0 (.) / losed. (8) 6. (56).5 (7) 5.0 (.) Open. (05) 8.0 (0) 8.6 (7) 0.0 (.5) losed. (05) 8.0 (0) 8.6 (7) 0.0 (.5) ¼ Open.8 () 8. (07) 8.8 (76).0 (5.0) ¼ 6700 losed.8 () 8. (07) 8.8 (76).0 (5.0) / Open. (5) 0.8 (7). (09). (.) /8 60**.6 Open. (5) 0.8 (7). (09). (.) / losed. (5) 0.8 (7). (09). (.) /8 60**.6 losed. (5) 0.8 (7). (09). (.) / Open.8 (70).5 () 5.6 ().8 (.) / 60**.6 Open.8 (70).5 () 5.6 ().8 (.) / 60.6 losed.8 (70).5 () 5.6 ().8 (.) / 60**.6 losed.8 (70).5 () 5.6 ().8 (.) ** Non-detented models. 0 Pedal Treadle / Pedal 5/ Pedal without Lock / Treadle / Pedal / Treadle 5/ Pedal with Lock S PR S PR Port Valve Model vg. Dimensions inches (mm) Weight Size Valve Type Numbers* V lb (kg) / / - Pedal (6).6 (65).5 (87). (0.6) / / - Treadle (5).5 (87).9 (8). (0.6) / / - Pedal (8).9 (7).7 (9).8 (.) / / - Treadle (65).7(9).5 (6).8 (.) / 5/ - Pedal with Guard RMF0-08G* (5) 5. () 5. (5). (0.9) Pedal with Guard / 5/ - Pedal with Guard RMF0-08LG** (5) 5. () 5. (5). (0.9) *Non-locking foot pedal. ** Locking foot pedal. Note: The / and / pedal and threadle valves are not designed to be used to actuate clutch/brake mechanisms on mechanical power presses. / and / Lever Valves 0 / Valve Illustrated / Detented / Spring Return / Detented / Spring Return Port Valve Model vg. Dimensions inches (mm) Weight Size Valve Type Numbers* V lb (kg) / / - Detented (8). (8). (87). (0.6) / / - Spring return (8). (8). (87). (0.6) / / - Detented (00).8 (97).7 (9).5 (.) / / - Spring return (00).8 (97).7 (9).5 (.) *For models with vertical handle, consult ROSS. STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: Series : 5 to 50 psig (0. to 0 bar). Series 6: 5 to 5 psig (0. to 8.5 bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 50 0, ROSS ONTROLS. ll Rights Reserved.

51 Flow ontrol Valves Series 9 Flow ontrol Valves Flow control valves are used to control air fl ow from air cylinders, thereby controlling the speeds at which the pistons in the cylinders move. They allow free fl ow in one direction and adjustable, precision controlled fl ow in the other direction. djustment in the X-type models is by means of a screwdriver slot, and in the Y and Z-type models by a knurled knob. X Y Z FREE FLOW Valve Port Valve Model vg. V Dimensions inches (mm) Weight Type Size Number (Fully open) lb (kg) /8 968D (6). ().0 (5) 0.5 (0.) X / 968D (6). ().0 (5) 0.5 (0.) /8 968D (6). ().0 (5) 0.5 (0.) / (89). (). (08) 0.5 (0.) Y / (89). (). (08) 0.5 (0.) / (89). (). (08) 0.5 (0.) / ().8 (5) 5.6 () 0.8 (0.) Y / ().8 (5) 5.6 () 0.8 (0.) ().8 (5) 5.6 () 0.8 (0.) (0). (57) 7. (8). (.0) Y ¼ (0). (57) 7. (8). (.0) ½ (0). (57) 7. (8). (.0) ½ (9).5 (90) 9.5 (). (.9) Y (9).5 (90) 9.5 (). (.9) ½ (9).5 (90) 9.5 (). (.9) Z / 968E (70). (). (60) 0.5 (0.) /8 968E (70). (). (60) 0.5 (0.) Z / 968E (96).6 (0). (8) 0.8 (0.) / 968E (96).6 (0). (8) 0.8 (0.) Z 968E (7).5 (6).5 (). (.0) ¼ 968E (7).5 (6).5 (). (.0) Right ngle Flow ontrol Valves Right angle fl ow control valves function like those described above. However, their compact right angle design permits use where conventional straight-through fl ow controls might be undesirable. Flow adjustment is achieved by means of either a screwdriver slot or a knurled knob. Models listed in the table below have threaded female inlet ports. Models in the /8, /, and /8 sizes are also available with push-to-connect tubing fi ttings. Port Type of Valve Model vg. V Dimensions inches (mm) Weight Size djustment Number (Fully open) lb (kg) /8 Slot () * 0.. (7). () 0.6 (5) 0.06 (0.0) /8 Knob () 96808* 0.. (7).9 (8) 0.6 (5) 0.08 (0.0) / Slot () * 0.6. ().6 () 0.8 (9) 0. (0.05) / Knob () 96808* 0.6. (). (59) 0.8 (9) 0. (0.06) /8 Slot () *.9.6 ().9 (7) 0.9 () 0.0 (0.09) / Slot () (6). (58). (8) 0. (0.5) *lso available for use with tubing. onsult ROSS for model numbers. STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Pressure Range: 5 to 50 psig (0. to 0 bar). Port Threads: NPT standard, SPP. For SPP threads add a D prefi x to the model number, e.g., D968D00. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 5

52 Shuttle Valves Quick Exhaust and Shuttle Valves Series 8 &9 Quick Exhaust Valves Y Z Quick cylinder reversal can be a problem if the control valve is at a distance from the cylinder or otherwise restricts the exhaust fl ow. ROSS quick exhaust valve near the cylinder opens as soon as the controls valve begins exhausting, and thus allows quick reversal of the cylinder. Port Size Valve Model vg. V Dimensions inches (mm) Weight In-Out Exh. Number In-Out Out-Exh. lb (kg) /8 / (8).7 (9).0 (5).0 (0.5) / / (8).7 (9).0 (5).0 (0.5) / (0) 6.5 (65).6 (65).5 (.) (0) 6.5 (65).6 (65).5 (.) ROSS shuttle valves have two inlets and one outlet. The fi rst inlet to be pressurized is connected to the outlet, and the second inlet is then closed. Thus, a pneumatic device connected to the shuttle outlet can be operated by either of two control valves connected to the shuttle inlets. Valve Port Valve Model vg. Dimensions inches (mm) Weight Type Size Number V lb (kg) Y /8 968E (50).5 () 0.75 (9) 0.5 (0.07) / 968E (50).5 () 0.75 (9) 0.5 (0.07) Z / 968D (67). (5).5 () 0.8 (0.) /8 968D (67). (5).5 () 0.8 (0.) STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 5 to 50 psig (0. to 0 bar). Signal Pressure: Must be equal to or greater than inlet. Port Threads: NPT standard, SPP. For SPP threads add a D prefi x to the model number, e.g., D heck Valves Series 9 X FETURES: proven, rugged poppet design High fl ow up to v 50 Self-cleaning poppet design tolerates dirty air Low cracking pressure Serviceable in-line Quiet operation due to soft-seal design Z Y ROSS check valves are self-actuating and designed to provide free air fl ow in one direction, and to be closed to fl ow in the opposite direction. Valve Port Valve Model vg. Dimensions inches (mm) Weight Type Size Number V lb (kg) X /8 968D (67). (9).0 (5) 0.5 (0.) / 968D (67). (9).0 (5) 0.5 (0.) / 968D (7).6 (0). (5) 0.5 (0.) Y /8 968D (7).6 (0). (5) 0.5 (0.) / 968D (9).5 (0). (5) 0.5 (0.) / (). (8).8 (6) 0.9 (0.) / (). (8).8 (6) 0.9 (0.) (). (8).8 (6) 0.9 (0.) (7). (09). (58).0 (0.9) Z* ¼ (7). (09). (58).0 (0.9) ½ (7). (09). (58).0 (0.9) ½ (9) 5.7 (5).5 (89).7 (.) (9) 5.7 (5).5 (89).7 (.) ½ (9) 5.7 (5).5 (89).7 (.) *Metric and SE ported models also available. To order, place model number with a D (metric) or an S (SE). STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 5 to 50 psig (0. to 0 bar). Signal Pressure: Must be equal to or greater than inlet. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 5 0, ROSS ONTROLS. ll Rights Reserved.

53 Pilot Operated heck Valves Series 7 an be used wherever a high-fl ow or remotely-controlled checking function is needed, in a circuit to provide automatic stopping of a cylinder in the event of the loss of electrical or pneumatic power. lso available with an automatic exhausting function, remote and manual trapped pressure relief function, or solenoid pilot dual pilot operated check. Single Pilot Operated heck Valve with trapped pressure relief illustrated Single Pilot Operated heck Valve with Trapped Pressure Relief pplication L-O-X (Lockout & Exhaust Valve) IRUIT FETURES: Trapped pressure between check valve and cylinder is exhausted when the air supply at the lowdown Signal Port (P) is lost or locked-out. ylinder moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. ylinder remains stationary if neither control valve solenoid is energized, or if electrical signal is lost Position, Open- enter ontrol Valve Single PO heck Valve Vertical ylinder Dual Pilot Operated heck Valve Manual Trapped Pressure Relief pplication ylinder Dual Pilot Operated heck Valve Remote Trapped Pressure Relief pplication ylinder Flow ontrol Valves Remote-controlled heck Valve Relief Flow ontrol Valves Remote-controlled heck Valve Relief Dual heck Valve with Internal Pilot Dual heck Valve with Internal Pilot V - Position, Open- enter ontrol Valve V L-O-X Valve Trapped pressure between check valve and cylinder is exhausted when push buttons and are pressed. V - Position, Open- enter ontrol Valve V P Holding Pressure L-O-X Valve Trapped pressure between check valve and cylinder is exhausted when the air supply at P port is lost or locked-out. ylinder Dual Pilot Operated heck Valve Solenoid Pilot ontrolled pplication TYPIL PPLITIONS: Overhead lifter circuits; applications where there is a long distance between the check valve and the operating valve. IRUIT FETURES: To operate cylinder, simultaneously energize solenoids and or and Pilot supply and exhaust are independent of control valve Response time is not affected by exhaust restrictions of the control valve ylinder remains stationary if neither control valve solenoid is energized, or if electrical signal is lost Pressure in cylinder is exhausted when the air supply at P port is lost or locked-out L-O-X valve provides lockable shut-off of air supply, and exhausting of trapped downstream air Sol Flow ontrol Valves V Sol - Position, Open- enter ontrol Valve V Sol Remote-controlled heck Valve Relief P Dual heck Valve with Solenoid Pilot and Relief Function t Holding Pressure L-O-X Valve Pressure in cylinder is exhausted when the air supply at port P is lost or locked-out. IMPORTNT NOTES and UTIONS: ylinder movement may occur when inlet pressure is lost. The cylinder s movement is slowed only by the restrictions of the fl ow control valves, and by the exhaust capacity of the check valve relief fl ow capacity. For best response, fl ow control valves should be installed between the check valve and the cylinder. Pressurizing the system after supply air has been off may cause rapid movement of the cylinder because cylinder air was exhausted while the supply air was off. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 5

54 Pressure ontrolled Pilot Operated heck Valves Series 7 Type Single PO heck Valve Ports: / through / Type Single PO heck Valve (Remote Trapped Pressure Relief) Ports: /8 through / Type Single PO heck Valve Ports: / through ½ Type Dual PO heck Valve Ports: /8 through Type Single PO heck Valve (Manual Trapped Pressure Relief) Ports: /8 through / Type D Internal Pilot Dual PO heck Valve (Remote Trapped Pressure Relief) Ports: /8 through / Type D Internal Pilot Dual PO heck Valve (Manual Trapped Pressure Relief) Ports: /8 through / Solenoid Pilot ontrolled Valve Port Valve Model vg. V Dimensions inches (mm) Weight Type Size Number (Fully open) lb (kg) / (8).6 (9).0 (5). (.0) / (8).6 (9).0 (5). (.0) / (8).6 (9).5 (6). (.0) / (.9).6 (90.6). (55.9).8 (0.8) / (.9).6 (90.6). (55.9).8 (0.8) Remote / (0). (07). (56).9 (.) / (.9).5 (88). (55.9).8 (0.8) / (.9).5 (88). (55.9).8 (0.8) Manual / (0). (07). (56).9 (.) / (9).8 (95). (79). (0.6) / (9).8 (95). (79). (0.6) / (9).8 (95). (79). (0.6) / (6). (). (79). (.0) / (6). (). (79). (.0) (6). (). (79). (.0) (69) 6.5 (65). (0) 6.0 (.7) ¼ (69) 6.5 (65). (0) 6.0 (.7) ½ (69) 6.5 (65). (0) 6.0 (.7) / (89).7 (9). (6).0 (0.9) / (89).7 (9). (6). (.) Dual / *. (). (0).0 (76).8 (.7) * 5.8 (7). (0).9 (99) 6.8 (.) /8 768D (9.).7 (9.).6 (66.).5 (.6) D / 768D90..6 (9.).7 (9.).6 (66.).5 (.6) Remote / 768D * 5.0 (6.5). (07.7). (86.) 5. (.) 768D * 5.0 (6.9). (07.7). (86.) 8.8 (.0) /8 768D (9.).6 (9.).6 (66.). (.) D / 768D90..6 (9.).6 (9.).6 (66.).5 (.6) Manual / 768D *.8 (). (07.7). (86.) 5. (.) 768D *.8 (). (07.7). (86.) 8.8 (.0) *Effective V varies with load and pressure drop. onsult ROSS for specifi cs on your system. Type E Solenoid Pilot Dual PO heck Valve Ports: /8 through volts D volts D Valve Port vg. DIN -Pin Mini -Pin Mini -Pin Micro Dimensions inches (mm) Weight Type Size V onnector onnector onnector onnector lb (kg) / D D90 778D90 778D90.6 (9.) 5.7 ().6 (66.).0 (.8) /. 778D D90 778D90 778D90.6 (9.) 5.7 ().6 (66.). (.9) E / 8.5* 778D D D D (6.5) 6.8 (7). (86.) 6. (.8) 8.5* (6.5) 6.8 (7). (86.) 6. (.8) *Effective V varies with load and pressure drop. onsult ROSS for specifi cs on your system. STNDRD SPEIFITIONS (for valves on this page): Solenoid Pilot ontrolled: Solenoids: or D power. Standard Voltages: See page 08; consult ROSS. Power onsumption: 8 V inrush, 6 V holding on ; on D.5 watts with -pin Micro connector, 60 watts with -pin connector. mbient/media Temperature: 0 to 75 F ( to 80 ). mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Inlet Pressure: 0 to 50 psig ( to 0 bar). Pressure ontrolled: mbient/media Temperature: 0 to 75 F ( to 80 ). Inlet Pressure: 5 to 50 psig ( to 0 bar). ommon Specifications: Flow Media: Filtered air. Signal Pressure: Must be equal to or greater than inlet. Port Threads: NPT standard, SPP. For SPP threads add a D prefi x to the model number, e.g., D IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 5 0, ROSS ONTROLS. ll Rights Reserved.

55 Right-ngle Pilot Operated heck Valves Series 9 Pilot Operated heck Valves Pilot Operated heck Valves are used to block the return of air from cylinders or other devices. ir fl ows freely from port to port, but a signal at port is required to allow fl ow in the reverse direction from port to port. Right-angle design with anjo for easy positioning of pipe or tubing. Signal Port Port Threaded anjo Port Models with Threaded anjo Dimensions Tightening Port Size Valve Model vg. V inches (mm) Torque Max. Port * Port ** Number to to Ft-lb (Nm) /8 / ().7 (). (0) / / (7).9 (8).75 (0) /8 / (). (55). (0) / / (7).6 (66) 9.50 (0) G/8 G/ D ().7 () 7.8 (0) G/ G/ D (7).9 (8) 8.85 () G/8 G/8 D (). (55).75 (0) G/ G/ D (7).6 (66). (0) * Threads in port are female. ** Port threads are male. Signal Port Port Port Push-to-onnect Fitting Pilot port () thread is M5 for models with G threads and 0-UNF for models with NPTF threads. Manual override models available - consult ROSS. Models with Push-to-onnect Fitting Port Size Dimensions Tightening Port * Port ** Valve Model vg. V inches (mm) Torque Max. (tube size) (thread size) Number to to Ft-lb (Nm) 5/ / ().7 ().06 (5) / / ().7 ().06 (5) / / (7).9 (8).75 (0) /8 / (7).9 (8).75 (0) /8 / (). (55). (0) mm G/8 D ().7 () 7.8 (0) 6 mm G/8 D ().7 () 7.8 (0) 8 mm G/8 D ().7 () 7.8 (0) 6 mm G/ D (7).9 (8) 8.85 () 8 mm G/ D (7).9 (8) 8.85 () 0 mm G/ D (7).9 (8) 8.85 () 8 mm G/8 D (). (55).75 (0) 0 mm G/8 D (). (55).75 (0) # Port tubing size in inches ( ) or millimeters (mm). ** Port threads are male. Signal Pressure: The charts below show the minimum signal pressure (P) to open the valve versus port pressure (P ) when there is no pressure at port (P = 0 bar). P (bar) P (bar) P (bar) P (bar) P (bar) G/8 - /8 NPTF P (bar) G/ - / NPTF P (bar) G/8 - /8 NPTF P (bar) G/ - / NPTF STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 5 to 60 F (-0 to 70 ). Flow Media: Filtered air; 5 micron recommended. Operating Pressure: 5 to 50 psig ( to 0 bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 55

56 FILTERS PRESSURE REGULTORS LURITORS SILENERS RELSSIFIERS For more information please refer to TLOG 0 Please visit the ROSS web site to view the complete ROSS FRL s atalog (ROSS Form #00) at , ROSS ONTROLS. ll Rights Reserved.

57 fi MUFFL-IR Silencers Noise ontrol Solutions for air exhaust. ROSS MUFFL-IR silencers substantially reduce exhaust noise levels yet produce little back pressure. Typical impact noise reduction is in the 0 5 d range. Male Pipe Threads For ports /8 through ¼ Female Pipe Threads For ports ¼ through ½ Port NPT Model vg. Dimensions inches (mm) Weight Size Threads Number V lb (kg) /8 Male (). (56) 0. (0.) / Male (). (56) 0. (0.) /8 Male (). (56) 0. (0.) /8 Male ().8 (96) 0.5 (0.) / Male ().8 (96) 0.5 (0.) / Male ().8 (96) 0.5 (0.) / Male (5) 5.6 ().5 (0.7) Male (5) 5.6 ().5 (0.7) ¼ Male (5) 5.6 ().5 (0.7) ¼ Female (6) 5.9 (9). (.0) ½ Female (6) 5.9 (9). (.0) Female (77) 7. (85).5 (.6) ½ Female (0) 6.9 (7).5 (.6) Pressure Range: 50 psig (0. bar) maximum. High-fl ow, high-reduction silencers for DM, DM Series E & DM Series double valves. ROSS ONTROLS now offers high-fl ow, high reduction Silencer Kits designed to reduce the Exponentially Perceived Noise (EPNd), improving equipment performance. Typical impact noise reduction is in the 5 0 d range. Kits are available for DM, DM Series E & DM Series double valves. Valve Threads Kit Model vg. Dimensions inches (mm) Size Number* V DM & DM Series E NPT H (6.). (6.7) 5.68 (.) SPP 8H (6.) 6.05 (07.7) 5.7 (5.5) DM Series NPT H (0.) 9.06 (8.) 7.7 (8.7) 8 NPT 5H (7.).8 (58.0) 8. (.6) NPT 6H (7.) 5.85 (656.6) 0.66 (70.8) 0 NPT 7H (50.).55 (055.).7 (.) SPP 9H (0.).0 (5.6) 7.7 (8.7) 8 SPP 0H (7.).5 (597.) 8. (.6) SPP H (7.) 8.0 (76.) 0.66 (70.8) 0 SPP H (50.).55 (055.).7 (.) * Kits include all plumbing required for installation. Pressure Range: 5 psig (8.6 bar) maximum. For additional information on high-fl ow, high-reduction Silencer Kits please contact ROSS Global Safety Team, sales.info@rosscontrols.com. Pressure Gauges Pressure Gauges lb/in bar Port Model Range Diameter Size Number psig (bar) inches (mm) / (0-).7 () / (0-). (56) / (0-). (56) / (0-). (56) IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 57

58 ROSS Safety-Related Solutions ROSS has been manufacturing fl uid power products since 90. In 95, ROSS patented the fi rst double valve for the most demanding of safety applications, metal forming press clutch and brake control. Since that time, ROSS has patented several improved versions of the double valve and expanded its safety product offering. ROSS has become recognized as the premier supplier of highquality pneumatic and hydraulic safety components for various applications in metal forming. ontrol-reliable solenoid operated pneumatic valves L-O-X lockout and exhaust pneumatic energy isolation valves EEZ-ON soft start pneumatic valves Pilot-operated pneumatic check valves with pressure release HOZE-FUZE air hose blow-out protection Latching manual valves Double Valves with Dynamic Monitoring & Memory ritical pplication 5-Way Solenoid Valve with Pressure Switch Lockout Isolation & Visual Verifi cation ritical pplication ontrol-reliable Valve Load Holding SV70PO heck with Sensing DNGER HIGH VOLTGE Hose Failure Protection Hydraulic Double Valve Where Does Your Safety System End? omplete Safety System should always include all of the components (both electrical and mechanical) not just the electrical. Fluid Power Safety for Machine Guarding ook (order 06) Over 50 pages of information providing an overview of topics related to the safe application of fl uid power in industrial applications Topics include ontrol Integrity, ontrol ategories, LOTO, lternative LOTO, Risk ssessment, Risk ssessment as Related to Fluid Power, lutch/rake ontrols for Mechanical Stamping Presses, Understanding the Function of ounterbalance on Mechanical Stamping Presses, and FQ s Fluid Power Safety Risk Locator Program (order 06D for book+risk Locator) Simply answer questions about your machine and the interactive D program provides guidance to areas of possible safety concerns for closer examination. 58 0, ROSS ONTROLS. ll Rights Reserved.

