CONTROLS SAFETY EXHAUST (DUMP) CONTROL RELIABLE ENERGY ISOLATION DOUBLE VALVES M35, DM 1, DM 2 SERIES.

Transcription

1 CONTROLS SETY EXHUST (DUMP) CONTROL RELILE ENERGY ISOLTION DOULE VLVES M, DM, DM SERIES

2 CONTROL RELILE DOULE VLVES M SERIES KEY ETURES: Pressure sensors allow for external monitoring of valve state Modular or threaded port connection allows modular connection to ir Entry System (Lockout Valve, RLs) Integrated EEZON (soft start) module option LED indicators aid troubleshooting Includes highflow, clogresistant silencer CONTROL RELILE DOULE VLVES RSe Series KEY ETURES Rapid response for minimum actuating time Status indicator provides valve condition (readytorun) feedback Position sensors for valve fault monitoring external monitoring device required Wellproven spool valve design for reliable, smooth function External pilot supply port is a standard feature asemounting design CONTROL RELILE DOULE VLVES DM SERIES KEY ETURES Rapid response time to minimize stopping time Status Indicator switch for valve condition (readytorun) feedback Highly contaminant tolerant poppet construction Explosion proof solenoid pilot available, for more information consult ROSS These valves are not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. Double Valves for External Monitoring Double Valves for External Monitoring Double Valves with Dynamic Monitoring and Memory Double Valves with Dynamic Monitoring and Memory Double Valves with Dynamic Monitoring and utomatic Reset ir Entry ssemblies Control Reliable Energy Isolation Lockout LOX Valves with Integrated ilter/regulator VLVE TYPE SERIES Category VILLE PORT SIZES MX. LOW Cv MONITORING RESET /8 / /8 / / ½ /8 / /8 / / ½ Integrated SoftStart External Internal utomatic Page M RSe M DM DM C DM E DM C DM Series C Preassembled Wiring Kits..... DM Series E Preassembled Wiring Kits DM Series C Preassembled Wiring Kits. DM E ir Entry ssemblies...0. DM Series E Preassembled Wiring Kits. with M Series Safety Exhaust Double Valves. with DM Series C Safety Exhaust Double Valves. with DM & DM Series E Safety Exhaust Double Valves.

3 Control Reliable Double Valves for External Monitoring / Double Valve with or without EEZON (Soft Start) Module HOW TO ORDER Choose your options (in red) to configure your valve model number. M S 0 G E X G Series Soft Start unction With Soft Start S No Soft Start X Inlet Outlet / / 0 / / 0 Thread SPP G NPT N Voltage volts DC s & Pressure Sensors Pinouts s Sol asic Sol Soft Start Monitoring Pressure Gauge Revision Level External E With Gauge G Communication No Gauge X None X * CV Weight lb (Kg) / 8 With (.9) / 8 Without. 7.. (.9) / 8 With (.9) / 8 Without. 7.. (.9) Sol Sol C C C C C CC D D D C DC *Pinouts details, see below. D Sol Sol Safety Exhaust (Dump) M Series CT, PL e (Certification pending) Model without EEZON (Soft Start) t) Model with EEZON (Soft Start) (Certifications pending) HSM xxxxxx Sicherheit geprüft tested safety Pressure Sensors Sensor Sensor Sensor Sensor Sensor C Sensor Simplified Schematics With Soft Start Without Soft Start Exhaust Time Normal and aulted Conditions (s) With EEZON (soft start) module Without EEZON (soft start) module Volume ft (L) 0.07 () 0. (0) 0.7 (0). (0).0 (0) Normal or aulted Operating Pressure 0 psig ( bar) 90 psig (6 bar) psig (0 bar) to psig ( bar) to 7 psig (0. bar) to psig ( bar) to 7 psig (0. bar) to psig ( bar) to 7 psig (0. bar) N N N N N Sensor Pressure Sensors Sensor Sensor Pressure Sensors Sensor Design: Redundant, / Closed, Dual Poppet. ctuation: pilot operated with air assisted spring return.one solenoid per valve element ( total) both to be operated synchronously. Mounting Type: Inline modular/threaded. Mounting Orientation: ny, preferably vertical. low Media: Compressed air according to ISO 87 Class 7::. Inlet Pressure: 0 to 0 psig ( to 0 bar). mbient Temperature: 0 to 0 ( to 0 C). Media Temperature: 0 to 7 ( to 80 C). Standard Voltages: volts DC. s: ccording to VDE 080. Rated for continuous duty. Power Consumption (each solenoid):. watts. Enclosure Rating: ccording to DIN 00 0 IP 6. Electrical Connections: Two pin M connectors. Enclosure rating according to DIN 00 0 IP 6. STNDRD SPECIICTIONS (for valves on this page): Pressure Sensors ( per valve): PNP solid state. Pressure Sensors Current Consumption (each sensor): <m (each without contacts). Monitoring: Dynamic, cyclical, external with customer supplied equipment. Monitoring should check state of both valve pressure sensors with any and all changes in state of valve control signals. Minimum Operation requency: Once per month, to ensure proper function. Pending unctional Safety Data: Category PL e; 0D: 0,000,000; PHD: 7.7x0 9 ; MTTD: 0.9 (n op : 6600). Certifications: CE Marked for applicable directives, DGUV Test, CS/UL, TSS for appropriately tested valves. Vibration/Impact Resistance: Tested to S EN These valves a not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

4 Control Reliable Double Valves for External Monitoring M Series Valve Overview & Options With optional EEZON (soft start) module.7 (9.7) 0.6 (6.) Exhaust Status Indicator ( LED'S) Without EEZON (soft start) module 0.6 (6.) Valve Dimensions inches (mm) Status Indicator ( LED'S).0 (09.) Outlet Inlet 7.0 (78.7) Outlet 0. (6.9). (79.0). (79.0) 6.9 (6.) Inlet 6.9 (6.). (6.). (0.) Exhaust. (80.0).7 (9.7).87 (7.0).0 (09.). (6.). (0.). (80.0) Soft Start djustment.87 (7.0).0 (09.).0 (09.) VLVE OPERTION Conditions at Start: Inlet is closed to outlet by both valve elements and. Outlet is open to exhaust. Pressure signals at both sensors S and S are exhausted. Sensors outputs S and S are ON. S Pb C D Output S Pa Output CCESSORIES & OPTIONS Mounting rackets & Clamp for Module Connections Description racket and Screw Clamp racket, screw, and Clamp Normal Operation: Simultaneously energizing both solenoids actuates both pilots and causes valve elements and to shift. Inlet is then connected to outlet via crossflow passages C and D. Exhaust is closed. Sensing pressure signals go to each pressure sensor and become equal to inlet pressure. Sensors outputs S and S are O. Model Number R80 R80 R80M S Pb Pa S Output Output / Type Completion of Normal Cycle: Simultaneously deenergizing both solenoids returns the valve to the Conditions at Start described at left. Detecting a Malfunction: Pb Pa malfunction in the system or the valve itself could cause one valve element to be open and the other closed. ir then flows past the inlet poppet on valve element, into crossflow passage D, but is substantially blocked by the spool portion C D of element. The large size of the open exhaust passage past element keeps the pressure at the outlet port below % of inlet pressure. ull sensing air pressure from side goes to sensor S, and a reduced pressure goes to sensor S. S S This full pressure signal causes sensor outputs S Output Output to turn O. Sensor outputs S, with a reduced pressure signal, does not turn O. n external monitoring system can detect the malfunction by monitoring the condition of the sensors S and S. The external monitoring system may then react accordingly by shutting down the power to the valve solenoids and any other components deemed necessary to stop the machine. M Series valves have both modular receptacles for piping and female threaded ports inside receptacles, which allows either modular connection or direct piping. Mounting accessories listed below are used for modular connection to ROSS MD Series filterregulator units. Pressure Gauge Model Number* Pressure Range psig (bar) / End s NPT Threads Model Number SPP Threads emale R800 R800W Male R809 R809W emale R8006 R8006W Male R8096 R8096W Case Diameter inches (mm) / (0). (8) * Center back mounting; male pipe threads. Extra locks NPT Threads Model Number SPP Threads / R806 R806W emale End Male End lock Wiring Kits Connector Type M System Cables Connector one end M System Cables Connector both ends Description Cords with female, pin, straight, coded connector on one end and flying leads on the opposite end. Cords with female, pin, straight, coded connector on one end and male, pin, straight, coded connector on the opposite end. Kit Number Number of Cables Cord Length meters (feet) 677 (6.) 677 (6.) Wire Colors rown White lue lack Grey. ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

5 Control Reliable Double Valves for External Monitoring Safety Exhaust (Dump) RSe Series / Redundant Double Valve Subbase Mounted HOW TO ORDER Choose your options (in red) to configure your valve model number. RSe E D 0 P Series Type/unction / External Monitoring Thread SPP D NPT N Revision Level Inlet Outlet /8 /8 0 / / 0 / / 0 utomatic Reset Type Voltage volts DC Sensor eedback Sensor Sensor Output PNP P CT, PL e (Certification pending) C V Weight lb (Kg) / (.) / (.7) / (.99) (Certification pending) HSM xxxxxx Sicherheit geprüft tested safety (Certification pending) (Certification pending) The / RSe Series valve is designed to supply air to a zone or entire machine/system until signaled to shut off and exhaust residual downstream pneumatic energy from the machine. Thus, reducing the hazards associated with the presence of residual energy during employee access and/or minor servicing. The safety function of the / RSe Series valve is to shut off supply of pneumatic energy and to exhaust any pneumatic energy from downstream of the valve. Note: The / RSe Series valve cannot exhaust pneumatic energy from downstream of obstructions such as check valves and closed center function valves. The RSe Series valves are designed for external monitoring for safe, redundant operation of the valves. The RSe Series valves are constructed of redundant, / spool type valves, and have an overall function of a single solenoid pilotoperated, spring return valve. Each single valve in the RSe Series is equipped with a PNP proximity sensor. Monitoring both of these sensors on each actuation and deactuation of the RSe Series valve provides a diagnostic coverage of 99%. Monitoring of these sensors is to be done by an external monitoring system. Simplified Schematics STNDRD SPECIICTIONS (for valves on this page): Construction: Spool and sleeve. Mounting Type: ase. ctuation: pilot operated with spring return. One solenoid per valve element both to be operated synchronously. s: Version as per VDE 080. Rated for continuous duty. Electrical connection according to EN 7080 orm C. Enclosure rating according to DIN 00 0 IP 6. Standard Voltages: volts DC. Power Consumption (each solenoid):. watts on DC. Proximity Sensors ( per valve): PNP. Current Consumption (each sensor): <m. mbient/media Temperature: 0 to 0 ( to 0 C). low Media: Compressed, filtered air according to ISO 87 Class 7::. Inlet Pressure: With internal pilot supply: to psig ( to 0 bar). With external pilot supply: 0 to psig (0 to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Mounting Orientation: ny, preferably vertical. Monitoring: Dynamic, cyclical, external with customer supplied equipment. Monitoring should check state of both valve pressure sensors with any and all changes in state of valve control signals. Pending unctional Safety Data: Category PL e; 0D: 0,000,000; PHD: 7.7x0 9 ; MTTD: 0.9 (n op : 6600). Certifications: CE Marked for applicable directives, DGUV Test, CS/UL, TSS for appropriately tested valves. Vibration/Impact Resistance: Tested to S EN These valves are not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

