Chief EZLiner 25 Series

Transcription

1 Chief EZLiner 5 Series Models Included: EZ Liner 5 Basic EZ Liner 5 Classic EZ Liner 5 Extra EZ Liner 5 Extra (Wide Deck) R 999 Chief Automotive Systems, Inc.

2 CHIEF S LIMITED ONE-YEAR WARRANTY & LIABILITY Chief Automotive Systems, Inc. warrants for one year from date of installation and/or purchase any of its products which do not perform satisfactorily due to defect caused by faulty material or workmanship. Chief s obligation under this warranty is limited to the repair or replacement of products which are defective and which have not been misused, carelessly handled, or defaced by repair or repairs made or attempted by others. CHIEF AUTOMOTIVE SYSTEMS, INC. DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR S NEGLIGENCE OR MISUSE OF THIS PRODUCT OR ITS ATTACHMENTS. CHIEF MAKES NO WRITTEN, EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIMITED ONE-YEAR WARRANTY STATED ABOVE. Returned merchandise requires a RETURNED GOODS AUTHO- RIZATION NUMBER on the package. Authorization numbers can be obtained by calling or writing the Customer Service Department, Chief Automotive Systems, Inc. No returned merchandise will be accepted without an authorization number. All returned merchandise must be shipped freight prepaid (and may be subject to a 5 percent handling and restocking charge) to: Chief Automotive Systems, Inc. Attn: Returned Goods Dept. Your Authorized 94 E. Fourth St. or Chief Automotive Systems, Inc. P.O. Box 36 Representative Grand Island, Ne

3 Parts Information To order replacement parts for a Chief EZ Liner 5 machine contact Chief Automotive Systems, Inc (If outside the United States, contact nearest Chief Automotive Systems, Inc. representative.) The numbers and drawings in this manual represent those parts that an owner might install. For part numbers not listed, contact Chief Automotive Systems, Inc. When contacting Chief Automotive Systems, Inc. by telephone or mail, provide the following information: name, name of shop, shop telephone number, and shop address. Additional information needed when ordering: description of part(s) and part number(s). NOTE: Chief reserves the right to alter product specifications and/or package components without notice.! CAUTION: Always use Chief authorized parts (or equivalent) with the EZ Liner 5 system. If replacing electrical and hydraulic components, bolts/fasteners and/or chain, make certain the parts meet the following standards (minimum requirements). Electrical Components All electrical components must be replaced with Chief authorized parts or their equivalent and be UL approved. The three-wire power cord and the four-wire remote control switch cord must be gauge minimum in lengths equal to factory installed cords. Hydraulic Hoses All hydraulic components must be replaced with Chief authorized parts or their equivalent. The two-wire braid /4 inch (6.3mm) inner diameter hydraulic hoses must have a minimum burst pressure of 0,000 psi (400 bar) and a minimum working pressure of 5,000 psi (350 bar) (as per SAE Standard 00 RA). They must be in lengths equal to factory installed hoses. Bolts/Fasteners All bolts and fasteners must be replaced with Chief authorized parts or their equivalent and must not be less than Grade 5 (Class.). Any bolt used in a pulling clamp that is frequently tightened must be a Grade (Class 0.9). All bolt lengths and diameters must be equal to those installed at the factory. Chain All EZ Liner 5 tower and accessory chains must be replaced with Chief authorized chain or an equivalent. Both tower and accessory chain must be NACM Grade 0 3/ inch (0mm) alloy chain, proof tested to 0,000 pounds (90kN) and have a workload of 0,000 pounds (45kN). It must be in a length and size equal to factory installed chain. Labels CAUTION, WARNING and OTHER Labels - Replacement labels are available and some labels are also available in some foreign languages. To order, contact Chief Automotive Systems, Inc