59 Total Machine Safety INTRODUTION TOTL MHINE SFETY TM ROSS ONTROLS Total Machine Safety is the fi rst fully-integrated electrical and fl uid power machine safeguarding training program. This comprehensive approach to evaluating and designing safety controls systems is critical in the overall success of a safety program. n understanding of global safety standard requirements for lockout and machine guarding is critical to implementing safety systems that both protect employees and promote greater productivity. When safety is addressed in the machine design process you begin to realize that safety is just another aspect of good business practices. WHT S IN IT FOR YOU? You will learn to: Understand the existing global safety standard landscape and future direction ssess and minimize risk when evaluating machines for safety Examine work environments and recognize potential problems Grasp the basics of electrical and fluid power safety components Manage productivity and uptime by taking a holistic approach to machine safety WHT DOES THE PROGRM OVER? This eight hour course is anchored on a fi ctional case study that addresses current safety standards, hazard & risk assessment, integration of safety devices, lockout/togout, and pneumatic & electrical components. Total Machine Safety will cover topics such as Standards, Risk ssessment requirements, Lockout/Energy Isolation, Electrical and Fluid Power Safety Devices and applications, and overall machine safeguarding requirements and solutions. This class will not cover detailed component specifi cations, detailed component selection, or specifi c detailed circuit design. It will however provide a broad basis and understanding of what is required from a design standpoint, how to implement a machine guarding process, and how to select the components that will most effectively provide a solution while avoiding common pitfalls. IET accredited for EUs. Electrical Pneumatic Lockout/Togout Go to for more information on scheduled seminars. For additional information please contact ROSS. Safety lamping Devices ROSS ONTROLS specializes in pneumatic and hydraulic safety solutions. When needing safety rod locks, safety catchers or safety brakes ROSS will provide you the optimum solution for every application. For information or technical assistance please call ROSS Technical Services in the U.S.. at -888-TEK-ROSS( ) Safety Product Data for SISTEM Library Users ROSS ONTROLS has available safety product datalibrary designed for use with the innovative new Safety Integrity Software Tool for the Evaluationof Machine pplications (SISTEM). Developed by the Institute for Occupational Safety and Health of the German Social ccident Insurance (IF, formerly know as the GI), SISTEM is available to download for no charge at the IF web site. This software tool is expected to prove invaluable to system designers because of its potential time savings and safety implications. esides having data suitable for use in this world-class system development tool, ROSS ONTROLS is conveniently providing free library data for a selection of its safety products. ROSS expects to expand the data offerings in the future. urrently, datalibrary for the following products are available: DM Series, D, E, at- double valves, DM Series,at- double valves, 5/ ROSSMIRROR Series, at- double valves. The ROSS DM Series safety products meet all global requirements for machine safety and are commonly used for exhausting the downstream air to help meet stop-time requirements in machine guarding applications. ROSS safety valve customers will find convenience and increased system design accuracy with this free software tool and data library. It can enhance their overall safety program and offers a simple way to help ensure compliance with the new EN ISO 89-:008 standard. To receive a copy of ROSS safety product data for the SISTEM library, ROSS Technical Services at techsvc@rosscontrols.com. 59

60 ontrol Reliable Hydraulic Double Valve Size, 6 and 0 PPLITIONS: ending Machines Trimming Machines utting, Forming, Piercing Machines Special Purpose Hydraulic pplications F E D P T This valve package features redundant valve elements that allow series fl ow from the inlet to the outlet of the valve package and allows parallel fl ow from the outlet to tank. This confi guration assures that if either valving element fails to operate as requested, inlet fl ow will be blocked and fl uid from the outlet is directed to the tank. The shifting of each valving element is monitored by its own safety switch. Ports: Inlet: SE #, 6 and 0 Outlet: SE #, 6 and 0 Tank: SE #, 6 and 0 P P T T Solenoid Voltage:,, 8 volts D 5, 0 volts/60 Hz For additional information or order placement, consult ROSS. HOZE-FUZE Reduces the Dangers of Hose and Plastic Tubing Failure The ROSS HOZE-FUZE automatically reduces air fl ow to minimize hose whip. fter a hose failure has occurred, the HOZE-FUZE is designed to minimize the whip effect of the hose. minimal amount of media fl ow will occur after the HOZE-FUZE is triggered. This pilot fl ow will escape to atmosphere and continue until the HOZE-FUZE is reset, therefore, the HOZE-FUZE is intended to be used only with non-corrosive, non-fl ammable, non-hazardous gasses. To reset the HOZE-FUZE, simply shut-off the air supply. ir Supply HOZE-FUZE Quick Disconnect Hose Tube Size Thread/Porting Part Number / Tube / NPT Male x Tube Push-In mm Tube / SPP Male x Tube Push-In D96900 Hose Size Thread/Porting Part Number / Male-Female /8 Male-Female / Male-Female / Female Female Hose pproximate Flow efore Shut-Off (fm) Size 50 psi 75 psi 00 psi 5 psi 50 psi 80 psi / / / / STNDRD SPEIFITIONS (for valves on this page): ody: luminum. Piston: Hostalen. Maximum Pressure: 60 PSI (7 ar). Temperature Range: - to 75 F (-0 to 5 ). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 60 0, ROSS ONTROLS. ll Rights Reserved.

61 Manual L-O-X (Lockout & Exhaust) Valves Pneumatic Energy Isolation for LOTO L-O-X is your simple and effective solution. The manual L-O-X valve controls air fl ow simply by a push of its large red handle in or out. The valve is open when the handle is pulled outward and air then moves freely from inlet to outlet port. short inward push of the handle closes the inlet to the fl ow of air and connects the outlet port to the exhaust port to exhaust compressed air immediately from downstream. /-/8 For your convenience, L-O-X valves are available in pipe sizes from / to inches. If your machines are not already equipped with L-O-X or manual L-O-X valve with EEZ-ON operation, here are six good reasons why they should be: Effectiveness: L-O-X valve not only isolates the equipment by shutting off air supply, it exhausts stored or residual air immediately from downstream. Ease of Use: ir shut-off is simple; just push in the bright red or stainless steel handle! There s no turning or twisting and guessing whether the valve is completely open it s automatic! Locking protection: L-O-X valves are designed to allow secure lockout upon shutdown, using standard padlocks. Reliability: Special PTFE seals help ensure shift-ability even after long periods of non-use. Efficiency: Large exhaust ports provide rapid exhaust of downstream air and are threaded for silencers or remote exhaust lines. User onfidence: Three-way valve design opens the system to atmosphere during shut-down. ny leakage past the spool is exhausted faster than it can build up. /-¼ With ROSS manual L-O-X valve with EEZ-ON operation, you get even more value. ombining the lockout function of ROSS L-O-X valve with the gradual start-up capability of the EEZ-ON, the manual L-O-X valve with EEZ-ON operation gives you two safety-related functions in one convenient unit. ½- ROSS EEZ-ON valve is designed to allow a gradual buildup of downstream air pressure before opening the line to full air flow. This gradual pressure buildup allows cylinders or other work elements to move slowly and more safely into their normal working positions before full line pressure buildup is applied. The time required for full pressure buildup is adjustable. EEZ-ON valves are available as either / (-port, -position) or / (-port, -position) valves. Either type can be used in conjunction with a L-O-X valve to supply a lockout and exhaust feature in addition to the gradual buildup of supply pressure. The L-O-X valve and EEZ-ON valve functions can now also be obtained in a combined confi guration the manual L-O-X valve with EEZ-ON operation. In this valve, all the functions are combined in a single valve for the most compact installation possible. The Stainless Steel Manual L-O-X valve offers easy and reliable solutions for applications where corrosion and contaminants are a concern. Featuring 6 stainless steel construction and self-draining capability, this rugged valve is an excellent solution for washdown applications. The Stainless Steel L-O-X is an asset in many applications including: Food and everage Pharmaceutical Pulp and Paper hemical Processing Oil and Gas Off-Shore Industries Stainless Steel / thru 6

62 Manual L-O-X Valves Series 5 Port Sizes / and /8 ROSS manual L-O-X (lockout & exhaust) valves are energy isolation valves and are generally used as the fi rst valve in a line supplying compressed air to equipment. ir can be shut-off by pushing the red L-O-X handle inward; downstream air is simultaneously exhausted through the L-O-X exhaust port. OSH compliance requires that the valve be padlocked in this position to prevent handle from being pulled out inadvertently during maintenance and/or servicing. The ROSS manual L-O-X valve has a large red operating handle for high visibility. When the handle is pulled out, there is full line pressure. short, full inward push of the handle closes off the fl ow of air, and quickly exhausts the pressure in the downstream line. This action is swift and doesn t require a diffi cult, slow, or confusing twisting action. NOTE: If a system requires gradual buildup of downstream pressure, see manual L-O-X valves with EEZ-ON operation. The controlling spool of the valve employs seals made of very low-friction material. These seals enable the L-O-X spool to shift smoothly and easily even after being on standby for a long period of time. The exhaust port is threaded for the installation of a silencer or a line for remote exhausting. Two mounting holes are provided to simplify the installation of the L-O-X valve. Manual L-O-X valve shown padlocked in closed position. The valve can only be locked in the closed position. Push/pull operation - Push the handle inward to exhaust downstream air (lockable in this position). Pull the handle outward to supply air downstream. Port Sizes /8 thru ¼ 0 Port Sizes ½ and Port Size Valve Model vg. v Dimensions inches (mm) Weight In-Out Exh. Number to to lb (kg) / /8 Y (58) 6.5 (66).0 (6) 0.9 (0.) /8 /8 Y (58) 6.5 (66).0 (6) 0.9 (0.) /8 / Y500* (59) 8.8 (5).0 (5).5 (0.7) / / Y500* (59) 8.8 (5).0 (5).5 (0.7) / / Y550* (59) 8.8 (5).0 (5).5 (0.7 / ¼ Y5500* (9) 0.6 (70). (57).5 (.) ¼ Y5600* (9) 0.6 (70). (57).5 (.) ¼ ¼ Y570* (9) 0.6 (70). (57).5 (.) ½ Y (09).9 (79).0 (77) 8. (.6) Y (09).9 (79).0 (77) 8. (.6) For coordinating silencers, see MUFFL-IR Silencers (model numbers , , , and ), page 57. NOTE: Model number is female threaded as is the exhaust port in the valve. Therefore, a pipe nipple will be needed in order to attach the muffl er to the valve. UTION: These L-O-X valves are rated to 0 bar (00 psig), but the muffl ers listed above are rated only to 0 bar (50 psig). These muffl ers must not be used for applications with pressures greater than 0 bar (50 psig) or serious injury or damage could occur. STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: Port sizes / to /8: 5 to 5 psig ( to 0 bar). Port sizes /8 to : 5 to 00 psig ( to 0 bar). Port Threads: NPT standard, SPP. For SPP threads, insert a D after Y to the model number, e.g., YD500. Lock Hole Diameter: Port sizes / to /8: 0.7 inch (7.06 mm). Port sizes ½ to : 0.8 inch (9.6 mm). Length of Hole: Port sizes / to /8: 0. inch (0.9 mm). Port sizes ½ to : 0.75 inch (9. mm). NOTE: Per specifi cations and regulations, these products are defi ned as energy isolation devices, NOT S EMERGENY STOP DEVIES. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

63 Manual L-O-X Valves Series 5 VLVE OPERTION / and /8 Port Sizes VLVE LOSED When the red handle is pushed inward, the fl ow of supply air is blocked and downstream air is exhausted via the exhaust port. While servicing or maintaining machinery, the L-O-X valve should be padlocked in this position to prevent the handle from being pulled outward inadvertently where potential for human injury exists. VLVE OPEN When the red handle is pulled outward supply air fl ows freely from inlet to outlet and fl ow to exhaust is blocked. detent keeps the handle in the open position. /8 thru ¼ Port Sizes VLVE LOSED With a short push of the red handle inward, the fl ow of supply air is blocked and downstream air is exhausted via the exhaust port at the bottom of the valve. The L-O-X valve should be padlocked in this position to prevent the handle from being pulled outward inadvertently where potential for human injury exists or while servicing machinery. VLVE OPEN When the red handle is pulled out, supply air fl ows freely from inlet to outlet and fl ow to exhaust is blocked. detent keeps the handle in the open position. The handle is not designed to be locked in this position, thereby providing for ready shut-off when necessary. ½ and Port Sizes VLVE LOSED With a short push of the red handle inward, the fl ow of supply air is blocked and downstream air is exhausted via the exhaust port while servicing or maintaining machinery. Padlock the L-O-X valve in this position to prevent the handle from being pulled outward inadvertently to avoid potential for human injury while servicing machinery. VLVE OPEN When the red handle is pulled out, supply air flows freely from inlet to outlet and flow to exhaust is blocked. detent keeps the handle in the open position. The handle is not designed to be locked in this position, thereby providing for ready shut-off when necessary. L-O-X Sensing Port L-O-X Sensing Port - Series 5 manual L-O-X and manual L-O-X valves with EEZ-ON operation are now provided with /8 NPT sensing ports, enabling installation of a pressure sensing device such as the Pop-Up Indicator or Pressure Switch shown below. Standards suggest that machine design should include a method for verifying the release of energy after lockout. The ROSS 9880 Pop-Up Indicator is constructed for the industrial environment with a brass body and /8 NPT connection. It offers 60 visibility and a redundant verifi cation feature. y pushing on the red plunger, the operator can feel the presence of pressure and verify that the indicator is performing its sensing function. The ROSS Pressure Switch offers an electronic pressure sensing option that can be integrated into a safety monitoring system, which confi rms energy isolation throughout the circuit. Energy Release Verification Options Visual Pop-Up Indicator or Pressure Switch (electrical) May be installed on all L-O-X valves and manual L-O-X valves with EEZ-ON operation with pressure sensing port Provides a means to verify the release of downstream pressure to next obstruction Verification Option Model Number Inlet Port Size* Pop-Up Indicator 9880 /8 Pressure Switch /8 * NPT port threads. 6

64 Stainless Steel Manual L-O-X Valves Series 5 Port Sizes / thru ROSS L-O-X valves are energy isolation valves and are generally used as the fi rst valve in a line supplying compressed air to equipment. ir can be shut off by pushing the L-O-X handle inward; downstream air is simultaneously exhausted through the L-O-X exhaust port. Many standards & regulations, e.g., OSH, require that the valve be padlocked in this position to prevent handle from being pulled out inadvertently during maintenance and/or servicing. 0 FETURES: Easily identifi ed by unique shape orrosion-resistant 6 stainless steel construction Reliable Fluorocarbon seals withstand contaminant ingression Self-draining, washdown suitable design Trusted L-O-X performance Lockable only in the OFF position Large exhaust port for rapid release of pressure Standard pressure sensing port with optional pressure switch or visual indicator Simple push/pull of the large handle provides direct manual operation Pressure sensing port allows installation of either the visual indicator or pressure switch to verify pressure downstream to the next obstruction is released Manual L-O-X valve shown padlocked in closed position. The valve can only be locked in the closed position. Push/pull operation - Push the handle inward to exhaust downstream air (lockable in this position). Pull the handle outward to supply air downstream. Port Size Valve Model vg. V Dimensions inches (mm) Weight In-Out Exh. Number* In-Out Out-Exh. lb (kg) / / (89.9) 8.6 (8.). (5.6).75 (.70) /8 / (08.5) 0.5 (65.8).8 (.5) 6.0 (.7) / / (08.5) 0.5 (65.8).8 (.5) 6.0 (.7) / (5.). (56.9).5 (6.5).0 (5.89) (5.). (56.9).5 (6.5).0 (5.89) ½ (08) 8.5 (70).0 (0) 5.0 (5.87) (08) 8.5 (70).0 (0) 5.0 (5.87) VLVE OPERTION VLVE LOSED With a push of the handle inward, the fl ow of supply air is blocked and downstream air is exhausted via the exhaust port while servicing or maintaining machinery. Padlock the L-O-X valve in this position to prevent the handle from being pulled outward inadvertently to avoid potential for human injury while servicing machinery. VLVE OPEN When the handle is pulled out, supply air fl ows freely from inlet to outlet and fl ow to exhaust is blocked. detent keeps the handle in the open position. The handle is not designed to be locked in this position, thereby providing for ready shut-off when necessary. Referenced Standards: ll standards are subject to revision. Parties are encouraged to investigate and apply the most recent editions of the standards indicated in the following listing: OSH 9 FR 90.7; S Z-0; S Z60-05; ISO 89-; ISO 8:000; EN 07; NSI Z.- 00(R008); NSI/PMMI , NSI STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F (- to 80 ). Note: For lower temperature ratings, consult ROSS. Flow Media: Filtered air. Inlet Pressure: 0 to 00 psig (0 to 0.7 bar). Port Threads: NPT standard, SPP. For SPP threads, add a D prefi x to the model number, e.g., D500. Lock Hole Diameter: Port sizes / thru : 0. inch (8.6 mm). Length of Hole: Port size /: 0. in (.7mm). Port size /: 0.7 in (.9mm) Port size and : 0.55 inch (.97 mm). NOTE: Per specifi cations and regulations, these products are defi ned as energy isolation devices, NOT S EMERGENY STOP DEVIES. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

65 L-O-X Stainless Steel ccessories Series 5 Stainless Steel Silencer Silencers port sizes / thru have all stainless steel construction. Silencer port size have standard construction consisting of nickel plated bodies and stainless internals. ll silencers are supplied with a standard pipe thread fi tting for attaching directly to the exhaust ports of air-operated equipment. Port onstruction Model Dimensions inches (mm) Size Number Threads* Width Length / Stainless Steel Male 0.56 (.).75 (.5) / Stainless Steel Male 0.87 (.).75 (69.7) Stainless Steel Male. (.).87 (98.) Standard onstruction Male.7 (60.) 5.50 (9.7) Stainless Steel Silencers Pneumatic Energy Release Verification Options 6 Stainless Steel ody, Internals and Springs Nitrile Seals Visual Indicator piston cetal Visual Indicator assembly cetal with acrylic lens Visual Indicator Model Inlet Port Outlet Port Dimensions inches (mm) Weight Number Size* Size lb (kg) 55H0 /8 Visual Indicator. (59.).00 (5.) 0. (0.) 60 /8 Pressure Switch * NPT port threads. Port Hexagon Nut. (0.5) cross Flats For information on Stainless Steel Filter/Regulator please visit Stainless Steel abinet for Wash-Down pplications ontrol Reliable Energy Isolation Manual energy isolation device (L-O-X ) located outside the cabinet is stainless steel and designed for wash-down areas. Stainless steel control cabinet includes filter/regulator and ategory DM valve for air entry control. ontrol cabinet is built with slanted top to avoid pooling. Will build to your specifications! For more information on Stainless Steel abinet for Wash-Down pplications please contact ROSS Global Safety Team, sales.info@rosscontrols.com. 65

66 Piloted Valves with L-O-X ontrol Series 7 MNUL PILOT Operated just like the smaller manual L-O-X valve. The position of the red handle indicates instantaneous full flow pressurizing or exhausting capability. Port Size Valve Model vg. v Dimensions inches (mm) Weight In-Out Exh. Number* to to lb (kg) Y ½ Y (87) 8.6 (8) 6. (6) 7.0 (.) ¼ ½ Y (87) 8.6 (8) 6. (6) 7.0 (.) ½ ½ Y (87) 8.6 (8) 6. (6) 7.0 (.) ½ ½ Y () 0. (59) 6.6 (68) 5. (6.9) ½ Y () 0. (59) 6.6 (68) 5. (6.9) ½ ½ Y () 0. (59) 6.6 (68) 5. (6.9) ½ Y900089** (96) 5. (6).5 (9) 0 (9.9) SOLENOID PILOT Y Y Port Size Valve Model vg. v Dimensions inches (mm) Weight In-Out Exh. Number* to to lb (kg) / / Y (8) 8. () 6.5 (65).5 (.6) /8 / Y (8) 8. () 6.5 (65).5 (.6) / / Y (8) 8. () 6.5 (65).5 (.6) / Y (8) 9.0 (8) 6.9 (75). (.9) / Y (8) 9.0 (8) 6.9 (75). (.9) Y (8) 9.0 (8) 6.9 (75). (.9) ½ Y (06).8 (99) 6.9 (75) 8.0 (.6) ¼ ½ Y (06).8 (99) 6.9 (75) 8.0 (.6) ½ ½ Y (06).8 (99) 6.9 (75) 8.0 (.6) ½ ½ Y (5).8 (5) 7. (8) 7.5 (7.9) ½ Y (5).8 (5) 7. (8) 7.5 (7.9) ½ ½ Y (5).8 (5) 7. (8) 7.5 (7.9) ½ Y ** (96) 5. (6).9 (79) 5 (5.0) ** Inch L-O-X VLVE FOR LOKOUT Top View and Mounting Dimensions - inches (mm).9 (99) 0.0 (5).9 (99) 0.0 (5) " NPT Outlet " NPT Inlet.6 (7).6 (7) Manual Pilot - Model Solenoid Pilot - Model For coordinating silencers, see MUFFL-IR Silencers (model numbers , , and ), page 57. L-O-X Sensing Port L-O-X Sensing Port - Series 5 manual L-O-X valves and manual L-O-X valves with EEZ-ON operation are now provided with /8 NPT sensing ports, enabling installation of a pressure sensing device such as the Pop-Up Indicator or Pressure Switch shown below. Standards suggest that machine design should include a method for verifying the release of energy after lockout. The ROSS 9880 Pop-Up Indicator is constructed for the industrial environment with a brass body and /8 NPT connection. It offers 60 visibility and a redundant verifi cation feature. y pushing on the red plunger, the operator can feel the presence of pressure and verify that the indicator is performing its sensing function. The ROSS Pressure Switch offers an electronic pressure sensing option that can be integrated into a safety monitoring system, which confi rms energy isolation throughout the circuit. STNDRD SPEIFITIONS: See page 67. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 66 0, ROSS ONTROLS. ll Rights Reserved.

