Chief S21M PARTS MANUAL Chief Automotive Systems, Inc.

Transcription

1 Chief SM 00 Chief Automotive Systems, Inc.

2 CHIEF S LIMITED TWO-YEAR WARRANTY & LIABILITY Chief Automotive Systems, Inc. warrants for two years from date of installation and/or purchase any of its products which do not perform satisfactorily due to defect caused by faulty material or workmanship. Chief s obligation under this warranty is limited to the repair or replacement of products which are defective and which have not been misused, carelessly handled, or defaced by repair or repairs made or attempted by others. CHIEF AUTOMOTIVE SYSTEMS, INC. DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR S NEGLIGENCE OR MISUSE OF THIS PRODUCT OR ITS ATTACHMENTS. CHIEF MAKES NO WRITTEN, EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FIT- NESS FOR A PARTICULAR PURPOSE OR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIMITED TWO-YEAR WARRANTY STATED ABOVE. Returned merchandise requires a RETURNED GOODS AUTHORIZATION NUMBER on the package. Authorization numbers can be obtained by calling or writing the Customer Service Department, Chief Automotive Systems, Inc No returned merchandise will be accepted without an authorization number. All returned merchandise must be shipped freight prepaid (and may be subject to a handling and restocking charge) to: Chief Automotive Systems, Inc. Attn: Returned Goods Dept. Your Authorized E. Fourth St. or Chief Automotive Systems, Inc. P.O. Box Representative Grand Island, Ne

3 PARTS INFORMATION To order replacement parts for the Chief SM system, contact an authorized representative of Chief Automotive Systems, Inc., 0-- (or toll free USA only). The parts listed in the SM Parts Manual (Part No. 0) represent what Chief Automotive systems, Inc. considers to be user installed. Other repairs should be deferred to an authorized representative. NOTE: Refer to Auxiliary Tower Users Manual (Part No. ) for rear tower replacement parts. When contacting Chief Automotive Systems, Inc. by telephone or mail, provide the following information: name, name of business, business telephone number, and business address. Additional information needed when ordering: description of part(s) and part number(s). Also indicate the EZ Liner Model for which the part is intended. NOTE: Chief reserves the right to alter product specifications and/or package components without notice. CAUTION: Always use Chief Automotive Systems, Inc. authorized replacement parts with the SM system. When replacing any part make certain the part meets the original equipment requirements. Electrical Components All electrical cords and components must be replaced with Chief Automotive Systems authorized replacement parts. Hydraulic Hoses The / inch I.D., two wire hoses furnished with this product meet the requirements of SAE 00R, and have a working pressure of,000 PSI. They should not be used with any other system having a higher than,000 PSI output. All bolts and fasteners must be replaced with Chief Automotive Systems, Inc. authorized replacement parts and must not be less than Grade. (Class.). Any bolt used in a pulling clamp that is frequently tightened must be a Grade (Class 0.). All bolt lengths and diameters must be equal to those installed at the factory. Chain The front tower / inch chains furnished with this product are a special alloy frame straightening chain designed exclusively for Chief Automotive Systems, Inc., to meet the rigid requirements of the collision repair industry. They are proof tested to,000 lbs. (kn) and have a working pressure of,000 lbs ( kn). If replacement is required, purchase only the original Chief product from an authorized Chief Automotive Systems, Inc. representative. The rear tower chain and auxiliary / inch chains furnished with this product are a special alloy frame straightening chain designed exclusively for Chief Automotive Systems, Inc. to meet the rigid requirements of the collision repair industry. They are proof tested to 0,000 lbs (0 kn) and have a working pressure of 0,000 lbs ( kn). If replacement is required, purchase only the original Chief product from an authorized Chief Automotive Systems, Inc. representative. CAUTION: DO NOT use the / inch chain on front towers. Labels Replacement SAFETY and WARNING labels are available in several languages, and may be ordered by contacting an authorized Chief Automotive Systems, Inc. representative. All hydraulic components must be replaced with Chief Automotive Systems, Inc. authorized replacement parts. Bolts/Fasteners

