DewEze. Spear Bed. 100 / 1500 Series. Operator s Manual Part No

Transcription

1 DewEze Spear Bed 100 / 1500 Series Operator s Manual 9-08 Part No. 0040

2 STATEMENT OF WARRANTY Harper Industries, Inc. (HII) warrants to each purchaser of a new DewEze Spear Bed from an authorized dealer or representative, that such equipment be free of manufacturer s defects that appear while in normal service for a period of TWO YEARS commencing with delivery to the original user. The Spear Bed electrical and hydraulic systems are warranted for a period of one year. The obligation of HII under this warranty is expressly limited, at our option, to replacement or repair at a service facility designated by HII or at the manufacturing plant in Harper, Kansas. Parts will be replaced after inspection discloses it to have been defective. This warranty does not apply to defects caused by damage or unreasonable use (including failure to provide reasonable and necessary maintenance) while in the possession of the consumer. HII shall not be liable for consequential damages of any kind, including but not limited to consequential labor costs or transportation charges in connection with replacement or repair or defective parts. HII makes no warranty with respect to trade accessories. They are subject to the warranties of their respective manufacturers. ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. HII makes no other express warranty, nor is anyone authorized to make any of behalf of HII. For further information please contact your nearest DewEze dealer. RECORD DATE OF PURCHASE DEALER S NAME DEALER S PHONE SERIAL NUMBER

3 Thank you for purchasing a DewEze Spear Bed. As with all DewEze products, the 100 and 1500 Series Spear Beds have been thoroughly tested and strongly built to provide a product that can be relied on. This manual is written as an aid to operating and maintaining the DewEze Spear Bed. A Spear Bed can present hazards to an operator who follows unsafe procedures in either the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are present at certain locations in the text. Harper Industries is not responsible for accidents or injuries that result from the misuse or lack of maintenance of the Spear Bed. SYMBOL: SAFETY WARNING! MEANING: The SAFETY WARNING symbol found throughout this manual is used to call attention to instructions involving personal safety and the safety of others. Failure to understand and obey these warnings can result in serious injury or death. Harper Industries, Inc. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products. For any questions please contact your local DewEze dealer or Harper Industries directly. 151 E. HWY. 160 HARPER, KS (60) FAX (60) TOLL FREE info@deweze.com DewEze and DewEze Manufacturing are registered trademarks of Harper Industries, Inc. 008 Harper Industries, Inc.

4 Specifications MODEL IDENTIFICATION MODEL WIDTH LENGTH WEIGHT lbs MODEL WIDTH LENGTH WEIGHT lbs SPEAR BED SPECIFICATIONS ELECTRIC / HYDRAULIC SYSTEM OIL RESERVOIR CAPACITY Powered by truck engine battery (1V) 3 Quarts LIFT CYLINDERS ().00 x BOLT TORQUE SPECIFICATIONS (UNLESS SPECIFIED ELSEWHERE) BOLT DIAMETER BOLT TORQUE (ft-lb) 5/ /8 33 5/

5 - Safety Guidelines Equipment Safety Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. Many accidents can be avoided by observing the precautions in this section. To avoid personal injury, study the precautions listed in this manual and follow them. Do not attempt to operate this equipment under the influence of drugs or alcohol. Review the safety instructions with all users annually. This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operation. Do not allow persons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works. If you have any questions not answered in this manual or require additional copies, please contact your DewEze dealer or Harper Industries. General Spear Bed Safety SAFETY WARNING! Contact with the spear tips can cause injury or damage to property. Make sure that the area surrounding the spears is clear of obstacles, especially humans or animals. Replace any CAUTION, WARNING, DANGER or instruction decal that is not readable or is missing. Make sure all safety pins are in place and flatbed mounting bolts are secure to the truck frame. Make sure hinges and joints are well greased, especially during off season to prevent rusting and binding. Check with truck dealer for any load limits, additional suspension or tire requirements. The flatbed s lifting capability may exceed the truck s load capacity in some instances. Electric / Hydraulic Safety SAFETY WARNING! Hydraulic system operates under high pressure and escaping fluid can penetrate the skin. The electric motor has a 60% duty cycle; meaning if it is used for six minutes, is should be allowed to cool off for four minutes. Replace hydraulic hoses when they show signs of wear or cracking.