67 Piloted Valves with L-O-X ontrol Series 7 MNUL PILOT VLVE OPERTION VLVE LOSED With a short push of the red handle inward the flow of supply air is blocked and downstream air is exhausted via the exhaust port. ir pressure on the inlet and exhaust poppets produces a large closing force. The L-O-X valve should be padlocked in this position to prevent the handle from being pulled outward inadvertently when potential for human injury exists or servicing machinery. VLVE OPEN With the red handle pulled out, pilot air fl ows to the top of the actuating piston, causing it to open the inlet poppet. Supply air then fl ows freely from inlet to outlet, and the exhaust port is blocked. detent keeps the L-O-X handle in the open position. The handle is designed not to be locked in the open position, thereby allowing for quick shut-off when necessary. SOLENOID PILOT PILOT DE-ENERGIZED With the solenoid pilot de-energized (regardless of the position of the L-O-X handle) the inlet poppet remains closed. The outlet port is connected to the exhaust port so that pressure in the downstream lines is vented to atmosphere. PILOT VLVE PILOT ENERGIZED With the solenoid pilot energized and the L-O-X control in the open position, air can fl ow from inlet to outlet port. The exhaust port is closed. PILOT VLVE L-O-X VLVE LOSED With the handle pushed inward, the L-O-X control is closed, and air to the valve piston is cut off. This allows the inlet poppet to be closed by its spring and the pressure of the inlet air. The outlet is connected to exhaust so downstream pressure is vented. PILOT VLVE Manual Pilot Valve with L-O-X ontrol Solenoid Pilot Valve with L-O-X ontrol NOTE: Per specifications and regulations, these products are defi ned as energy isolation devices, NOT S EMERGENY STOP DEVIES. STNDRD SPEIFITIONS (for valves on page 66): mbient/media Temperature: Manual Pilot: 0 to 75 F ( to 80 ). mbient Temperature: Solenoid Pilot: 0 to 0 F ( to 50 ). Media Temperature: Solenoid Pilot: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Manual Pilot: Port sizes to ½ : 5 to 50 psig ( to 0 bar). Port sizes ½ to ½ : 0 to 50 psig ( to 0 bar). Inlet Pressure: Solenoid Pilot: Port sizes / to ½ : 5 to 50 psig ( to 0 bar). Port sizes ½ to ½ : 0 to 50 psig ( to 0 bar). *ody Paint: Yellow. *Port Threads: NPT standard. For SPP threads, insert a D after Y to the model number, e.g., YD STNDRD SPEIFITIONS (for inch L-O-X valves): Inlet Pressure: 0 to 50 psig ( to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Flow Media: Filtered air; 5 micron fi lter recommended. Port Threads: NPT. For model Y mbient/media Temperature: 0 o to 75 o F ( o to 80 o ). For model Y Solenoids: or D power. Power onsumption: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. mbient Temperature: 0 o to 0 o F ( to 50 o ). Media Temperature: 0 o to 75 o F ( to 80 o ). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 67

68 / Valves EEZ-ON Valves Series 7 n EEZ-ON valve is used in an air supply line to provide a gradual buildup of downstream air pressure. This permits cylinders or other work elements to move slowly into their normal working positions before full line pressure is applied. The time required to reach full line pressure is adjustable. Port Valve Model vg. Dimensions inches (mm) Weight Size Numbers* v lb (kg) / (97).8 (97).0 (77).5 (0.7) / (97).8 (97).0 (77).5 (0.7) / (97).8 (97).0 (77).5 (0.7) / (7).5 ().0 (77). (.0) / (7).5 ().0 (77). (.0) (7).5 ().0 (77). (.0) (68) 7.6 (9). (0) 6.0 (.7) ¼ (68) 7.6 (9). (0) 6.0 (.7) ½ (68) 7.6 (9). (0) 6.0 (.7) / Valves The / EEZ-ON valve provides the same gradual pressure buildup as the / EEZ-ON valves described above. In addition, the / valve has an exhaust port so that downstream air is exhausted when the valve is de-energized. t the same time, supply air is positively shut-off so that a separate shut-off valve is not required. Solenoid Pilot ontrolled Internal Pressure ontrolled / thru Exhaust Port Size / thru Exhaust Port Size thru ½ Exhaust Port Size thru ½ Exhaust Port Size STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 to 75 F ( to 80 ). Power onsumption: 87 V holding on 50 or 60 Hz; watts on D. Flow Media: Filtered air. Y Solenoid Pilot ontrolled Internal Pressure ontrolled Port Size Valve Model vg. v Dimensions inches (mm) Weight In-Out Exh. Number* to to lb (kg) Solenoid Pilot ontrolled / / (05) 8.8 (). (79).5 (.0) /8 / (05) 8.8 (). (79).5 (.0) / / (05) 8.8 (). (79).5 (.0) / () 9.6 ().6 (9) 5.0 (.) / () 9.6 ().6 (9) 5.0 (.) () 9.6 ().6 (9) 5.0 (.) ½ (68) 0.6 (68).8 () 8.8 (.0) ¼ ½ (68) 0.6 (68).8 () 8.8 (.0) ½ ½ (68) 0.6 (68).8 () 8.8 (.0) Internal Pressure ontrolled / / (05) 5.7 (6). (79).5 (.0) /8 / (05) 5.7 (6). (79).5 (.0) / / (05) 5.7 (6). (79).5 (.0) / () 7. (80).6 (9) 5.0 (.) / () 7. (80).6 (9) 5.0 (.) () 7. (80).6 (9) 5.0 (.) ½ (68) 7. (88).8 () 8.8 (.0) ¼ ½ (68) 7. (88).8 () 8.8 (.0) ½ ½ (68) 7. (88).8 () 8.8 (.0) NOTE: The / EEZ-ON valve is also available with a L-O-X adapter so that both L-O-X and EEZ-ON functions are consolidated in a single valve. For coordinating silencers, see MUFFL-IR Silencers (model numbers , and ), page 57. Inlet Pressure: / models: 0 to 50 psig ( to 0 bar). / models: 5 to 50 psig ( to 0 bar). *ody Paint: Gold. *Port Threads: NPT standard, SPP. For SPP threads, add a D prefi x to the model number, e.g., D IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 68 0, ROSS ONTROLS. ll Rights Reserved.

69 EEZ-ON Valves Series 7 / Valve VLVE OPERTION IR PRESSURE TO INLET When air pressure is fi rst applied to the inlet, air fl ow to the piston is restricted by the adjustable needle in the delay orifi ce. Downstream air pressure gradually builds up at a rate determined by the setting of the adjustable needle. VLVE OPENS TO FULL FLOW When downstream air pressure reaches approximately 0 to 60 percent of inlet pressure, the valve element shifts to the full open position and there is full air fl ow to the downstream components. This condition continues as long as inlet air pressure is present. DJUSTING NEEDLE DJUSTING NEEDLE / Valve PILOT NOT ENERGIZED Pilot air is blocked by the pilot. ny downstream pressure forces piston (which slides on the valve stem) upward. This opens the exhaust port and vents the downstream line. PILOT ENERGIZED Pilot air forces piston downward to close the exhaust port. Pilot air also fl ows past the adjusting needle, opens the ball check and begins slowly to pressurize the outlet line. t the same time, pressure is building up on piston. FULL PRESSURE When the pressure on piston reaches approximately 50 percent of inlet pressure, it is forced downward and opens inlet poppet. Full inlet pressure now fl ows freely to the outlet port. PILOT VLVE PILOT VLVE PILOT VLVE DJUSTING NEEDLE INLET PRESSURE REMOVED When inlet pressure is removed, the exhausting downstream air pressure keeps the inlet poppet open until the downstream pressure drops by approximately 90 percent. The remaining pressure is exhausted via the delay orifi ce. PILOT DE-ENERGIZED ir above pistons and is exhausted through the exhaust port of the pilot valve. ir above poppet forces sliding piston upward so that the main exhaust port is opened and the pressurized air is exhausted. PILOT VLVE Right-ngle EEZ-ON Valves Series 9 Primary Pressure at Port Primary Pressure at Port Slot djustment Port Port EEZ-ON Valves are used to gradually apply air pressure downstream when supply is initially applied. Select the model you need to operate with supply pressure at either port or port. Right-angle design with anjo for easy positioning of pipe or tubing. Models with Threaded anjo Valve Model Numbers Dimensions Tightening Port Size Primary Pressure vg. inches (mm) Torque Max. Port *Port ** t Port t Port V Ft-lb (Nm) /8 / (). (57).06 (5) / / (7).5 (6).75 (0) /8 / ().5 (6). (0) / / (7).9 (7) 9.50 (0) G/8 G/8 D96900 D (). (57) 7.8 (0) G/ G/ D96900 D (7). (6) 8.85 () G/8 G/8 D96900 D ().7 (67).75 (0) G/ G/ D96900 D (7).9 (7). (0) * Threads in port are female. ** Port threads are male. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 69

70 Manual L-O-X Valves with EEZ-ON Operation Series 5 VLVE OPERTION /8 - / The manual L-O-X valve with EEZ-ON operation combines shut-off certainty with gradual pressurization upon start-up. Special labels and adjustment screw indicates EEZ-ON function. 0 VLVE LOSED With a short push of the blue handle inward, the fl ow of supply is blocked and downstream air is exhausted via the exhaust port at the bottom of the valve. It is required by OSH that the L-O-X valves with EEZ-ON operation be padlocked in this position to prevent the handle from being pulled outward inadvertently when potential for human injury exists or servicing machinery. ombining two functions critical to safety concerns in any application, the ROSS manual L-O-X valve with EEZ-ON operation provides the shutdown and the gradual startup (or, soft start ) capabilities today s systems require. In addition, because the manual L-O-X valve with EEZ-ON operation is two units in one, you eliminate the need for multiple components. nd that means easier installation and less cost. The valve permits the gradual increase of downstream pressure in the pneumatic circuit that has just been actuated. The same unit also features a shut-off and lockout of system air to limit inadvertent actuation. For years, ROSS products have been the industry benchmark in safety-related pneumatic controls, and the tradition continues with the manual L-O-X valve with EEZ-ON operation. The exhaust port is threaded for the installation of a silencer or a line for remote exhausting. Two mounting holes are provided to simplify the installation of the L-O-X valve with EEZ-ON operation. EEZ-ON VLVE FUNTION With the blue handle pulled out, the adjustable needle valve (accessed through top of handle) setting determines the rate of pressure buildup. VLVE OPEN fter the blue handle is pulled out and pressure downstream has gradually increased, the valve automatically changes to a fully open state, allowing full fl ow from inlet to downstream. Full fl ow is achieved at approximately 50% of inlet pressure. Port Size Valve Model vg. v Dimensions inches (mm) EEZ-ON Weight In-Out Exh. Numbers* to to Valve v** lb (kg) /8 / Y (6) 8.8 ().0 (5) (0.7) / / Y (6) 8.8 ().0 (5) (0.7) / / Y (6) 8.8 ().0 (5) (0.7) / ¼ Y (96) 0.8 (7). (58).0. (.5) ¼ Y (96) 0.8 (7). (58).0. (.5) ¼ ¼ Y (96) 0.8 (7). (58).0. (.5) **v from port to port during pressure buildup (before valve opens fully). L-O-X Sensing Port L-O-X Sensing Port - Series 5 manual L-O-X valves and manual L-O-X valves with EEZ-ON operation are now provided with /8 NPT sensing ports, enabling installation of a pressure sensing device such as the Pop-Up Indicator or Pressure Switch shown below. Standards suggest that machine design should include a method for verifying the release of energy after lockout. The ROSS 9880 Pop-Up Indicator is constructed for the industrial environment with a brass body and /8 NPT connection. It offers 60 visibility and a redundant verifi cation feature. y pushing on the red plunger, the operator can feel the presence of pressure and verify that the indicator is performing its sensing function. The ROSS Pressure Switch offers an electronic pressure sensing option that can be integrated into a safety monitoring system, which confi rms energy isolation throughout the circuit. STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 0 o to 75 o F ( o to 80 o ). Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig ( to 0 bar). *ody Paint: Yellow. *Port Threads: NPT standard, SPP. For SPP threads, insert a D prefi x to the model number, e.g., YD50. NOTE: Per specifi cations and regulations, these products are defi ned as energy isolation devices, NOT S EMERGENY STOP DEVIES. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 70 0, ROSS ONTROLS. ll Rights Reserved.

71 Manual L-O-X Valves with EEZ-ON Operation Series 7 Y Y Solenoid Pilot ontrolled Y Internal Pressure ontrolled These unique valves give pneumatic circuits the soft start-up of the EEZ-ON valves plus the lockout and exhaust capabilities of L-O-X valves. They are available with either solenoid pilot or pressure control. lue handle indicates that EEZ-ON function is included (L-O-X valves with red handles do not have the EEZ-ON function). Port Size Valve Model vg. v Dimensions inches (mm) Weight In-Out Exh. Number* to to lb (kg) Solenoid Pilot ontrolled / / Y (8) 9.9 (5) 6.5 (65) 5. (.) /8 / Y (8) 9.9 (5) 6.5 (65) 5. (.) / / Y (8) 9.9 (5) 6.5 (65) 5. (.) / Y (8) 0.6 (69) 6.9 (75) 6.0 (.7) / Y (8) 0.6 (69) 6.9 (75) 6.0 (.7) Y (8) 0.6 (69) 6.9 (75) 6.0 (.7) ½ Y (88).6 (96) 6.9 (75) 9.5 (.) ¼ ½ Y (88).6 (96) 6.9 (75) 9.5 (.) ½ ½ Y (88).6 (96) 6.9 (75) 9.5 (.) Internal Pressure ontrolled ½ Y (88).6 (96) 6.9 (75) 9.5 (.) ¼ ½ Y (88).6 (96) 6.9 (75) 9.5 (.) ½ ½ Y (88).6 (96) 6.9 (75) 9.5 (.) VLVE OPERTION Solenoid Pilot ontrolled Internal Pressure ontrolled L-O-X handle open and pilot not energized. Pilot air is blocked by the pilot. ny downstream pressure forces piston (which slides on the valve stem) upward. This opens the exhaust port and vents the downstream line. PILOT VLVE Full Pressure. When the pressure on piston reaches approximately 50 percent of inlet pressure, it is forced downward and opens inlet poppet. Full inlet pressure now fl ows freely to the outlet port. PILOT VLVE L-O-X handle open and pilot energized. Pilot air forces piston downward to close the exhaust port. Pilot air also flows past the adjusting needle, opens the ball check and begins slowly to pressurize the outlet line. t the same time, pressure is building up on piston. PILOT VLVE L-O-X handle closed. t any time the L-O-X handle can be pushed inward, thereby closing off the flow of pilot air. Pilot air above pistons and is then vented to atmosphere. Piston moves upward and closes inlet poppet. Sliding piston also moves upward to open the exhaust port and vents the downstream line. PILOT VLVE For coordinating silencers, see MUFFL-IR Silencers (model numbers , , and ), page 57. STNDRD SPEIFITIONS (for valves on this page): Solenoid Pilot mbient Temperature: 0 o to 0 o F ( o to 50 o ). Solenoid Pilot Media Temperature: 0 o to 75 o F ( o to 80 o ). Internal ir Pilot mbient/media Temperature: 0 to 75 o F ( to 80 o ). Flow Media: Filtered air. Inlet Pressure: to 50 psig (.8 to 0 bar). *ody Paint: Yellow. *Port Threads: NPT, SPP. For SPP threads, add a D prefi x to the model number, e.g., DY NOTE: Per specifi cations and regulations, these products are defined as energy isolation devices, NOT S EMERGENY STOP DEVIES. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 7

72 Modular L-O-X Ports: /, /8, / Flow to 05 scfm ir Entry ombination Lockout Valve with Integrated Filter/Regulator The Modular L-O-X ir Entry is a combination Lockout Valve with Integrated Filter/Regulator in a high fl ow, compact space saving design. Full fl ow exhaust meets all the applicable standards. FETURES: Filter and regulator consolidated into a single space-saving assembly Modular mounting for easy servicing Internal automatic drain; optional manual drain or fl oat drain (metal bowl only) Reverse fl ow, self-relieving piston-type regulator; non-relieving optional Tamper-resistant pressure setting Has a visible indicator of pressure release (verifi cation port) Only lockable in the off position Has a full size exhaust port (equal to or larger than supply) Easy to operate (positive push/pull operation-detented) Optional EEZ-ON operation available OWL SIZE 5P - Polycarbonate owl ( oz) 5M - Metal owl with sight gauge (6 oz) ELEMENT TYPE - 0 Micron - 5 Micron; standard Lockout/Filter/Regulator ISO Symbol Lockout utomatic Drain Self-relieving HOW TO ORDER (hoose your options (in red) to confi gure your valve model number.) MD 5P OWL DRIN - uto Drain/Differential Pressure M - Manual Drain F - Float Drain (metal bowl only) PIPE SIZE - / NPTF - /8 NPTF - / NPTF - / SPP D - /8 SPP E - / SPP GUGE - No Gauge - (0-00 psig) - (0-60 psig) DD ON L-O-X - Outlet Side - Inlet Side - L-O-X with EEZ-ON on Outlet Side - L-O-X with EEZ-ON on Inlet Side X - no L-O-X D - No Gauge with Panel Mount Nut E - (0-00 psig) Gauge with Panel Mount Nut F - (0-60 psig) Gauge with Panel Mount Nut DJUSTMENT RNGE psig (0-0 bar); reverse fl ow psig (0-6.8 bar); standard, reverse fl ow psig (0-. bar); reverse fl ow PPLITIONS: Packaging Material handling onveyor panels ll ir Entry points STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: Plastic or Metal bowl: 0 to 5 F ( to 5 ). ody: Zinc. onnet: cetal. owl: -oz (0-ml) polycarbonate plastic with zinc shatterguard; optional zinc bowl with clear nylon sight glass (6-oz). owl Drain: Internal automatic drain; optional manual drain or float drain (metal bowl only). ap olor: lack. Filter Element: 5-micron rated polyethylene fi lter element; optional 0-micron element. Fluid Media: Filtered air. Inlet Pressure: 5 psig ( bar) minimum with automatic drain. Plastic bowl: 50 psig (0 bar). Metal bowl: 00 psig ( bar). Outlet Pressure: djustable up to 50 psig (0 bar); optional adjusting springs. Pressure djustment: Removable, knob. Pressure Gauge: 0 to 00 psig ( bar); / NPT gauge ports front and rear; 0-60 psig ( bar) optional. Panel Mounting:.56 inch (7. mm) hole required. Ports: Tapped inlet, outlet and exhaust ports. Seals/Elastomers: Nitrile. Valve: rass. Valve olor: Yellow body, red lockout slide. Slide: cetal. Threads: NPT standard, SPP. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 7 0, ROSS ONTROLS. ll Rights Reserved.

