BEEFCAKE OPERATOR S & PARTS MANUAL Beefcake

Transcription

1 BEEFCAKE OPERATOR S & PARTS MANUAL -0

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3 Thank you for purchasing a Harper. TO THE OWNER OR OPERATOR: As with all Harper products, the Harper has been developed through tough design and testing procedures to produce a machine that can be relied on. This manual gives assembly, operating, and service information for models BC000, BC00, and BC000. Please read and understand all instructional material included with the and its components before assembling and operating the equipment. A cake feeder can present hazards to an operator who follows unsafe procedures in either the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain locations in the text. SYMBOL: SAFETY WARNING! MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarification. SAFETY WARNING! All shields and guards must be in place for proper and safe operation of this equipment. Where they are shown removed in this manual, it is for purposes of illustration and instruction only. Do not operate this equipment unless all shields and guards are in place. Harper Industries, Inc. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products. 0 Harper Industries, Inc. The Harper and names are registered trademarks of Harper Industries, Inc. All other brand and productnames are trademarks or registered trademarks of their respective companies.

4 LIMITED WARRANTY The Harper feeder is warranted against defects in workmanship and materials for a period of TWELVE MONTHS from the original date of retail purchase to the original purchaser. Harper Industries will repair or replace, at our option, any part which our examination shows to be defective. Warranty is limited to parts, labor and ground freight delivery of replacement parts. The user will pay freight charges for parts submitted under this warranty. No product or part may be returned for warranty consideration without prior approval from Harper Industries. This warranty does not apply to parts subjected to misuse, abuse, alteration, improper or inadequate maintenance, or normal wear (including belts and broom). Engines are not covered under this warranty. Refer to manufacturer s warranty for specific warranty information. Harper Industries, its agents or representatives, make or imply no other warranties.

5 Table of Contents OPERATOR SECTION To the Owner or Operator... Warranty Statement... Table of Contents... Specifications... Feature Identification Hopper Door Lift Handle... Actuator... Augers... Chute... Kicker... Mounting Holes/Bolts... Motor... Hopper... Hopper Door... General Safety Guidelines Equipment and Controls... Guards and Shields... Replacement Parts... Safety Decals... Hydraulics... Installation... Operating Instructions Before Operating... Transporting... Operating Hyraulic BC... Electric BC... Optional Door Operations Method - Door Lifting Mechanism... Method - Kicker PARTS SECTION Structure Cake Feeder Assy... Cake Feeder Stand... Auger & Trough Assy... Lid & Frame Assy... Lift Handle & Latch/Drive Shield... Chute Extension Assy... Cake Feeder Dummy Arms... Decals Hydraulic/Electric Hydraulic Drive.... Electric Drive.... Hand Controll & Harness.... Electical Schematic.... Optional Door Operation Options (Kicker).... Electric Actuator.... Optional Chute Operations Method - Manual Chute Operations... Method - Actuator

6 Specifications Power Capacity Dimensions Paint Augers Options Hydraulic Electric Motor - Leeson / hp BC000 - cu. ft. - about 000 lbs. w/ / range cubes BC00 - cu. ft. - about 00 lbs. w/ BC000 - cu. ft. - about 000 lbs. w/ BC000 - Length: 0 in Width: in Height: in BC00 - Length: 0 in Width: in Height:. in BC000 - Length: 0 in Width: in Height: 0. in Durable -part Polyurethane Two inch diameter augers Left - / in long Right - in long - Electronic Actuator for chute - Kicker for chute door NOTE: Following publication of this manual, certain changes in standard equipment and options may have occurred which would not be included in these pages. Your Harper dealer is the best source for up-to-date information.

