Group : General. Subject: Introduction of Navjeevan Kits. We are pleased to inform you that the following Navjeevan Kits are developed.
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1 Category : Spares Model : As Mentioned Bulletin No : B/75/F18/05 Date : Group : General Dear Business Partner, Subject: Introduction of Navjeevan Kits. We are pleased to inform you that the following Navjeevan Kits are developed. Sr. Part Number No. Part Description** Kit - Conversion Dry Brake to OIB. Models No Of GNDP* MRP* Child Parts Benefits 78 Conversion of Dry Brake tractor to OIB tractor Conversion of side shift transmission to centre shift transmission All MKM All MKM B1 475 & 575 BP Kit - Conversion B91 Side Shift to Centre Shift. 295 & 595 Fully Constant mesh Gear Box Kit - Conversion B91 Manual Steering To Power Steering. 475 & 575 Non OIB B91 Kit - Water Separator - 3 DI B91 Kit - Water Separator - 4 DI Conversion of Manual Steering tractor to Power Steering tractor. Addition of water separator will enhance life of fuel system. Addition of water separator will enhance life of fuel system. *-Prices may change at Company s discretion. With these new kits, there are now 35 Navjeevan Kits (Annexure 6), which will help customers to upgrade his tractor with new features. We will not only add immense value to the customer experience, but also generate extra revenue by promoting these exclusive kits. Kindly refer the following Annexures: 1. Annexure 1 - Kit - Conversion Dry Brake to OIB. 2. Annexure 2 - SOP On Transmission Case Machining For Converting Dry Brake to OIB 3. Annexure 3 - Kit - Conversion Side Shift to Centre Shift. 4. Annexure 4 - Kit - Conversion Manual Steering To Power Steering. 5. Annexure 5 - Kit - Water Separator - 3 DI & 4DI 6. Annexure 6 - List of Navjeevan Kits In case of any further information, please contact your CCM. Happy Selling.
2 Annexure 1 Kit Conversion Dry Brake to OIB: B1 Sr. No. Part No. Description Quantity E05 PLUG EXPANSION 56 X 2.0 X RD BOLT M8 X 1.25 X 22-H B12 CIRCLIP EXT - LUG 25 X R2 GASKET REAR AXLE BEARING B1 GASKET ADAPTOR PLATE BRAKE HOUSING D99 WASHER TOP LINK HOOK D01 FILTER HEAD OIB (SUCTION ) D01 O-RING -SUCTION MANIFOLD -HYD.PUMP D01 O-RING SUCTION MANIFOLD-FILTER D02 HOSE SUCTION D01 HOSE CLIP(SUCTION FILTER ) - 1X D01 (ALT B1) HYDRAULIC FILTER M01 WASHER PLAIN M-8-H NUT HEX G12.7X1.95X11.38XIH WASHER PLAIN G10.312X20.396X BOLT HEX G9.525X1.59X28.57X BOLT HEX G12.7X1.95X31.75X R1 WASHER FELT REAR AXLE R1 CIRCLIP EXT - LUG 40 X R2 GASKET-DRIVE SHAFT BEARING RETAINER R1 O RING 42.85X3.53 NBR R2 DOWTY WASHER R1 CIRCLIP EXT - LUG 45 X R1 WASHER SPRING L M8X15X R2 GASKET OIL FILTER R2 WASHER G 12.7 MM SPRING LOCK R91 OIL SEAL POWER TAKE OFF R1 WASHER PLAIN G16.662X33.325X R92 OIL SEAL R1 BUSH SHAFT BRAKE PEDAL R1 GASKET REAR AXLE CARRIER R2 GASKET TRANSMISSION CASE COVER REAR R2 GASKET PTO SHAFT RETAINER R2 GASKET TRANSMISSION CASE R2 GASKET PTO SHIFTER SHAFT R1 GASKET TRNS C'SFT BRG RETAINER R91 AIR BREATHER ASSY R2 O RING 56.75X7.00 NBR R3 GASKET CV VALVE BODY R2 PLUG 1/2-14NPTF MAGNETIC DRAIN - RE B12 H1 MKM OIB DIPSTICK CPTE B1 BULL CAGE LH-OIB B1 CAGE BULL PINION BEARING-RH OIB 1