73 Modular L-O-X ir Entry ombination Lockout Valve with Integrated Filter/Regulator DIMENSIONS inches (mm) Weight owl * ** Depth lb (kg) Polycarbonate 7.7 (95.6).8 (.). (8.0).9 (7.7). (.) Metal 7.7 (95.6) 6. (6.). (8.0).9 (7.7).8 (.) * owl removal clearance: add. (79). ** Dome removal clearance: add 0.6 (6). Less gauge..90 (7.7).0 (0.9).05 (0.9) 0.80 (0.). (.8).5 (5.6) 0.80 (0.).98 (6.5) R 0.5 (.8). (79.8).98 (6.5) LOKOUT VLVE FLOW HRTERISTIS Valve in Open Position Valve in losed Position bar bar bar DIFFERENTIL PRESSURE Inlet pressure psig (bar) 6 (.5) 9 (6.) 5 (0.0) / Ports psid scfm l/s DIFFERENTIL PRESSURE Inlet pressure psig (bar) 6 (.5) 9 (6.) 5 (0.0) /8 Ports psid scfm l/s DIFFERENTIL PRESSURE Inlet pressure psig (bar) 6 (.5) 9 (6.) 5 (0.0) / Ports psid scfm l/s bar bar bar FILTER/REGULTOR FLOW HRTERISTIS OUTLET PRESSURE OUTLET PRESSURE OUTLET PRESSURE psi psi psi scfm 0 0 FLOW l/s 0 5 INLET PRESSURE: 9 psig (6. bar) / Ports /8 Ports / Ports REPLEMENT FILTER ELEMENT KITS Element Rating Kit Number 5-µm (Std. element)... 96K77 0-µm... 98K77 ccessories not included with the product, see page 7 for accessories. 7

74 Modular L-O-X ESSORIES for IR ENTRY OMINTION Module onnecting lamp Part No. R-8-05 ombined lamp & racket Part No. R-8-05M Mounting racket Part No. R-8-0 LMP for MODULE ONNETIONS Specially designed clamps provide a quick and easy assembly or disassembly of MD modules. Two allen-head bolts quickly tighten or loosen the clamp using a 5/ or mm hex key. The clamp contains a plate carrying two O-rings to provide positive sealing between modules. Order clamp by part number R ombined clamp and bracket (below) can be ordered by part number R-8-05M. EXTR PORT LOK n extra port block can be placed between modules to provide two auxiliary / NPTF ports. Its mounting position can be rotated to obtain the most convenient operating orientation. If only one auxiliary port is to be used, the unused port must be closed with a pipe plug. (The inlet and outlet are not threaded.) Port Size Part Number / NPTF...R /8 NPTF...R / NPTF...R PNEUMTI ENERGY RELESE VERIFITION OPTION Verification Option Model Number Inlet Port Size* Pop-Up Indicator 9880 /8 Pressure Switch /8 * NPT port threads. MOUNTING RKET Two brackets are normally used to mount an FRL to a vertical surface. The mounting bracket attaches to the moduleconnecting clamp (see above) with a single screw. Each bracket then employs two bolts (/ or 6mm) to connect the assembly to the mounting surface. Order bracket and screw by part number R-8-0. ombined bracket and clamp (above) can be ordered by part number R-8-05M. Pop-Up Indicator Pressure Switch SILENER MLE and FEMLE END PORTS Either male or female end ports can be attached to threaded inlet and outlet lines. This allows all modules of an FRL assembly to be removed easily and quickly without having to unthread the end modules. The Male Female end ports are attached to the modules with clamps (see at left). End ports can be included in an assembled FRL or ordered separately by the following part numbers: MUFFL-IR Silencer Port Model vg. Dimensions inches (mm) Weight Size Numbers* V lb (kg) / ().8 (96) 0.5 (0.) *NPT port treads, Male. Port Size Male Number Female Number / NPTF R-8-09-F R /8 NPTF R-8-09-F R / NPTF R-8-09-F R / NPTF R F R MUFFL-IR Silencer Male Pipe Threads IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 7 0, ROSS ONTROLS. ll Rights Reserved.

75 Sensing Valves Series SV7 With Position and State Sensing Feedback for Safety pplications EN 95-, ISO 89-, & S0- (/ bodies only, other sizes approval pending) ROSS new Series SV7 sensing valves, based upon the proven Series 7 valve family, combine the tough, dirt tolerant characteristics of poppet technology with sensing for actual poppet position and state. Electrical feedback is provided via a positively-driven, safety-rated DPST (Double-Pole Single-Throw) switch with both normally open (NO) and normally closed (N) contacts. For / and ¼ bodies, the DPST switch is actuated whenever the valve is not in the normal home position. For size body, the DPST switch is only actuated whenever the valve is in the normal home position. Enhanced safety can be achieved by installing an optional visual pressure indicator (9880) or pressure switch kit (60886) into the /8 NPT pressure verifi cation port (PV) for verifi cation of pressure release. These new sensing valves are available in / and / normally closed functions with single solenoid pilot or pressure controlled pilot actuation. / Normally losed, Solenoid Pilot ontrolled Model FETURES: Pressure ontrolled and Solenoid Pilot ontrolled versions Senses poppet position & state Electrical feedback via DPST switch (Double-Pole Single-Throw) Directly operated safety-rated force-guided positive-break status switch (DPST) Positive-break on / and ¼ body valves Poppet construction for near zero leakage & high dirt tolerance pplications include air dump and trapped-pressure release Series SV7 Pilot Operated heck Sensing Valves Position and State Sensing Feedback for ategory & Safety pplications Load Holding EN 95-, ISO 89-, & S0- (/ bodies only, other sizes approval pending) / SV7 PO heck Pressure ontrolled / Redundant SV7 PO heck Pressure ontrolled ROSS new Series SV7 Pilot Operated heck sensing valves, based upon the proven Series 7 valve family, combine the tough, dirt tolerant characteristics of poppet technology with sensing for actual internal position and state. Electrical feedback is provided via a positively-driven, safety-rated DPST (Double-Pole Single-Throw) switch with normally open (NO) contacts. The DPST switch is actuated whenever the valve is not in the normal home position. Enhanced safety can be achieved by installing an optional visual pressure indicator (9880) or pressure switch kit (60886) into the /8 NPT pressure verifi cation port (PV) for verifi cation of pressure release. These new Sensing Valves are available in / normally closed functions with single or double solenoid pilot or pressure control actuation. FETURES: Pressure ontrolled and Solenoid Pilot ontrolled versions Poppet construction for near zero leakage & high dirt tolerance Directly operated safety-rated force-guided positive-break status switch (DPST) Holds a vertical load in the event of loss of air pressure (and electrical power with solenoid pilot controlled models) 75

76 Solenoid Pilot ontrolled Sensing Valves Series SV7 / Valves PV Port Valve Model v Dimensions inches (mm) Weight Size Number - lb (kg) / SV7N0507PS** (5) 9. (5). (77).6 (.) / SV7N05507PS** (5) 9. (5). (77).6 (.) SV7N05607PS** (5) 9. (5). (77).6 (.) SV7N07607PS** 6.8 (7).0 (0).9 () 8. (.7) ¼ SV7N07707PS** (7).0 (0).9 () 8. (.7) ½ SV7N07807PS** (7).0 (0).9 () 8. (.7) ** =0 volts, 60 Hz solenoids. For 0 volts, 60 Hz, change to ; for volts, 60 Hz, change to ; for volts D, change to D. Port PV (pressure verification) -pin Mini connector Port Y- (pilot exhaust) X O 0. (8.0) Port X- (/8 external pilot supply) 5-pin M connector / Valves PV Port (inlet) [Port (outlet on opposite site] Port Size Valve Model v Dimensions inches (mm) Weight, Number - lb (kg) / SV7N0507PS** (5) 9.6 (). (77).5 (.0) / SV7N05507PS** (5) 9.6 (). (77).5 (.0) SV7N05607PS** (5) 9.6 (). (77).5 (.0) ½ SV7N07607PS** 6.8 (7).0 (0).9 () 7.8 (.5) ¼ ½ SV7N07707PS** (7).0 (0).9 () 7.8 (.5) ½ ½ SV7N07807PS** (7).0 (0).9 () 7.8 (.5) ½ ½ SV7N09807PS** (9).8 (00) 6. (6) 8. (8.) ½ SV7N09907PS** (9).8 (00) 6. (6) 8. (8.) ½ ½ SV7N09957PS** (9).8 (00) 6. (6) 8. (8.) ** =0 volts, 60 Hz, solenoids. For 0 volts, 60 Hz, change to ; for volts, 60 Hz, change to ; for volts D, change to D. Port PV (pressure verification) -pin Mini connector Port Y- (pilot exhaust) 5-pin M connector X O 0. (8.0) Port X- (/8 external pilot supply) Port (exhaust) Port (inlet) [Port (outlet on opposite site] X O 0.5 (.5) Port X- (/8 external pilot supply) -pin Mini connector 5-pin M connector Port (exhaust) Port (inlet) [Port (outlet on opposite site] Port PV (pressure verification) STNDRD SPEIFITIONS (for valves on this page): Solenoid Pilot: or D power. Rated for continuous duty. Standard Voltages: 00 0 volts, 50 Hz; 00 0 volts, 60 Hz; volts D, 0 volts D. For other voltages, consult ROSS. Power onsumption: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig (.8 to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Switch urrent/voltage Max.:.5 /0 volts. Switch urrent/voltage Min.: 50 m/ volts D. Port Treads: NPT standard. For SPP threads, replace N in the model number with a D, e.g., SV7D0507PS. NOTE: Electrical life of switch varies with conditions and voltage; rated in excess of 5 million cycles. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 76 0, ROSS ONTROLS. ll Rights Reserved.

77 Pressure ontrolled Sensing Valves Series SV7 / Valves Port PV (pressure / Signal Port / Signal Port verification) 5-pin M connector / Valves X O 0. (8.0) Port (inlet) [Port (outlet) on opposite site] PV PV Port Valve Model v Dimensions inches (mm) Weight Size Number - lb (kg) / SV7N0505S (5) 6. (55). (79). (.6) / SV7N05505S (5) 6. (55). (79). (.6) SV7N05605S (5) 6. (55). (79). (.6) SV7N07605S 6.8 (7) 8.7 (0). (05) 6.7 (.0) ¼ SV7N07705S (7) 8.7 (0). (05) 6.7 (.0) ½ SV7N07805S (7) 8.7 (0). (05) 6.7 (.0) Port PV (pressure / Signal Port / Signal Port verification) 5-pin M connector X O 0. (8.0) Port (exhaust) Port (inlet) [Port (outlet) on opposite site)] Port Size Valve Model v Dimensions inches (mm) Weight, Number - lb (kg) / SV7N0505S (5) 6. (6).6 (9). (.5) / SV7N05505S (5) 6. (6).6 (9). (.5) SV7N05605S (5) 6. (6).6 (9). (.5) ½ SV7N07605S 6.8 (7) 8.8 ().9 () 6. (.9) ¼ ½ SV7N07705S (7) 8.8 ().9 () 6. (.9) ½ ½ SV7N07805S (7) 8.8 ().9 () 6. (.9) ½ ½ SV7N09805S (9).8 (00) 6. (6) 7. (7.8) ½ SV7N09905S (9).8 (00) 6. (6) 7. (7.8) ½ ½ SV7N09955S (9).8 (00) 6. (6) 7. (7.8) STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig (.8 to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Switch urrent/voltage Max.:.5 /0 volts. Switch urrent/voltage Min.: 50 m/ volts D. Port Treads: NPT standard. For SPP threads, replace N in the model number with a D, e.g., SV7D0505S. NOTE: Electrical life of switch varies with conditions and voltage; rated in excess of 5 million cycles. ir Entry Packages with / Normally losed Sensing Valve Pre-engineered panel-mounted design with air entry via fi lter and regulator FR, or fi lter, regulator, and lubricator FRL Includes / Normally losed Sensing Valve with features described above pplications include ir Dump and Trapped-Pressure Release Model ir Entry Port Size V Dimensions (inches/mm) Number* Type In Out to to Length Width Depth ategory with Modular L-O-X and SV7 Sensing Valve R08-09 FR / (75).0 (79) 6.6 (68) R08L-09 FRL / (75).0 (79) 6.6 (68) ategory with Manual L-O-X and SV7 Sensing Valve R08-06 FR / (585).8 (6) 6.7 (7) R-06 FR / (585).8 (6) 6.7 (7) R6-06 FR (7) 7.0 () 9.5 () R08L-06 FRL / (585).8 (6) 6.7 (7) RL-06 FRL / (585).8 (6) 6.7 (7) R6L-06 FRL (808) 7.0 () 9.5 () * NPT port threads. Specify voltage and hertz when ordering, M connectors available, consult ROSS. The standard ir Entry Packages are supplied with metal bowl and auto drain. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 77

78 Preassembled Wiring Kits for Sensing Valves Series SV7 The wiring kits for Series SV7 Sensing Valves are available in lengths of or 0 meters, with a cord grip on each cable. The kits for SV7 solenoid pilot controlled models come with cables; one with a -pin MINI connector for the solenoid and one with a 5-pin M (Micro) connector for the sensing switch. The kits for the pressure controlled models include only one cable with a 5-pin M connector for the sensing switch. (Note: Each cable has one connector.) Kit Valve Length No. of Number Type (meters) ables 9H77 Solenoid Pilot 0H77 Solenoid Pilot 0 H77 Pressure ontrolled H77 Pressure ontrolled 0 Solenoid able with -pin MINI onnector RN PIN RN LUE GRN/YEL *For / and ¼ inch bodies, the DPST switch is actuated whenever the valve is not in the normal home position. For inch bodies, the DPST switch is only actuated whenever the valve is in the normal home position. LUE PIN GRN/YEL (GROUND) PIN Sensing Switch able with 5-pin M onnector for / and ¼ bodies. LK PIN LUE PIN LUE RN LK WHT GRN/YEL urrent/voltage Max..5 /0 V WHT PIN RN PIN GRY PIN 5 Sensing Switch able with 5-pin M onnector for inch body. LK PIN LUE PIN GRN/YEL urrent/voltage Max..5 /0 V WHT PIN RN PIN GRY PIN 5 Optional Pressure Switch Kit (60886) Schematic Integrated Double-Pole Single-Throw Switch (DPST) Switch States for inch body Switch States for / and ¼ bodies ontact conditions during switch travel (0 to 6 mm). ontact conditions during switch travel (0 to.8 mm). Note: Pressure switch closes on falling pressure of 5 psig. General Illustration Safety-Related pplications ROSS ONTROLS is the leader in safety-related pneumatic products. Shown here are a few examples of the variety of the ROSS safety-related products and their applications. Please contact us if you are interested in or confused about safety for your pneumatically operated equipment. -Way ontrol Reliable Double Valve ROSS Safety-Related pplications: * ylinder hazard in directions * Pinch points * Tooling or product damage * Single point Lockout * Press clutch/brake * ounterbalance * Monitored power systems * Partial de-energization * Vertical loads * ylinder hazard. L-O-X at lternative Method LOTO at lternative Method LOTO Redundant PO heck Referenced Standards: ll standards are subject to revision. Parties are encouraged to investigate and apply the most recent editions of the standards indicated below. OSH 9 FR 90.7 S Z-0 S Z60-05 ISO 89- ISO 8:000 EN 07 NSI/SSE Z.-00 NSI/PMMI Way SV7 Sensing Valve EEZ-ON Dual PO heck DISLIMER These circuits are illustrative only and not intended to be used literally for your application. Each machine is unique and has individual characteristics that must be considered when designing a safety circuit. In addition, the referenced standards are not an exhaustive list. There may be many additional local, state, national, and international standards as well as machine function specific standards pertinent to your machine. This document is not a substitute for a complete risk assessment of a machine s hazards, professional circuit design or acquiring an in depth understanding of standards/regulations relevant to an application or machine. 78 0, ROSS ONTROLS. ll Rights Reserved.

79 Solenoid Pilot ontrolled PO heck Sensing Valves Series SV7 / Valves /8 EPS /8 PV V Port Valve Model v Dimensions inches (mm) Weight Size Number* - lb (kg) / SV7N508S** (7) 8.5 (5). (8) 5.0 (.) / SV7N5508S** (7) 8.5 (5). (8) 5.0 (.) SV7N5608S** (7) 8.5 (5). (8) 5.0 (.) SV7N7608S** (5).8 (99).8 (99).5 (5.6) ¼ SV7N7708S** (5).8 (99).8 (99).5 (5.6) ½ SV7N7808S** 5.7 (5).8 (99).8 (99).5 (5.6) ** =0 volts, 60 Hz solenoids. For volts D, change to D. Solenoid Pilot ontrolled Model (NOMO Style) Solenoid Pilot ontrolled Model (Pacer Style) Port (outlet) Port PV (pressure verification) X O 0.6 (6.7) Port X- (/8 external pilot supply) 5-pin M connector Port (inlet) Port Y- (pilot exhaust) X O 0.5 (.5) Port (outlet) Port PV (pressure verification) -pin Mini connector Port X- (/8 external pilot supply) 5-pin M connector Port (inlet) / Valves Redundant Port Valve Model v Dimensions inches (mm) Weight Size Number* - lb (kg) /8 EPS /8 PV /8 EPS /8 PV V / SV7N55508S**.8 8. (). (5). (8) 0.0 (.5) / SV7N555508S** (). (5). (8) 0.0 (.5) SV7N555608S** 8 8. (). (5). (8) 0.0 (.5) SV7N557608S** 0.5 (67) 8. (59).9 (99) 5.0 (.) ¼ SV7N557708S** (67) 8. (59).9 (99) 5.0 (.) ½ SV7N557808S** 0.5 (67) 8. (59).9 (99) 5.0 (.) ** =0 volts, 60 Hz solenoids. For volts D, change to D. Solenoid Pilot ontrolled Model (NOMO Style) Solenoid Pilot ontrolled Model (Pacer Style) Port Y- (pilot exhaust) -pin Mini connector X O 0.6 (6.7) Port X- (/8 external pilot supply) 5-pin M connector X O 0.5 (.5) Port X- (/8 external pilot supply) 5-pin M connector Port (outlet) Port (inlet) Port (outlet) Port PV (pressure verification) Port (inlet) Port PV (pressure verification) Port X- (/8 external pilot supply) -pin Mini connector STNDRD SPEIFITIONS: See page

80 Pressure ontrolled PO heck Sensing Valves Series SV7 / Valves / Signal port /8 PV V Port Valve Model v Dimensions inches (mm) Weight Size Number* - lb (kg) / SV7N505S (7) 6. (5). (8).0 (.8) / SV7N5505S (7) 6. (5). (8).0 (.8) SV7N5605S (7) 6. (5). (8).0 (.8) SV7N7605S (5) 8.6 (8).8 (99).0 (5.0) ¼ SV7N7705S (5) 8.6 (8).8 (99).0 (5.0) ½ SV7N7805S 5.7 (5) 8.6 (8).8 (99).0 (5.0) / Signal port Port PV / Signal port (pressure verification) X O 0.6 (6.7) 5-pin M connector / Signal port Port PV / Signal port (pressure verification) X O 0.5 (.5) Port (outlet) 5-pin M connector Port (outlet) Port (inlet) Port (inlet) / Valves Redundant / Signal port / Signal port /8 PV /8 PV V Port Valve Model v Dimensions inches (mm) Weight Size Number* - lb (kg) / SV7N55505S.8 8. () 8.5 (). (8) 9.0 (.) / SV7N555505S () 8.5 (). (8) 9.0 (.) SV7N555605S 8 8. () 8.5 (). (8) 9.0 (.) SV7N557605S 0.5 (67).7 (96).5 (88).0 (0.0) ¼ SV7N557705S (67).7 (96).5 (88).0 (0.0) ½ SV7N557805S 0.5 (67).7 (96).5 (88).0 (0.0) / Signal port / Signal port X O 0.6 (6.7) 5-pin M connector / Signal port Port (outlet) X O 0.5 (.5) 5-pin M connector / Signal port Port (inlet) Port (outlet) Port PV (pressure verification) Port (inlet) Port PV (pressure verification) STNDRD SPEIFITIONS (for valves on this page and page 79): Solenoid: or D power. Rated for continuous duty. Standard Voltages: 0 volts, 60 Hz; volts D. For other voltages, consult ROSS. Power onsumption: NOMO Style: V inrush, 8.5 V holding on 50 or 60 Hz; 6 watts on D. Pacer Style: 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air. Inlet Pressure: 0 to 50 psig (.8 to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Switch urrent/voltage Max.:.5 /0 volts. Switch urrent/voltage Min.: 50 m/ volts D. NOTE: Electrical life of switch varies with conditions and voltage; rated in excess of 5 million cycles. Port Treads: NPT standard. For SPP threads, replace N in the model number with a D, e.g., SV7D508S. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 80 0, ROSS ONTROLS. ll Rights Reserved.