7 Feature Identification HOPPER DOOR LIFT HANDLE HOPPER DOOR LIFT HANDLE HOPPER ACTUATOR* AUGERS MOTOR CHUTE KICKER* MOUNTING BOLTS/HOLES Hopper Door Lift Handle - used to open the hopper from the ground. Actuator* - raises and lowers the chute. Augers - when rotating, push the feed out of the hopper and down chute. Chute - made of rubber and can be raised for transport or lowered for distribution of feed. Kicker* - when attached it allows the door for the feed to be held in an open position. Mounting Holes/Bolts - for mounting the to the flatbed. Motor - is a Leeson / hp used to power the dual augers. Hopper - has three options of capacity: 000, 00, or 000 lb limits based on choice of BC. Hopper Door - has a weather proof strip on the inside edge of door to keep moisture out. Lift Handle - used to open hopper when on the bale bed. * denotes optional attachments of the.

8 General Safety Guidelines Equipment & Controls Before operating this equipment, read and understand the Operator s Manual. Altering the unit in any way that adversely affects its safe operation, performance or durability will void the warranty and may cause hazardous conditions. Know the location and function of all controls and how to stop the equipment quickly in an emergency before you operate the unit. Keep all bolts, screws and fittings tight to ensure safe operation of equipment. Guards & Shields Keep all safety devices in place and in good operating condition. Replace all worn, damaged, unusable, missing or lost safety shields and guards before operating unit. Replacement Parts Use genuine factory parts or parts with equivalent characteristics including: type, strength and material. Replace locknuts and locking screws if they cannot be tightened without considerable resistance for several turns before they are completely tight. If hardware is not secure, or if fasteners are over-tightened, equipment failure may result posing possible safety hazards. Use proper torque specifications for all fasteners when they are replaced. Safety Decals If safety related or instructional decals become illegible or are removed, replace them immediately. If parts are replaced, make sure all safety related or instructional decals are present before the equipment is operated again. New decals may be obtained from your local Harper Dealer. Hydraulics To prevent serious injury or death: Relieve pressure on system before repairing, adjusting or disconnecting any hydraulic hose or fitting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands when looking for leaks. Keep all hoses, fittings and components in good operating condition. Do not use any type of heat or flame (welding, soldering, cutting torch, etc.) near pressurized hydraulic lines. SAFETY WARNING! HIGH-PRESSURE FLUID HAZARD! Escaping fluid under pressure can penetrate skin causing serious injury or death. SAFETY WARNING! Failure to use genuine factory parts may result in voiding of the warranty, product malfunction or possible injury.

9 Installation You can use select Deweze Balebeds to lift your new on to the bed or one of many other options as long as safety, precaution and common sense are used. SAFETY WARNING! Keep any objects or body extremities from beneath the when loading and do not stand under the feeder when it is raised. Next, position the into place so that you can mark on the flatbed floor the location of the mounting holes for attaching the. Mark () mounting holes for drilling, rotate the to the back of your flatbed, and drill the () mounting holes. For the hydraulic, connect the hydrualic hoses that are attached to the to your bed s hydraulic hookups located on the right side of the headache rack. There is a check valve pre-installed on your. If by chance the augers do not run when activated, switch the hoses on the bed location. This will allow it to run correctly. There is also an electrical harness that will need positive and negative leads run from the feeder to the battery under the hood of the truck. Check Valve Motor For the electric, attach the positive cable to the solenoid as depicted below, and run it to the positive end of the battery on the truck, and be sure to put the 00 Amp fuse on with the cable (this will protect the motor). MOUNTING BOLTS/HOLES Put the back in place where you marked and drilled the mounting holes. Attach with either the () mounting bolts included in your purchase or your own preferred size of mounting bolt that can fit into the predrilled mounting points on the. The final step depends on whether you have purchased the hydraulic or electric motor version of the. Negative cable from truck battery Ground wire controll harness Fuse 00 Amp BUSS MRBF-00 Positive cable from truck battery Switch wire controll harness Solenoid Power wire controll harness Motor Positive cable from solenoid to motor Also, If you prefer to operate either of the version (hydraulic or electric) from inside your truck, run the controller to the inside of your truck.