6 Control Reliable Double Valves for External Monitoring RSe Series Valve Overview & Options /8.96 (7.0) 0. (6.00).97 (00.8). (9.0).67 (.) Outlet.9 (7.8).67 (67.8).8 (0.0) 0.7 (9.) Inlet (0.9) (7.9) Valve Dimensions inches (mm).67 (9.) 0,79 (0.) 0.77 (9.) 0. (.) External Pilot Exhaust Supply /8 NPT 0. (6.0).8 (7.) /. (.0).8 (0.0). (8.0) 0. (.).97 (0.0).6 (.0) Outlet.79 (.).99 (76.0) 0. (.0) Inlet.8 (0.0).8 (0.0) 0.98 (.0) Exhaust.99 (0.) 0. (.0) 0.6 (6.) External Pilot Supply /8 NPT.89 (98.9) 0.8 (7.0) Ø0.6 (6.) 0.0 (7.).6 (.0) / 6.8 (7.0).8 (0.0) Inlet External Pilot Supply /8 NPT 0. (6.0).66 (9.0).6 (90.) 0.8 (.0).6 (.9) 0.8 (7.0).8 (6.) 0. (0.).78 (96.0).6 (.0) Outlet.6 (66.) 0.67 (7.0).9 (8.).67 (.) 0.66 (7.0) Exhaust 0. (.00) CCESSORIES & OPTIONS Silencers Thread Type Model Number vg. C V Dimensions inches (mm) NPT Threads SPT Threads Weight lb (kg) /8 Male 0000 D ().0 () 0. (0.) / Male 0000 D (). () 0. (0.) / Male 0000 D ().6 (9) 0. (0.) Pressure Range: 0 to 90 psig (0 to 0 bar) maximum. Electrical Connectors low Media: iltered air. Connection Electrical Connector orm Electrical Connector Type Cord Length meters (feet) Cord Diameter Without Light Model Number Lighted Connector Volts DC EN 7080 orm C Prewired Connector (8 gauge) (0) 8mm 9K77 0K77W DIN 60 orm C Connector Only K77 K77W eedback Sensor M8 Connector (sensing) Prewired Connector (6.) CUTIONS: Do not use electrical connectors with surge suppressors, as this may increase valve response time when deactuating the solenoids. Preassembled Wiring Kits Connector Type EN 7080 orm C (solenoids) M8 (sensors) Length meters (feet) Model Number* Lighted Connector (6.) 6777 * Each cable has one connector. Kits include cables for the sensors (M8), and cables (EN 7080 orm C) with connector plus a cord grip for each. LCK PIN Cables with EN Connector LCK LCK GRN/YEL LCK PIN GRN/YEL GROUND Sensor Wiring M8 Connector L L rown Wire Colors lue lack.6 ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

7 Control Reliable Double Valves with Dynamic Monitoring and Memory Safety Exhaust (Dump) M DM Series C / Double Valves with Integrated EEZON (Soft Start) Dynamic Monitoring With Memory: Memory, monitoring, and air flow control functions are integrated into two identical valve elements. Valves lockout if asynchronous movement of valve elements occurs during actuation or deactuation, resulting in a residual outlet pressure of less than % of supply. n ction is Required for Reset: Cannot be reset by removing and reapplying supply pressure. Reset can be accomplished by the integrated electrical (solenoid) reset or by the manual reset button. asic / Closed Valve unction: Dirt tolerant, wear compensating poppet design for quick response and high flow capacity. PTE backup rings on pistons to enhance valve endurance operates with or without inline lubrication. LED Indication: Lightemitting diode (LED) indicators of main solenoid operation, reset solenoid operation, and status indicator condition. Status Indicator: Includes a pressure switch with both normally open (NO) and normally closed (NC) contacts to provide status feedback to the control system indicating whether the valve is in the lockout or readytorun condition. Transducer (optional): or monitoring of downstream pressure in the system. Silencers: ll models include high flow, clog resistant silencers. HOW TO ORDER Choose your options (in red) to configure your valve model number. MDMC N HSM 0 Sicherheit seprüft tested safety ISO 89:006 Category PL e applications U.S. Patent No. 6808, 6809 (Worldwide Patents Pending) Series SPP D N Level Inlet Outlet 8 / / * No Simplified Schematic Valve Dimensions inches (mm) Inlet Outlet asic 8 Transducer CV Weight lb (Kg) / WIth (7.) / Without (7.) 0.78 (7.8).7 (.).6 (.). (6.0).8 (7.6) djustable low Control Valve Wiring ROWN ( Volts DC) Pin Code emale Connector Pin Code Male Connector LCK (N.C. Status Contact) WHITE (Sol ) LUE (Common) WHITE (N.O. Status Contact) GRY (Equip. Ground) LUE (Common) ROWN ( Volts DC) GRY (Reset) LCK (Sol ) Mounting brackets are required to install valve in the system, see M DM Series C accessories for ordering information page.8. Construction: Dual Poppet. Mounting Type: Inline modular/threaded. s: ccording to VDE 080. Enclosure rating according to DIN 00 0 IP 6. Three solenoids, rated for continuous duty. Standard Voltages: volts DC. Power Consumption (each solenoid): Primary and reset solenoids:. watts on DC. Enclosure Rating: IP6, IEC 609. & Status Indicator Connection: M, pin Male Receptacle, Coded. mbient Temperature: to (0 to 0 C). Media Temperature: 0 to 7 ( to 80 C). low Media: iltered, lubricated or unlubricated (mineral oils according to DIN 9, viscosity classes 6); micron recommended. STNDRD SPECIICTIONS (for valves on this page): Inlet Pressure: 0 to 0 psig ( to 0 bar). Under certain circumstances, such as maximum restriction of the adjustable flow control or a very large downstream system volume, the minimum inlet pressure may need to be set up to 60 psig ( bar) to prevent nuisance valve faults. Pressure Switch (Status Indicator) Rating: amps at 0 volts DC. Monitoring: Dynamically, cyclically, internally during each actuating and deactuating movement. Monitoring function has memory and requires an overt act to reset unit after lockout. Mounting Orientation: Vertically with pilot solenoids on top. unctional Safety Data: Category PL e; 0D: 0,000,000; PHD: 7.7x0 9 ; MTTD: 0.9 (n op : 6600). Certifications: CE Marked for applicable directives, CS/UL. Vibration/Impact Resistance: Tested to S EN These valves are not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

8 EXHUST EXHUST EXHUST Control Reliable Double Valves with Dynamic Monitoring and Memory M DM Series C Valve Operation Valve deactuated (readytorun): The flow of inlet air pressure to the inlet chamber of the main valve internals is restricted by a fixed orifice and an adjustable flow control as well as an air piloted way normally closed poppet valve. The flow of inlet air pressure into the crossover passages is restricted by the size of the passage between the stem and the valve body opening. low is sufficient to quickly pressurize pilot supply/timing chambers and. The inlet poppets prevent air flow from crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the closed position. (Reset adapter omitted for clarity.) DJUSTING NEEDLE EXHUST DJUSTING NEEDLE EXHUST Valve actuated: Energizing the pilot valves simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated (open) position, where inlet air flow to crossover passages is fully open, inlet poppets are fully open and exhaust poppets are fully closed. The outlet is then pressurized at a rate allowed by the fixed orifice and the adjusted flow control. Once the air pressure in the outlet chamber reaches approximately 60% of inlet pressure, the air piloted way normally closed poppet valve opens fully and the pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. The adjustable flow control will control the time it takes for the outlet air pressure to reach approximately 60% of inlet pressure. Green SOL. and SOL. LEDs will be displayed when the main solenoids are energized. Deenergizing the pilots quickly causes the valve elements to return to the readytorun position. Valve lockedout: Whenever the valve elements operate in a sufficiently asynchronous manner, either on actuation or deactuation, the valve will move to a lockedout position. In the lockedout position, one crossover and its related timing chamber will be exhausted, and the other crossover and its related timing chamber will be fully pressurized. The valve element (side ) that is partially actuated has pilot air available to fully actuate it, but no air pressure on the return piston to fully deactuate the valve element. ir pressure in the crossover acts on the differential of side stem diameters creating a latching force. Side is in a fully closed position, and has no pilot air available to actuate, but has full pressure on the inlet poppet and return piston to hold the element in the fully closed position. Inlet air flow on side into its crossover is restricted, and flows through the open inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. The return springs are limited in travel, and can only return the valve elements to the intermediate (lockedout) position. Sufficient air pressure acting on the return pistons is needed to return the valve elements to a fully closed position. DJUSTING NEEDLE EXHUST Resetting the valve: The valve will remain in the lockedout position, even if the inlet air supply is removed and reapplied. remote reset signal must be applied to reset the valve. momentary, remote electrical signal must be applied to the reset solenoid to apply pressure to the reset pistons in the valve. ctuation of the reset piston physically pushes the main valve elements to their closed position. Inlet air fully pressurizes the crossovers and holds the inlet poppets on seat. ctuation of the reset piston opens the reset poppet, thereby, immediately exhausting pilot supply air, thus, preventing valve operation during reset (Reset adapter added to illustration.). Deactuation of reset pistons causes the reset poppets to close and pilot supply to fully pressurize. Reset air pressure is applied by a / normally closed solenoid, or a manual push button mounted on the reset adapter in the top valve cover. green RESET SOL. LED will be displayed when the reset solenoid is energized. The reset procedure is as follows: Remove the electrical signals to the main coils Ensure there is air supplied to the valve Energize the reset solenoid for a minimum of 00 ms DJUSTING NEEDLE EXHUST llow a 00 ms delay after deenergizing the reset solenoid and reenergizing the main solenoids Exh. Pressure Switch Status Indicator: The status indicator pressure switch will actuate when the main valve is operating normally, and will deactuate when the main valve is in the lockedout position or inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. If the valve is in a readytorun condition, a green STTUS LED will be displayed. If the valve is faulted or there is no air pressure at the inlet, a red STTUS LED will be displayed. Status indicator in normal readytorun position Exh. Exh. Schematic Valve deactuated Reset port.8 ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