81 Preassembled Wiring Kits for Sensing PO heck Valves Series SV7 The wiring kits for Series SV7 Sensing PO heck Valves are available in lengths of or 0 meters, with a cord grip on each cable. The kits for SV7 PO heck solenoid pilot controlled models come with cables; one with a -pin MINI connector for the solenoid and one with a 5-pin M (Micro) connector for the sensing switch. The kits for the air pilot controlled models include only one cable with a 5-pin M connector for the sensing switch. (Note: Each cable has one connector.) For SV7 Redundant PO heck valves (T ), order kits. Kit Number Valve Type Length (meters) No. of ables 9H77 Solenoid Pilot 0H77 Solenoid Pilot 0 H77 Pressure ontrolled H77 Pressure ontrolled 0 RN PIN Solenoid able with -pin MINI onnector RN LUE GRN/YEL LUE PIN GRN/YEL (GROUND) PIN Sensing Switch able with 5-pin M onnector. LK PIN LUE PIN LUE RN LK WHT GRN/YEL urrent/voltage Max..5 /0 V WHT PIN RN PIN GRY PIN 5 Optional Pressure Switch Kit (60886) Integrated Double-Pole Single-Throw Switch (DPST) Schematic Switch States ontact conditions during switch travel (0 to 6 mm). Note: Pressure switch closes on falling pressure of 5 psig. General Illustration Safety-Related pplications ROSS ONTROLS is the leader in safety-related pneumatic products. Shown here are a few examples of the variety of the ROSS safety-related products and their applications. Please contact us if you are interested in or confused about safety for your pneumatically operated equipment. ROSS Safety-Related pplications: * ylinder hazard in directions * ounterbalance * Pinch points * Monitored power systems * Tooling or product damage * Partial de-energization * Single point Lockout * Vertical loads * Press clutch/brake * ylinder hazard -Way ontrol Reliable Double Valve L-O-X at lternative Method LOTO at lternative Method LOTO Redundant PO heck Referenced Standards: ll standards are subject to revision. Parties are encouraged to investigate and apply the most recent editions of the standards indicated below. OSH 9 FR 90.7 S Z-0 S Z60-05 ISO 89- ISO 8:000 EN 07 NSI/SSE Z.-00 NSI/PMMI Way SV7 Sensing Valve EEZ-ON Dual PO heck DISLIMER These circuits are illustrative only and not intended to be used literally for your application. Each machine is unique and has individual characteristics that must be considered when designing a safety circuit. In addition, the referenced standards are not an exhaustive list. There may be many additional local, state, national, and international standards as well as machine function specific standards pertinent to your machine. This document is not a substitute for a complete risk assessment of a machine s hazards, professional circuit design or acquiring an in depth understanding of standards/regulations relevant to an application or machine. 8

82 DM Series E ontrol Reliable Double Valves with Dynamic Monitoring ISO 89-:006 ategory PL e applications (approval pending) Dynamic Monitoring: Monitoring and air fl ow control functions are integrated into two identical valve elements for T applications. The valve exhausts downstream air if asynchronous movement of valve elements occurs during actuation or de-actuation, resulting in a residual outlet pressure of less than % of supply. If the abnormality clears itself, the valve will return to the ready-to-run state; there is no memory of the abnormal behavior, as in the ROSS DM Series E and DM Series products that require an intentional reset following lockout. asic / Normally losed Valve Function: Dirt tolerant, wear compensating poppet design for quick response and high fl ow capacity. PTFE back-up rings on pistons to enhance valve endurance operates with or without inline lubrication. Ready-to-run: If an abnormality clears itself upon the removal of electricity to both solenoids, it will be ready-to-run again. It does not remember the abnormality and stay in a locked-out state until intentionally reset. Therefore, cumulative abnormalities may go undetected. Status Indicator: The below products include a pressure switch with both NO and N contacts to provide status feedback to the control system indicating whether the valve is in the ready-to-run condition or has experienced abnormal function. This indicator only reports status it is not part of a lockout function. Silencers: ll models include high fl ow, clog resistant silencers. Mounting: Inline mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for fl exible piping (plugs for unused ports included). Port Sizes Valve Model vg. V Dimensions inches (mm) Weight In-Out Exh. Number* In-Out Exh. lb (kg) / / DMEN0**...96 (6.). (8).87 (.6) 5.0 (.7) /8 / DMEN** (6.). (8).87 (.6) 5.0 (.7) Simplifi ed Schematic * NPT port threads. For SPP threads, replace N in the model number with a D. ** Insert voltage code: = volts D; = 0 volts, 50/60 Hz; = 0 volts, 50/60 Hz; D = volts D. This valve is not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM series D for mechanical power press applications. STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoid: ccording to VDE Enclosure rating according to DIN IP 65. onnector socket according to DIN 650 Form. Two solenoids, rated for continuous duty. Power onsumption (each solenoid): 6.0 watts on D; 5.8 V inrush and 0. V holding on. Standard Voltages: 0 volts, 50/60 Hz; 0 volts, 50/60 Hz; volts D; volts D. For other voltages, consult ROSS. mbient Temperature: 5 to F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered, lubricated or unlubricated air (mineral oils according to DIN 559, viscosity classes -6); 5 micron recommended. Inlet Pressure: 0 to 6 psig ( to 8 bar). Pressure Switch (Status Indicator) Rating: ontacts - 5 amps at 50 volts, or 5 amps at 0 volts D. DIMENSIONS inches (mm).57 (.5).56 (0.0).87 (.6).66 (67.6).96 (6.).87 (7.6) Valve Mounting Pattern.0 (06.6) Valve Mounting Pattern 6.77 (7.0). (8) with Status Indicator IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 8 0, ROSS ONTROLS. ll Rights Reserved.

83 Overview of DM Series E Double Valve Function Valve de-actuated (ready-to-run): The fl ow of inlet air pressure into the crossover passages from the inlet chamber is restricted by orifi ces that allow air pressure to bypass the lower inlet poppets. Flow is sufficient to quickly pressurize the pilot supply/timing chambers on both sides and. The upper inlet poppets prevent air flow from the crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the de-actuated position. (Internal air passages shown out of the valve body for clarity.) EXHUST OUTLET INLET synchronous operation: If the valve elements operate in a suffi ciently asynchronous manner on TUTION, the valve will shift into a position where one crossover and its related timing chambers will be exhausted, and the other crossover and its related timing chambers will be pressurized. In the illustration, side is in the de-actuated position, but has no pilot air available to actuate with and has full pressure on its upper and lower inlet poppets and return piston to hold it in place. Valve actuated EXHUST OUTLET INLET Valve actuated: Energizing the pilot solenoids simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated position, where inlet air fl ow to outlet is open and both exhaust poppets are closed. The outlet is then quickly pressurized, and pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. De-energizing the main solenoids causes the valve elements to return to the ready-to-run (de-actuated) position. Valve ready-to-run EXHUST OUTLET INLET Valve in restricted outlet to exhaust state Inlet air fl ow on side into its crossover is restricted and fl ows through the open upper inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. Once the main solenoids are de-energized, actuating pressure is removed from the top of the main pistons and then the lower inlet poppet return spring along with inlet air pressure acting on the side return piston will push side back into the de-actuated position. Inlet air pressurizes the crossovers and volume chambers. Pressure in the crossovers helps hold the upper inlet poppets on seat. The valve will then be in the ready-to-run position. On the next attempt to actuate normally, if side is still unable to actuate synchronously with side, the same sequence of events described above will occur again. WRNING: If asynchronous operation occurs while DE-TUTING, the pilot supply/timing chambers on one side will still be exhausted as described above. However, this could be a temporary situation because the cause of the asynchronous operation may be able to correct itself allowing the stuck or slow acting side of the valve to eventually move back into the de-actuated position. Once the slow or stuck side has de-actuated, the pilot supply/timing chambers that were exhausted will then repressurize. If an external monitoring system is only checking the status indicator periodically this fault signal could be missed. The machine s safety system must be designed to ensure that this does not cause a hazardous situation. Status indicator: The status indicator pressure switch will actuate when the main valve is operating normally, and will de-actuate when the main valve operation is suffi ciently asynchronous or inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. Status indicator in normal ready-to-run position 8

84 DM Series E ontrol Reliable Double Valves with Dynamic Monitoring & Memory ISO 89-:006 ategory PL e applications (approval pending) Dynamic Monitoring with Memory: Memory, monitoring, and air fl ow control functions are integrated into two identical valve elements for T applications, except control of the clutch/ brake mechanism on mechanical power press. Valves lock-out if asynchronous movement of valve elements occurs during actuation or de-actuation, resulting in a residual outlet pressure of less than % of supply. n action is required for reset cannot be reset by removing and re-applying supply pressure or electrical power. Reset can only be accomplished by the integrated electrical (solenoid) reset. asic / Normally losed Valve Function: Dirt tolerant, wear compensating poppet design for quick response and high fl ow capacity. PTFE back-up rings on pistons to enhance valve endurance operates with or without inline lubrication. Status Indicator: Includes a pressure switch with both NO and N contacts to provide status feedback to the control system indicating whether the valve is in the lockout or ready-to-run condition. Silencers: ll models include high fl ow, clog resistant silencers. Mounting: Inline mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for fl exible piping (plugs for unused ports included). Simplifi ed Schematic Port Sizes Valve Model vg. V Dimensions inches (mm) Weight In-Out Exh. Number* In-Out Exh. lb (kg) / / DMEN0**...96 (6.).87 (.6). (8) 5.6 (.) /8 / DMEN** (6.).87 (.6). (8) 5.6 (.) * NPT port threads. For SPP threads, replace N in the model number with a D. ** Insert voltage code: = volts D; = 0 volts, 50/60 Hz; = 0 volts, 50/60 Hz; D = volts D. This valve is not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM series D for mechanical power press applications. STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoid: ccording to VDE Enclosure rating according to DIN IP 65. onnector socket according to DIN 650 Form. Three solenoids, rated for continuous duty. Power onsumption (each solenoid): 6.0 watts on D; 5.8 V inrush and 0. V holding on. Reset Solenoid Power onsumption: 6.0 wats on D; 5.8 V inrush and 0. V holding on. Standard Voltages: 0 volts, 50/60 Hz; 0 volts, 50/60 Hz; volts D; volts D. For other voltages, consult ROSS. mbient Temperature: 5 to F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered, lubricated or unlubricated air (mineral oils according to DIN 559, viscosity classes -6); 5 micron recommended. Inlet Pressure: 0 to 6 psig ( to 8 bar). Pressure Switch (Status Indicator) Rating: ontacts - 5 amps at 50 volts, or 5 amps at 0 volts D. DIMENSIONS inches (mm) 0.57 (.5).56 (0.0).87 (.6).66 (67.6).96 (6.).86 (7.6) Valve Mounting Pattern.0 (06.6) Valve Mounting Pattern 9.8 (0.7). (8) with Status Indicator IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 8 0, ROSS ONTROLS. ll Rights Reserved.

85 Overview of DM Series E Double Valve Function Valve de-actuated (ready-to-run): The fl ow of inlet air pressure into the crossover passages from the inlet chamber is restricted by orifi ces that allow air pressure to bypass the lower inlet poppets. Flow is sufficient to quickly pressurize the pilot supply/timing chambers on both sides and. The upper inlet poppets prevent air flow from the crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the de-actuated position. (ir passages shown out of position for clarity.) EXHUST OUTLET INLET Valve locked-out: Whenever the valve elements operate in a sufficiently asynchronous manner, either on actuation or de-actuation, the valve will shift into a locked-out position. In the locked-out position, one crossover and its related timing chambers will be exhausted, and the other crossover and its related timing chambers will be pressurized. The valve element (side ) that is partially actuated has pilot air available to actuate it, but there is no air pressure on the return piston to de-actuate that valve element. Valve actuated EXHUST OUTLET INLET Valve actuated: Energizing the pilot solenoids simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated position, where inlet air fl ow to outlet is open and both exhaust poppets are closed. The outlet is then quickly pressurized, and pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. De-energizing the main solenoids causes the valve elements to return to the ready-to-run (de-actuated) position. Valve ready-to-run EXHUST OUTLET INLET Valve locked-out ir pressure in the crossover acts on the differential of side stem diameters creating a latching force. Side is in the de-actuated position, but has no pilot air available to actuate with and has full pressure on its upper and lower inlet poppets and return piston to hold it in place. Inlet air fl ow on side into its crossover is restricted and fl ows through the open upper inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. lso, the return springs can only return the valve elements to the intermediate (locked-out) position. Therefore, the valve will remain in the locked-out position even if the inlet air supply is removed and re-applied. reset signal must be applied intentionally in order to reset the valve. Resetting the valve: Reset is accomplished by momentarily energizing the reset solenoid. ctuation of the reset solenoid provides inlet air pressure to the reset pistons which physically push the main valve elements to their de-actuated position. Inlet air pressurizes the crossovers and volume chambers, thereby applying air to the return pistons which then hold the upper inlet poppets on seat. De-actuation of the reset solenoid removes pressure from the lower side of the reset pistons, thus allowing them to return to their de-actuated position. Reset anti-tie-down feature: ttempting to energize the valve s main solenoids while the reset solenoid is energized will cause side to shift (overcoming the pressure on the small reset piston), but side will not move due to the pressure on the larger reset piston on that side. This will cause the valve to go into and remain in the locked-out position until a reset signal is applied while the main solenoids are deenergized. Status indicator: The status indicator pressure switch will actuate when the main valve is operating normally, and will de-actuate when the main valve is in the locked-out position or when inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. EXHUST OUTLET INLET Valve being reset Status indicator in normal ready-to-run position 85

86 DM Series ontrol Reliable Double Valves with Dynamic Monitoring & Memory ISO 89-:006 ategory PL e applications Size, 8, and 0 Dynamic Monitoring With Memory: Memory, monitoring, and air fl ow control functions are integrated into two identical valve elements. Valves lock-out if asynchronous movement of valve elements occurs during actuation or de-actuation, resulting in a residual outlet pressure of less than % of supply. n action is required for reset cannot be reset by removing and re-applying supply pressure. Reset can only be accomplished by the optional integrated electrical (solenoid) reset. asic / Normally losed Valve Function: Dirt tolerant, wear compensating poppet design for quick response and high fl ow capacity. PTFE back-up rings on pistons to enhance valve endurance operates with or without inline lubrication. Status Indicator (Optional): Includes a pressure switch with both NO & N contacts to provide status feedback to the control system indicating whether the valve is in the lockout or ready-torun condition. The Status Indicator can be ordered installed or purchased separately and added to any DM Series base. Silencers: ll models include high fl ow, clog resistant silencers. Mounting: ase mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for flexible piping (plugs for unused ports included). aptive valve-to-base mounting screws. Size and 0 Intermediate Pilots: Increase pilot air fl ow for fast valve response and make it possible to use the same size solenoids as valve sizes & 8, thereby reducing electrical power requirements for these larger valves. Simplifi ed Schematic Valve Port Size Valve Model vg. Dimensions inches (mm) Weight Size In-Out Number* V lb (kg) / - / DMN**. (0.).00 (0.8) 6. (60.8) 5.9 (.6) 8 / - / DMN5**. 5. (7.).58 (9.5) 7.8 (90.0) 8. (.7) 8 - DMN55**. 5. (7.).58 (9.5) 7.8 (90.0) 8. (.7) - DMN66** (7.).9 (65.5) 9. (9.) 5. (6.7) 0 ½ - DMN88** 9.85 (50.) 6.9 (0.).8 (00.).7 (5.) * NPT port threads. For SPP threads replace N in the model number with a D. ** Insert voltage code: = volts D; = 0 volts, 50/60 Hz; = 0 volts, 50/60 Hz; D = volts D. This valve is not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM series D for mechanical power press applications. STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoid: ccording to VDE Enclosure rating according to DIN IP 65. onnector socket according to DIN 650 Form. Three solenoids, rated for continuous duty. Standard Voltages: 0 volts, 50/60 Hz; 0** volts, 50/60 Hz; volts D. For other voltages, consult ROSS. ** 0 volts not available in the U.S. (OSH regulations limit press control voltage to no more than 0 volts. Power onsumption (each solenoid): Size,, 0: Primary and reset solenoids: 6.0 watts on D; 5.8 V inrush and 0. V holding on. Size 8: Primary solenoids: 5 watts on D; 6 V inrush and.6 V holding on. Reset solenoid: 6.0 watts on D; 5.8 V inrush and 0. V holding on. Enclosure Rating: IP65, IE Electrical onnection: DIN 650. Order connectors separately. mbient Temperature: 5 to F (-0 to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered, lubricated or unlubricated (mineral oils according to DIN 559, viscosity classes -6); 5 micron recommended. Inlet Pressure: 0 to 0 psig ( to 8 bar). Reset Pressure: For remote reset option equal to inlet pressure. Pressure Switch (Status Indicator) Rating: ontacts - 5 amps at 50 volts, or 5 amps at 0 volts D. Monitoring: Dynamically, cyclically, internally during each actuating and de-actuating movement. Monitoring function has memory and requires an overt act to reset unit after lockout. Mounting Orientation: preferably horizontally (valve on top of base) or vertically with pilot solenoids on top. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 86 0, ROSS ONTROLS. ll Rights Reserved.