10 Operating Instructions Before Operating Inspect inside the hopper and around the chain drive for the augers for any foreign objects. If any are found remove it/them. Be sure to check that all shields are in place and that all bolts or fasteners are tightened. Transporting When transporting the, be sure that the hopper lid s lift handle has the safety latch in place so that the lid does not rise during transport due to wind. SAFETY WARNING! Do not put hands into a plugged auger when there is pressure on the system. It can result in harm. Do not use the hopper for long term storage of feed. It could create a corrosive environment and cause unwarranted wear on your machine. Electric Powered Fill with desired amount of feed or grain product. Lower the rubber chute to feeding position. Activate the electric motor with the s remote. System On/Off Revolution Counter Counter Reset Safety Latch Auger On/Off Raise/Lower Chute* *Only available with the chute actuator option otherwise this switch serves no purpose. Operating Hydraulic Powered Fill with desired amount of feed or grain product. Lower the rubber chute to feeding position. Activate the hydraulic motor with the balebed s remote. Due to the check valve on this product, if it becomes clogged or stalls, it cannot be reversed to dislodge it. You must stop the feeder, shut of the units power, and disconnect the hydraulic hoses to relieve any pressure on the system before seeing to the problem. For Your Information The controller for the is used in both the hydraulic and electric version of the feeder. Currently, the only difference is that the auger is activated differently between the two options. The electric uses the auger on/ off switch on the remote, and the hydraulic uses the flatbeds hydraulic function to activate the auger. Aside from the auger, everything else on the remote is universal.

11 Optional Door Operations Method # Kicker Method # Door Lifting Mechanism and Operation With the manual door kicker installed The spring holds the door shut. As the lifting bolt goes through the lower half of its revolution. The spring continues to hold tension on the door. As the lifting bolt goes through the upper half of its revolution, lifting the door to its full open position and then lowering it back down. When the Chute is up the door is closed. When the Chute is down the door is open. The kicker is a great option for when you will always be making rows rather than piles with your feed. When it is in the closed position, it will create piles while operating. Where as if it is in the open position, it will create a row while operating. Changing the position of this spring holds the door OPEN or CLOSED This is located on the right side of the chute as depicted by the image. 9

12 Optional Chute Operations Method # Actuator Method # Standard Manual Chute and Door Operation This spring holds the Chute either UP or DOWN The actuator replaces the spring that holds the chute either an up or down position. It allows the operator to manage the chute from the comfort of the seat or whatever their location is. See page for details on the switch for the actuator. Changing the position of this spring holds the door OPEN or CLOSED This is located on the left side of the chute as depicted by the image. This is used for transportation so that the chute is not damaged in any way due to protruding from the side of the truck. 0

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15 Table of Contents PARTS SECTION Structure Cake Feeder Assy... Cake Feeder Stand... Auger & Trough Assy... Lid & Frame Assy... Lift Handle & Latch/Drive Shield... Chute Extension Assy... Cake Feeder Dummy Arms... Decals Hydraulic/Electric Hydraulic Drive.... Electric Drive.... Hand Controll & Harness.... Electical Schematic.... Optional Door Operation Options (Kicker).... Electric Actuator.... Light Bar Option....

16 ITEM QTY PART # Parts List DESCRIPTION Clamp, Adel.w x.id x.0 Hole Bolt, /- X 0. in Carriage BOLT, /- X 0., WIZ FLANGE NUT, /- LOCK (NYLON) NUT, /- WIZ FLANGE Bolt, /- X in Carriage Washer, / Flat, Large Dia. -/ Zinc SCREW, / X TEK SELF-TAP See Lid & Frame Assy Cake Feeder Assembly 0 See Auger & Trough Assy Seal # ft ft ft. Hopper # //0.

17 ITEM QTY PART # 00 0 Parts List DESCRIPTION BOLT, /- X, WIZ FLANGE NUT, /- WIZ FLANGE Weldment, Cake Feeder Stand, 0 Cake Feeder Stand 0 /0/0.