4 EZ 5 / EZ Classic 5 / EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To Illustrations On Page 3 REF. PART NO. DESCRIPTION 6557 Tower Lock Pin, inch 6559 Tower Lock Pin, 3/4 inch * Inset Lock Pin (Dowel Pin) 6075 Anti-Skid Tape Adjustable Bolt/Plate Ass y, EZ 5/EZ Classic Tower Decal, EZ Tape, Wide, White Loading Ramp, EZ Loading Ramp, EZ Classic Loading Ramp, EZ Extra Loading Ramp, EZ Extra 5 (Wide Deck) Crossmember Decal, CAUTION Tower Decal, WARNING Tower Decal, CAUTION Universal Anchoring Stand () * Universal Anchoring Stand (Set of 4) Stiff Leg Adjustment Screw Assembly, EZ 5/EZ Classic Switch Assembly Front Leg Extension, EZ 5/EZ Classic Decal, Arrows, Side Channel Decal, Chief, Side Channel Moveable Crossmember Assembly Anti-Skid Tape, 6 x Anti-Skid Tape, 9 x Collar Assembly 609 Collar Locking Knob 6506 Chain, 3/ x With/Hook Tower Head Leveling Screw, 3/4-0, EZ Extra Nut, Jam, 3/4-0, EZ Extra Pressure Gauge Crossmember Lock * Owners Manual, EZ Pump Cabinet Assembly, EZ Extra v Pump Cabinet Assembly, EZ Extra 5 Machines v Pump Cabinet Assembly, EZ Extra 5 Machines v CE Pump Cabinet Assembly, EZ Extra 5 Machines * 6976 Tower Tie Bolt Assembly, 3/4 inch * Tower Tie Bolt Assembly, 5/ inch * (Not Shown In Illustrations)

5 EZ 5 / EZ Classic 5 Refer To Parts List On Page , EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer to parts list on page , ,5 3

6 Hydraulic Pump Assembly Components Refer To Illustrations On Page 5 REF. PART NO. QTY. DESCRIPTION 69 Cord and Switch Assembly, mini-line, EZ 5/EZ Classic 5, 5V/0V EZ 5 / EZ Classic 5 Pumps Pump, EZ II, Eurp, OTC, Pump, EZ 5, / HP, 5000 PSI, 5V Pump, PP95-36, HP, 4000 RPM, 0V EZ Extra 5 / EZ Extra 5 (Wide Deck) Pumps Pump Assembly, 0V, 50 Hz, Pump Assembly, 5 V, 60Hz, OTC Pump, EZ Extra 5, 0V, CE Approved Filter Nipple w/orifice Elbow, 90 Degrees, 3/ F x 3/ F Swivel Coupler Plug, 0V, EZ 5/EZ Classic Pump Strap, 0 V, EZ 5/EZ Classic 5 * Screw, /4-0 x 3/4 HWH w/slot Spade Terminal, 6-4 Wire, No. 6, 5V, EZ Extra 5 Machines Switch, Square D Strain Relief Connector Quick Coupler, Female End, * 695 Decal, Oil Reservoir * 6970 Pump Cover, 0V, EZ 5/EZ Classic 5 * 6495 Pump Cover, 5V, EZ 5/EZ Classic 5 * Door, EZ Extra 5 Cabinet * Pump Mount, EZ Extra 5 Cabinet * Pump Cabinet Assembly * 6576 Rubber Grommet, inch I.D., EZ 5 / E Classic 5 * 6503 Rubber Grommet, /4 inch I.D., EZ Extra 5 Machines * Cord Hanger, Cabinet, EZ Extra 5 Machines * /4-0 x 3/4 HWH Self-Tap Screw Solenoid 6057 Solenoid Linkage Base Valve Block, O.T.C. 4

7 EZ 5 / EZ Classic 5 Hydraulic Pump See Parts List Previous Page,3, EZ Extra / EZ Extra 5 (Wide Deck) Hydraulic Pump See Parts List Previous Page 3 5,6, NOTES:. Apply item I to front of pump reservoir.. Use thread sealant tape on all connections. 5