3 B1 ADAPTER PLATE OIB LH B91 CPTE LEVER-PTO SHIFTER FOR OIB B1 GASKET BULL CAGE ADAPTOR PLATE B91 6.5" OIB_JMFT_LH B91 6.5" OIB_JMFT_RH C1 MALE STUD COUPLING M20X1.5-M C1 SCREW SOCKET M6X1X45X C1 RETURN LINE ADAPTER OIB (MACHI C1 BANJO BOLT M B91 PIPE RETURN LINE TO CONNECTOR (H1 OIB) B91 PIPE Suction-H1-OIB w/manifod(pump end) B1 BRACKET OIB Filter MTG B1 SPLASHER B1 CONNECTOR_FOUR WAY B1 PLATE_TOP COVER HYD LIFT B1 COTTER_PIN X B1 STUD BOTHENDS G12.7X1.95x50x C1 BOLT HEX X G19.5X1.59X108X B3 BULL CAGE RH -OIB B12 GASKET REAR AXLE OIL SEAL RETAINER B1 ADAPTER PLATE BULL CAGE-RH C1 STAINER BOX OIB CRE B2 SUCTION STRAINER OIB BOLT STRAINER BOX MTG R2 WASHER B11 PLATE Bottom Cover Hydraulic Hsg Cpte - OIB E05 Expansion Plug B1 Eye Bolt Link Turn Buckle R1 Retainer Diff Lock Shaft O Ring B91 Pipe Suction Strainer To Filter (Flexible) C1 Breather Cap Assy B91 Pipe LH Connector To OIB - H B91 Pipe LH Connector To OIB - H B1 SHAFT BULL PINION LH-OIB B1 SHAFT BULL PINION RH-12 T OIB 1 ** Transmission case can be modified locally with machining expertise. If this is not feasible, please order for the new transmission case.
4 Annexure 2 SOP On Transmission Case Machining For Converting Dry Brake to OIB 1. Mark a point A at 13.8 inches from the face of transmission case as shown in Fig 1. This marking point is in line with the drain plug hole center line. Transmission Case Face 13.8 Point A Drain plug hole Centre line. Fig 1 2. Mark 4 points, as shown in Figure 2. The position of these 4 points are 1.8 & 1.88 from point A Point 1 Point Point A 1.8 Point 4 Point Fig 2
5 3. Please refer Fig 3. Drill a through hole of diameter 2.25 inches at Point A. Tap 3/8-16 UNC with 0.94 inches depth on Point No 1 to 4 for Strainer box assembly on transmission case. Before Conversion After Conversion 1 Point No A Fitment of Strainer Box Fig 3 Fig 4 4. Place the LHS Adapter plate on transmission case as shown in Fig 6. Now align the holes of adapter plate with the transmission case (Hole Nos 1 to 6). 6 1 Existing 06 holes on transmission case for mounting the adapter plate 6 Adapter Plate Fig 5 Fig 6 5. Please refer Fig 7. One hole (Either # 1 or # 6) will not match. Drill a hole on transmission case & keep the hole tapping 7/16-14 UNC, for the fitment of Adapter plate. 1 Unmatched hole found through adapter plate. New Hole drilled & tapping of 7/16-14 UNC done on transmission case Fig 7 Fig 8
6 6. Fit Bull Pinion Shaft, Bull Cage, Adapter Plate & Brake Assembly. Do necessary settings. 7. Remove and replace the bottom plate from VTU housing as shown in Fig 9 & 10. Old Bottom Plate of VTU New Bottom Plate of VTU Part No B11 Fig 9 Fig Remove the Filter adapter & mount a return line adapter C1 on VTU along with gasket as shown in Fig 11 & 12. Filter Adapter Return Line Adapter Fig 11 Fig Please refer Fig 13. Remove the suction pipe from VTU housing. Apply anabond on the surface of VTU and put an expansion plug in the VTU housing as shown in Fig 14. Expansion Plug Suction Pipe Fig 13 Fig Fit Top Cover Plate along with Splasher, 4 Way Connector, Air breather & Dipstick. 11. Make fitment for all piping s & do necessary adjustments. 12. Replace all necessary gaskets & oil seals.
