56 Series 3 PT Hitch Assembly & Parts Manual 2017 VerA Manual #:

Transcription

1 56 Series 3 PT Hitch Assembly & Parts Manual 2017 VerA Manual #:

2 Table of Contents General Information Serial Number Location...4 Salford Recommended Torque Values...5 Hydraulic Fitting Torque Specs...6 Hydraulic Hose Bend Specs...7 General Safety Precautions...8 Decal Layout...10 Frame Assembly 350 HP Frame Assembly HP Clevis Assembly HP Frame Assembly...14 Hopper Mounting 4056 & 6056 Hopper Mounting...15 Ladder Assembly...16 Ladder and Platform Mounting...17 Railing Mounting...18 Wheel Drive Install Wheel Drive Assembly...20 Wheel Drive Hydraulic Lift...24 Hydraulic Lift Layout...25 Hydraulic Hose Routing Hydraulic Fan Hose Layout...26 Hydraulic Remote Extension...27 Hydraulic Metering Hose Layout...28 Options Air Hose Quick Connect (Optional)...30 Toolbox Assembly

3 Notes Page 3

4 General Information Serial Number Location Your Valmar applicator has a model and serial number to clearly identify it. Always give your dealer the Model Number and Serial Number of your machine when ordering parts or requesting service information. Mark the model and serial numbers in the spaces provided for easy reference. Hydraulic Motor Serial Number Applicator Serial Number The Serial Number Plate is located on the front right-hand inside panel of the hopper as shown in the photo below. Model No. Serial No. Gas Engine Serial Number Page

5 6$/)25' Salford Recommended 5(&200(1'(' Torque 72548( Values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age 5

6 Hydraulic Fitting Torque Specs RECOMMENDED 37º JIC FLARED FITTING ASSEMBLY INSTRUCTIONS STEP 1. Inspect for possible contamination or damge from shipping or handling. Sealing surface should be smooth. STEP 2. Lubricate the threads and the entire surface of the cone with hydraulic fluid or a light lubricant. STEP 3. Align mating components for hand connection and turn flare nut until sealing surfaces make full contact. STEP 4. Torque nut to the values shown on the following table. If a wrench pad is provided next to nut, place a second wrench on pad to prevent flare from rotating while being torqued. STEP 5. When torquing nut onto a straight flared fitting, it may be necessary to also place a wrench on the flared fitting wrench pad to prevent it from turning during assembly. DASH SIZE JIC TORQUE SPEC FLARED THREAD SIZE TORQUE FOOT/LBS -04 7/ / / / / / / / ALTERNATE ASSEMBLY METHOD STEP 1. If torque method not possible, follow steps 1-3 above, then proceed to the steps below. STEP 2. Lightly wrench tighten the nut until there is firm resistance. STEP 3. Place a wrench on wrench pad next to nut as near the 6 o clock position as possible. STEP 4. Place second wrench on nut as near the 3 o clock position as possible STEP 5. Turn nut clockwise to no less than the 4 o clock position and no more than the 6 o clock position. Required rotation generally decreases as size increases NPTF DRY SEAL PIPE ASSEMBLY INSTRUCTIONS STEP 1. Inspect port and fitting to ensure that both are free of contaminants and excessive burrs and nicks. STEP 2. Apply one dab of Loctite 5452 or Loctite 545, on one side, only on the first three threads. STEP 3. Screw finger tight into the port. STEP 4. Wrench tighten the fitting to the correct Turns Past Finger Tight position. (See Table.) When installing elbows or tees, consider final orientation position as to not exceed the recommended TPFT. A properly assembled fittings total thread engagement should be turns. CAUTION: Never back off an installed pipe fitting to achieve proper alignment. Loosening installed pipe fittings will corrupt the seal and contribute to leakage and failure. DASH SIZE NPTF WRENCH TIGHTEN SPEC NPSM THREAD SIZE NPTF TORQUE SPEC TURNS PAST FINGER TIGHT -02 1/ / / / / / DASH SIZE NPSM THREAD SIZE TORQUE FOOT/LBS / / / / / /2 112 Page