87 DM Series ontrol Reliable Double Valves with Dynamic Monitoring & Memory SIZE. (0.) Main Solenoids Status Indicator View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.) DIMENSIONS inches (mm) 0.7 (6.9) ( places) 9.97 (5.).00 (0.8) 0.97 (.6) / NPT Outlet Port (Each Side). (.5).68 (9.5). (0.) 0.6 (.06).00 (0.6). (.5) / NPT Inlet Port (Each Side).7 (69.6) 0.65 (6.6) 6. (60.8) Reset Solenoid SIZE 8 5. (7.) Main Solenoids Status Indicator View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.).60(6.8).58 (9.5). (6.) / or NPT Outlet Port (Each Side).9 (8.8) 6. (58.) 0.6 (.).90 (8.).8 (08.7) 0.86 (.9) / or NPT Inlet Port (Each Side) 0. (8.6) ( places).68 (68.) 7.8 (90) Reset Solenoid SIZE 6.7 (7.) Main Solenoids 9. (9.) Status Indicator NPT Outlet Port (Each Side).67 (.) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.) 5.86 (8.8) 0. (0.7) ( places).9 (65.5). (6.).6 (59.9) 7.7 (89.7) 0.57 (.5).07 (5.6) NPT Inlet Port (Each Side) Reset Solenoid.7 (9.9).6 (0.9).59 (0.) SIZE (50.) Main Solenoids Status Indicator.8 (00.) NPT Outlet Port (Each Side).95 (9.5) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.) 8.6 (.9) 0.50 (.7) ( places) 6.9 (0.). (8.8).6 (9.5) 9.7 (7.).5 (6.5) 6. (56) -/ NPT Inlet Port (Each Side) Reset Solenoid. (6.5).7 () 87

88 Overview of DM Series Double Valve Function Valve de-actuated: The fl ow of inlet air pressure into the crossover passages is restricted by the size of the passage between the stem and the valve body opening. Flow is EXHUST suffi cient to quickly pressurize OUTLET pilot supply/timing chambers OUTLET INLET and. The inlet poppets prevent air fl ow from crossover passages into the outlet chamber. ir pressure acting on the inlet poppets INLET and return pistons securely hold the valve elements in the closed position.(ir passages shown out of position and reset adapter Valve ready-to-run omitted for clarity.) Valve actuated: Energizing the pilot valves simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated (open) position, where inlet air EXHUST EXHUST fl ow to crossover passages is OUTLET fully open, inlet poppets are fully OUTLET INLET open and exhaust poppets are fully closed. The outlet is then quickly pressurized, and pressure INLET in the inlet, crossovers, outlet, and timing chambers are quickly equalized. Valve actuated De-energizing the pilots quickly causes the valve elements to return to the ready-to-run position. Valve locked-out: Whenever the valve elements operate in a suffi ciently asynchronous manner, either on actuation or de-actuation, the valve will move to a locked-out position. In the locked-out position, one crossover and its related timing chamber EXHUST will be exhausted, and the other OUTLET OUTLET crossover and its related timing INLET chamber will be fully pressurized. The valve element (side ) that is partially actuated has pilot air INLET available to fully actuate it, but no air pressure on the return piston to fully de-actuate the valve element. ir pressure in the crossover acts Valve locked-out on the differential of side stem diameters creating a latching force. Side is in a fully closed position, and has no pilot air available to actuate, but has full pressure on the inlet poppet and return piston to hold the element in the fully closed position. Inlet air fl ow on side into its crossover is restricted, and fl ows through the open inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. The return springs are limited in travel, and can only return the valve elements to the intermediate (locked-out) position. Suffi cient air pressure acting on the return pistons is needed to return the valve elements to a fully closed position. Resetting the valve: The valve will remain in the locked-out position, even if the inlet air supply is removed and re-applied. remote reset signal must be applied to reset the valve. Reset is accomplished by momentarily pressurizing the reset port. ctuation of the EXHUST OUTLET reset piston physically pushes the main valve elements to their closed position. Inlet air fully pressurizes the crossovers INLET and holds the inlet poppets on seat. ctuation of the reset piston opens the reset poppet, thereby, immediately exhausting pilot supply air, thus, preventing Valve being reset valve operation during reset (Reset adapter added to illustration.). De-actuation of reset pistons causes the reset poppets to close and pilot supply to fully pressurize. Reset pressure can be applied by a remote / normally closed valve, or from an optional / normally closed solenoid mounted on the reset adapter.de-actuation of reset pistons causes the reset poppets to close and pilot supply to fully pressurize. Reset air pressure can be applied by a remote / normally closed valve, or from an optional / normally closed solenoid, or a manual push button mounted on the reset adapter. Status indicator (optional) in normal ready-to-run position Size and 0 valves require relatively large pilots to actuate and de-actuate the main valve elements. In order to achieve extremely quick valve response for such large pilots, a -stage solenoid pilot system is incorporated into the design. This keeps the required electrical current to operate the pilots to a minimum. Status indicator: The optional status indicator pressure switch will actuate when the main valve is operating normally, and will de-actuate when the main valve is in the locked-out position or inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. Size & 0 pilots 88 0, ROSS ONTROLS. ll Rights Reserved.

89 ir Entry Packages with ontrol Reliable Energy Isolation These systems are not designed for controlling clutch/brake mechanisms on mechanical power presses. ategory with Modular L-O-X and DM Series E Pre-engineered panel-mounted design with air entry via a filter and regulator FR, or filter, regulator and lubricator FRL. Includes DM Series E Double Valve with Monitoring & Memory: a) Self-contained dynamic monitoring system requires no further valve monitoring controls, b) Dynamic memory of abnormal function prevents unintentional reset with removal of air or electricity. ll necessary features for safety applications are included: a) Electrical reset valve, b) Status indicator switch for valve condition (ready-to-run) feedback. Model ir Entry Port Size V Dimensions (inches/mm) Number* Type In-Out Exh. to to Length Width Depth R0-09 FR / /...00 (0.0).68 (96.7) 5.0 (.7) R06-09 FR /8 / (0.0).68 (96.7) 5.0 (.7) R0L-09 FRL / /...00 (0.0).68 (96.7) 5.0 (.7) R06L-09 FRL /8 / (0.0).68 (96.7) 5.0 (.7) *NPT port threads. Specify voltage and hertz when ordering, M connectors available, consult ROSS. ategory with Modular L-O-X and DM Series E Pre-engineered panel-mounted design with air entry via a fi lter and regulator FR, or fi lter, regulator and lubricator FRL. Includes DM Series E Double Valve with Monitoring: a) Self-contained dynamic monitoring system requires no further valve monitoring controls, b) Ready-to-run: If an abnormality clears itself upon the removal of electricity to both solenoids, it will be ready-to-run again. It does not remember the abnormality & stay in a locked-out state until intentionally reset. Therefore, cumulative abnormalities may go undetected, c) Status indicator switch for valve condition (ready-to-run) feedback. Model ir Entry Port Size V Dimensions (inches/mm) Number* Type In-Out Exh. to to Length Width Depth R0-09 FR / /...00 (0.0).00 (79.0) 5.0 (.7) R06-09 FR /8 / (0.0).00 (79.0) 5.0 (.7) R0L-09 FRL / /...00 (0.0).00 (79.0) 5.0 (.7) R06L-09 FRL /8 / (0.0).00 (79.0) 5.0 (.7) *NPT port threads. Specify voltage and hertz when ordering, M connectors available, consult ROSS. Pressure Switch not shown ategory with Manual L-O-X and DM Series Pre-engineered panel-mounted design with air entry via a fi lter and regulator FR, or fi lter, regulator and lubricator FRL Includes DM Series Double Valve with Monitoring & Memory: a) Self-contained dynamic monitoring system requires no further valve monitoring controls, b) Dynamic memory of abnormal function prevents unintentional reset with removal of air or electricity ll necessary features for safety applications are included: a) Electrical reset valve, b) Status indicator switch for valve condition (ready to run) feedback Model ir Entry Port Size V Dimensions (inches/mm) Number* Type In-Out Exhaust to Length Width Depth R08-06 FR /.0 (60).5 (69) 7. (87) R-06 FR /..0 (60) 5.7 (99) 8. () R6-06 FR. 7.0 (686) 9.0 (8) 9.0 (9) R08L-06 FRL /.0 (60).5 (69) 7. (87) RL-06 FRL /..0 (60) 5.7 (99) 8. () R6L-06 FRL.0 (788) 9.0 (8) 9.0 (9) *NPT port threads. Specify voltage and hertz when ordering, M connectors available, consult ROSS. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 89

90 DM Series D Double Valves The ROSS DM Series D double valves provide signifi cant features in response to the changing demands of the mechanical press industry and its associated standards and regulations regarding the control of pneumatically controlled clutch and brake applications. The consensus requirements of the regulations and good practices require that, in case of a failure within the valve, the clutch and brake mechanisms be quickly exhausted, a monitor takes action to prevent further operation, and a method to alert personnel is incorporated. These features also make the valve suitable for use in other ategory & safety-related applications. ROSS DM Series D double valve has two valve elements independently controlled by two solenoid pilots. The two valve elements share common inlet, outlet, and exhaust ports. When the pilot valves are simultaneously energized, the valve elements operate so that the valve functions as a / normally closed valve. If one of the valve elements does not open or close synchronously with the other, the valve goes into a faulted condition, exhausts downstream air and keeps residual outlet pressure to less than % of inlet supply. This is an important safety characteristic of the ROSS DM Series D design. Valve element redundancy provides an additional safety factor, as the likelihood of a malfunction in both valve elements in the same cycle is considered extremely remote. DM valves also have an internal monitor that is integrated into the valve elements. Should the valve operate abnormally, the monitor will lock-out the valve and prevent further operation until corrective action is taken. IMPORTNT NOTE: Standards, regulations, and good practice all require that mechanical power presses or other hazardous machines using a pneumatically-controlled clutch and brake mechanism be equipped with a double valve with a self-contained monitoring device and/or an external monitoring system, which inhibits further operation of the valve and machine in the event of a failure within the valve. Of course, a double valve is just one of the components in a press control system, and all other elements of the system should be planned with safety as a primary consideration. DM Monitoring: The DM is a patented / normally closed valve (with an intermediate, lockout position) distinguished by rossfl ow TM passages with poppet and spool valving on the main valve stems. This arrangement provides the valve s outstanding fl ow characteristics and an integrated monitoring capability with total memory. The valve provides dynamic monitoring and dynamic memory. Dynamic Monitoring means that all monitoring components change state on every valve cycle. Should the valve elements cycle asynchronously, the valve will exhaust downstream air and lock-out, prohibiting further operation. Dynamic Memory within a monitoring system indicates that when a valve lock-out occurs, the valve will retain the fault information regardless of air or electrical changes. The DM system can only be reset by a defined operation/procedure, and will not self-reset (turning the valve off and on) or reset when inlet air supply is removed and re-applied. Such automatic resetting would conceal potential hazards from the operator. The Leader in Double Valve Design ROSS has long been in the forefront of double valve research and development. For over 60 years ROSS has been responding to the needs of press manufacturers and users by progressively improving double valve technology. Internal fl ow patterns of double valves developed by ROSS have included series flow, parallel fl ow, combined series-parallel tandem fl ow, and combined series-parallel rossfl ow TM. Monitoring devices have also been offered in a variety of designs to satisfy differing requirements. Traditionally, in order to achieve complete monitoring capability, it has been necessary to add devices or components to the valve or to the control system. The DM Series D valve combines the monitor and the main valve components into two identical piston-poppet assemblies. Two piston-poppet assemblies provide a redundant / normally closed air fl ow pattern and the patented internal design provides dynamic monitoring as well as complete memory. During valve operation air pressure acting on changing combinations of assembly surfaces cause the assemblies to move to the required position. Force balances in the valve assure positive shifting forces during normal operation as well as a positive force to hold the assemblies in a locked-out position. 90 0, ROSS ONTROLS. ll Rights Reserved.

91 DM Series D Double Valves with Total Dynamic Monitoring & omplete Memory Self Monitored - lutch/rake ontrol For Size ertifications pproval Pending Size 8 Size Size Simplifi ed Schematic Valve Sizes: DM Series D double valves are available in 5 sizes, providing a broad range of fl ow capabilities to meet your needs. For convenience, valves are designated by the nominal sizes,, 8,, and 0 with outlet ports ranging from / to. Size Size 0 Size,, 8, and 0 Dynamic Monitoring With omplete Memory: Memory, monitoring, and air flow control functions are simply integrated into two identical valve elements. Valves lock-out due to asynchronous movement of valve elements during actuation or de-actuation, resulting in a residual outlet pressure of less than % of supply. Overt action is required for reset cannot be reset by removing and re-applying supply pressure. Reset can only be accomplished by remote air signal, optional electrical solenoid reset signal, or optional manual reset. asic / Normally losed Valve Function: Dirt tolerant, wear compensating poppet design for quick response and high fl ow capacity. PTFE back-up rings on pistons to enhance valve endurance operates with or without inline lubrication. Status Indicator (Optional): Includes a pressure switch with both normally open and normally closed contacts to provide status feedback to the press control system indicating whether the valve is in the lockout or ready-to-run condition. The Status Indicator can be ordered installed or purchased separately and added to any DM base. Silencers: ll models include high fl ow, clog resistant silencers. Mounting: ase mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for flexible piping (plugs for unused ports included). aptive valve-to-base mounting screws. Size and 0 Intermediate Pilots: Increases pilot air fl ow for fast valve response, making it possible to use the same size solenoids as valve sizes, & 8, thereby reducing electrical power requirements for these larger valves. STNDRD SPEIFITIONS: For DM Series D double valves. Pilot Solenoids: ccording to VDE Enclosure rating according to DIN 0050, IE 6059 IP65. Two solenoids, rated for continuous duty (additional solenoid on optional reset). Standard Voltages: 0 volts, 50/60 Hz; 0** volts, 50/60 Hz; volts D. For other voltages, consult ROSS. ** 0 volts not available in the U.S. (OSH regulations limit press control voltage to no more than 0 volts. Specify voltage and frequency on order. Power onsumption (each solenoid): Size,,, 0: For primary and reset solenoids: 6.0 watts on D; 5.8 V inrush and 0. V holding on. Size 8: Primary solenoids: 5 watts on D; 6 V inrush and.6 V holding on. Reset solenoid: 6.0 watts on D; 5.8 V inrush and 0. V holding on. Electrical connection: Size,, 8,, 0: DIN 650, Form. Order connectors separately. mbient Temperature: 5 to 0 F (-0 to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered, lubricated or unlubricated (mineral oils according to DIN 559, viscosity classes -6); 5-micron recommended. Inlet Pressure: Size : 5 to 50 psig (. to 0. bar). Size, 8,, 0: 0 to 0 psig (. to 8. bar). Reset Pressure: For remote air reset option must be equal to inlet pressure. Manual Pressure: Encapsulated, push button actuation. Pressure Switch (Status Indicator) Rating: ontacts - 5 amps at 50 volts, or 5 amps at 0 volts D. Monitoring: Dynamically, cyclically, internally during each actuating and de-actuating movement. Monitoring function has memory and requires an overt act to reset unit after lockout. Mounting orientation: Preferably horizontally (valve on top of base) or vertically (with pilot solenoids on top). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 9

92 PRODUT THRED SPP... D NPT... N N/ (no base)...x REVISION LEVEL SI SIZE SE PORT SIZE Size / inlet / outlet...0 /8 inlet /8 outlet... Size / inlet / outlet... / inlet / outlet... Size 8 / inlet / outlet... inlet outlet...5 Size inlet outlet...6 inlet ½ outlet...7 Size 0 ½ inlet outlet...8 Valve only (less base)... X Valve Weight: Valve and base assembly with status indicator and solenoid reset. Size : 5.0 lb (. kg). Size : 6.0 lb (.8 kg). Size 8: 9. lb (. kg). Size : 5.5 lb (7. kg). Size 0:.6 lb (.8 kg). DM Series D Double Valves HOW TO ORDER (hoose your options (in red) to confi gure your valve model number.) DMD D SE MODEL NUMERS and SE SPEIFI INFORMTION STTUS INDITOR... YES X... NO RESET TYPE... REMOTE... SOLENOID...MNUL VOLTGE... volts D... 0 volts, 50/60 Hz **... 0 volts, 50/60 Hz ** 0 V not available in the U.S. (OSH regulations limit press control voltage to no more than 0 volts ). Valve Port Size ase Model Status Weight Size Inlet Outlet Number* Indicator lb (kg) / / 879 No.7 (0.8) / / 879 Yes. (.0) /8 /8 879 No.7 (0.8) /8 / Yes. (.0) / / 6979 No.7 (0.8) / / 6989 Yes. (.) / / 6999 No.7 (0.8) / / 7009 Yes. (.) 8 / / 709 No.6 (.6) 8 / / 709 Yes. (.9) No.6 (.6) Yes. (.9) 7059 No 6. (.8) 7069 Yes 6.8 (.) ½ 7079 No 6. (.8) ½ 7089 Yes 6.8 (.) 0 ½ 7099 No.0 (5.) 0 ½ 709 Yes.6 (5.7) *NPT port threads. For SPP threads add a D prefi x to the model number, e.g., D879. SIZE.79 (.6).50 (.) View X DIMENSIONS inches (mm) (ase mounting hole pattern) Valve envelope (ased in overall hole dimnsions at left.) 0. (5.6) ( places).7 (88.79) With Status Indicator & Solenoid Reset Outlet.9 (0.) 0.8 (0.9) 9.99 (5.8) With Status Indicator 7.7 (96.).99 (75.9).00 (0.6).99 (75.9).00 (0.6) V : to :.7 to : (6.).7 (.9) Inlet.00 (0.6).0 (5.9) 0.5 (6.).0 (5.9) 0.6 (6.) with Solenoid Reset 0.5 (6.) 9 0, ROSS ONTROLS. ll Rights Reserved.

93 DM Series D Double Valves SIZE 6.9 (76) 5.8 (.) DIMENSIONS inches (mm) View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.) 0.97 (.6) Outlet 9. (9.8).68 (9.7). (0.) V : to :.80 to : (.5) Inlet. (.5) X.5 (9.60) with Pressure Switch 0.6 (.06).00 (0.6).7 (69.6) 0.65 (6.6) SIZE (.7) 5.9 (50.88) View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.).60 (6.8).5 (9.) Outlet. (8.58) with Pressure Switch 0.6 (.06) V : to :.6 to :.55 Outlet Inlet Inlet.97 (50.0).8 (6.8) x.06 (06.) 0. (8.6) ( places) 6. (58.).8 (08.7).68 (68.) 0.86 (.9) SIZE.8 (86.9) 7.96 (0.80 View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.) 5.86 (8.8) V : to : 8.86 to : (.) Outlet.6 (59.9) Inlet.08 (5.8) X.9 (7.56) with Pressure Switch.7 (86.6) 7.7 (89.7) 0. (0.67) ( places) 0.57 (.8).7 (9.89).6 (0.9).59 (0.) SIZE ) 9. (7.) View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.) 8.6 (.88).95 (9.5) Outlet.5 (6.98) 0.50 (.7) ( places) V : to : 0. to : (8.8) Inlet.56 (65.0) X 6.6 (0.6) with Pressure Switch.6 (9.6) 6. (55.96) 9.7 (7.). (6.5).7 () 9

94 Overview of DM Series D Double Valve Function Valve de-actuated: The fl ow of inlet air pressure into the crossover passages is restricted by the size of the passage between the stem and the valve body opening. Flow is suffi cient to quickly pressurize pilot supply/ timing chambers and. The inlet poppets prevent air fl ow from crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the closed position. (ir passages shown out of position and reset adapter omitted for clarity. EXHUST EXHUST OUTLET OUTLET INLET INLET Valve actuated Valve actuated: Energizing the pilot valves simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated (open) position, where inlet air fl ow to crossover passages is fully open, inlet poppets are fully open and exhaust poppets are fully closed. The outlet is then quickly pressurized, and pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. De-energizing the pilots quickly causes the valve elements to return to the ready-to-run position. Valve locked-out: Whenever the valve elements operate in a sufficiently asynchronous manner, either on actuation or de-actuation, the valve will move to a locked-out position. In the locked-out position, one crossover EXHUST and its related timing chamber OUTLET will be exhausted, and the other OUTLET INLET crossover and its related timing chamber will be fully pressurized. The valve element (side ) that INLET is partially actuated has pilot air available to fully actuate it, but no air pressure on the return piston to fully de-actuate the valve element. Valve locked-out ir pressure in the crossover acts on the differential of side stem diameters creating a latching force. Side is in a fully closed position, and has no pilot air available to actuate, but has full pressure on the inlet poppet and return piston to hold the element in the fully closed position. Inlet air fl ow on side into its crossover is restricted, and fl ows EXHUST OUTLET OUTLET INLET INLET Valve ready-to-run through the open inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. The return springs are limited in travel, and can only return the valve elements to the intermediate (locked-out) position. Suffi cient air pressure acting on the return pistons is needed to return the valve elements to a fully closed position. Resetting the valve: The valve will remain in the locked-out position, even if the inlet air supply is removed and re-applied. remote reset signal (air or electric), or a manual push button actuation must be applied to reset the valve. EXHUST Reset is accomplished by momentarily pressurizing the reset OUTLET port. ctuation of the reset piston physically pushes the main valve elements to their closed position. INLET Inlet air fully pressurizes the crossovers and holds the inlet poppets on seat. ctuation of the reset piston opens the reset poppet, thereby, immediately exhausting Valve being reset pilot supply air, thus, preventing valve operation during reset. (Reset adapter added to illustration.) De-actuation of reset pistons causes the reset poppets to close and pilot supply to fully pressurize. Reset air pressure can be applied by a remote / normally closed valve, or from an optional / normally closed solenoid, or a manual push button mounted on the reset adapter. Status indicator (optional) in normal ready-to-run position Size and 0 valves require relatively large pilots to actuate and de-actuate the main valve elements. In order to achieve extremely quick valve response for such large pilots, a -stage solenoid pilot system is incorporated into the design. This keeps the electrical current required to operate the pilots, to a minimum. Status indicator: The status indicator pressure switch will actuate when the main valve is operating normally, and will deactuate when the main valve is in the locked-out position or inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. Size & 0 pilots 9 0, ROSS ONTROLS. ll Rights Reserved.