9 ccessories & Options Digital Pressure Transducer Model Number 7H77 ROWN Input Power LCK nalog Output Signal WHITE Digital Output Signal GREY Power Input LUE Digital Output Signal for Safety Exhaust (Dump) M DM Series C Precision digital pressure transducer with pin female connection Two PNP digital outputs which may be set individually, 0 m analog output Three operation modes: Easy, Window and Hysteresis Selectable response times to eliminate output chattering Powered by vots DC 6 pressure unit conversions Lockable keypad ast zero reset Wiring Kits Kit Number H77 H77 Mounting ccessories Length Wiring Kit meters (6. feet). Includes two cords, and the cord grips. Wiring Kit with Transducer meters (6. feet). Includes three cords, and the cord grips. t least two mounting brackets should be used. This can consist of two clamp mounting brackets or one clamp mounting bracket and one mounting bracket Kit Number H77. Mounting rackets & Clamp for Module Connections Male and emale End s Two brackets are normally used to mount an RL to a vertical surface. The mounting bracket attaches to the module connecting clamp (see above) with a single screw. Each bracket then employs two bolts (/ or 6mm) to connect the assembly to the mounting surface. Specially designed clamps provide a quick and easy assembly or disassembly of MD TM modules. Two allenhead bolts quickly tighten or loosen the clamp using a / or mm hex key. The clamp contains a plate carrying two Orings to provide positive sealing between modules. Mounting rackets & Clamp for Module Connections Description racket and Screw Module Connecting Clamp racket, Screw, and Clamp Model Number R80 R80 R80M racket, Screw, and Clamp Module Connecting Clamp Mounting racket Either male or female end ports can be attached to threaded inlet and outlet lines. This allows all modules of an RL assembly to be removed easily and quickly without having to unthread the end modules. The end ports are attached to the modules with clamps (see at left). End ports can be included in an assembled RL or ordered separately by the following model numbers: / /8 / / Type End s NPT Threads Model Number SPP Threads emale R800 R800W Male R809 R809W emale R800 R800W Male R809 R809W emale R800 R800W Male R809 R809W emale R8006 R8006W Male R8096 R8096W emale End Male End Extra locks n extra port block can be placed between modules to provide two auxiliary / NPT ports. Its mounting position can be rotated to obtain the most convenient operating orientation. If only one auxiliary port is to be used, the unused port must be closed with a pipe plug. (The inlet and outlet are not threaded.) NPT Threads Model Number SPP Threads / R806 R806W /8 R806 R806W / R806 R806W Mounting racket Kit Mounting racket Kit includes bracket and bolts to mount to the valve end plate. Kit Number H (9.) 0.7 (9.) 0. (8.). (8.) 0. (6.).8 (6.) 0. (.).0 (76.).87 (98.) 8X R 0..0 (76.) R (76.) IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

10 Control Reliable Double Valves with Dynamic Monitoring and Memory Safety Exhaust (Dump) DM Series C asic,, 8, and 0 Dynamic Monitoring With Complete Memory: Memory, monitoring, and air flow control functions are simply integrated into two identical valve elements. Valves lockout due to asynchronous movement of valve elements during actuation or deactuation, resulting in a residual outlet pressure of less than % of supply. n ction is Required for Reset cannot be reset by removing and reapplying supply pressure. Reset can only be accomplished by the integrated electrical (solenoid) reset. asic / Closed Valve unction: Dirt tolerant, wear compensating poppet design for quick response and high flow capacity. PTE backup rings on pistons to enhance valve endurance operates with or without inline lubrication. Status Indicator: Includes a pressure switch with both normally open (NO) and normally closed (NC) contacts to provide status feedback to the control system indicating whether the valve is in the lockout or readytorun condition. Silencers: ll models include high flow, clog resistant silencers. Mounting: ase mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for flexible piping (plugs for unused ports included). Captive valvetobase mounting screws. asic and 0 Intermediate Pilots: Increases pilot air flow for fast valve response, making it possible to use the same size solenoids as valve sizes, & 8, thereby reducing electrical power requirements for these larger valves. HSM Sicherheit seprüft tested safety ISO 89:006 Category PL e applications HOW TO ORDER Choose your options (in red) to configure your valve model number. DMC N Series Thread SPP D NPT N 8 0 Revision Level asic, 8,, 0 asic Inlet Outlet / / 0 /8 /8 Valve Only (No ase) X / / Valve Only (No ase) X / / Valve Only (No ase) X 66 Valve Only (No ase) 6X ½ 88 Valve Only (No ase) 8X Reset Type Status Indicator Yes No X Voltage* volts DC 0 volts C, 0 Hz 0 volts C, 0/60 Hz * or other voltages consult ROSS. * (connector not included) M (connector included) 00 Silicone ree with EN 7080 orm 00 (connector not included) Silicone ree with M 0 (connector included) *See options for connectors or wiring kits. Explosion proof valves available, see explosion proof valves. Simplified Schematic asic Inlet CV Weight lb (Kg) / (.) / (.) / 0.9 (.6) 8 /. 8. (.7). 8. (.7) (.7) 0 ½ 6.7 (.) # Valve and base assembly with status indicator. Construction: Dual poppet. Mounting Type: ase. s: ccording to VDE 080. Enclosure rating according to DIN 00 0 IP 6. Three solenoids, rated for continuous duty. Standard Voltages/Power Consumption (each solenoid): asic,, & 0: Primary and reset solenoids: volts DC; 0 volts C, 0 Hz; 0 volts C, 0/60 Hz..8 watts nominal on C and DC; 6. watts maximum on C and DC. asic 8: Primary solenoids: watts on DC; 6 V inrush and.6 V holding on C. Reset solenoid: 6.0 watts on DC;.8 V inrush and 0. V holding on C. Enclosure Rating: IP6, IEC 609. Electrical Connection: EN 7080 orm, or M. mbient Temperature: to (0 to 0 C). Media Temperature: 0 to 7 ( to 80 C). STNDRD SPECIICTIONS (for valves on this page): low Media: iltered, lubricated or unlubricated (mineral oils according to DIN 9, viscosity classes 6). Inlet Pressure: asic : to 0 psig (. to 0. bar). asic, 8,, 0: 0 to 0 psig (. to 8. bar). Pressure Switch (Status Indicator) Rating: Contacts amps at 0 volts C, or amps at 0 volts DC. Monitoring: Dynamically, cyclically, internally during each actuating and deactuating movement. Monitoring function has memory and requires an overt act to reset unit after lockout. Mounting Orientation: Preferably horizontally (valve on top of base) or vertically with pilot solenoids on top. unctional Safety Data: Category PL e; 0D: 0,000,000; PHD: 7.7x0 9 ; MTTD: 0.9 (n op : 6600). Certifications: CE Marked for applicable directives, DGUV Test, CS/UL, TSS for appropriately tested valves. Vibration/Impact Resistance: Tested to S EN These valves are not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover..0 ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

11 Control Reliable Double Valves with Dynamic Monitoring and Memory DM Series C Valve Technical Data Valve Dimensions inches (mm) asic asic 0.89 (76.7).0 (.). (0.) Main s Status Indicator / NPT View X Outlet 9.97 (.).00 (0.8) Main s 7.90 (00.8).99 (7.9) 0. (6.) / NPT Inlet Status Indicator.7 (0.) 0.7 (.) 6. (60.8) / or /8 NPT Outlet / or /8 NPT Inlet.9 (0.) 0.8 (0.9) Reset 0.97 (.6). (.) Reset View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimnsions at left.) 0. (.6) ( places).00 (0.6).99 (7.9).00 (0.6) (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.) 0.7 (6.9) ( places).68 (9.). (.). (0.) 0.6 (.06).00 (0.6).0 (.9).7 (69.6) 0. (6.) 0.6 (6.6) Status Indicator Pressure Switch Pilot booster on & 0 only Reset Reset asic 8.7 (.). (7.) Main s / or NPT Inlet / or NPT Outlet Status Indicator. (6.).9 (8.8) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.).60(6.8) 6. (8.) 0.6 (.) Schematic Valve deactuated.90 (8.).8 (08.7) 0.86 (.9) asic.7 (8.) 6.7 (7.). (6.) Main s 7.8 (90) 9. (9.) Reset.67 (.) 0. (8.6) ( places) Status Indicator NPT Outlet.6 (9.9).07 (.6) NPT Inlet Reset.68 (68.) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.).86 (8.8) 7.7 (89.7) 0. (0.7) ( places) 0.7 (.).7 (9.9).6 (0.9).9 (0.) asic (0.) Main s.8 (00.) Status Indicator NPT Outlet.9 (9.) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.) 8.6 (.9) 0.0 (.7) ( places) 6.87 (8.). (8.8).6 (9.) 9.7 (7.). (6.) / NPT Inlet Reset 6. (6). (6.).7 () Rev. 0//8