7 Final Assembly Brake Assembly Strainer Box Pipe Suction- Pump End Pipe Suction - Strainer End Pipe Pressure LHS Brake Pipe Pressure RHS Brake Pipe Return Line to Connector Connector 4 Way
8 Annexure 3 Kit - Conversion Side Shift to Centre Shift: B91 Sr. No. Part No. Description Quantity B12 HOUSING LEVER B12 LEVER SHIFTER HIGH LOW B12 CAM HIGH LOW SHIFTER B12 NUT HIGH LOW CLAMPING CAM C1 SEAT GEAR SHIFTER LEVER B12 RUBBER BOOT C1 BOOT HOLDING PLATE C1 LEVER MAIN GEAR SHIFTER B12 PIVOT BOLT ( LEVER HOUSING ) B12 Plate Lock REVERSE FORK B12 FORK 1ST & 2ND B12 RAIL REVERSE C1 RAIL 1ST & 2ND ( NEW) B12 SHIELD GEAR SHIFTER SWIVEL HOUSING B12 PLATE LOCK B12 SCREW GRUB B12 NUT B12 SECTION SHIFTER 1ST & 2ND R1 BALL R1 SPRING M01 RUBBER TUBE - GEAR SHIFTER LEVER B12 REVERSE FORK (FORGING) B11 CIRCLIP INT - LUG 38 X B12 OILSEAL HIGH/LOW SHIFTER SHAFT C91 SECTION SHIFTR 3RD and 4TH and REVERSE M01 BOLT HEX M6X1X16X B12 SCREW GRUB SK M8X1X25XST c2 GASKET RAIL HSG H b12 SHIM GEAR SHIFTER ASSEMBLY c2 GASKET RAIL HSG p04 BUSH CAM LINK B12 KNOB HIGH LOW B12 KNOB MAIN GEAR SHIFTER B1 CAP D SPRING D RETAINER WASHER R1 WASHER R1 RUBBER WASHER R1 WASHER FORGE PIN B12 RAIL HI LOW B12 NUT 2
9 Annexure 4 Kit - Conversion Manual Steering To Power Steering: B91 Sr. No. Part No. Part Description Quantity P04 HOSE CLIP FOR PUMP MANIFOLD DIA C1 HOSE COMMON OIL B1 SPRING SUCTION HOSE FOR H1 POWER STG E05 BOLT HEXFL M8X1.25X25.5X E05 BOLT HEXFL M8X1.25X55.5X NUT HEX G12.7X1.95X11.38XIH BOLT HEX G12.7X1.95X31.75X WASHER PLAIN G13.487X26.924X C1 SCREW SOCKET M6X1X45X R1 WASHER G 6.35 MM SPRING LOCK D01 ADAPTOR (PLR PORT ON HSU )-ARJUN C1 ADAPTOR - P PORT OF HSU (SERIES 5) D01 O-RING FOR P,L,R&T PORTS OF HSU-H B92 HSU MTG BKT B1 CLAMP FOR PIPE LH/RH-595 SERBIA D1 CLAMP PLATE 2-H C1 RUBBER PACKING POWER ST. BRACKET D1 PIPE CLAMP 2-H E05 BOLT HEXFL M6X1.00X20.5X R1 SCREW RDHDCRCSL M5X0.8X20X D1 PIPE CLAMP 3-H D1 CLAMP PLATE 2-H E05 BOLT HEXFL M6X1.00X16.5X B91 CHECK VALVE ( TRACTOR PRE ) D01 MALE STUD COUPLING SACTOR & HYD D01 STRAIGHT COUPLING 12 MM OD-H G1 SWIVEL ELBOW M20 X 12 PIPE D01 MALE STUD COUPLING 1/2 NPTF X 12MM R1 O RING X2.62 NBR B1 ADAPTOR FOR PR. PORT 18 CC PUMP ( Pre P) B1 UNION BODY (M26 X 1.5)X(M26 X 1.5)SERBIA R94 PIPE GUARD NST E05 BOLT M14 X 1.5 X 50 HEX B91 HOSE ASSEMBLY POWER STEERING RH R1 SCREW SOCKET G6.35X1.27X B91 STEERING COLUMN KIT D01 SCREW HEX M10X1.5X35X R1 WASHER SPRING L M10X18X BOLT HEX G X1.81X31.75X WASHER TOOTH IN G X11.79X19.53X R1 WASHER SPRING LOCK M B91 PIPE HSU TO POWER STEERING CYLINDER LH 1