95 Preassembled Wiring Kits for DM and DM Series Double Valve DM Series Wiring Kits These kits include cables with either a DIN or M connector plus a cord grip for each. They are available in lengths of 5 or 0 meters. Separate kits are available for the Status Indicator. (Note: Each cable has one connector.) Kit Solenoid Length Number onnector Type (meters) H77 DIN 5 H77 DIN 0 5H77 M 5 6H77 M 0 Status Indicator Length Kit Number (meters) 7H77 5 8H77 0 Status Indicator kits include one cable with DIN connector and a cord grip. DM Series Wiring Kits Standard Wiring Kits Kits include three cables for the solenoids and one cable for the status indicator. ll cables come with a cord grip. Solenoid cables come with either DIN or M connectors. They are available in lengths of 5 or 0 meters. (Note: Each cable has one connector.) Kit Solenoid Length Number onnector Type (meters) 8H77 DIN 5 8H77 DIN 0 88H77 M 5 89H77 M 0 Wiring Kits with J-ox.85 (6.9) (5.9).5-6UN.90 (7.6).9 (00) RN PIN RN PIN J-ox is a junction box with a 0-pin MINI connector for connecting to the user s control system and () 5-pin M ports for connecting to the solenoids and the status indicator on the DM Series valve. The J-ox kits include the J-ox as described above and () -meter cables for connecting to the valve. These cables have a connector on each end. The status indicator cable and the () solenoid cables have an M connector on one end and a DIN connector on the other end (M-DIN). Standard valves come with DIN type solenoid connections, but could be bought with M type connections as well. Therefore we also offer a kit that provides solenoid cables with an M connector on each end (M-M). Kit Solenoid Length Number onnector Type (meters) 9H77 M - DIN 50H77 M - DIN Solenoid ables with DIN onnector RN RN NOT USED LUE GRN/YEL NOT USED LUE GRN/YEL GRY PIN GRN/YEL GROUND Solenoid ables with DIN onnector.0 (5) dia. 0.8 [.5] GRY PIN GRN/YEL GROUND 0 Pin Pin # (V+) (V-) GRY GRY J-ox Wiring Status Indicator able with DIN onnector RN RN LK GRY LK GRY GRN/YEL GROUND RN LK Status Indicator able with DIN onnector GRN/YEL GROUND RN LK Port Port Port Port Pin # Pin # Pin # Pin # PIN MINI able Kit Length Number (feet) 5H77 5H77 0 Outlet Port Pressure Monitoring Kit These cables have a 0-pin MINI connector for connecting the J-ox kits above to the user s control system. Kits include one cable with connector and cord grip. able conductors are 8 gage wire. Kit Length Number (feet) 55H H77 50 PIN # + volts D ommon volts D Solenoid Solenoid 5 Remote Reset PIN # Remote Valve Fault Light 0 Remote System OK Light Wire olors: Orange lue White w/lack Red w/lack Green w/lack Wire olors: Orange w/lack Red Green/Yellow lack White Some customers prefer to monitor downstream pressure in addition to using the or DM Series valve. convenient way to do this is to install a pressure switch in the extra outlet port that is provided on the valve. The Outlet Port Pressure Monitoring kit can be used with one of the J-ox kits above to split one of the M ports on the J-ox so that a pressure switch can be wired in as well. These kits consist of one port splitter (a Tee with three M connectors) and one M-DIN cable ( meter). pressure switch is available separately - order part number Kit Number 5H

96 dditional ROSS Double Valves ROSS double valves, also known as ontrol-reliable or Press Safety valves, are pneumatic control valves with two internal elements (redundant), both of which must operate correctly in order to supply pressure to the outlet port. The general function of these valves is that of a / normally closed valve (except for the Series 77-5/ ROSSMIRROR ). The main difference between ROSS double valves and standard pneumatic valves is that any circumstance which might cause one of the double valve elements to operate improperly will result in no output to the work device. This means that solenoid failures, loose electrical connections, broken wires, contamination inside the valve body, broken internals or even faulty valve signals will result in an exhausting or fail-to-safe condition. ROSS double valves come in many shapes and sizes to fi t any safety application. Size and rossfl ow TM valves with pressure switches (for external monitoring) are available from ¼ to ¾ port sizes. Externally monitored double valves provide feedback signals (via the pressure switches), which allows the main press controls, or separate monitoring device, to check for proper operation of each valve element on every cycle. Series 5 Serpar valves are internally monitored double valves and are available in Size, 8, and 0 ranging from /8 ½ port sizes. Internally monitored double valves contain a built-in monitoring device that checks for the proper operation of each valve element. If the internal monitor detects a valve fault on a particular cycle, the double valve will fail to a safe condition (all downstream air is exhausted) and the monitor will lock-out to inhibit further operation of the device. Normal operation can only be resumed by a momentary reset signal to the valve, either pneumatic or electric. The original application for these double valves was in the control of clutch/brake mechanisms on stamping presses, but they have found their way into many other critical applications such as alternative lockout systems for energy isolation, air cylinder press load-holding systems, as well as other ategory - and - safety circuits. ROSS double valves are a vital part of any control-reliable fl uid power control system. ontrol reliability does not end at the wire. The fi nal element of control in pneumatic safety systems must be a control-reliable valve; otherwise the integrity of the entire system is limited. ll ategory electrical devices implemented into safety systems are reduced to ategory - if they control a standard pneumatic valve in a critical machine operation. Failure of the standard pneumatic valve, for example, to become deenergized when a light curtain is broken could easily result in a hazardous condition. onsider the ROSS line of double valve and see what we can do to improve the integrity of your safety equipment. Series 5 Serpar / double valve Size with L-G monitoring - port sizes /8 - / Series 5 - rossflow TM / double valve with pressure switches for external monitoring Sizes and - port sizes / - / Series 5 - SERPR / double valve with internal monitoring available with L-G, E-P, or D-S monitoring options Sizes 8, and 0 - port sizes / - ½ Series 77 ROSSMIRROR 5/ double valve for cylinder applications Sizes and - port sizes / - / Double Valves with Pressure Switches for External Monitoring feature: Designed to enable users to comply with current safety regulations an be integrated with external monitoring systems to provide for lockout and inhibiting further machine operation until the controls system is reset Default to de-energized position upon fault condition uilt-in non-clogging silencers on Sizes, 8, and 0 Double Valves with Internal Monitoring & Lockout feature: Internal monitoring requires no additional monitoring circuitry utomatic lock-out/inhibit upon detection of a malfunction Default to de-energized position upon fault detection Dedicated reset function No undesired automatic reset upon removal of electrical or pneumatic energy sources uilt-in non-clogging silencers on Sizes, 8, and , ROSS ONTROLS. ll Rights Reserved.

97 5/ ROSSMIRROR Solenoid Pilot ontrolled Double Valves Series 77 ISO 89-:006 ategory PL e applications Size & ertifications 5/ ROSSMIRROR double valve with pressure switch Valve Size Model* Port Sizes V Pressure Dimensions inches (mm) Weight Replacements* Number,,, Switch lb (kg) Valve No. ase No / / Without. (8). (0). (8) 7.6 (.) / / With. (8) 6.7 (70). (8) 8. (.8) * Model number includes base supplied with NPT threads. For SPP threads, order model or base with a D prefi x, e.g., D77760, D9969. For pressure switch option, order model or valve with a Z suffix for 0 volts or W suffix for volts D, e.g., 7786Z, 77760Z. Valve Size / / Without. (07). (09). (0) 0. (.6) / / With. (07) 6.9 (75). (0). (5.) / / Without. (07). (09). (0) 0. (.6) / / With. (07) 6.9 (75). (0). (5.) * Model number includes base supplied with NPT threads. For G threads, order model or base with a D prefi x, e.g., D77760, D099. For pressure switch option, order model or valve with a Z suffix for 0 volts or W suffix for volts D, e.g., 7776W, 77760W. Valve Size SE S7776H0 SE SE Without. (07). (09). (0) 0. (.6) G9 S7776H SE SE With. (07) 6.9 (75). (0). (5.) G9 * Model number includes base. For pressure switch option, order model or valve with a Z suffi x for 0 volts or W suffi x for volts D, e.g., S7776HZ, 77760Z. Pressure Switches: Pressure switch provides a signal when valve is in a faulted position. Pressure Switch The NEW ROSS 5/ ROSSMIRROR double valve features: overed by multiple global patents and patents pending Interrelated dual stainless steel precision spool & sleeve construction Four-way, fi ve port, two position design ase-mounted design Designed to enable users to comply with current safety regulations Optional pressure switch to provide signal for external monitoring Pilot Valve hambers Pilot Valve PPLITIONS: musement park rides Pinch point applications Die clamp applications Long cylinder stroke applications Shearing equipment This valve is not designed for controlling clutch/brake mechanisms on mechanical power presses. ase ase 5 ir Supply STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Rated for continuous duty. Standard Voltages: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Power onsumption: Each solenoid, 8 V inrush, V holding on 50 or 60 Hz; 6 watts on D. Electrical onnections: Uses cord-grip connectors at solenoids. Order connectors separately (see page 08). mbient Temperature: 0 to 0 F ( to 50 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: 0 to 50 psig (.5 to 0 bar). Media Temperature: 0 to 75 F ( to 80 ). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 97

98 5/ ROSSMIRROR Pressure ontrolled Double Valves Series 77 ISO 89-:006 ategory PL e applications Size & ertifications This Series 77 5/ ROSSMIRROR valve is a control reliable, pressure controlled -way double valve that is controlled by two separate pneumatic signals essentially providing ND gate control for the output ports. oth pilot signals must be provided within approximately 500 milliseconds of each other to actuate the valve. Proper actuation shifts output pressure to port. If the valve is not actuated, not provided appropriate pneumatic signals within the discordance window or if the valve actuates abnormally, inlet pressure will only be passed to port - cylinder retracted. This valve is constructed with precision, stainless steel spools as the main valve elements, and is designed to offer added safety to the operation of many pneumatically controlled machines. Valve Size Model* Port Sizes V Pressure Dimensions inches (mm) Weight Replacements* Number,,, Switch lb (kg) Valve No. ase No / / Without 0.9 (77). (0). (8) 7.6 (.) / / With 0.9 (77) 6.7 (70). (8) 8. (.8) * Model number includes base supplied with NPT threads. For G threads, order model or base with a D prefi x, e.g., D77860, D9969 For pressure switch option, order model or valve with a Z suffix for 0 volts or W suffix for volts D, e.g., 7786Z, 77860Z. Valve Size / / Without. (07). (09). (0) 0.6 (.6) / / With. (07) 6.9 (75). (0).6 (5.) / / Without. (07). (09). (0) 0.6 (.6) / / With. (07) 6.9 (75). (0).6 (5.) * Model number includes base supplied with NPT threads. For G threads, order model or base with a D prefi x, e.g., D77860, D099. For pressure switch option, order model or valve with a Z suffix for 0 volts or W suffix for volts D, e.g., 7786W, 77860W. Valve Size SE S7786H0 SE SE Without. (07). (09). (0) 0.6 (.6) G9 S7786H SE SE With. (07) 6.9 (75). (0).6 (5.) G9 * Model number includes base. For pressure switch option, order model or valve with a Z suffi x for 0 volts or W suffi x for volts D, e.g., S7786HZ, 77860Z. FETURES: Interrelated dual stainless steel precision spool & sleeve construction Four-way, fi ve port, two position design ase-mounted design Designed to enable users to comply with current safety regulations Optional pressure switch to provide signal for external monitoring This valve is not designed for controlling clutch/brake mechanisms on mechanical power presses. STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: 0 to 00 psig (.5 to 7 bar). Pilot Pressure: Must be equal or greater than inlet pressure, but should not exceed maximum inlet pressure. Pressure Switch Rating: Max urrent, Max 50 volts. Max urrent 50 m, Max volts D. Pressure Switch: Pressure Switch signal indicates when the input signals or parts movement is asynchronous. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 98 0, ROSS ONTROLS. ll Rights Reserved.

99 5/ ROSSMIRROR Pressure ontrolled Double Valves Series 77 VLVE OPERTION Typical -Hand-nti-Tie-Down pplication Normal Operation: fter installation the valve is operated by pressurizing both pilot supply ports (S and S) simultaneously. This causes both main valve elements to be actuated so that air from inlet port fl ows to outlet port. ir downstream of port is exhausted through port. When the pilot supply ports are de-pressurized, both valve elements are de-actuated, and air then fl ows from inlet port to outlet port. ir downstream of port is exhausted through port 5. Safety Function: If the two main valve elements are not actuated or de-actuated synchronously, within 500ms, the valve defaults so that outlet port receives full inlet pressure, and outlet port is exhausted through port 5. If this abnormal operation is the result of a temporary circumstance, the valve will be ready to resume normal operation as soon as both pilot signal ports have been de-pressurized and both main valve elements have returned to their normal ready-to-run position. pplying pressure to both signal ports simultaneously will resume normal operation. If the cause of the abnormal operation is still present, the valve will either remain in the default position (pressure on port and not port ) or will again go into this position on the next actuation attempt. The source of the abnormality must be investigated and corrected before further operation. ustomer Supplied / Valve ROSSMIRROR ontrol Reliable Pneumatic 5/ ND Gate 5 S S Status Indicator (pressure switch) Terminals and are connected when air pressure is present and the valve is Ready-to-Run. If an abnormal operation has occured or pressure is removed from the valve inlet, terminals and are connected. Note: D voltage pressure switches do not have a ground terminal. ustomer Supplied / Valve ustomer Supplied ylinder Pin : ommon Pin : Normally losed Pin G: Not used Pin : Normally Open Pressure Switch: Valves with model numbers ending in the number have a pressure switch to provide user feedback when movement of the main valve elements was asynchronous. Pneumatic cylinder applications. Two hand control EN57 Type III Forming applications Pinch point applications utting applications Shearing equipment lamping applications Service Kits Valve Valve ody Valve ody ase Pressure Switch Pressure Pressure Valve Model Seal and Service Service ssembly Switch Switch Size Number Gasket Kit Kit Kit Service Kit onnector K77 8K77 69K77 N/ N/ N/ K77 8K77 69K77 696K77-58E0 5E0 D - 798E K77 9K77 695K77 N/ N/ N/ K77 9K77 695K77 696K77-58E0 5E0 D - 798E0 IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 99

100 SERPR Double Valves with L-G Monitor Series 5 Size Y Y Y YD Manual Reset OIL OIL Signal Signal L (Lockout Indicator) YE Valve Port Monitor Valve Model Numbers verage V * Dimensions inches (mm) Weight Size Size Reset Right Inlet Left Inlet In-Out Out-Exh. lb (kg) /8 Manual 57D9 57D (88) 6. (60) 7. (88) 8. (.7) /8 Remote 57D9 57D (88) 6. (60) 7. (88) 8. (.7) / Manual 57D 57D (88) 6. (60) 7. (88) 8. (.7) / Remote 57D 57D (88) 6. (60) 7. (88) 8. (.7) / Manual 57D5 57D (88) 6. (60) 7. (88) 8. (.7) / Remote 57D5 57D (88) 6. (60) 7. (88) 8. (.7) Sizes 8,, 0 Lockout Indicator Solenoid Solenoid Y Y Z (Pneumatic Reset Port) Valve Port Valve Model Numbers verage V Dimensions inches (mm) Weight Size Size w/ Overrides w/o Overrides In-Out Out-Exh. lb (kg) 8 / (6) 7. (80). () 5. (6.9) 8 / (6) 7. (80). () 9.0 (8.6) / (8) 8.5 (6). (0) 9.0 (8.6) (6) 7. (80). () 5. (6.9) (8) 8.5 (6). (0) 9.0 (8.6) ¼ (8) 8.5 (6).8 (5) 9.0 (8.6) 0* ¼ (). (8) 7.7 (50) 7.5 (6.9) 0* ½ (). (8) 7.7 (50) 7.5 (6.9) * inch port size available on size 0 valves. Order part number 999H77 fl ange kit separately. STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Two, rated for continuous duty. Standard voltages: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Power onsumption: Size : Each solenoid, 0 V inrush, 6 V holding on 50 or 60 Hz; watts on D. Sizes 8,,0: Each solenoid, 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. Electrical onnections: Size uses cord-grip connectors at solenoids. Order connectors separately on Serpar size (see page 08); terminal strip on sizes 8, and 0. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Size : 0 to 00 psig ( to 7 bar). Sizes 8,,0: 0 to 5 psig ( to 8.5 bar). L-G Reset Pressure: Size : Remote pneumatic reset models require a pressure of at least 0 psig ( bar). Manual reset models use internal valve pressure. Sizes 8,,0: 60 psig ( bar) minimum. Inlet Port: Models are available with the inlet port on either the right or the left side of the valve body (size only). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 00 0, ROSS ONTROLS. ll Rights Reserved.

101 SERPR Double Valves with E-P Monitor Series 5 Sizes 8 to 0 SOL IN PUT a OM. SOL IN PUT b RESET SOL RESET SOL SOL INPUT a OM. b RESET SOL RESET SOL c Dual Input Wiring Diagram c Single Input Wiring Diagram During lock-out: Terminals and 7 are connected which allows a panel light, bell, or other electrical device to be wired through terminals 7 and to serve as a lockout indicator. Valve Model Number Valve Port Single Signal Input Dual Signal Input vg. V Dimensions inches (mm) Weight Size Size w/ Overrides w/o Overrides w/ Overrides w/o Overrides In-Out Out-Exh lb (kg) 8 / (6) 7. (8). (88).8 (5.) 8 / (6) 7. (8). (88).8 (5.) / (9) 8.6 (9).0 (0) 5.5 (7.0) (6) 7. (8). (88).8 (5.) (9) 8.6 (9).0 (0) 5.5 (7.0) ¼ (8) 8.5 (6).8 () 5.5 (7.0) 0 ¼ (). (8) 7. (0) 5.0 (5.8) 0 ½ (). (8) 7. (0) 5.0 (5.8) SERPR Double Valves with D-S Monitor Series 5 Sizes 8 to 0 b a D-S MONITOR D E F G H J K D-S MONITOR Wiring Diagram Valve Port Valve Model Number vg. V Dimensions inches (mm) Weight Size Size w/ Overrides w/o Overrides In-Out Out-Exh. lb (kg) 8 / (6) 7. (8) 6.5 (8) 6.8 (7.6) 8 / (6) 7. (8) 6.5 (8) 6.8 (7.6) / (9) 8.6 (9) 7.8 (5) 0.5 (9.) (6) 7. (8) 6.5 (8) 6.8 (7.6) (9) 8.6 (9) 7.8 (5) 0.5 (9.) ¼ (9) 8.6 (9) 7.8 (5) 0.5 (9.) 0* ¼ (). (8).8 (55) 9. (7.7) 0* ½ (). (8).8 (55) 9. (7.7) * inch port size available on size 0 valves. Order part number 999H77 fl ange kit separately. POWER SOL. a POWER SOL. b MONITOR RESET FULT POWER SWITH INDITOR STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Two, rated for continuous duty. Standard voltages: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. Other voltages available. Power onsumption: Each solenoid, 87 V inrush, 0 V holding on 50 or 60 Hz; watts on D. E-P Reset Solenoid: Rated for intermittent duty. Voltages: -8 or 00-0 volts or D (for E-P only). D-S Monitor: Uses same voltage and frequency as pilot solenoids, but power supply must be independent and continuous. Standard Voltages: 00-0 volts 50 Hz; 00-0 volts 60 Hz; volts D (no other voltages available for D-S). mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure Range: 0 to 5 psig ( to 8.5 bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0

102 rossflow TM Double Valves* Series 5 Size & * Non-monitored EMIII HZ 9770 rossflow TM Size rossflow TM Size OIL Signal OIL Signal Valve ssembly vg. Response onstants Valve Model vg. V Pressure Press. Switch Port Sizes Dimensions inches (mm) F Weight Size Number* - - Switches** Provision & M In-Out Out-Exh. lb (kg) None Yes / /.7 (69). (8) 5.0 (7) (95) None No / /8.7 (69). (8) 5.0 (7)... (95) Two Yes / /.7 (69). (8) 7.5 (9) (.) Two Yes /8 /8.7 (69). (8) 7.6 (95) (.) None Yes /8 /8.7 (69). (8) 5. (0) (.) None No / /. (86). (8) 6. (60) (.95) None Yes / /. (86). (8) 6.5 (65) (.95) None No / /. (86). (8) 6.5 (65) (.95) Two Yes / /. (86). (8) 9.0 (9) (.8) None No / /. (86). (8) 6.5 (65) (.) Two Yes / /. (86). (8) 9.0 (65) (.6) None Yes / /. (86). (8) 6.5 (65) (.) None Yes / /. (86). (8) 9.0 (65) (.95) * Model number includes base. For SPP threads, order with a D prefi x. For JIS threads, order with a J prefi x. Valve and base can be ordered separately; consult ROSS. ** Only valves with pressure switches should be used to control clutch/brake mechanisms on press machinery. The pressure switches must be used in conjunction with a monitoring device to assist with OSH compliance (Ref. 90.7). Valve Response Time The constants below, designated M and F, can be used to determine the amount of time required to fi ll or exhaust a volume of any size using the following formula: Vlv. Resp. Time (msec)= M + F *V M= avg. time for parts movement F= msec. per cubic inch of volume V= volume in cubic inches Solenoid Solenoid *Pressure Switches & Monitoring: Valves without pressure switches must not be used to control clutch/brake mechanisms on press machinery. Valves with pressure switches must be used in conjunction with an external monitoring device to assist with OSH compliance (Ref. 90.7). The valves on this page do not have a built-in monitor, and must only be used in conjunction with an external monitoring system. Such monitoring system must be capable of inhibiting the operation of the valve in the event of a failure within the valve. SW SW To customer s external monitor STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Two, rated for continuous duty. Standard Voltages: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Power onsumption: Size : Each solenoid, V maximum inrush, 9.8 V maximum holding on 50 or 60 Hz; 7.5 watts nominal on D. Size : Each solenoid, 8.5 V maximum inrush, 8.5 V maximum holding on 50 or 60 Hz; 6 watts maximum on D. Electrical onnections: Uses two cord-grip connectors at solenoids (order separately). Size : DIN 650 Form connector P/N 66K77. Size : Din 650 Form connector P/N 97K87. mbient Temperature: 0 to 0 F ( to 50 ). Media Temperature: 0 to 75 F ( to 80 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: 0 to 00 psig (.8 to 7 bar). UTION: If the system must be reset, electrical signals to both solenoids must be removed to prevent the machine from immediately recycling and producing a potentially hazardous condition. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0 0, ROSS ONTROLS. ll Rights Reserved.