6 Operating Instructions Beginning Operation Make sure that engine is running while operating the Spear Bed. Loading Back the truck against the bale with the spears pointing backward and parallel to the ground. Depress LOAD side of rocker switch on hand control until the spears are pointing upward and perpendicular to the ground, allowing complete visibility of the taillights. Check Daily or Before Use Check hydraulic oil level. Examine hydraulic hoses for cracks or loose fittings. SAFETY WARNING! Do not check for hydraulic leaks with your hands. Use a piece of wood or cardboard. Hydraulic fluid escaping under pressure can penetrate the skin and may cause death if not treated immediately. Grease Maintenance The DewEze Spear Bed has greaseless bearings. No grease is required. Hydraulic Oil SAFETY WARNING! Obstructing sight of the taillights may cause a serious traffic accident. Unloading Depress UNLOAD side of rocker switch until bale rests on ground and spears are parallel to ground. Drive away from bale slowly. Storing the spears Store the spears in the two cylinders incorporated into the toolbox. Change hydraulic oil when it is milky in appearance, or annually. In cold weather, the Spear Bed will move slower than normal until the hydraulic oil warms up. Other Maintenance Notes High heat, 190 or greater, can be damaging to the hydraulic system. Feel various parts of the system to make sure there are no hot spots which may indicate a problem. In the off-season, run the bed at least twice a month to prevent valve condensation.

7 6 Troubleshooting Problem Symptom Hydraulic Pump Hydraulic Pump Electric Motor Possible Solutions No Oil Flow CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check for leaks in system. CHECK FOR WORN COUPLER BETWEEN PUMP AND MOTOR. Replace coupler. VALVE NOT FUNCTIONING. Check for disconnected wires at solenoid. Replace solenoid coil if it does not engage. No Oil Pressure Does Not Engage CHECK FOR POSSIBLE LEAKS IN SYSTEM. Replace hoses. INTERNAL PUMP DAMAGE. Replace pump. CHECK FOR MALFUNCTIONING SWITCH. Replace switches. PRESSURE RELIEF SPRING IS BROKEN ALLOWING OIL TO BYPASS SYSTEM. Replace spring. CHECK FOR BLOWN FUSE. Replace 00 amp fuse. CHECK FOR BAD SWITCHES IN SYSTEM. Replace switches. Accessories Auxiliary Switch The Spear Bed hand control has an additional switch that may be used for an auxiliary work circuit. Work Lights DewEze has available an optional set of stationary or swing lights that provide lighting for the rear of the bed. Toolboxes The Spear Bed includes one toolbox (0 or 30 option) where the E/H Power Unit is mounted. Additional under-the-bed and acrossthe-bed toolboxes may be purchased from your DewEze dealer.

8 Spear Bed Rockshaft Assembly 100 Series BASE END ROD END PART # Parts List QTY DESCRIPTION BUSHING, -1/4 X.0 X 1-1/ W/FLANGE 8 BOLT, 7/16-14 X BOLT, 7/16-14 X.5 16 WASHER, 7/16" LOCK ROLL PIN, M5 X 40 mm ADAPTER, 6MJ-6MJ-6MJ 4 ADAPTER, 6MJ-6MP BUSHING, 1.5X1X1, SPLIT STL ROCKSHAFT MOUNTING BLOCK 1 CYLINDER MOUNTING TUBE WELDMENT 1 SPEAR MOUNT ROCKSHAFT WELDMENT, STRAIGHT 4 HOSE ASSY,.375 X 9" 6-6FJX / 6-6FJX CYLINDER, X 10 CROSS /10/008

9 4009 Spear Bed Rockshaft Assembly 1500 Series BASE END ROD END PART # QTY Parts List DESCRIPTION BUSHING, -1/4 X.0 X 1-1/ W/FLANGE BOLT, 7/16-14 X.5 WASHER, 7/16" LOCK ROLL PIN, M5 X 40 mm ADAPTER, 6MJ-6MJ-6MJ ADAPTER, 6MJ-6MP BUSHING, 1.5X1X1, SPLIT STL ROCKSHAFT MOUNTING BLOCK SPEAR MOUNT ROCKSHAFT WELDMENT, 1500 HOSE ASSY,.375 X 9" 6-6FJX / 6-6FJX CYLINDER, X 10 CROSS /13/008