8 Hydraulic Hose Connections (EZ 5 / EZ Classic 5) NOTES:. Use thread sealant on all threads.. Some parts are not shown on both views for more detail clarity REF. PART NO. QTY. DESCRIPTION Hollow Hex Plug, 3/ NPT Elbow, 90 Degrees, Female x Male NPT Hose, 30 x 3/ NPT Couplings Hose Block - Angle Assembly Coupler, Swivel w/orifice, S Hose, 45 x 3/ NPT Couplings Portable Gauge Assembly Auxiliary Line Assembly Valve Tower, 3/ 90 Degrees Hose, 4 x 3/ NPT Couplings Hose, 76 x 3/ NPT Couplings Hose Block, 5-H Fitting, 3/ M x 3/ Swivel F, NPT Hose, 0 x 3/ NPT M x 3/ Swivel M NOTES:. Use thread sealant on all threads.. Some parts are not shown on bothviews for more clarity

9 Hydraulic Hose Connections (EZ Liner Extra 5) Refer Also To Illustration On Page REF. PART NO. QTY. DESCRIPTION Hollow Hex Plug, 3/ NPT Hose Block, EZ 5 Extra Hose, 4 x 3/ Male x 3/ Swivel Male Elbow, 90 Degree, Female x Male NPT Hose, 0 x 3/ NPT Couplings Street Tee, TMKNS No Hose, / x 3/ Male x 3/ Swivel Male Portable Gauge Assembly Hose, 90 x 3/ NPT Couplings Swivel Coupler Hose, 76 x 3/ NPT Couplings Quick Coupler, Male End Male Pipe Tee, TMKNS No Nipple, Connector, Male, 3/ Valve, Tower, 3/, 90 Degree Elbow Hose, 49 x 3/ NPT Couplings Elbow, 90 Degrees, Female x Male, With/Orfice Corrugated Loom, Black, Inch Large (See Overview - page.) Swivel End 7

10 CHIEF EZ LINER SERIES Hydraulic Hose Connections (EZ Liner Extra 5) Refer To List of Components On Page Ram(6490) Connect to pump 4 Add-on front tower (4 hose, 657) 4 FRONT CROSSMEMBER Swivel End 3 4 Add-on rear towers (4 Hose, 657)

11 Rear Lift And Stop Assembly (EZ 5 / EZ Classic 5) REF. PART NO. QTY. DESCRIPTION Wrought Washer, ZP Retaining Ring, Bar Pin, Grooved,.00 x 3.30 LG., PL Wheel, 6 Posi-Trak Lift Washer, Thrust Plated Pin, Grooved,.00 x 6.3 LG Lift Cylinder Pivot Assembly BTM Jack T Assembly, EZ Ram / Ton, 6 Stroke Lift Leg Assembly, Welded Rear Stop Package Bolt, /4-0NC x 4 / Nut, /4-0NC, Pl, Whiz Flange Lock,,3 4,5,6,5,6,5,6 7 NOTE: Hydraulic routing to item No. 9 is shown on page ,3 9