10 B91 PIPE HSU TO POWER STEERING CYLINDER RH B91 PIPE CPTE PUMP TO HSU 2 OF B91 PIPE CPTE PUMP TO HSU 1 OF B91 RETURN PIPE FROM HSU TO TRANSCASE B91 PIPE CONNECTOR TO TRANSCASE (2) B91 PRESSURE PIPE 1 - PUMP END B91 PRESSURE PIPE 2- VTU END C92 HYDRAULIC PUMP ASSEMBLY B91 STEERING CYLINDER H B91 HSU 90 BAR WITH INBUILT CHECK VALVE B91 CONNECTING ROD ASSEMBLY D02 HOSE SUCTION D01 HOSE CLIP(SUCTION FILTER ) - 1X B1 KNUCKLE ARM LH PS B1 KNUCKLE ARM RH PS B1 BRACKET POWER CYLINDER MTG LH B1 BRACKET POWER CYLINDER MTG RH B91 Pipe Connector To Transcase D1 Banjo Body For M11 Banjo Bolt D01 Strainer 1
11 Annexure 5 Kit Water Separator - 3DI: B91 Sr. No. Part No. Description Quantity B1 PIPE FUEL TANK TO WATER SEPARATOR B1 PIPE WATER SEPARATOR TO FIP 3DI 1 3 P A Water Separator Assembly R91 Bracket Water Separator R1 BOLT BANJO M14 X B1 WASHER SEAL CU G14.22X20.73X R1 NUT HEX M12 X 1.75 X 10 X R2 WASHER 1/2"" SPRING LOCK 2 Kit Water Separator - 4DI: B91 Sr. No. Part No. Description Quantity B1 PIPE FUEL TANK TO WATER SEPARATOR B1 PIPE WATER SEPARATOR TO FIP 4DI 1 3 P A Water Separator Assembly R91 Bracket Water Separator R1 BOLT BANJO M14 X B1 WASHER SEAL CU G14.22X20.73X R1 NUT HEX M12 X 1.75 X 10 X R2 WASHER 1/2"" SPRING LOCK 2
12 Annexure 6 List of Navjeevan Kits Sr. No. Kit Part No Description Models GNDP MRP B91 Kit For Sm To PCM Conversion H1 MKM H1 MKM B91 Auxiliary Pipe Kit For Tipping Trolley H1 MKM B91 Kit Ergonomic Hydraulic Quadrant H1 MKM C92 Kit Aux Valve Assembly For Side Shift Mode 555 PP C92 Kit Aux Valve Assembly For Centre Shift Mode 555 PP B91 Kit For 575 Rotary To Inline (2100 RPM - BS III) 575 MKM B92 Kit Rotary To Inline For 605DI Arjun B91 Kit For 575 DI BS3A Rotary To Inline (1900 RPM Bs III A) 575 MKM R92 Conversion Kit For Regular-Hytec 60HP All 4 DI & Arjun R92 Conversion Kit Regular-Hytec 40HP All 3 DI MKM B91 Kit For Aux Pipe Connections - With Couplers H1 MKM B91 Lift Rod RH CPTE H1 MKM A91 Spare Kit For Recovery Bottle H1 MKM B91 Kit for New Seat for Yuvraj 215 Yuvraj C91 Kit For Arjun Dlx Conversion Side Shift To Centre Shift Arjun B1 Kit Difflock System Reintroduction-BP/NBP MKM DI BP/NBP B1 Kit Difflock System Reintroduction-NST MKM DI NST C91 Kit Manual To Power Steering 605/555 DI B91 Conversion Kit For 595-Crpto To NONCRPTO 595 & 575 MKM B91 Kit For Yuvraj Silencer & Stub Pipe Yuvraj B91 Kit Manual Steering To Power Steering 575 NST OIB C91 Kit -Tipping Trailer Arjun Novo C91 Kit - Stabilizer Bar Arjun Novo C91 Kit For Auxiliary Valve Arjun Novo C91 Kit- Front PTO Arjun Novo B91 Kit - Conversion Side Shift to Centre Shift. 475 NST B91 Kit - Conversion Manual to Power Steering. 575 BP OIB B91 Kit - Upgradation Sheet metal 575 NST U91 Kit - Novo Battery box 605 DI B91 Kit - Dry Brake To OIB Conversion 475 NST B91 Kit Conversion Side Shift To Centre Shift 595 & 295 FCGB B91 Kit Manual Steering To Power Steering 475 & 575 Non OIB B1 Kit - Dry Brake To OIB Conversion 475 & 575 BP B91 Kit Water Separator - 3 DI H1 MKM B91 Kit Water Separator - 4 DI H1 MKM
Please refer Table A for Modelwise Common kits.
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