12 EXHUST EXHUST EXHUST Control Reliable Double Valves with Dynamic Monitoring and Memory DM Series C Valve Operation & Options Valve deactuated (readytorun): The flow of inlet air pressure into the crossover passages is restricted by the size of the passage between the stem and the valve body opening. low is sufficient to quickly pressurize pilot supply/timing chambers and. The inlet poppets prevent air flow from crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the closed position.(ir passages shown out of position and reset adapter omitted for clarity.) EXHUST Valve actuated: Energizing the pilot valves simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated (open) position, where inlet air flow to crossover passages is fully open, inlet poppets are fully open and exhaust poppets are fully closed. The outlet is then quickly pressurized, and pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. Deenergizing the pilots quickly causes the valve elements to return to the readytorun position. EXHUST Valve lockedout: Whenever the valve elements operate in a sufficiently asynchronous manner, either on actuation or deactuation, the valve will move to a lockedout position. In the lockedout position, one crossover and its related timing chamber will be exhausted, and the other crossover and its related timing chamber will be fully pressurized. The valve element (side ) that is partially actuated has pilot air available to fully actuate it, but no air pressure on the return piston to fully deactuate the valve element. ir pressure in the crossover acts on the differential of side stem diameters creating a latching force. Side is in a fully closed position, and has no pilot air available to actuate, but has full pressure on the inlet poppet and return piston to hold the element in the fully closed position. Inlet air flow on side into its crossover is restricted, and flows through the open inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. The return springs are limited in travel, and can only return the valve elements to the intermediate (lockedout) position. Sufficient air pressure acting on the return pistons is needed to return the valve elements to a fully closed position. EXHUST Resetting the valve: The valve will remain in the lockedout position, even if the inlet air supply is removed and reapplied. remote reset signal must be applied to reset the valve. Reset is accomplished by momentarily pressurizing the reset port. EXHUST ctuation of the reset piston physically pushes the main valve elements to their closed position. Inlet air fully pressurizes the crossovers and holds the inlet poppets on seat. ctuation of the reset piston opens the reset poppet, thereby, immediately exhausting pilot supply air, thus, preventing valve operation during reset (Reset adapter added to illustration.). Deactuation of reset pistons causes the reset poppets to close and pilot supply to fully pressurize. Reset pressure can be applied by a remote / normally closed valve, or from an optional / normally closed solenoid mounted on the reset adapter. Deactuation of reset pistons causes the reset poppets to close and pilot supply to fully pressurize. Reset air pressure can be applied by a remote / normally closed valve, or from an optional / normally closed solenoid, or a manual push button mounted on the reset adapter. CCESSORIES & OPTIONS Electrical Connectors Electrical Connector orm Downstream Pressure Monitoring Pressure Switches Connection Type Model Number Threads EN 7080 orm 8686 /8 NPT M 0 /8 NPT *Pressure switch closes on falling pressure of psig (0. bar). Electrical Connector Type Highlow, High Reduction Silencer Kits Status Indicator:The status indicator pressure switch will actuate when the main valve is operating normally, and will deactuate when the main valve is in the lockedout position or inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. Cord Length meters (feet) Redundant Downstream eedback Switch asic and 0 valves require relatively large pilots to actuate and deactuate the main valve elements. In order to achieve extremely quick valve response for such large pilots, a stage solenoid pilot system is incorporated into the design. This keeps the required electrical current to operate the pilots to a minimum. asic & 0 pilots Cord Diameter Model Number RC06 May be installed downstream on all double valves Provides a redundant means to verify the release of downstream pressure to next obstruction actory preset, psi (0. bar) falling Status indicator in normal readytorun position. Electrical Connector Model Number Without Lighted Connector Light Volts DC 0 Volts C Prewired Connector (8 gauge) (6½) 6mm 7K77 70K77W 70K77Z Prewired Connector (8 gauge) (6½) 0mm 7K77 8K77W 8K77Z EN 7080 orm Connector for threaded conduit 7K77 7K77W 7K77Z (/ inch electrical conduit fittings) Connector Only 97K87 96K87W 96K87Z CUTIONS: Do not use electrical connectors with surge suppressors, as this may increase valve response time when deactuating the solenoids. EN Connector Pinout Open Closed Common Ground M Connector Pinout Pin Open Pin Common Pin Not Used Pin Closed Threads /8 NPT Kit Number* low Dimensions inches (mm) NPT threads SPT threads scfm (NPT) (SPT) C H77 9H (78). (0.) 9.06 (8.).0 (.6) 7.7 (8.7) 8 H77 9H (78). (7.).8 (8.0). (97.) 8. (.6) 6H77 0H (98) 6.7 (7.).8 (66.6) 8.0 (76.) 0.66 (70.8) 0 7H77 H (98) 9.8 (0.). (0.). (0.).7 (.) * Kits include all plumbing required for installation. Pressure Range: psig (8.6 bar) maximum. Designed to improve equipment performance and reduce the Exponentially Perceived Noise (EPNd) in the 0 d range.. ROSS CONTROLS. ll Rights Reserved. C Rev. 0//8

13 Preassembled Wiring Kits for Safety Exhaust (Dump) DM Series C Preassembled Wiring Kits These kits include cable for the status indicator, and cables with connector plus a cord grip for each. LCK PIN Cables with EN Connector LCK LCK LCK PIN GRN/YEL GROUND Status Indicator Cable with EN Connector LK GRY RN LK GRN/YEL GROUND Connector Type EN 7080 orm Connector without Light Kit Number* Lighted Connector Volts DC 0 Volts C Length meters (feet) 8H77 H77W H77Z (6.) 8H77 H77W H77Z 0 (.8) 88H77 (6.) M 89H77 0 (.8) * Each cable has one connector. Cables with M Connector LUE LCK GRN/YEL LCK LUE RN GRY Status Indicator Cable with M Connector Wiring Kits with Jox Connector Types Kit Number* Length meters (feet) M DIN 9H77 (.) M M 0H77 (.) * volts DC only. Jox is a junction box with a 0pin MINI connector for connecting to the user s control system and () pin M ports for connecting to the solenoids and the status indicator on the DM Series valve. The Jox kits include the Jox as described above and () meter cables for connecting to the valve. These cables have a connector on each end. The status indicator cable and the () solenoid cables have an M connector on one end and a EN connector on the other end (MDIN). Standard valves come with DIN type solenoid connections, but could be bought with M type connections as well. Therefore we also offer a kit that provides solenoid cables with an M connector on each end (MM)..8 (6.9) (.9). 6UN.90 (7.6).9 (00).0 () dia. 0.8 [.] 0 Pin Pin # (V) (V) Pin # Pin # Pin # Pin # Jox Wiring 0 PIN MINI Cable These cables have a 0pin MINI connector for connecting the Jox kits above to the user s control system. Kits include one cable with connector and cord grip. Cable conductors are 8gauge wire. Kit Number Length meters (feet) H77.66 () H77 6. (0) H77 9. (0) 6H77. (0) PIN # volts DC Common volts DC PIN # 6 7 Remote Reset 8 9 Remote Valve ault Light 0 Remote System OK Light Wire Colors: Orange lue White w/lack Red w/lack Green w/lack Wire Colors: Orange w/lack Red Green/Yellow lack White Outlet Pressure Monitoring Wiring Kit Kit Number Length meters (feet) H77 (.) Some customers prefer to monitor downstream pressure in addition to using the DM or DM Series valve. convenient way to do this is to install a pressure switch in the extra outlet port that is provided on the valve. The Outlet Pressure Monitoring kit can be Mx emale used with one of the Jox kits above to split one of the M ports on the Jox so that a pressure switch can be wired in as well. These kits consist of one port splitter (a Tee with three M connectors) and one MDIN cable ( meter). Pressure switch available separately, see valve options. Ø0.6 (0) 0. (7) 0.7 (0).6 Mx Male (0).6 EMLE MLE PORT SPLITTER EMLE IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

14 Control Reliable Double Valves with Dynamic Monitoring and Memory Safety Exhaust (Dump) DM Series E Dynamic Monitoring with Memory: Memory, monitoring, and air flow control functions are integrated into two identical valve elements for CT applications, except control of the clutch/brake mechanism on mechanical power press. Valves lockout if asynchronous movement of valve elements occurs during actuation or deactuation, resulting in a residual outlet pressure of less than % of supply. n ction is Required for Reset cannot be reset by removing and reapplying supply pressure or electrical power. Reset can only be accomplished by the integrated electrical (solenoid) reset. asic / Closed Valve unction: Dirt tolerant, wear compensating poppet design for quick response and high flow capacity. PTE backup rings on pistons to enhance valve endurance operates with or without inline lubrication. Status Indicator: Includes a pressure switch with both normally open (NO) and normally closed (NC) contacts to provide status feedback to the control system indicating whether the valve is in the lockout or readytorun condition. Silencers: ll models include high flow, clog resistant silencers. Mounting: Inline mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for flexible piping (plugs for unused ports included). HOW TO ORDER Choose your options (in red) to configure your valve model number. DME N 0 HSM 0 Sicherheit seprüft tested safety ISO 89:006 Category PL e applications Series Thread SPP D NPT N Level Inlet Outlet / / 0 /8 /8 Exhaust port size /" Status Indicator Yes No X Voltage* volts DC 0 volts C, 0 Hz 0 volts C, 0/60 Hz * or other voltages consult ROSS. Connection Type EN 7080 orm * (connector not included) Leave lank M (connector included) 00 *See options for connectors or wiring kits. Status Indicator Pressure Switch Pilot booster on & 0 only Valve Dimensions inches (mm) 0.7 (.).6 (0.0).87 (.6).66 (67.6).96 (6.) Valve Mounting.86 Pattern (7.6).0 (06.6) Valve Mounting Pattern 9.8 (0.7). (8) with Status Indicator Inlet Simplified Schematic CV Weight lb (Kg) /...6 (.) /8...6 (.) Reset Schematic Valve deactuated Reset Construction: Dual poppet. Mounting Type: Line mounted. : ccording to VDE 080. Enclosure rating according to DIN 00 0 IP 6. Three solenoids, rated for continuous duty. Standard Voltages/Power Consumption (each solenoid): volts DC; 0 volts C, 0 Hz; 0 volts C, 0/60 Hz..8 watts nominal on C and DC; 6. watts maximum on C and DC. Enclosure Rating: IP6, IEC 609. Electrical Connection: EN 7080 orm, or M. mbient Temperature: to (0 to 0 C). Media Temperature: 0 to 7 ( to 80 C). low Media: iltered, lubricated or unlubricated air (mineral oils according to DIN 9, viscosity classes 6). Inlet Pressure: 0 to 0 psig ( to 8. bar). STNDRD SPECIICTIONS (for valves on this page): Pressure Switch (Status Indicator) Rating: Contacts amps at 0 volts C, or amps at 0 volts DC. Monitoring: Dynamically, cyclically, internally during each actuating and deactuating movement. Monitoring function has memory and requires an overt act to reset unit after lockout. Mounting Orientation: Preferably horizontally (valve on top of base) or vertically with pilot solenoids on top. unctional Safety Data: Category PL e; 0D: 0,000,000; PHD: 7.7x0 9 ; MTTD: 0.9 (n op : 6600). Certifications: CE Marked for applicable directives, DGUV Test, CS/ UL, TSS for appropriately tested valves. Vibration/Impact Resistance: Tested to S EN These valves are not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover.. ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