7 Hydraulic Hose Bend Specs RADIUS OF BEND (R) IS MEASURED FROM CENTERLINE OF TUBE R HOSE ID NOMINAL MINIMUM BEND RADIUS (R) 1/4" 1.5" 3/8" 2" 1/2" 2.8" 3/4" 3.8" 1" 4.5" (TOO TIGHT) (TWISTED) (TIGHT BEND) Page 7

8 General Safety Precautions Signal Words The words DANGER, WARNING, or CAUTION are used with the safety alert symbol. Learn to recognize the safety alerts, and follow the recommended precautions and safe practices. Three words are used in conjunction with the safety-alert symbol: DANGER WARNING CAUTION Indicates an imminently hazardous situation that, if not avoided, will cause DEATH OR VERY SERIOUS INJURY Indicates a potentially hazardous situation that, if not avoided, could cause DEATH OR SERIOUS INJURY Indicates a potentially hazardous situation that, if not avoided, may cause MINOR OR MODERATE INJURY Replace any DANGER, WARNING, CAUTION, or instructional decal that is not readable or is missing. The location and part number of these decals are identified later in this manual. The words Important and Note are not related to personal safety but are used to give additional information and tips for operating or servicing this equipment. IMPORTANT: Identifies special instructions or procedures which, if not strictly observed could result in damage to, or destruction of the machine, process or its surroundings. NOTE: Indicates points of particular interest for more efficient and convenient repair or operation. A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT! Page

9 General Safety Precautions Wing Fold Wings may fall rapidly causing injury. Do not stand under wings. Always stay clear of wings when being lowered, raised, or in an elevated state. Always use wing locks when raised. Ensure cylinders are completely filled with hydraulic fluid to avoid any unexpected movement. DANGER Hydraulics DANGER DO NOT search for high pressure hydraulic leaks without any hand and face protection. A tiny, almost invisible leak can penetrate skin, requiring immediate medical attention. Use cardboard or wood to detect leaks never your hand. Double check that all is clear before operating hydraulics. NEVER remove hydraulic hoses or ends with machine elevated. Relieve hydraulic pressure before disconnecting hydraulic hoses or ends. Use transport/maintenance locks when machine is raised. Maintain proper hydraulic fluid levels. Keep all connectors clean for positive connections. Ensure all fittings and hoses are in good condition and are properly tightened. NEVER work on or under an elevated machine unless it has been locked up using the transport/maintenance locks Page 9

10 Decal Layout Page

11 Decal Layout ITEM QTY. PART NO. DESCRIPTION DECAL, DANGER, WEIGHT, SWAY, SPEED DECAL, SALFORD LOGO, 2.75 X RED EF20824P1 4 2 GDSW2 USE PROPER TOOLS AND READ MANUAL DECAL 5 2 GDT3 DANGER HITCHING IMPLEMENT TO TRACTOR DECAL AIR CART REAR HYD STICKER RED REFLECTOR 2 X Page 11

12 Frame Assembly Series 3 PT Hitch Assembly and Parts Manual 2017 Ver A 350 HP Frame Assembly ITEM QTY. PART NO. DESCRIPTION 1 12 B1235 3/4 x 3 1/2" GR.5 HEX BOLT PLATED SERIES 350HP 3 POINT HITCH FRAME BOLT-ON LOWER 3 POINT HITCH POINT HITCH FRAME BRACE CAT. II/III REVERSABLE PIN /2"NC x 3" HEX BOLT /2" NYLOCK NUT NC /4" x 7" ZINC PLATED PIN #6 HAIR PIN /4" NC NYLOCK NUT PIN 1" DIA. x 2 5/8" LG. WITH HEAD /4" x 1 1/2" COTTER PIN Page

13 350 HP Clevis Assembly * * ITEM QTY. PART NO. DESCRIPTION TOW BETWEEN AIR CART TOW HITCH CLEVIS CLEVIS, SINGLE LUG, 3 POINT HITCH NC NYLOCK NUT 4 2 B1680H 1" x 8" NC HEX BOLT GR.8 * CLEVIS TYPE OPTIONAL Page 13