18 ITEM QTY ft 9 0 //0 PART # Parts List DESCRIPTION Lid Seal,.0 x. x WASHER, /" FLAT SAE Bolt, /- X in Carriage BOLT, /- X. NUT, /- HEX NUT, /- LOCK NYLON INSERT WASHER, /" FLAT STANDARD WASHER, /" LOCK Sprocket, 0BS x -/ Sprocket, 0 Idler, / Sprocket, DS0A x -/ ROLL PIN, / X Weldment, Hinge Rod, Twin Door Weldment, Auger, Left Hand, x Weldment, Auger, Right Hand, x Weldment, Cake Feeder Trough, 0 Weldment, Chute Door, 0 Auger & Trough Assembly 0 ITEM QTY. ft. 9. ft. 0 9 PART # Parts List DESCRIPTION Chain, Rear, Cake Feeder Chain, #0 Roller, Links Connecting LInk, #0 Chain Chain, Drive, Cake Feeder, 0 Chain, #0 Roller, Links Connecting LInk, #0 Chain Offset Link, #0 Chain SPACER,. X.9 X. Sensor Mount, Feeder Feeder Door Arm SPACER,. X.9 X. SPACER,. X.9 X. Bearing Insert,.,." ec Lk Flange, Hole /" KEYSTOCK SetScrew, /- X 0. Spring,.od X.0L X. Wire.

19 Chain Routing 9 ii. 0 Auger & Trough Assembly //0

20 0 Lid & Frame Assembly Lid Frame # Parts List ITEM QTY PART # DESCRIPTION ft 00 Lid Seal,.0 x. x Bolt, /- X 0. in Carriage 0 -/ SQ PLUG 09 BOLT, / X / SHOULDER SHCS 00 NUT, /- LOCK (NYLON) 0 WASHER, /" FLAT STANDARD 00 BOLT, / X. SHOULDER SHCS Weldment, Feeder Lid 9 Weldment, Lid Hinge 0 09 Lid Hinge, Short 00 Lid Hinge, Side Mount 0 9 NOTE: # & # Shoulder Bolts are Different Lengths /0/0.

21 0 ITEM 9 0 *** ** QTY Lift Handle & Latch 9 *** ** Parts List PART # DESCRIPTION 09 BOLT, / X / SHOULDER SHCS 00 NUT, /- LOCK (NYLON) 0 WASHER, /" FLAT STANDARD Weldment, Lid Lift Bar, External, 000 & 00 Weldment, Lid Lift Bar, External, Lid Latch, 00 & Lid Latch, COTTER PIN, / X COVER, VINYL. X. X GRIP Drive Shield 0 Parts List ITEM QTY PART # DESCRIPTION 000 Bolt, /- X 0. in Carriage 0 NUT, /- WING 0 BOLT, /- X 0., WIZ FLANGE 00 NUT, /- WIZ FLANGE 0 WASHER, /" FLAT STANDARD 9 Weldment, Shield, Feeder, 0 00 Shield Support /0/0.

22 9 Chute Extension Assembly 0 ITEM QTY 0 PART # Parts List DESCRIPTION WASHER, /" FLAT SAE Bolt, /-0 X 0. in Carriage BOLT, / X / SHOULDER SHCS NUT, /-0 WIZ FLANGE Bolt, /-0 X in Carriage BOLT, /-0 X. NUT, /- LOCK (NYLON) NUT, /-0 LOCK (NYLON INSERT) BOLT, / X. SHOULDER SHCS WASHER, /" X " OD, Plain Spring,.0od X L X. Wire FRICTION WASHER." Sensor, Proximity, With Plug Rubber Chute Chute Extension Chute Extension, Side Support Chute Extension, Doubler Plate Proximity Sensor Part #0 /" /0/0.

23 Flatbed Model # Standard Dummy Arm Front Half Back Half Front Half Back Half Front Half Back Half 0 NA NA NA NA 9 NA NA 9 NA NA NA NA NA NA NA NA NA NA NA NA NA NA 9 NA NA NA NA 0 NA NA Decals Must Be Purchased Seperately Decals Model # Part # Cake Feeder Dummy Arms Cake Feeder Dummy Arm Bolt Kit # 09 Front Half Back Half //0.