15 Control Reliable Double Valves with Dynamic Monitoring and Memory DM Series E Valve Operation & Options Valve deactuated (readytorun): The flow of inlet air pressure into the crossover passages from the inlet chamber is restricted by orifices that allow air pressure to bypass the lower inlet poppets. low is sufficient to quickly pressurize the pilot supply/timing chambers on both sides and. The upper inlet poppets prevent air flow from the crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the deactuated position. (ir passages shown out of position for clarity.) Valve actuated: Energizing the pilot solenoids simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated position, where inlet air flow to outlet is open and both exhaust poppets are closed. The outlet is then quickly pressurized, and pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. Deenergizing the main solenoids causes the valve elements to return to the readytorun (deactuated) position synchronous Operation: Whenever the valve elements operate in a sufficiently asynchronous manner, either on actuation or deactuation, the valve will shift into a lockedout position. In the lockedout position, one crossover and its related timing chambers will be exhausted, and the other crossover and its related timing chambers will be pressurized. The valve element (side ) that is partially actuated has pilot air available to actuate it, but there is no air pressure on the return piston to deactuate that valve element. ir pressure in the crossover acts on the differential of side stem diameters creating a latching force. Side is in the deactuated position, but has no pilot air available to actuate with and has full pressure on its upper and lower inlet poppets and return piston to hold it in place. Inlet air flow on side into its crossover is restricted and flows through the open upper inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. lso, the return springs can only return the valve elements to the intermediate (lockedout) position. Therefore, the valve will remain in the lockedout position even if the inlet air supply is removed and reapplied. reset signal must be applied intentionally in order to reset the valve. Resetting the valve: Reset is accomplished by momentarily energizing the reset solenoid. ctuation of the reset solenoid provides inlet air pressure to the reset pistons which physically push the main valve elements to their deactuated position. Inlet air pressurizes the crossovers and volume chambers, thereby applying air to the return pistons which then hold the upper inlet poppets on seat. Deactuation of the reset solenoid removes pressure from the lower side of the reset pistons, thus allowing them to return to their deactuated position. Reset antitiedown feature: ttempting to energize the valve s main solenoids while the reset solenoid is energized will cause side to shift (overcoming the pressure on the small reset piston), but side will not move due to the pressure on the larger reset piston on that side. This will cause the valve to go into and remain in the lockedout position until a reset signal is applied while the main solenoids are deenergized. OPTIONS Status Indicator: The status indicator pressure switch will actuate when the main valve is operating normally, and will deactuate when the main valve is in the lockedout position or when inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. Electrical Connectors Electrical Connector orm Downstream Pressure Monitoring Electrical Connector Type Highlow, High Reduction Silencer Kits Cord Length meters (feet) Redundant Downstream eedback Switch Cord Diameter Model Number RC06 Electrical Connector Model Number Without Lighted Connector Light Volts DC 0 Volts C Prewired Connector (8 gauge) (6½) 6mm 7K77 70K77W 70K77Z Prewired Connector (8 gauge) (6½) 0mm 7K77 8K77W 8K77Z EN 7080 orm Connector for threaded conduit 7K77 7K77W 7K77Z (/ inch electrical conduit fittings) Connector Only 97K87 96K87W 96K87Z CUTIONS: Do not use electrical connectors with surge suppressors, as this may increase valve response time when deactuating the solenoids. Pressure Switches Connection Type Model Number Threads EN 7080 orm 8686 /8 NPT M 0 /8 NPT *Pressure switch closes on falling pressure of psig (0. bar). EN Connector Pinout Open Closed Common Ground M Connector Pinout Pin Open Pin Common Pin Not Used Pin Closed Threads /8 NPT May be installed downstream on all double valves Provides a redundant means to verify the release of downstream pressure to next obstruction actory preset, psi (0. bar) falling asic Kit Number* Dimensions inches (mm) vg. C V NPT threads SPT threads (NPT) (SPT) C H77 8H77 6 ().96 (6.). (6.7) 6.0 (07.7).68 (.) * Kits include all plumbing required for installation. Pressure Range: psig (8.6 bar) maximum. Designed to improve equipment performance and reduce the Exponentially Perceived Noise (EPNd) in the 0 d range. C IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

16 Preassembled Wiring Kits for Safety Exhaust (Dump) DM Series E Preassembled Wiring Kits These kits include cable for the status indicator, and cables with connector plus a cord grip for each. Connector Type EN 7080 orm Connector without Light Kit Number* Lighted Connector Volts DC 0 Volts C Length meters (feet) 8H77 H77W H77Z (6.) 8H77 H77W H77Z 0 (.8) 88H77 (6.) M 89H77 0 (.8) * Each cable has one connector. LCK PIN Cables with EN Connector LCK LCK GRN/YEL LCK PIN GRN/YEL GROUND Cables with M Connector LUE LCK LCK LUE Status Indicator Cable with EN Connector LK GRY RN RN LK GRY GRN/YEL GROUND Status Indicator Cable with M Connector Wiring Kits with Jox Connector Types Kit Number* Length meters (feet) M DIN 9H77 (.) M M 0H77 (.) * volts DC only. Jox is a junction box with a 0pin MINI connector for connecting to the user s control system and () pin M ports for connecting to the solenoids and the status indicator on the DM Series valve. The Jox kits include the Jox as described above and () meter cables for connecting to the valve. These cables have a connector on each end. The status indicator cable and the () solenoid cables have an M connector on one end and a EN connector on the other end (MDIN). Standard valves come with DIN type solenoid connections, but could be bought with M type connections as well. Therefore we also offer a kit that provides solenoid cables with an M connector on each end (MM)..8 (6.9) (.9). 6UN.90 (7.6).9 (00).0 () dia. 0.8 [.] 0 Pin Pin # (V) (V) Pin # Pin # Pin # Pin # Jox Wiring 0 PIN MINI Cable These cables have a 0pin MINI connector for connecting the Jox kits above to the user s control system. Kits include one cable with connector and cord grip. Cable conductors are 8gauge wire. Kit Number Length meters (feet) H77.66 () H77 6. (0) H77 9. (0) 6H77. (0) PIN # volts DC Common volts DC PIN # 6 7 Remote Reset 8 9 Remote Valve ault Light 0 Remote System OK Light Wire Colors: Orange lue White w/lack Red w/lack Green w/lack Wire Colors: Orange w/lack Red Green/Yellow lack White Outlet Pressure Monitoring Wiring Kit Kit Number Length meters (feet) H77 (.) Some customers prefer to monitor downstream pressure in addition to using the DM or DM Series valve. convenient way to do this is to install a pressure switch in the extra outlet port that is provided on the valve. The Outlet Pressure Monitoring kit can be used with one of the Jox kits above to split one of the M ports on the Jox so that a pressure switch can be wired in as well. These kits consist of one port splitter (a Tee with three M connectors) and one MDIN cable ( meter). Pressure switch available separately, see valve options. Ø0.6 Mx emale (0) 0. (7) 0.7 (0).6 Mx Male (0).6 EMLE MLE PORT SPLITTER EMLE IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover..6 ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

17 Control Reliable Double Valves with Dynamic Monitoring and utomatic Reset Dynamic Monitoring: Monitoring and air flow control functions are integrated into two identical valve elements for CT applications. The valve exhausts downstream air if asynchronous movement of valve elements occurs during actuation or deactuation, resulting in a residual outlet pressure of less than % of supply. If the abnormality clears itself, the valve will return to the readytorun state; there is no memory of the abnormal behavior, as in the ROSS DM Series E and DM Series C products that require an intentional reset following lockout. asic / Closed Valve unction: Dirt tolerant, wear compensating poppet design for quick response and high flow capacity. PTE backup rings on pistons to enhance valve endurance operates with or without inline lubrication. Readytorun: If an abnormality clears itself upon the removal of electricity to both solenoids, it will be readytorun again. It does not remember the abnormality and stay in a lockedout state until intentionally reset. Therefore, cumulative abnormalities may go undetected. Status Indicator: Includes a pressure switch with both normally open (NO) and normally closed (NC) contacts to provide status feedback to the control system indicating whether the valve is in the readytorun condition or has experienced abnormal function. MUST be integrated into machine controls in order to prevent run signal until fault is cleared in valve. This indicator only reports status, it is not part of a lockout function. Silencers: ll models include high flow, clog resistant silencers. Mounting: ase mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for flexible piping (plugs for unused ports included). Captive valvetobase mounting screws. HOW TO ORDER Choose your options (in red) to configure your valve model number. DMC N Series Thread SPP D NPT N 8 Revision Level, 8,, 0 Inlet Outlet / / 0 /8 /8 Valve Only (No ase) X / / Valve Only (No ase) X / / Valve Only (No ase) X utomatic Reset Type Status Indicator Yes No X Voltage* volts DC 0 volts C, 0 Hz 0 volts C, 0/60 Hz * or other voltages consult ROSS. * (connector not included) M (connector included) 00 Silicone ree with EN 7080 orm 00 (connector not included) Silicone ree with M 0 (connector included) *See options for connectors or wiring kits. Explosion proof solenoid pilot available for basic size & valves, for more information consult ROSS. Safety Exhaust (Dump) DM Series C HSM 6008 Sicherheit seprüft tested safety ISO 89:006 Category PL e applications Simplified Schematic asic Inlet CV Weight lb (Kg) / (.) / (.) / 0.9 (.6) /. 8. (.7) (.7) # Valve and base assembly with status indicator. Construction: Dual poppet. Mounting Type: ase. s: ccording to VDE 080. Enclosure rating according to DIN 00 0 IP 6. Three solenoids, rated for continuous duty. Standard Voltages/Power Consumption (each solenoid): asic & : volts DC; 0 volts C, 0 Hz; 0 volts C, 0/60 Hz..8 watts nominal on C and DC; 6. watts maximum on C and DC. asic 8: watts on DC; 6 V inrush and.6 V holding on C. Enclosure Rating: IP6, IEC 609. Electrical Connection: EN 7080 orm, or M. mbient Temperature: to (0 to 0 C). Media Temperature: 0 to 7 ( to 80 C). STNDRD SPECIICTIONS (for valves on this page): low Media: iltered, lubricated or unlubricated (mineral oils according to DIN 9, viscosity classes 6). Inlet Pressure: asic : to 0 psig (. to 0. bar). asic, 8,, 0: 0 to 0 psig (. to 8. bar). Pressure Switch (Status Indicator) Rating: Contacts amps at 0 volts C, or amps at 0 volts DC. Monitoring: Dynamically, cyclically, internally during each actuating and deactuating movement. Mounting Orientation: Preferably horizontally (valve on top of base) or vertically with pilot solenoids on top. unctional Safety Data: Category PL e; 0D: 0,000,000; PHD:.9x0 8 ; MTTD: 00 (n op: 6600). Certifications: CE Marked for applicable directives, DGUV Test, CS/ UL, TSS for appropriately tested valves. Vibration/Impact Resistance: Tested to S EN These valves are not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

18 Control Reliable Double Valves with Dynamic Monitoring and utomatic Reset DM Series C Valve Technical Data Status Indicator Exh. Pressure Switch Schematic Valve deactuated Valve Dimensions inches (mm) asic 9.7 (7.).0 (.) Main s 7. (8.0) Status Indicator.79 (.6) / or /8 NPT Outlet / or /8 NPT Inlet.9 (0.) 0.8 (0.9) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.) 0. (.6) ( places).99 (7.9).00 (0.6).9 (7.9) 0. (6.) asic. (0.) Status Indicator View X Main / NPT s Outlet.00 (0.8) / NPT Inlet 6. (60.8) 0.97 (.6). (.). (.) (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.) 0.7 (6.9) ( places).68 (9.). (0.) 0.6 (.06).00 (0.6).7 (69.6) 0.6 (6.6) asic 8. (7.).0 (7.) Main s / or NPT Inlet / or NPT Outlet Status Indicator. (6.).9 (8.8) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimensions at left.).60(6.8) 6. (8.) 0.6 (.).90 (8.).8 (08.7) 0.86 (.9) 7.8 (90) 0. (8.6) ( places).68 (68.).8 ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