14 600 HP Frame Assembly ITEM QTY PART NO. DESCRIPTION WLDT, 600HP, 3 POINT HITCH, 55 SERIES WLDT, BRACE, 600HP 3 POINT HITCH WLDT, HITCH,BOLT ON, CAT 3/CAT CAT 4 TOW BETWEEN AIR CART TOW HITCH CLEVIS " x 8 1/4" LG HARD PLATE PIN /2" x 9" BLANK LENGTH L-PIN PIN, REVERSIBLE, CAT 3/CAT /4" x 10 1/4" LG. FLATBAR PIN /4" x 7" ZINC PLATED PIN BOLT, HCS, 1-1/4 X 9-1/2, NC, GR5, PLTD BOLT, HCS, 1-1/4 X 7, NC, GR5, PLATED /4" HARD STRUCTURAL WASHER /4"NC LOCK NUT BOLT, HCS, 1 X 3, NC, GR5, PLATED NC NYLOCK NUT WASHER, FLAT, STRUCT, F436,HARD,PLATED, BOLT, HCS, 1/2 X 3-1/2, NC, GR9, PLATED /2" NYLOCK NUT NC /8" NYLOCK NUT NC /8" HARD STRUCTURAL FLAT WASHER #11 HAIR PIN #6 HAIR PIN Page

15 Hopper Mounting 4056 & 6056 Hopper Mounting MOVE MANUAL TUBE FROM SIDE OF HOPPER ITEM QTY. PART NO. DESCRIPTION NUT, NYLOCK, 3/8, NC, 18-8, SS NUT, NYLOCK, 1/4, NC, 18-8, SS /4" SS FLATWASHER WLDT, HOSE HOLDER /2" x 3" x 4 1/4" U-BOLT /2" NYLOCK NUT NC BOLT-ON STAND MOUNT SLIDE IN JACK STAND U-BOLT 5/8" x 2 1/2" x 4" NUT, NYLOCK, 5/8, NC,GR5,PLTD,COLFIN LUB /8'' DIA x 4 1/4'' PIN RING & WASHER #11 HAIR PIN U-BOLT 5/8" x 3" x 4 1/2" SMV SIGN OFFSET SMV MOUNTING BRACKET BOLT, HCS, 1/4 X 1, NC, SS BOLT, HCS, 3/8 X 1, NC, SS Page 15

16 Ladder Assembly ITEM QTY. PART NO. DESCRIPTION LADDER MOUNT BRACE - LADDER LADDER HINGE - LH LADDER HINGE - RH PIN - SPRING SPRING - CHAIN TIGHTENER /8" FLATWASHER RUBBER BUMPER FLATWASHER - 1/2 STD SS NYL INSERT LOCKNUT 1/2 NC SS HHCS 1/2 X 1 1/2 NC HHCS 3/8 X 3/4 NC FL LOCKNUT - 3/8 NC GR WLDT, LADDER, LOWER, 3 STEP Page

17 Ladder and Platform Mounting ITEM QTY. PART NO. DESCRIPTION WASHER, FLAT, 3/8, SMALL OD, SS PLATFORM WLDT, SUPPORT, PLATFORM, 56 SERIES WLDT, BRACE, LADDER, 56 SER ASSY, LADDER, FLIP, 4 STEP BOLT, HCS, 3/8 X 1, NC, SS NUT, NYLOCK, 3/8, NC, 18-8, SS Page 17

18 Railing Mounting DRILL MATCHING HOLES AND MOUNT INSIDE HOPPER USE SPACER PLATES FOR 4056 MOUNTING Page

19 Railing Mounting ITEM QTY. PART NO. DESCRIPTION BOLT, HCS, 3/8 X 2, NC, SS WASHER, FLAT, 3/8, SMALL OD, SS NUT, NYLOCK, 3/8, NC, 18-8, SS BOLT, HCS, 5/16 X 1, NC, SS FLATWASHER - 5/16 SS NUT, NYLOCK, 5/16, NC, 18-8, SS BOLT, HCS, 3/8 X 1, NC, SS /4" LOCK NUT /4 x 1" x 1 1/2" U-BOLT BOLT, HCS, 1/4 X 2, NC, 18-8, SS PLATE, BOLTING, RAIL, 56 SER NUT, NYLOCK, 1/4, NC, 18-8, SS RAIL ADD-ON SHORT WELDMENT SIDE RAIL FOR NA MOUNTED TANK PLATFORM WLDT, RAIL, SINGLE, 2 HOLE, 56 SER PLATE, BRACE, RAIL, 3 PT HITCH, SER WLDT, SIDE STRAIGHT HANDRAIL, 56 SERIES PLATE, BRACE, RAILING, 56 SER HOSE HOLDER PLATE Page 19