12 Lift Assembly - EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To Illustrations On Pages - Ref. PART NO. QTY. DESCRIPTION 6490 Porta-frame assembly, EZ Extra 5 Machines Pin, Grooved, -/4 x 6 9/6 Long Nyliner Bearing, / Washer, /4, Flat, Plated Bolt, Hex, 3/4-0 NC x / Long Washer, 3/4 x / Pivot Pin Welded Assembly, EZ Extra 5 Machines Mainframe, Welded, EZ Extra Mainframe, Welded, EZ Extra 5 (Wide Deck) Lift Arm, Rear, Welded, EZ Extra 5 Machines Pin, Grooved, /4 x 5 /6 Long 649 Lift, Arm Front, Welded, EZ Extra 5 Machines Pin, Grooved, /4 x 5 9/6 Long Decal, Serial No., CAS Tape, inch, White, 3M, Tower Tie Bolt Assembly Portable Crossmember Assembly Anti-skid Tape, 5 5/ x 3/ Setscrew, 3/4-0 x /, Oval Point Decal, Chief, Side Channel Decal, Arrows, Side Channel Tape, inches, White, 3M, Ram, 5.7 T, 4 / Stroke Jack T, EZ Extra 5 Machines Pin, Grooved, x 5 Long Washer, inch Thrust, Plated Retaining Ring, inch Bar Tube, Jack T Rtaining Ring, Heavy Duty, / Ram Assembly, Tower, EZ Extra 5 Machines Decal, Tower Leg, EZ Snap Bushing, inch Hole Bolt, HHCS, 3/4-0 x 3/4 Long Nut, 3/4-0NC Hex, Jam Safety Stop Assembly Bar, 7/ x / Long Bolt, / -3 x, HHCS Bolt, - NC x 3 / Long Nut, - NC, Hex Jam, Plated Bolt, /4-0NC x / Long Hose Block Assembly, EZ Extra 5 Machines Rubber Grommet Packaged Parts, EZ Extra Packaged Parts, EZ Extra 5 (Wide Deck) Ty-rap Cable Tie, Nylon, Black 0

13 Lift Assembly - EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To List Of Components On Page ,3,33 6 3,4,,, 3, 4,5, 6, 3, 4, 7, 34, 35, 36 3, 3,

14 Lift Assembly - EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To List Of Components - Page 0 Continued From Page 3, 4 7 5, 6 0, 3 9,3

15 Tower Assembly - EZ 5 Series Machines REF. PART NO. QTY. DESCRIPTION 3354 Retaining Ring, 3 Inch, Bearing, Auxiliary Tower 3 67 Washer, Nylatron, 4 OD x 3 ID x / Washer, Nylatron, 4 OD x 3 ID x 3/ Cap, Bearing Housing, EZ Bolt, CNTRSNK Head, 3/4 x /, Tower Mount Ass y, Single, Front/Rear Tower Mount Assembly, Rear, Second Clamp, Adhesive Back, rear tower only Decal, Tower Leg, EZ Swivel Coupler 6905 Ram Assembly, (Inside of Tower) Label, CAUTION, 4,000 PSI Label, WARNING, DO NOT Tower Assembly, Welded Dowel Pin, 3/ x / Large Cap, Tower Pin, EZ Nut, -NC, Hex, Gr., Plated Bolt, A35, T,.00 x Setscrew, /-3NC x, Oval Point Pivot Pin, Front Crossmember, EZ 5 * 6559 Tower Lock Pin, 3/4 inch * 6557 Tower Lock Pin, inch * 6976 Tower Tie Bolt Assembly, inch * Tower Tie Bolt Assembly, 5/ inch Hose Clamp (Bolt On) * (Not Shown In Illustrations) EZ Liner 5 Tower Attachment Tower Mount Crossmember Mount Section B NOTES: 9 0 NOTE: Mirror On Other Side.,9 End View. Items marked with * are part of Center decals visually Section A

16 Moveable Crossmember Assembly REF. PART NO. QTY. DESCRIPTION 6336 Moveable Crossmember Lock 63 Moveable Crossmember Flipper Moveable Crossmember Assembly Nut, 3/ Bolt, 3/ x 6 x / Label, CAUTION (Crossmember) 6 4

17 P.O. Box 36 Grand Island, Nebraska Phone: 30/ Fax: 30/ INTAIRCO S.A.R.L. CA de TREMBLAY CHARLES DE GAULLE, rue Henri FARMAN 9397 TREMBLAY EN FRANCE CEDEX TEL FAX Chief reserves the right to alter product spectifications. and/or package components without notice. Form EZ 5 PM (Rev. 7/99) Part No Chief Automotive Systems, Inc.