19 EXHUST EXHUST EXHUST Control Reliable Double Valves with Dynamic Monitoring and utomatic Reset DM Series C Valve Operation & Options Valve deactuated (readytorun): The flow of inlet air pressure into the crossover passages from the inlet chamber is restricted by orifices that allow air pressure to bypass the lower inlet poppets. low is sufficient to quickly pressurize the pilot supply/timing chambers on both sides and. The upper inlet poppets prevent air flow from the crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the deactuated position. (Internal air passages shown out of the valve body for clarity.) EXHUST Valve actuated: Energizing the pilot solenoids simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated position, where inlet air flow to outlet is open and both exhaust poppets are closed. The outlet is then quickly pressurized, and pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. Deenergizing the main solenoids causes the valve elements to return to the readytorun (deactuated) position. EXHUST synchronous Operation: If the valve elements operate in a sufficiently asynchronous manner on CTUTION, the valve will shift into a position where one crossover and its related timing chambers will be exhausted, and the other crossover and its related timing chambers will be pressurized. In the illustration, side is in the deactuated position, but has no pilot air available to actuate with and has full pressure on its upper and lower inlet poppets and return piston to hold it in place. Inlet air flow on side into its crossover is restricted and flows through the open upper inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. Once the main solenoids are deenergized, actuating pressure is removed from the top of the main pistons and then the lower inlet poppet return spring along with inlet air pressure acting on the side return piston will push side back into the deactuated position. Inlet air pressurizes the crossovers and volume chambers. Pressure in the crossovers helps hold the upper inlet poppets on seat. The valve will then be in the readytorun position. On the next attempt to actuate normally, if side is still unable to actuate synchronously with side, the same sequence of events described above will occur again. EXHUST WRNING: If asynchronous operation occurs while DECTUTING, the pilot supply/timing chambers on one side will still be exhausted as described above. However, this could be a temporary situation because the cause of the asynchronous operation may be able to correct itself allowing the stuck or slow acting side of the valve to eventually move back into the deactuated position. Once the slow or stuck side has deactuated, the pilot supply/timing chambers that were exhausted will then repressurize. If an external monitoring system is only checking the status indicator periodically this fault signal could be missed. The machine s safety system must be designed to ensure that this does not cause a hazardous situation. EXHUST Status Indicator: The status indicator pressure switch will actuate when the main valve is operating normally, and will deactuate when the main valve operation is sufficiently asynchronous or inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. Status indicator in normal readytorun position OPTIONS Electrical Connectors Electrical Connector orm Downstream Pressure Monitoring Electrical Connector Type Cord Length meters (feet) Cord Diameter Electrical Connector Model Number Without Lighted Connector Light Volts DC 0 Volts C Prewired Connector (8 gauge) (6½) 6mm 7K77 70K77W 70K77Z Prewired Connector (8 gauge) (6½) 0mm 7K77 8K77W 8K77Z EN 7080 orm Connector for threaded conduit 7K77 7K77W 7K77Z (/ inch electrical conduit fittings) Connector Only 97K87 96K87W 96K87Z CUTIONS: Do not use electrical connectors with surge suppressors, as this may increase valve response time when deactuating the solenoids. Pressure Switches Connection Type Model Number Threads EN 7080 orm 8686 /8 NPT M 0 /8 NPT *Pressure switch closes on falling pressure of psig (0. bar). EN Connector Pinout Open Closed Common Ground M Connector Pinout Pin Open Pin Common Pin Not Used Pin Closed Redundant Downstream eedback Switch Highlow, High Reduction Silencer Kits Model Number RC06 May be installed downstream on all double valves Provides a redundant means to verify the release of downstream pressure to next obstruction actory preset, psi (0. bar) falling Threads /8 NPT asic Kit Number* low Dimensions inches (mm) NPT threads SPP threads scfm (NPT) (SPP) C, H77 9H (78). (0.) 9.06 (8.).0 (.6) 7.7 (8.7) 8 H77 9H (78). (7.).8 (8.0). (97.) 8. (.6) * Kits include all plumbing required for installation. Pressure Range: psig (8.6 bar) maximum. Designed to improve equipment performance and reduce the Exponentially Perceived Noise (EPNd) in the 0 d range. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8 C.9

20 Control Reliable Double Valves with Dynamic Monitoring and utomatic Reset Safety Exhaust (Dump) DM Series E Dynamic Monitoring: Monitoring and air flow control functions are integrated into two identical valve elements for CT applications. The valve exhausts downstream air if asynchronous movement of valve elements occurs during actuation or deactuation, resulting in a residual outlet pressure of less than % of supply. If the abnormality clears itself, the valve will return to the readytorun state; there is no memory of the abnormal behavior, as in the ROSS DM Series E and DM Series C products that require an intentional reset following lockout. asic / Closed Valve unction: Dirt tolerant, wear compensating poppet design for quick response and high flow capacity. PTE backup rings on pistons to enhance valve endurance operates with or without inline lubrication. Readytorun: If an abnormality clears itself upon the removal of electricity to both solenoids, it will be readytorun again. It does not remember the abnormality and stay in a lockedout state until intentionally reset. Therefore, cumulative abnormalities may go undetected. Status Indicator: Includes a pressure switch with both normally open (NO) and normally closed (NC) contacts to provide status feedback to the control system indicating whether the valve is in the readytorun condition or has experienced abnormal function. This indicator only reports status, it is not part of a lockout function. Silencers: ll models include high flow, clog resistant silencers. Mounting: Inline mounted with SPP or NPT pipe threads. Inlet and outlet ports on both sides provide for flexible piping (plugs for unused ports included). HOW TO ORDER Choose your options (in red) to configure your valve model number. DME N 0 Series Thread SPP D NPT N Level Inlet Outlet / / 0 /8 /8 Exhaust port size /" utomatic Reset Type Status Indicator Yes No X Voltage* volts DC 0 volts C, 0 Hz 0 volts C, 0/60 Hz * or other voltages consult ROSS. Connection Type EN 7080 orm * (connector not included) Leave lank M (connector included) 00 *See options for connectors or wiring kits. Status Indicator HSM 0 Sicherheit seprüft tested safety ISO 89:006 Category PL e applications Pressure Switch Valve Dimensions inches (mm).7 (.).87 (.6).66 (67.6).96 (6.) Valve.87 Mounting Pattern (7.6).0 (06.6) Valve Mounting Pattern.6 (0.0) 6.77 (7.0). (8) with Status Indicator Simplified Schematic Inlet CV Weight lb (Kg) /...0 (.7) /8...0 (.7) Schematic Valve deactuated Construction: Dual poppet. Mounting Type: Line mounted. s: ccording to VDE 080. Enclosure rating according to DIN 00 0 IP 6. Three solenoids, rated for continuous duty. Standard Voltages/Power Consumption (each solenoid): volts DC; 0 volts C, 0 Hz; 0 volts C, 0/60 Hz..8 watts nominal on C and DC; 6. watts maximum on C and DC. Enclosure Rating: IP6, IEC 609. Electrical Connection: EN 7080 orm, or M. mbient Temperature: to (0 to 0 C). Media Temperature: 0 to 7 ( to 80 C). low Media: iltered, lubricated or unlubricated air (mineral oils according to DIN 9, viscosity classes 6). STNDRD SPECIICTIONS (for valves on this page): Inlet Pressure: 0 to 0 psig ( to 8. bar). Pressure Switch (Status Indicator) Rating: Contacts amps at 0 volts C, or amps at 0 volts DC. Monitoring: Dynamically, cyclically, internally during each actuating and deactuating movement. Mounting Orientation: Preferably horizontally (valve on top of base) or vertically with pilot solenoids on top. unctional Safety Data: Category PL e; 0D: 0,000,000; PHD:.9x0 8 ; MTTD: 00 (n op: 6600). Certifications: CE Marked for applicable directives, DGUV Test, CS/ UL, TSS for appropriately tested valves. Vibration/Impact Resistance: Tested to S EN These valves are not designed for controlling clutch/brake mechanisms on mechanical power presses, see DM Series D double valves for mechanical power press applications. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover..0 ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

21 Control Reliable Double Valves with Dynamic Monitoring and utomatic Reset DM Series E Valve Operation & Options Valve deactuated (readytorun): The flow of inlet air pressure into the crossover passages from the inlet chamber is restricted by orifices that allow air pressure to bypass the lower inlet poppets. low is sufficient to quickly pressurize the pilot supply/timing chambers on both sides and. The upper inlet poppets prevent air flow from the crossover passages into the outlet chamber. ir pressure acting on the inlet poppets and return pistons securely hold the valve elements in the deactuated position. (Internal air passages shown out of the valve body for clarity.) Valve actuated: Energizing the pilot solenoids simultaneously applies pressure to both pistons, forcing the internal parts to move to their actuated position, where inlet air flow to outlet is open and both exhaust poppets are closed. The outlet is then quickly pressurized, and pressure in the inlet, crossovers, outlet, and timing chambers are quickly equalized. Deenergizing the main solenoids causes the valve elements to return to the readytorun (deactuated) position synchronous Operation: If the valve elements operate in a sufficiently asynchronous manner on CTUTION, the valve will shift into a position where one crossover and its related timing chambers will be exhausted, and the other crossover and its related timing chambers will be pressurized. In the illustration, side is in the deactuated position, but has no pilot air available to actuate with and has full pressure on its upper and lower inlet poppets and return piston to hold it in place. Inlet air flow on side into its crossover is restricted and flows through the open upper inlet poppet on side, through the outlet into the exhaust port, and from the exhaust port to atmosphere. Residual pressure in the outlet is less than % of inlet pressure. Once the main solenoids are deenergized, actuating pressure is removed from the top of the main pistons and then the lower inlet poppet return spring along with inlet air pressure acting on the side return piston will push side back into the deactuated position. Inlet air pressurizes the crossovers and volume chambers. Pressure in the crossovers helps hold the upper inlet poppets on seat. The valve will then be in the readytorun position. On the next attempt to actuate normally, if side is still unable to actuate synchronously with side, the same sequence of events described above will occur again. WRNING: If asynchronous operation occurs while DECTUTING, the pilot supply/timing chambers on one side will still be exhausted as described above. However, this could be a temporary situation because the cause of the asynchronous operation may be able to correct itself allowing the stuck or slow acting side of the valve to eventually move back into the deactuated position. Once the slow or stuck side has deactuated, the pilot supply/timing chambers that were exhausted will then repressurize. If an external monitoring system is only checking the status indicator periodically this fault signal could be missed. The machine s safety system must be designed to ensure that this does not cause a hazardous situation. Status Indicator: The status indicator pressure switch will actuate when the main valve is operating normally, and will deactuate when the main valve operation is sufficiently asynchronous or inlet pressure is removed. This device is not part of the valve lockout function, but, rather, only reports the status of the main valve. Valve in restricted outlet to exhaust state Status indicator in normal readytorun position OPTIONS Electrical Connectors Electrical Connector orm Electrical Connector Type Cord Length meters (feet) Cord Diameter Electrical Connector Model Number Without Lighted Connector Light Volts DC 0 Volts C Prewired Connector (8 gauge) (6½) 6mm 7K77 70K77W 70K77Z Prewired Connector (8 gauge) (6½) 0mm 7K77 8K77W 8K77Z EN 7080 orm Connector for threaded conduit 7K77 7K77W 7K77Z (/ inch electrical conduit fittings) Connector Only 97K87 96K87W 96K87Z CUTIONS: Do not use electrical connectors with surge suppressors, as this may increase valve response time when deactuating the solenoids. Downstream Pressure Monitoring Pressure Switches Connection Type Model Number IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8 Threads EN 7080 orm 8686 /8 NPT M 0 /8 NPT *Pressure switch closes on falling pressure of psig (0. bar). asic Kit Number* vg. C V NPT Threads SPP Threads EN Connector Pinout Open Closed Highlow, High Reduction Silencer Kits Redundant Model Number Threads Downstream eedback Switch RC06 /8 NPT May be installed downstream on all double valves Provides a redundant means to verify the release of downstream pressure to next obstruction actory preset, psi (0. bar) falling Dimensions inches (mm) C (NPT) (SPP) H77 8H77 6 ().96 (6.). (6.7) 6.0 (07.7).68 (.) * Kits include all plumbing required for installation. Pressure Range: psig (8.6 bar) maximum. Designed to improve equipment performance and reduce the Exponentially Perceived Noise (EPNd) in the 0 d range. Common Ground M Connector Pinout Pin Open Pin Common Pin Not Used Pin Closed C.