20 Wheel Drive Install Wheel Drive Assembly INSERT 3 INTO 2 AND SECURE BOLT INSTALL ON SIDE OPPOSITE TO TIRE ASSEMBLE LOWER GROUND DRIVE COMPLETELY BEFORE INSERTING IT INTO THE UPPER WHEEL ARM. THE GROUND DRIVE TIRE NORMALLY RUNS ON THE FIELD SURFACE. IF IT IS NECESSARY TO RUN THE TIRE OFF OF AN IMPLEMENT TIRE, THIS WILL CAUSE THE METERING SYSTEM TO RUN IN REVERSE. THIS CAN BE AVOIDED WITH THE INSTALLATION OF A REVERSER KIT ( ). Page

21 Wheel Drive Assembly CUT STAINLESS SHAFT DOWN TO CONVIENENT LENGTH WITH ZIP CUT OR CHOP SAW INSERT 14 INTO 2 THEN INSERT INTO 1. SPRING 15 CAN THENBE INSTALLED IN THE ORIENTATION SHOWN IN THE DIAGRAM (SHORT END POINTED TOWARDS WHEEL MOUNT AND LONG END POINTED VERTICAL). SEE NEXT PAGE FOR INSTALLED VIEW FOR CLARIFICATION Page 21

22 Wheel Drive Assembly CONNECTS TO 20T SPROCKET ON TIRE. CAN BE MOUNTED ON EITHER SIDE OF WHEEL ARM. X-SPROCKET CONNECTS TO GEARBOX. CAN BE PLACED ON EITHER SIDE OF WHEEL ARM. LONG END OF SPRING ORIENTED VERTICALLY Page

23 * Wheel Drive Assembly ITEM QTY PART NO DESCRIPTION WHEEL PIVOT BASE WHEEL ARM - UPPER LOWER WHEEL DRIVE AXLE - WHEEL DRIVE ARM - CABLE LIFT BEARING TUBE SPROCKET - 40B20 1" C/W KEYWAY SHAFT - 1" X 24" LONG SPROCKET-40B40-1" 2SS MOUNT - CABLE ARM BEARING-1" ID BALL TIRE+RIM, 6-12, 6PR, 4 BOLT NUT - 1/2 NC BEARING - FLANGE SPRING-TRACTION(TORSION) /2" x 1 1/2" HEX BOLT FLANGE LOCKNUT 1/2 NC /8" X 3/4" LG. HEX BOLT GR FL LOCKNUT - 3/8 NC GR U BOLT 1/2 X 2 5/8 X 4 1/ PIN - SNAPPER PIN, ROLL, 1/4 X KIT, SPROCKET X, 55 SER X SPROCKET SIZE SELECTION NUMBER OF TEETH PART NUMBER ALL 4 SPROCKETS INCLUDED IN KIT # IMPLEMENT WIDTH (INCHES) NUMBER OF OUTLETS = NUMBER OF TEETH USE FORMULA TO DETERMINE NEAREST SUITABLE X SPROCKET OR, IF NESSCESSARY, PURCHASE APPROPRIATE SPROCKET NOTE: OPERATOR MUST ADJUST CALIBRATION TO MAKE UP FOR ANY VARIANCES IN RATES Page 23

24 Wheel Drive Hydraulic Lift ITEM QTY PART NO. DESCRIPTION HYDRAULIC CYLINDER X WLDT,HYD LIFT GND WHL,LINKAGE WLDT, GND DRIVE, HYD CYL MNT DOM,3/4OD X 1/2ID X 1-5/16LG HHCS 1/2 X 3NC NYL INSERT LOCKNUT 1/2 NC HHCS 1/2 X 2 NC HHCS 1/2 X 1 NC Page