4 EZ LINER SM (AND FORMER S) 0 REF. PART NO. QTY. DESCRIPTION 000 Tower Assembly, S 000 Tower Assembly, SM 0 Pedestal Assembly Porta-Frame Assembly 0 Anti-Skid Tape, x 0 Cover Assembly, Rear Lift Valve 0 Moveable Crossmember 0 Tower Collar Assembly 0 Locking Knob, Tower Collar 00 Lid, Pump 0 0 Mainframe 0000 Lift Assembly 0 Phone Number Decal Loading Ramp 0 CAUTION, Crossmember Decal 0 Crossmember Lock Anti-Skid Tape, x 0 Users Manual, SM Parts Manual, SM Users Manual, S 0 0 Parts Manual, S SM Users / Parts Manuals S Users / Parts Manuals 0

5 FRONT TOWER ASSEMBLY COMPONENTS (S) CAUTION: DO NOT interchange rear tower components with front tower components as pulling capacity of rear towers is less than S front towers. Refer to Auxiliary Tower Owners Manual (Part No. ) for rear tower parts information. NOTE: The SM system features many of these components. SM front tower assembly variances appear on the next two pages. REF. PART NO. DESCRIPTION 0 0 Tie Down Bolt Assembly 0 Tower Lock Pin (S) 000 Tower Head Assembly 0 Threaded Flange 0 Threaded Adapter 00 Tower Chain W/Hook, / x 0 0 Ton Hydraulic Cylinder, 0" Stroke 0 Elbow, 0, Female x Male NPTF 00 Hose, x / NPT Couplings 0 00 Ram Base, Flange (S) 00 Tower Valve, /, 0 Elbow Bolt, /-0 NC x, Gr., PL, Hex Nut, /-0 NC, Gr., Hex, PL 000 Tower Weldment, Only 0 Swivel Coupler 0 Hose, x / NPT Couplings 0 Hose Clamp, / 0 Bolt, /- NC x -/, Gr., PL, HHCS Nut, Hex, Jam, /- NC, Gr., Black 0 0 Tower Leg Gusset 0 Tower Ear (TOP), / Drilled 0 Tower Ear (BOTTOM), / Drilled * 0 O.T.C. Cylinder Repair Kit, I.D. Blue or Silver * 0 O.T.C. Cylinder Repair Kit, I.D. White * 00 Templeton, Kenley Cylinder Repair Kit, I.D. Green * Enerpac Cylinder Repair Kit, I.D. Silver Self Tapping Screw, /-0 NC x / 0 Tower Collar Assembly (Cast) (Includes Locking Knob) 0 Locking Knob, Tower Collar 0 S Collar, Drilled & Tapped Retaining Ring, Heavy Duty, External 0 Pin, Grooved 0 Flat Washer, -/ 0 00 Roller, x / IMPORTANT Decal (White), To Prevent WARNING Decal (Yellow) * Tower Decal - S * Pressure Ga. (see part no./description - p. ) * * Tie Bolt 0 0 Lock Pin * Not Shown In Illustration

6 Front Tower Assembly Variances For SM NOTE: The S and SM front tower assemblies have many common components - see S Front Tower Assembly Components on preceding page. SM front tower assembly variances appear on this page and on page. CAUTION: DO NOT interchange rear tower components with front tower components as pulling capacity of rear towers is less than SM front towers. Refer to Auxiliary Tower Owners Manual (Part No. ) for rear tower parts information. REF. PART NO. DESCRIPTION 00 Tower Assembly, SM 000 Screw, /-0 x / SHCS 00 Tower Head, Front, SM 00 Screw, /-0 x SHCS 0 Clevis Assembly, SM *0 Ram, Tower, Bore, 0 / Stroke *00 Valve, Parker MV0S 00 Valve Spacer *00 Portable Gauge Assembly, Front SM 000 Portable Gauge, only 00 Double Hose Clamp 0 0 Self-Tapping Screw, No. x / 000 Tower Assembly, SM ** 000 Tower Decal SM ** Not Shown In Illustration. NOTE: ) Item No. is for two outer towers only. ) See hose block assembly for hoses and fittings. (Page.) ) Part numbers preceded by * are part of hose block assembly. (Page.) ) Apply loctite to No. and No.. 0