24 ITEM QTY PART # Parts List DESCRIPTION Decal, Guard Removed, Graphic DANGER DECAL Decal, Danger, Rotating Auger Decal, & Bull. X. Decal, DewEze,. X. Decal, Pin stripe Decal, Danger Keep Covers In Place Decal Page DewEze BEEFCAKE 9//0.

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26 Kit, Hyd Drive (.) #0 ITEM QTY PART # DESCRIPTION 0 BOLT, /- X., WIZ FLANGE 0 NUT, /- WIZ FLANGE 00 BOLT, /- X.0 0 BOLT, /- X 0., WIZ FLANGE 09 BOLT, /- X. 00 NUT, /- WIZ FLANGE 0 NUT, /- 00 WASHER, /" FLAT STANDARD 9 0 WASHER, /" LOCK 0 0 WASHER, /" LOCK 0 ADAPTER, MJ-0MB90 0 Valve, Check, fj-mj 0 Coupler, Pioneer Male, ORB 0 Adapter, mb-fjx90 0 Sprocket, 0BS x.0 0 Hose,. x.0 -fjx/mj 09 Drive Mount, Hydraulic 00 Hydraulic Mount Gusset 9 0 Motor, Eaton 0-0 (. CI) *** 0 Motor, Eaton 0- (. CI) *** Hydraulic Drive 0 For Chain Part # See Auger & Trough Low Flow Option Kit #0 For Use With DewEze Heavy Duty E/H /0/0.

27 Kit, Electric Drive #0 ITEM QTY PART # DESCRIPTION 00 BOLT, Mx. x Gr NUT, /- U-TYPE.L 00 BOLT, /- X.0 0 BOLT, /- X 0., WIZ FLANGE 09 BOLT, /- X. 000 NUT, /-, UNITORQUE LOCK 0 NUT, /- 0 WASHER, /" FLAT STANDARD 9 00 WASHER, /" FLAT STANDARD 0 0 WASHER, /" LOCK 0 WASHER, /" LOCK 0 WASHER, /" LOCK 00 Terminal Protector, Red, -ga 0 Sprocket, 0BS x.0 09 Battery Cable QC, ga Twin Lead, 0" 0 Solenoid, Post, VDC Contactor 0 Motor, V DC, / HP 00 Gear Reducer, Inline, 9.: 9 0 Drive Mount, Electric 0 0 Motor Shield, Electric, 0 0 Cable, ga. 9", Red 900 CLAMP, HOSE #.00" Negative Cable From Truck Battery Ground Wire Control Harness Fuse 00 Amp BUSS MRBF-00 Positive Cable From Truck Battery Power Wire Control Harness Switch Wire Control Harness SOLENOID MOTOR Ground Wire To Solenoid Positive Cable From Solenoid to Motor 0 9 For Chain Part # See Auger & Trough 9. ITEM QTY PART # Electric Drive 0... Parts List DESCRIPTION Battery Cable QC, ga Twin Lead, " Kit, BeefCake Fuse and Holder FUSE HOLDER, BUSS CFBAR-MXSP FUSE 00 AMP, BUSS MRBF-00 FUSE COVER, BUSS CFCOVER-R NUT, M X. WIZFLANGE 9//0.

28 NOTE: All DIP Switches Set to ON Hand Control From Backside MASTER ON/OFF COUNTER/ DISPLAY AUGER ON/OFF CHUTE UP / DN Hand Control & Harness Hand Control Assy, Part #00 ITEM QTY PART # DESCRIPTION 9 Counter, Display Switch, Rocker Min. DPDT, (On)-OFF-(ON) Switch, Rocker Min. SPST, On-OFF, Ilum. 000 TOP HOUSING, HAND CONTROL 000 BOTTOM HOUSING, HAND CONTROL 00 SCREW, # X / TYPE F 00 SCREW, # X SHEETMETAL 00 SCREW, # X. SHEETMETAL 9 00 Switch Plate, Feeder, Hand Control Decal, Cake Feeder Hand Control 0 Cable, Hand Control, Feeder P SPST ON-OFF ILLUM Ground Switched Power BLUE YELLOW BLACK BROWN GREEN RED /0/0 YELLOW BLUE GREEN BROWN BLACK RED.