22 Preassembled Wiring Kits for Safety Exhaust (Dump) DM Series C & E These kits include cables with either EN or M connectors for the solenoids. ll cables include cord grips. Connector Type EN 7080 orm M Connector without Light Kit Number Lighted Connector Volts DC 0 Volts C Length meters (feet) H77 68H77W 68H77Z (6.) H77 69H77W 69H77Z 0 (.8) H77 (6.) 6H77 0 (.8) Status Indicator Cable with EN Connector LK GRY RN RN LK GRY GRN/YEL GROUND LCK PIN Cables with EN Connector LCK LCK GRN/YEL Cables with M Connector LCK PIN GRN/YEL GROUND Status Indicator kit ordered separately. Status Indicator kits include one cable with EN or M connector and a cord grip. Status Indicator Kits Connector Type Kit Number Length meters (feet) EN H77 (6.) orm 8H77 0 (.8) M 666H77 (6.) 667H77 0 (.8) Status Indicator Cable with M Connector LUE LCK LCK LUE Wiring Kits with Jox Connector Type Kit Number* Length meters (feet) M DIN 9H77 (.) M M 0H77 (.) * volts DC only. Jox is a junction box with a 0pin MINI connector for connecting to the user s control system and () pin M ports for connecting to the solenoids and the status indicator on the DM Series valve. The Jox kits include the Jox as described above and () meter cables for connecting to the valve. These cables have a connector on each end. The status indicator cable and the () solenoid cables have an M connector on one end and a EN connector on the other end (MDIN). Standard valves come with DIN type.8 (6.9).90 (7.6) solenoid connections, but could be bought with M type connections as well Therefore we also offer a kit that provides (.9) solenoid cables with an M connector on each end (MM).. 6UN.9 (00).0 () dia. 0.8 [.] 0 Pin Pin # (V) (V) Pin # Pin # Pin # Pin # Jox Wiring 0 PIN MINI Cable These cables have a 0pin MINI connector for connecting the Jox kits above to the user s control system. Kits include one cable with connector and cord grip. Cable conductors are 8gauge wire. Kit Number Length meters (feet) H77.66 () H77 6. (0) H77 9. (0) 6H77. (0) PIN # volts DC Common volts DC Outlet Pressure Monitoring Wiring Kit PIN # 6 7 Remote Reset 8 9 Remote Valve ault Light 0 Remote System OK Light Wire Colors: Orange lue White w/lack Red w/lack Green w/lack Wire Colors: Orange w/lack Red Green/Yellow lack White Kit Number Length meters (feet) H77 (.) Some customers prefer to monitor downstream pressure in addition to using the DM or DM Series valve. convenient way to do this is to install a pressure switch in the extra outlet port that is provided on the valve. The Mx emale Outlet Pressure Monitoring kit can be used with one of the Jox kits above to split one of the M ports on the Jox so that a pressure switch can be wired in as well. These kits consist of one port splitter (a Tee with three M connectors) and one MDIN cable ( meter). Pressure switch available separately, see valve options. Ø0.6 (0) 0. (7) 0.7 (0).6 Mx Male (0).6 EMLE MLE PORT SPLITTER EMLE IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover.. ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

23 ir Entry ssemblies Safety Exhaust/Energy Isolation with M Series Double Valves for External Monitoring M Series Control Reliable Energy Isolation M Series Double Valves with or without SoftStart, Manual Lockout LOX Valves with Integrated ilter, Regulator, & Lubricator Combinations Preengineered panel mountable design with air entry via a filter and regulator R, or filter, regulator and lubricator RL. Includes M Series Double Valve with or withouth Soft Start function. pplications include Pneumatic Control and ir Dump/Release. HOW TO ORDER Choose your options (in red) to configure your valve assembly model number. M S L R U 0 G E X G Series M Valve With Soft Start S No Soft Start X Lockout Valve Type* LOX L Modular LOX M No LOX X * Silencer included. ilter, Regulator, Lubricator Integrated ilter/regulator ilter and Regulator R ilter, Regulator,and Lubricator L No ilter, Regulator, or Lubricator X Inlet Outlet / / 0 / / 0 These systems are not designed for controlling clutch/brake mechanisms on mechanical power presses. Mounting rackets & Clamp for Module Connections Description racket and Screw Clamp racket, screw, and Clamp End s Model Number R80 R80 R80M Extra locks Model Number NPT Threads SPP Threads / R806 R806W Model Number NPT Threads SPP Threads / R800 R800W / R8006 R8006W Male End s Model Number NPT Threads SPP Threads / R809 R809W / R8096 R8096W (in relation to M valve) Code / U Upstream /8 U Upstream / U Downstream / D Downstream /8 D Downstream / D oth / oth /8 oth / None N XX Voltage volts DC Thread SPP G NPT N Monitoring External E Communication None X Revision Level * C C C C CC D D D C DC s & Pressure Sensors Pinouts s Pressure Sensors Sol Sensor Mounting ccessories Module Connecting Clamp 0 0 Pressure Gauge (for M valve) With Gauge G No Gauge X M Series valves have both modular receptacles for piping and female threaded ports inside receptacles, which allows either modular connection or direct piping. Mounting accessories listed below are used for modular connection to ROSS MD series filterregulator units. Male End Sol Sensor Sensor 80 Sol Sol 60 C 0 Sensor Sensor D Sol Sol C Combined Clamp & racket emale End Sensor These valve assemblies are not designed for controlling clutch/brake mechanisms on mechanical power presses. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

24 ir Entry ssemblies with DM Series C Safety Exhaust/Energy Isolation Double Valves with Dynamic Monitoring and Memory M & RC Series M DM Series C Double Valves with Integrated SoftStart, Manual Lockout LOX Valves with Integrated ilter/regulators Preengineered panel mountable design with air entry via a filter and regulator R, or filter, regulator and lubricator RL Includes M DM Series C Double Valve with Monitoring & Memory: a) Selfcontained dynamic monitoring system requires no further valve monitoring controls, b) Dynamic memory of abnormal function prevents unintentional reset with removal of air or electricity ll necessary features for safety applications are included: a) Electrical reset valve, b) Status indicator switch for valve condition (readytorun) feedback Pipe / NPT / NPT / SPP D / SPP E HOW TO ORDER Choose your options (in red) to configure your valve assembly model number. M X Lockout Valve Type* Modular LOX LOX No LOX X * Silencer included. ilterregulator (0 psi with 000 gauge) Micron, Manual Drain, Metal owl Micron, uto Drain, Metal ow None X Lubricator ill Type ill No lubricator X Extra s (Prior to MDM Exhaust Valve) / /8 / None X Downstram Pressure Switch (includes / Extra ) 8686 None X M DM Valve Without Transducer With Transducer Extra s (Downstream of M DM ) / /8 / None X Custom designs available, consult ROSS. Cable Options Yes No X DM Series C Double Valves, Manual Lockout LOX Valves with ilter and Regulator Preengineered panelmounted design with air entry via a filter and regulator R, or filter, regulator and lubricator RL Includes DM Series C Double Valve with Monitoring & Memory: a) Selfcontained dynamic monitoring system requires no further valve monitoring controls, b) Dynamic memory of abnormal function prevents unintentional reset with removal of air or electricity ll necessary features for safety applications are included: a) Electrical reset valve, b) Status indicator switch for valve condition (readytorun) feedback ir Entry Model Number# ir Entry C V Dimensions inches (mm) ssemblies, NPT Threads Type Length Width Depth Cat with DM Series C / / RC0806Z R 0.0 (60). (69) 7. (87) Cat with DM Series C / / RC08L06Z RL..0 (60).7 (99) 8. () Cat with DM Series C / / RC06Z R. 7.0 (686) 9.0 (8) 9.0 (9) Cat with DM Series C / / RCL06Z RL 0.0 (60). (69) 7. (87) Cat with DM Series C RC606Z R..0 (60).7 (99) 8. () Cat with DM Series C RC6L06Z RL..0 (788) 9.0 (8) 9.0 (9) # Voltage: Z=00 VC, 0/60 Hz; W= VDC, e.g., RC0806W. M connectors available, consult ROSS. Silencer included. Standard ir Entry ssemblies supplied with metal bowl and automatic drain. Custom designs available, consult ROSS. Explosion proof solenoid pilot available, for more information consult ROSS. These valve assemblies are not designed for controlling clutch/brake mechanisms on mechanical power presses. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover.. ROSS CONTROLS. ll Rights Reserved. Rev. 0//8