7 (Continued From Previous Page - Front Tower Assembly Variances For SM) REF. PART NO. DESCRIPTION 00 Portable Ga. Ass y, Front, SM 000 Hose,, MPX-FJX 00 Tee Adapter, Hose,., FJX-MPX 000 Hose,., FJX-FJX 00 Straight Adapter, Valve, Parker, MV0S 000 Hose,, MB-FJX 00 Hose,, MB-FJX 0 0 RamTower, Bore,0 / Stroke 00 Elbow, Seal Kit, Front Tower Ram, SM Outer Front Tower (-Typical) 0 0 Center Front Tower

8 TOWER RING ASSEMBLY COMPONENTS (SM AND S) REF. PART NO. DESCRIPTION 0 Ring Half, Top, Rear 00 Ring Half, Top, Front, Left/Right 00 Ring Half, Top, Front, Center 00 Ring Half, Bottom, Rear 0 Ring Half, Bottom, Front, Center 0 Ring Half, Bottom, Front, Left/Right Nut, / - NC, Gr., Hex, Black Lock Washer, / Lock, Spring, Black REF. PART NO. DESCRIPTION Bolt, / - NC x /, Gr., Bl. HHCS 0 0 Tower Ring Shim, Ga. Tower Ring Shim, / Tower Ring Shim 000 Dowel Pin (Before 0), / x 00 Dowel Pin Ring (After 0), / x 0 Tower Ring Bearing (Before 0) 00 Tower Ring Bearing (After 0), 0,,,

9 LIFT ASSEMBLY COMPONENTS (SM AND S) REF PT. NO. QTY. DESCRIPTION 0 Jack T Assembly 00 Grooved Pin,. x. Long, S 0 Grooved Pin, SM 0 Cover Assembly, Rear Lift Valve 0 Label, CAUTION, Lift Valve 00 Hose, x / NPT Couplings 0 Elbow, 0 Degrees, Female x Male NPTF 0 Valve With Bracket, Lift 0 Swivel Coupler 0 Hose, 0 x / NPT Couplings 0 Clamp Hose Housing, Inch Screw, /-0 NC x /, HH-TEK, Type Porta Frame Assembly, S, 0 Lift Leg, Bottom Cotter Pin, / x 0 Conduit, Inch Hose Housing 0 Bolster Bar Assembly 0 Threaded Rod Assembly, Stiff Leg 0 Nut, -/- NC, Hex Jam, Gr., Black 00 Lift Leg Pin Assembly, S 0 0 Lift Leg, Top 00 Coupler & Ram Assembly, 0 Ton, S 0 Washer, -/ I.D. x -/ O.D. x Ga. Flat, Pl. 0 Zerk Fitting, /, Press Fit 00 Spring, Stiff Leg,.0 Wire 0 Cover Assembly, Rear Lift Valve Retaining Ring, Heavy Duty, Ext. Series 0 N/S 0 Bolt, /- NC x -/, Gr., Pl. Hex N/S 0 Nut, /- NC, Gr., Hex Pl. N/S 0 Washer, /" Lock, Split, Spring-Lock NOTE: Lift assembly hydraulic components shown on this page are for S system only. Lift assembly hydraulic components for SM system appear on page. 0 0