29 Cake Feeder Hydraulic Part # Harness Cake Feeder Control Part # Cake Feeder Electric Part # To Positive Post Truck Battery To Negative Post Truck Battery Splice into PURPLE Wire on Valve Harness Splice into GRAY Wire on Valve Harness WHITE Hand Control & Harness Chute Actuator Part #0 BLACK To Hand Control BROWN Proximity Sensor Part #0 BLACK A C B BLUE /" To Positive Post At Solenoid To Negative Post At Motor To Switch Post On Solenoid /0/0 ii.

30 MASTER ON/OFF AUGER ON/OFF CHUTE UP / DN YELLOW BLUE GREEN BROWN BLACK RED Splice Into Gray Wire Splice Into Purple Wire Hydraulic Valve Control Switch Wire Hand Control From Backside COUNTER/ DISPLAY Power Wire Ground Wire Cake Feeder Electrical Schematic Positive Hydraulic Drive Power Supply Power Wire FUSE BATTERY Ground Wire Negative Negative Cable From Truck Battery Electric Drive Cable Hookup Ground Wire Control Harness Positive Cable From Truck Battery Fuse 00 Amp BUSS MRBF-00 Power Wire Control Harness Switch Wire Control Harness SOLENOID MOTOR Ground Wire To Solenoid Positive Cable From Solenoid to Motor //0.

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32 ITEM 9 0 QTY PART # Parts List DESCRIPTION Kit, BeefCake Manual Door Kicker WASHER, /" FLAT SAE WASHER, /" FLAT SAE NUT, /- LOCK (NYLON) NUT, /- LOCK NYLON INSERT Bolt, /- X. in Carriage BOLT, / X.0 SHOULDER SHCS Manual Door Kicker Kit, BeefCake Ball Joint NUT, /- WASHER, /" FLAT STANDARD Bolt, /- X.0 Ball Joint Linkage, /- RH Door Operation Options Method One 0 Method Two //0.

33 ITEM Electric Actuator Option Electric Actuator Option, Part #09 QTY PART # DESCRIPTION 090 NUT, /-0 WIZ FLANGE 000 COTTER PIN, / X 0. 0 BOLT, /-0 X 0., WIZ FLANGE 0 WASHER, /" FLAT STANDARD 09 CLEVIS PIN, STD ZP / X / 9 TOOL BOX DOOR HINGE, OUTER HALF 0 TOOL BOX DOOR HINGE, INNER HALF 0 Actuator,.9", With Plug 0//0.

34 ITEM 9 0 QTY Cake Feeder Light Bar Option Part # 0 PART # Cake Feeder Light Bar Option DESCRIPTION Cable Tie, Edge Clip, Top Mount,.9" Black PLUG, /" BUTTON PLASTIC SCREW, 0- X / STAINLESS PHILLIPS PAN HEAD NUT, 0- RIVET ALUMINUM GROMMET, 9/ X " OD Weldment, Light Bar, Cake Feeder LIGHT, /" ROUND, LED, RED Grommet, " Oval, Grote Light, Oval, S/T/T, Male Pin, Grote Harness, Cake Feeder Light Bar SCREW, / X TEK SELF-TAP HEADLIGHT, FLUSH MOUNT LED The Light Bar Option harness # plugs directly into the Grote harness on your DEWEZE flatbed after June 0. If you are putting in on an older bed you will need to order the Adapter Harness Kit part # 0. 9 //0.

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36 NOTES Harper Industries, Inc. E. Highway 0 Harper, KS 0 Website: Telephone: 0-9- Toll-Free: Fax: info@harperindustries.com