10 FENDER SKIRT Toolbox & Power Unit /11/ WELD TO BED FRAME HOSE ASSY's

11 PART # Toolbox & Power Unit Parts QUANTITY DESCRIPTION PART # QUANTITY DESCRIPTION SPEAR, 48" STRAIGHT SPEAR BED KI T 1 TOOLBOX COMPLETE, S PEAR BED BOL T, 3/8-16 X.75 1 DECAL, C HIP GUARD BOL T, 1/-13 X BOLT PACKAGE NUT, 1/-13, UNITORQUE LOCK 8 WASHER, 5/16 X 1.50 FENDER NUT, 3/8-16 LOCK NYLON INSERT 1 NUT, 5/16-18, C AGE TINNERMAN WASHE R, 3/8" FLAT STANDARD 4 BOLT, 3/8-16 X 0.75, WIZ FLANGE CLAMP, ADEL.75WX.5IDx.406 HOLE 14 BOLT, 5/16-18 X 0.75, WIZ FLANGE BOLT, U-, 5/16-18 X -1/ X 3-3/16 NUT, 5/16-18 WIZ FLANGE STUD, 3/8-16 X NUT, 3/8-16 WIZ FLANGE ADAPTER, 4BH-4MP 4 WASHER, 5 /16" FLAT STANDARD ADAPTER, 6MJ-6MB 4 WASHER, 3 /8" FLAT STANDARD INSULATOR CA P, (ALTERNATOR) 1 STEP, TOOLBOX HAND CONTROL & CABLE ASSY SPEAR BE D 1 SHIELD, TOP & SIDE TUBE STORAGE BRACKE T 1 TOOLBOX ASSEMBLY, SPEAR BED TOOLBOX ACCESS COVE R 4 NUT, 1/4-0 LOCK -WAY ACCESS COVER FRAME 3 CLEVIS PIN, S TD ZP 1/4 X 1 1/ SPACE R, 1.5 X.406 X.0 3 PUSH NUT, W ASHER CAP STYLE SPACE R, 1.5 X.406 X.5 1 SEAL, LATCH 1510 SPEAR STORAGE TUB E 1 SEAL, TOOLBOX LID (TRIM-LOK X-897) HOSE,.5 LOLA X TOOL BOX MAT POWER UNIT, 1V, 3QT GASKET, T OOLBOX MOUNT BATTERY CABL E, FLATBED E/H 1 LATCH W/STUDS, TOOLBOX BATTERY CABLE, 1" 1 TOOL BOX DOOR AND HINGE WLDMT FUSE BLOCK, AMG 1 TOOL BOX & HINGE WELDMENT, S PEAR BED 300 FUS E, 00 AMP FITTING, REDUCER 3/8 X 1/4 NPT FUEL FILTE R SCREW, 1/4 X 1 TEK SELF-TAP HOSE ASSEMBLIES BED LENGTH PART # 80" " " " " " 0644 FENDER SKIRT 100 SERIES LEFT RIGHT SHORT LONG SERIES SHORT LONG

12 Power Unit Wiring Diagram FUSE, 00 AMP WIRING DIAGRAM SWITCHES SHOWN FROM BACK UNLOAD LOAD ON OFF FROM BATTERY TO POWER UNIT FUSE BLOCK, AMG YELLOW WHITE BLACK RED GREEN BROWN WHITE YELLOW BLACK BROWN RED GREEN BASE END ROD END SPEAR AUXILIARY WORK CIRCUIT BATTERY CABLE GROUND & BLACK WIRE FROM HAND CONTROL BROWN POWER FROM AUXILLARY SWITCH IF USED GREEN BATTERY CABLE POSITIVE RED WIRE FROM HAND CONTROL & YELLOW WIRE IF USING AUXILLARY SWITCH GREEN & BROWN WIRES MAY NEED SWITCHING FOR CORRECT ACTION 3/11/008

13 & 1500 SERIES FLATBED WIRING LIGHTS DECALS HARNESS, REAR I.D. LIGHT ASSY 3069 HARNESS, REAR TAILBOARD 3063 HARNESS, REAR TO FRONT 146" 3065 HARNESS, HEADACHE 7" 3068 HARNESS, FRONT MARKERS 3060 GROMMET, OVAL LIGHT 3061 LIGHT, STOP, TURN, TAIL, OVAL 0016 DECAL, SILVER 1/8" STRIPE-BULK DECAL, "DEWEZE" SILVER MUDFLAP, NARROW CLIP, WIRE-FRAME

14 NOT E S Harper Indus tries, Inc. 151 E. Highway 160 Harper, K ans as Telephone: Toll-F ree: F ax: Webs ite: info@harperindustries.com