10 LIFT ASSEMBLY HYDRAULIC COMPONENTS (SM) REF. PART NO. DESCRIPTION 00 Adapter, Hose, 0 FJX0M-FJX 00 Steel Tube, Side, SM 00 Straight Adapter, Valve, With Bracket, Lift 00 Straight Adapter 00-- With Orifice 0 Ram Lift, Bore, 0-/ Stroke NOTE: Lift assembly hydraulic components for S system appear on previous page. Lift Cylinder

11 PEDESTAL ASSEMBLY COMPONENTS (S) REF. PART NO. QTY. DESCRIPTION REF. PART NO. QTY. DESCRIPTION 0 Gusset, Extension Foot, Porta-Frame, S 0 Pump Plate Assembly With Block Nut, /-0NC, Whiz Flange Lock, Pl. 00 Quick Coupler, Male End 0 Auxiliary Line Assembly, S 0 Valve Handle, / Valve 00 Valve, Auxiliary Line, / Straight 0 Hose, 0 x / NPT Couplings 00 Double Hose Clamp 0 0 Bolt, /-0NC x /,Gr. 00 Portable Gauge Assembly, S 0 Portable Gauge, only, S Hose, / x / M x / Swivel M 0 Elbow, 0 Degree Female x Male, NPT Street Tee 0 Washer, / Flat, Series W Nut, /-NC, Hex, Heavy, Black 0 Pedestal Foot Assembly, Right, S 0 Hose, x / NPT Couplings 0 Pedestal Assembly Standard / S 0 Nut, /-0NC, Jam, Hex, Gr., Black 0 Pedestal Foot Assembly, Left, S 0 N/A Pedestal Shim 0 N/A Pedestal Shim 0 Swivel Coupler 0 Bolt, /-0NC x /, Gr., Black, Hex 0 Hose, x / NPT Couplings 00 Hose, x / NPT Couplings 00 Lid, Pump, S NOTE: The SM system features some of these pedestal components. SM pedestal assembly variances appear on next two pages. 0, 0 Portable Gauge Assembly Swivel End

12 PEDESTAL ASSEMBLY VARIANCES FOR SM REF. PART NO. DESCRIPTION 0 Hose Block Assembly, SM 000 Hose, MB-MPX 0 Pump Plate Assembly With Block Nut, /-NC, Hex Heavy, Black 00 Plug, 0-P- 00 Adapter, Hose, 0 FJX0M-FJX 000 Auxiliary Line Assembly, SM 0 Hose Block, only, Aluminum (SM) NOTE: The SM and S pedestal assemblies have some common components - see S Pedestal Assembly Components on preceding page. SM Pedestal Assembly variances appear on this page. FRONT VIEW Connect To Pump Up Up Up Connect To Lift Cylinder Down Down Down Front Tower Ports BOTTOM VIEW Up Rear Tower Hose Block Ports Down NOTE: Every part is not shown in both views. 0

13 O.T.C MODEL PUMP REF. PART NO. DESCRIPTION ASSEMBLY COMPONENTS 0 O.T.C. Model, S 00 Fenner Model, SM Pump Fitting Assembly EZ Liner S 0 Valve Body, Complete OTC 0 Motor Starting Relay, OTC 00 Valve Block, OTC 0 Linkage Block a 00 Power Cord, 0', AMP, S b Power Cord, SM 00 Solenoid 0 Joy Cord Male, 00 Square "D" Switch (not shown) Control Switch Assembly 0 OTC Valve Body W/Linkage Base 0 a EZ Liner SM b b

14 P.O. Box Grand Island, Nebraska 0 - Phone: 0-- Fax: 0-- CHIEF AIRCO EUROPE CA de TREMBLAY CHARLES DE GAULLE, rue Henri FARMAN TREMBLAY EN FRANCE CEDEX TEL 0 0 FAX Chief reserves the right to alter product specifications and/or package components without notice. Form EZ SM PM (Rev. /0) Part No Chief Automotive Systems, Inc.