103 rossflow TM Double Valves with Pressure Switches* Series 5 Size EMIII HZ 9770 OIL OIL Model Number* Standard Flow Valve Port Flanged Ports SFM/Min Weight Size Size Inlet Right Inlet Left (I/sec.) lb (kg) / (90) 8. (.8) / (90) 8. (.8) / (90) 8. (.8) Signal Signal *NPT port threads. For SPP threads, order base with a D prefi x. Sizes 8,, 0 OIL OIL Valve Port Model Number* Standard Flow Weight Size Size Flanged Ports SFM/Min. (I/sec.) lb (kg) 8 / (0). (5.) 8 / (0). (5.) (0). (5.) / (0). (5.) (0). (5.) ¼ (0). (5.) 0 ¼ 57760,800 (850).9 (5.) 0 ½ 57860,800 (850).9 (5.) Signal Signal *NPT port threads. For SPP threads, order base with a D prefi x. * Pressure Switches & Monitoring Valves without pressure switches must not be used to control clutch/brake mechanisms on press machinery. Valves with pressure switches must be used in conjunction with an external monitoring device to assist with OSH compliance (Ref. 90.7). STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Two, rated for continuous duty. Standard Voltages:, 8, 0, 0 volts, 50/60 Hz; volts D; 0 volts D. For other voltages, consult ROSS. Voltages at pressure switches must not exceed 50 volts. Power onsumption: Size : Each solenoid: 5 V maximum in-rush, V holding on 50 or 60 Hz; watts nominal on D. Size 8,, 0: Each solenoid: 87 V maximum in-rush, 0 V holding on 50 or 60 Hz; watts nominal on D. Electrical onnections: Uses cord-grip connectors at solenoids. Order connectors separately (see page 0). The valves on this page do not have a built-in monitor, and so must only be used in conjunction with an external monitoring system. Such monitoring system must be capable of inhibiting the operation of the valve and associated machinery in the event of a failure within the valve. Electrical onnection: onnectors according to DIN 650 (ISO 00), must be ordered separately. mbient Temperature: 0 to 0 F ( to 50 ). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Size : 0 to 50 psig (.5 to 0 bar). Size 8,, 0: 0 to 5 psig ( to 8.5 bar). Media Temperature: 0 to 75 F ( to 80 ). Enclosure Rating: IP 65 according to IE-Publication and DIN 0050, Sheet. UTION: If the system must be reset, electrical signals to both solenoids must be removed to prevent the machine from immediately recycling and producing a potentially hazardous condition. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0

104 ccessories STTUS INDITOR The Status Indicator pressure switch actuates when the valve is in a readyto-run condition and de-actuates when the valve is in a lockout condition or when the inlet air pressure has been removed. lthough, the valves can be purchased with this option already installed, the Status Indicator can be purchased separately by ordering part number: RESET VLVES for MODELS with REMOTE RESET On valve models with solenoid reset, a solenoid on the valve is actuated to perform the reset function. Models for remote reset, however, require a small reset valve and the installation of a /8 line from the reset valve to the reset port on the double valve. ROSS offers / normally closed valves with either manual or electric control that are suitable for this purpose. The valves, pictured below, are suggested. Model Numbers of Reset Valves Description Valve Model Numbers Pushbutton: Green 005 Direct Solenoid ontrol for line mounting 600* Direct Solenoid ontrol W09* for base mounting (ase: 569) Port threads: NPT standard. For SPP threads, add a D prefi x to the model number, e.g., D005. In the case of the W09, the prefi x should be added to the base model instead of the valve. ELETRIL ONNETORS Electrical connectors are required to connect the valve solenoids to the drop cords supplying electrical power. Each connector can be positioned so that the cord exits upward or to the side. ords of 6 mm to 0 mm diameter can be used. onnectors with a light in a translucent housing are also available to serve as indicator lights. Order connectors by the part numbers given in the chart below. WIRED ONNETORS have a meter (6½ ft) cord with three 8 gauge conductors. ord exits upward, and is available in either 6 mm or 0 mm diameter. ONNETORS for THREDED ONDUIT accept / inch electrical conduit fi ttings. UTION: Do not use electrical connectors with surge suppressors, as this may increase valve response time when de-actuating the solenoids. Part Numbers of Electrical onnectors onnector Type Without Light With Light* For use with dropcord (ord not included) 97K87 96K87* Wired with 6-mm cord 7K77 70K77* Wired with 0-mm cord 7K77 8K77* For use with threaded conduit 7K77 7K77* Direct Solenoid Model for Line Mounting: 600* Direct Solenoid Mode for ase Mounting Valve: W09* Sub-ase: 569 Pushbutton Models Green button: 005 * Specify solenoid voltage and Hz when ordering. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0 0, ROSS ONTROLS. ll Rights Reserved.

105 MODEL NUMER INDEX Model Number Page Model Number Page Model Number Page Model Number Page Model Number Page Model Number Page 007K K K , ,98 55H G9...97, , K K K K K K N N N N N N N N N N N N N N N N77... H75... H H D D D D D D D D E E E E E E E E E E H H H H H H H H H H H H H H H H H H H H H K H H H H H H H H H H D D D D D D D D D D D D D D D D D D D D If your part number is not listed, consult ROSS or your local ROSS distributor. 05

106 MODEL NUMER INDEX Model Number Page Model Number Page Model Number Page Model Number Page Model Number Page Model Number Page E K K K D900W...5 7D90W W W D D D D D D D D D D D D K K77...8, K77...8, Y Y K K K K K K K K K K K K K K K K K K N N N K K K K K K K K K K K H K K9... 5K9... 5K H K K K K K K K K K K K K , 0 586K K E K K K K K K K K K K K K K K K K K K K K K K87...0, 8 79K87...0, 8 79K87...0, K K K K K K N N N N N N N N N N N N N N N N N N N N N N N N H , , 98 D D D D D D D D D D D D D D D D D D D D D D D D D D D55K D56K D57K D9N86... D9N86... D95N86... D D D D99N9... D950N9... D95N9... D955N9... D956N9... D957N9... D958N9... D959N9... D960N9... D96N9... D96N9... D96N9... D96N9... DMEN0**...8 DMEN**...8 DMN**...86 DMN5**...86 DMN55**...86 DMN66**...86 DMN88**...86 DMDD*****...9 DMDN*****...9 DMDX*****...9 DMEN0**...8 DMEN**...8 R R R R R R R R-8-09-F...7 R-8-09-F...7 R-8-09-F...7 R F...7 R R R-8-05M...7 R R R08L R08L R RL R R6L R R0L R R06L R R0L R R06L R R08-06E...89 R08L R08L-06E...89 R R-06E...89 RL RL-06E...89 R R6-06E...89 R6L R6L-06E...89 RMF0-08G...50 RMF0-08LG...50 S7776H S7776H...97 S7786H S7786H...97 SV7N0505S...77 SV7N0507PS...76 SV7N05505S...77 SV7N05507PS...76 SV7N05605S...77 SV7N05607PS...76 SV7N07605S...77 SV7N07705S...77 SV7N07707PS...76 SV7N07805S...77 SV7N07807PS...76 SV7N505S...79 SV7N508S...77 SV7N5505S...80 SV7N5508S...79 SV7N5605S...80 SV7N5608S...79 SV7N7605S...80 SV7N7608S...79 SV7N7705S...80 SV7N7708S...79 SV7N7805S...80 SV7N7808S...80 SV7N0505S...77 SV7N0507PS...76 SV7N05505S...77 If your part number is not listed, consult ROSS or your local ROSS distributor. 06 0, ROSS ONTROLS. ll Rights Reserved.

107 MODEL NUMER INDEX Model Number Page Model Number Page Model Number Page Model Number Page Model Number Page Model Number Page SV7N05507PS...76 SV7N05605S...77 SV7N05607PS...76 SV7N07605S...77 SV7N07607PS...76 SV7N07705S...77 SV7N07707PS...76 SV7N07805S...77 SV7N07807PS...76 SV7N09805S...77 SV7N09807PS...76 SV7N09905S...77 SV7N09907PS...76 SV7N09955S...77 SV7N09957PS...76 SV7N55505S...80 SV7N55508S...79 SV7N555505S...80 SV7N555508S...79 SV7N555605S...80 SV7N555608S...79 SV7N557605S...80 SV7N557608S...79 SV7N557705S...80 SV7N557708S...79 SV7N557805S...80 SV7N557808S...79 W W W W W W W W W W W W W W W W W W W W W W W W W W W W6076E07... W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W7076D...5 W7076D...5 W W W W W W W W W W W W W W7077D...5 W7077D...5 W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y dditional ROSS Literature atalog/ulletin Number Description Form (If pplicable) Number 00 Dale Series Poppet and Manifold Valves ROSS ISO Valves and Serial us ommunication Modular Press Solutions 055 N/ Fluid Power Safety for Machine Guarding DM / Double Valves with Total Dynamic Monitoring and Memory Safety-Related Products Filters, Pressure Regulators, Lubricators, Silencers, and Reclassifi ers - 00 Including MD TM Series To order any of the catalogs/bulletins listed above, contact ROSS or your local ROSS distributor. The above literature can also be downloaded in PDF format at

108 General Information Standard Specifications The standard specifi cations for the products on each page of this catalog are given on the same page or referenced. For solenoid pilot valves, models with internal pilot supply are listed. Most models are also available for use with external pilot supply or have a built-in pilot supply selector valve. The products in this catalog are intended for use in industrial pneumatic systems. Most products are adaptable to other uses and conditions not covered by the standard specifi cations given in this catalog. Weights shown are approximate and are subject to change. Dimensions given, unless otherwise noted, are envelope dimensions (not for mounting). onsult ROSS for further information. Port Threads Ports of valves and bases described in this catalog have NPT (NSI.) threads. Other thread types can be specifi ed by putting an appropriate prefi x letter on the model or part number when ordering. Thread Types by Model Prefix Letter Prefix Pneumatic Port Threaded Electrical Letter Threads Opening None NPT (NSI.) NPT * ISO 8/, DIN 59 Parallel, SPP D ISO 8/, DIN 59 Parallel, SPP G J JIS 00 Tapered ISO S SE 96- ISO 96 NPT *Used only for fi lters, regulators, lubricators. Flow Ratings Flow ratings are expressed as V where V = corresponds to a steady state air fl ow of approximately scfm under the following conditions: Inlet pressure = 00 psig (6.7 bar) Pressure drop = 0 psi (0.69 bar) ir temperature = 68 F (0 ) Relative humidity = 6 percent Note: ecause widely differing test standards are used to measure V values, the fi gures given in this catalog should not be used to compare ROSS valves with those of other makers. The V ratings given here are intended only for use with performance charts published by ROSS. The V ratings are averages for the various fl ow paths through the valve and are for steady fl ow conditions. pprovals and ertifications ROSS products are designed to meet a number of industrial standards, including the anadian Standards ssociation (.S..) guidelines. For more information on specifi c product approvals, contact your local distributor or ROSS. Solenoids ll ROSS standard solenoids are rated for continuous duty (unless noted otherwise) and will operate the valve within the air pressure range specifi ed in this catalog. Explosion-Proof Solenoid Pilot available, for more information consult ROSS. Voltage & Hertz When ordering a solenoid valve, also specify the desired solenoid voltage and hertz. Recommended Solenoid Voltages: 00-0 volts, 50 Hz; 00-0 volts, 60 Hz; volts D; 0 volts D. In addition, the following voltages are available: 00, 0 volts, 50 Hz 00, 0, 80 volts, 60 Hz, 8, 0 volts, 50 Hz 0 volts, 60 Hz 00, 0 volts, 50 Hz 00, 0 volts, 60 Hz. For example: Model 77500, 0 volts, 60 Hz. Model W60760, 0 volts, 50 Hz. Port Identification Valve symbols in this catalog conform to the ISO 9-:99 standard of the International Organization for Standardization (ISO) and the SE J05 standard of the Society of utomotive Engineers (SE) respectively. Information or Technical ssistance For additional information or application assistance concerning ROSS products, consult ROSS or your local ROSS distributor (see contact information on the back cover). Order Placement For order placement, consult ROSS or your local ROSS distributor on the back cover of this catalog. 08 0, ROSS ONTROLS. ll Rights Reserved.

109 autions PRE-INSTLLTION or SERVIE. efore servicing a valve or other pneumatic component, be sure that all sources of energy are turned off, the entire pneumatic system is shut off and exhausted, and all power sources are locked out (ref: OSH 90.7, EN 07).. ll ROSS products, including service kits and parts, should be installed and/or serviced only by persons having training and experience with pneumatic equipment. ecause any installation can be tampered with or need servicing after installation, persons responsible for the safety of others or the care of equipment must check every installation on a regular basis and perform all necessary maintenance.. ll applicable instructions should be read and complied with before using any fl uid power system in order to prevent harm to persons or equipment. In addition, overhauled or serviced valves must be functionally tested prior to installation and use.. Each ROSS product should be used within its specification limits. In addition, use only ROSS parts to repair ROSS products. Failure to follow these directions can adversely affect the performance of the product or result in the potential for human injury or damage to property. FILTRTION and LURITION 5. Dirt, scale, moisture, etc. are present in virtually every air system. lthough some valves are more tolerant of these contaminants than others, best performance will be realized if a fi lter is installed to clean the air supply, thus preventing contaminants from interfering with the proper performance of the equipment. ROSS recommends a fi lter with a 5-micron rating for normal applications. 6. ll standard ROSS fi lters and lubricators with polycarbonate plastic bowls are designed for compressed air applications only. Do not fail to use the metal bowl guard, where provided, to minimize danger from high pressure fragmentation in the event of bowl failure. Do not expose these products to certain fl uids, such as alcohol or liquefi ed petroleum gas, as they can cause bowls to rupture, creating a combustible condition, hazardous leakage, and the potential for human injury or damage to property. Immediately replace a crazed, cracked, or deteriorated bowl. When bowl gets dirty, replace it or wipe it with a clean dry cloth. 7. Only use lubricants which are compatible with materials used in the valves and other components in the system. Normally, compatible lubricants are petroleum based oils with oxidation inhibitors, an aniline point between 80 F (8 ) and 0 F (0 ), and an ISO, or lighter, viscosity. void oils with phosphate type additives which can harm polyurethane components, potentially leading to valve failure which risks human injury, and/or damage to property. VOID INTKE/EXHUST RESTRITION 8. Do not restrict the air flow in the supply line. To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action. 9. Do not restrict a valve s exhaust port as this can adversely affect its operation. Exhaust silencers must be resistant to clogging and must have flow capacities at least as great as the exhaust capacities of the valves. ontamination of the silencer can result in reduced fl ow and increased back pressure. ROSS expressly disclaims all warranties and responsibility for any unsatisfactory performance or injuries caused by the use of the wrong type, wrong size, or an inadequately maintained silencer installed with a ROSS product. POWER PRESSES 0. Mechanical power presses and other potentially hazardous machinery using a pneumatically controlled clutch and brake mechanism must use a press control double valve with a monitoring device. double valve without a self-contained monitoring device should be used only in conjunction with a control system which assures monitoring of the valve. ll double valve installations involving hazardous applications should incorporate a monitoring system which inhibits further operation of the valve and machine in the event of a failure within the valve mechanism. ENERGY ISOLTION/EMERGENY STOP. Per specifi cations and regulations, ROSS L-O-X and L-O-X with EEZ-ON operation products are defi ned as energy isolation devices, NOT S EMERGENY STOP DEVIES. ll products sold by ROSS ONTROLS are warranted for a one-year period [with the exception of all Filters, Regulators and Lubricators STNDRD WRRNTY ( FRLs ) which are warranted for a period of seven years] from the date of purchase to be free of defects in material and workmanship. ROSS obligation under this warranty is limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be defective. This warranty becomes void in the event that product has been subject to misuse, misapplication, improper maintenance, modifi cation or tampering. THE WRRNTY EXPRESSED OVE IS IN LIEU OF ND EXLUSIVE OF LL OTHER WRRNTIES ND ROSS EXPRESSLY DISLIMS LL OTHER WRRNTIES EITHER EXPRESSED OR IMPLIED WITH RESPET TO MERHNTILITY OR FITNESS FOR PRTIULR PURPOSE. ROSS MKES NO WRRNTY WITH RESPET TO ITS PRODUTS MEETING THE PROVISIONS OF NY GOVERNMENTL OUPTIONL SFETY ND/OR HELTH LWS OR REGULTIONS. IN NO EVENT IS ROSS LILE TO PURHSER, USER, THEIR EMPLOYEES OR OTHERS FOR INIDENTL OR ONSEQUENTIL DMGES WHIH MY RESULT FROM REH OF THE WRRNTY DESRIED OVE OR THE USE OR MISUSE OF THE PRODUTS. NO STTEMENT OF NY REPRESENTTIVE OR EMPLOYEE OF ROSS MY EXTEND THE LIILITY OF ROSS S SET FORTH HEREIN. 09

110 GLOL Reach with a LOL Touch sm ROSS ONTROLS ROSS S EUROP GmbH Langen, n, Germany Telephone: e Fax: info@rosseuropa.com opa.co ropa.com ROSS S SI K.K. Kanagawa, awa, Japan Telephone: Fax: ROSS S UK Ltd. irmingham, United Kingdom Telephone: Fax: sales@rossuk.co.uk ROSS ONTROLS INDI Pvt. Ltd. hennai, India Telephone: e: Fax: rossindia@airtelmail.in airt rtel ROSS SOUTH MERI Ltda. DIMFLUID s.a.s. ROSS ONTROLS (HIN) Ltd. Troy, MI., U.S.. Telephone: Fax: In the United States: ustomer Service: -800-GET -G ROSS (8-7677) 7 Technical Service: -888-TEK-ROSS ( ) 77) São Paulo, razil EP Telephone: Fax: vendas@ross-sulamerica.com.br s-sula rica.com.br Saint Ouen, France Telephone: e: Fax: a dimafluid@dimafluid.com o w.di m Shanghai, hina Telephone: Fax: Your local ROSS distributor is: There are ROSS Distributors Throughout the World To meet your requirements across the globe, ROSS distributors are located throughout the world. Through ROSS or its distributors, guidance is available for the selection of ROSS products, both for those using pneumatic components for the fi rst time and those designing complex pneumatic systems. This catalog presents an overview of the extensive ROSS product line. Other literature is available for engineering, maintenance, and service requirements. If you need products or specifi cations not shown here, please contact ROSS or your ROSS distributor. They will be happy to assist you in selecting the best product for your application. Printed in the U.S.. - Rev. 06/ Supersedes all previous editions of 0 bulletins and/or catalogs. 0, ROSS ONTROLS. ll Rights Reserved. Form 0085 Rev. 06/0, PDF version only.