25 ir Entry ssemblies with DM & DM Series E Safety Exhaust/Energy Isolation Double Valves with Dynamic Monitoring, with or without Memory RC Series DM Series E Double Valves, Manual Lockout LOX Valves with Integrated ilter/regulator Preengineered panelmounted design with air entry via a filter and regulator R, or filter, regulator and lubricator RL. Includes DM Series E Double Valve with Monitoring & Memory: a) Selfcontained dynamic monitoring system requires no further valve monitoring controls, b) Dynamic memory of abnormal function prevents unintentional reset with removal of air or electricity. ll necessary features for safety applications are included: a) Electrical reset valve, b) Status indicator switch for valve condition (readytorun) feedback. Mounting plate included. ir Entry Model Number# ir Entry C V Dimensions inches (mm) ssemblies, NPT Threads Type Length Width Depth Cat with DM Series E / / RC009Z R...00 (0.0).00 (79.0).0 (.7) Cat with DM Series E /8 / RC0609Z R...00 (0.0).00 (79.0).0 (.7) Cat with DM Series E / / RC0L09Z RL...00 (0.0).00 (79.0).0 (.7) Cat with DM Series E /8 / RC06L09Z RL...00 (0.0).00 (79.0).0 (.7) # Voltage: Z=00 VC, 0/60 Hz; W= VDC, e.g., RC009W. M connectors available, consult ROSS. Silencer included. Standard ir Entry ssemblies supplied with metal bowl and manual drain. Custom designs available, consult ROSS. DM Series E Double Valves, Manual Lockout LOX Valves with Integrated ilter/regulator Preengineered panelmounted design with air entry via a filter and regulator R, or filter, regulator and lubricator RL. Includes DM Series E Double Valve with Monitoring: a) Selfcontained dynamic monitoring system requires no further valve monitoring controls, b) Readytorun: If an abnormality clears itself upon the removal of electricity to both solenoids, it will be readytorun again. It does not remember the abnormality & stay in a lockedout state until intentionally reset. Therefore, cumulative abnormalities may go undetected, c) Status indicator switch for valve condition (readytorun) feedback. Mounting plate included. Pressure Switch not shown ir Entry Model Number# ir Entry C V Dimensions inches (mm) ssemblies, NPT Threads Type Length Width Depth Cat with DM Series E / / RC009Z R...00 (0.0).00 (79.0).0 (.7) Cat with DM Series E /8 / RC0609Z R...00 (0.0).00 (79.0).0 (.7) Cat with DM Series E / / RC0L09Z RL...00 (0.0).00 (79.0).0 (.7) Cat with DM Series E /8 / RC06L09Z RL...00 (0.0).00 (79.0).0 (.7) # Voltage: Z=00 VC, 0/60 Hz; W= VDC, e.g., RC009W. M connectors available, consult ROSS. Silencer included. Standard ir Entry ssemblies supplied with metal bowl and manual drain. Custom designs available, consult ROSS. These valve assemblies are not designed for controlling clutch/brake mechanisms on mechanical power presses. IMPORTNT NOTE: Please read carefully and thoroughly all of the CUTIONS, WRNINGS on the inside back cover. Rev. 0//8

26 General Information Standard Specifications The standard specifications for the products on each page of this catalog are given on the same page or referenced. or solenoid pilot valves, models with internal pilot supply are listed. Most models are also available for use with external pilot supply or have a builtin pilot supply selector valve. The products in this catalog are intended for use in industrial pneumatic systems. Most products are adaptable to other uses and conditions not covered by the standard specifications given in this catalog. Weights shown are approximate and are subject to change. Dimensions given, unless otherwise noted, are envelope dimensions (not for mounting). Consult ROSS for further information. Threads s of valves and bases described in this catalog have NPT (NSI.) threads. Other thread types can be specified by putting an appropriate prefix letter on the model or part number when ordering. Thread Types by Model Prefix Letter Pneumatic Prefix Threaded Electrical Threads Letter Opening NPT (NSI.) None NPT ISO 8 DIN 9 Parallel, SPP # C* ISO 8 DIN 9 Parallel, SPP # D G ISO 8 JIS 00 Tapered # J ISO SE 96 ISO 96 S NPT * Used only for filters, regulators, lubricators. # ISO 8 threads superseds SPP, G and JIS thread types. low Ratings low ratings are expressed as C V where C V = corresponds to a steady state air flow of approximately scfm under the following conditions: Inlet pressure = 00 psig (6.7 bar) Pressure drop = 0 psi (0.69 bar) ir temperature = 68 (0 C) Relative humidity = 6% Note: ecause widely differing test standards are used to measure C V values, the figures given in this catalog should not be used to compare ROSS valves with those of other makers. The C V ratings given here are intended only for use with performance charts published by ROSS. The C V ratings are averages for the various flow paths through the valve and are for steady flow conditions. pprovals and Certifications ROSS products are designed to meet a number of industrial standards, including the Canadian Standards ssociation (C.S..) guidelines. or more information on specific product approvals, contact your local distributor or ROSS. s ll ROSS standard solenoids are rated for continuous duty (unless noted otherwise) and will operate the valve within the air pressure range specified in this catalog. ExplosionProof Pilot available, for more information consult ROSS. Voltage & Hertz When ordering a solenoid valve, also specify the desired solenoid voltage and hertz. Voltage Types by Model Suffix Letter Voltage Suffix Letter 0 volts C Z 0 volts C Y volts DC H volts DC W 8 volts DC M 90 volts DC K 0 volts DC P volts DC C Recommended Voltages: 000 volts C, 0 Hz; 000 volts C, 60 Hz; volts DC; 0 volts DC. In addition, the following voltages are available: 00, 0 volts C, 0 Hz 00, 0, 80 volts C, 60 Hz, 8, 0 volts C, 0 Hz 0 volts C, 60 Hz 00, 0 volts C, 0 Hz 00, 0 volts C, 60 Hz. or example: Model 7700, 0 volts C, 60 Hz. Model W60760, 0 volts C, 0 Hz. or additional information or help with voltage configuration, please contact your local distributor or ROSS. Identification Valve symbols in this catalog conform to the ISO 9:99 standard of the International Organization for Standardization (ISO) and the SE J0 standard of the Society of utomotive Engineers (SE) respectively. Information or Technical ssistance or additional information or application assistance concerning ROSS products, consult ROSS or your local ROSS distributor (see contact information on the back cover). Order Placement or order placement, consult ROSS or your local ROSS distributor. or a current list of countries and local distributors, visit ROSS website at 0 Rev. 0/07/7

27 CUTIONS, WRNINGS and STNDRD WRRNTY PREINSTLLTION or SERVICE. efore servicing a valve or other pneumatic component, be sure that all sources of energy are turned off, the entire pneumatic system is shut off and exhausted, and all power sources are locked out (ref: OSH 90.7, EN 07).. ll ROSS products, including service kits and parts, should be installed and/or serviced only by persons having training and experience with pneumatic equipment. ecause any installation can be tampered with or need servicing after installation, persons responsible for the safety of others or the care of equipment must check every installation on a regular basis and perform all necessary maintenance.. ll applicable instructions should be read and complied with before using any fluid power system in order to prevent harm to persons or equipment. In addition, overhauled or serviced valves must be functionally tested prior to installation and use. If you have any questions, call your nearest ROSS location listed on the cover of this document.. Each ROSS product should be used within its specification limits. In addition, use only ROSS parts to repair ROSS products. WRNING: ailure to follow these directions can adversely affect the performance of the product or result in the potential for human injury or damage to property. ILTRTION and LURICTION. Dirt, scale, moisture, etc. are present in virtually every air system. lthough some valves are more tolerant of these contaminants than others, best performance will be realized if a filter is installed to clean the air supply, thus preventing contaminants from interfering with the proper performance of the equipment. ROSS recommends a filter with a micron rating for normal applications. 6. ll standard ROSS filters and lubricators with polycarbonate plastic bowls are designed for compressed air applications only. Do not fail to use the metal bowl guard, where provided, to minimize danger from high pressure fragmentation in the event of bowl failure. Do not expose these products to certain fluids, such as alcohol or liquefied petroleum gas, as they can cause bowls to rupture, creating a combustible condition, hazardous leakage, and the potential for human injury or damage to property. Immediately replace a crazed, cracked, or deteriorated bowl. When bowl gets dirty, replace it or wipe it with a clean dry cloth. 7. Only use lubricants which are compatible with materials used in the valves and other components in the system., compatible lubricants are petroleum based oils with oxidation inhibitors, an aniline point between 80 (8 C) and 0 (0 C), and an ISO, or lighter, viscosity. void oils with phosphate type additives which can harm polyurethane components, potentially leading to valve failure which risks human injury, and/or damage to property. VOID INTKE/EXHUST RESTRICTION 8. Do not restrict the air flow in the supply line. To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action. 9. Do not restrict a valve s exhaust port as this can adversely affect its operation. Exhaust silencers must be resistant to clogging and must have flow capacities at least as great as the exhaust capacities of the valves. Contamination of the silencer can result in reduced flow and increased back pressure. WRNING: ROSS expressly disclaims all warranties and responsibility for any unsatisfactory performance or injuries caused by the use of the wrong type, wrong size, or an inadequately maintained silencer installed with a ROSS product. POWER PRESSES 0. Mechanical power presses and other potentially hazardous machinery using a pneumatically controlled clutch and brake mechanism must use a press control double valve with a monitoring device. double valve without a selfcontained monitoring device should be used only in conjunction with a control system which assures monitoring of the valve. ll double valve installations involving hazardous applications should incorporate a monitoring system which inhibits further operation of the valve and machine in the event of a failure within the valve mechanism. ENERGY ISOLTION/EMERGENCY STOP. Per specifications and regulations, ROSS LOX and LOX with EEZON operation products are defined as energy isolation devices, NOT S EMERGENCY STOP DEVICES. ll products sold by ROSS CONTROLS are warranted for a oneyear period [with the exception of all ilters, Regulators and Lubricators ( RLs ) which are STNDRD WRRNTY warranted for a period of seven years] from the date of purchase to be free of defects in material and workmanship. ROSS obligation under this warranty is limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be defective. This warranty becomes void in the event that product has been subject to misuse, misapplication, improper maintenance, modification or tampering. THE WRRNTY EXPRESSED OVE IS IN LIEU O ND EXCLUSIVE O LL OTHER WRRNTIES ND ROSS EXPRESSLY DISCLIMS LL OTHER WRRNTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHNTILITY OR ITNESS OR PRTICULR PURPOSE. ROSS MKES NO WRRNTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS O NY GOVERNMENTL OCCUPTIONL SETY ND/OR HELTH LWS OR REGULTIONS. IN NO EVENT IS ROSS LILE TO PURCHSER, USER, THEIR EMPLOYEES OR OTHERS OR INCIDENTL OR CONSEQUENTIL DMGES WHICH MY RESULT ROM RECH O THE WRRNTY DESCRIED OVE OR THE USE OR MISUSE O THE PRODUCTS. NO STTEMENT O NY REPRESENTTIVE OR EMPLOYEE O ROSS MY EXTEND THE LIILITY O ROSS S SET ORTH HEREIN. Rev. 0/07/7

28 ROSS CONTROLS U.S.. Tel: Customer Svs. 800GETROSS (87677) Technical Svs. 888TEKROSS (87677) ROSS EUROP GmbH Germany Tel: ROSS SI K.K. Japan Tel: ROSS UK Ltd. United Kingdom Tel: ROSS CONTROLS INDI Pvt. Ltd. India Tel: ROSS SOUTH MERIC Ltda. razil Tel: 00 ROSS RNCE SS rance Tel: ROSS CONTROLS (CHIN) Ltd. China Tel: ROSS CND Canada Tel: CND INC. N INDEPENDENT REPRESENTTIVE ullservice Global Locations There are ROSS Distributors Throughout the World To meet your requirements across the globe, ROSS distributors are located throughout the world. Through ROSS or its distributors, guidance is available for the selection of ROSS products, both for Other literature is available for engineering, maintenance, and service requirements. If you need be happy to assist you in selecting the best product for your application. or a current list of countries and local distributors, visit ROSS website at U.S.. Content subject to change. Online version only... 07, ROSS CONTROLS. ll Rights Reserved. orm ROSSExplProof