25 Hydraulic Lift Layout 1 AXLE LIFT LINES A B C D E ITEM QTY PART NO. DESCRIPTION A CYL, HYD, 1.5 X 6 B VALVE, CHECK, W/ ORIFICE,.040 C FITTING, 90DEG, 1/2 JIC M X 1/2 NPT M D FITTING, TEE, SWVL, 1/2 NPT F(3) E FITTING, STR, 1/2 NPT M X 1/2 NPT M LABEL PART NO. QTY END END /8" JIC F 90 HOSE SIZE HOSE LENGTH FROM 1/2" JIC F 3/8" 72" CYLINDER AXLE LIFT LINES TO Page 25

26 Hydraulic Hose Routing Hydraulic Fan Hose Layout ITEM QTY PART NO. DESCRIPTION HOSE, 1/2 X 144, TWO 1/2 NPT M ENDS HOSE GRIPS, PR, GRN/GRN-GRY, 1/2 NPT M/F HOSE GRIPS, PR, RED/RED-GRY, 1/2 NPT M/F FITTING, 1/2 PIONEER, TIP, 1/2 NPT FITTING, 1/2 PIONEER, COUPLER, 1/2 NPT EXTENSION, LIGHT HARNESS, 12FT, 3PT RING, RETAINING, SNAP, PLATED, 1-1/2 NOTE: 2 REMOTE EXTENSIONS PROVIDED EXTRA EXTENSION KITS AVAILABLE WITH P/N USE RETAINING RINGS TO HOLD COUPLERS IN BRACKET NOTE: ONLY 2 HOSES SHOWN FOR SIMPLICITY. EACH REMOTE HAS A FEED AND RETURN HOSE. Page

27 Hydraulic Remote Extension ITEM QTY PART NO. DESCRIPTION HOSE, 1/2 X 200, 1/2 NPT M TO 5/8 JIC F HOSE GRIPS, PR, BLU/BLU-GRY, 1/2 NPT M/F FITTING, 1/2 PIONEER, TIP, 1/2 NPT TRACTOR RETURN TRACTOR FEED A RUN HOSE ALONG TOP BEAM TOP ALLOW FOR PIVOTING Page 27

28 Hydraulic Metering Hose Layout ITEM QTY PART NO. DESCRIPTION HOSE, 1/2 X 162, 1/2 NPT M TO 1/2 JIC F HOSE GRIPS, ORG EXT, ORG-GRY RET, 1/2NPT FITTING, 1/2 PIONEER, TIP, 1/2 NPT B TRACTOR FEED TRACTOR RETURN Page

29 THIS PAGE INTENTIONALLY LEFT BLANK Page 29

30 Options Air Hose Quick Connect (Optional) ITEM QTY PART NO. DESCRIPTION /4" HOSE FEMALE QUICK CONNECT QUICK CONNECT, 1-1/4IN AIR HOSE, M BROADCAST DEFLECTOR MOUNT CLAMP, HOSE, ALL SS, HD, 1-1-3/ CAP, VINYL, RND, 1-3/ CAP, VINYL, RND, 1-1/ PLATE, PULL UP, MULTI TUBE, 5/8 BOLTS BOLT, HCS, 5/8 X 6-1/2, NC, GR8, PLATED /8" NYLOCK NUT NC FEED ALL HOSE CLAMPS THROUGH SLOTS IN MOUNT BEFORE CLAMPING HOSE ON FEMALE QUICK CONNECT SPRING CLIP HOOKS OVER THE EDGE OF THE MOUNT /16" VINYL CAPS PROVIDED FOR MACHINE STORAGE. REMOVE CAPS FOR USE. Page

31 Toolbox Assembly ITEM QTY PART NO. DESCRIPTION /4" SS FLATWASHER /4" UNC SS LOCKNUT BOLT, HCS, 1/4 X 3/4, NC, SS PLATE, BENT, LID, TOOBOX, PLATE, FORMED, SIDE, TOOLBOX

32 McBeth Road, N0J 1W0 Salford, Ontario Canada