E/H HYBRID 24 VOLT SYSTEM
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1 E/H HYBRID VOLT SYSTEM -0
2 . Attach adapters to E/H valve and install inside cavity on headache rack.. Attach valve harness per diagram on decal.. Attach return hose to valve and filter housing. Attach pressure hose from pump.. Attach / hoses from squeeze cylinder to valve parts # & #.. Attach / hoses from lift cylinder to valve parts # & #.. Use cover plate to locate cutout in right side toolbox.. Use access cover or edge molding to protect hoses.. Drill holes for / bolts as indicated and bolt pump to inside of toolbox.
3 . Attach power harness as indicated. 0. Attach 0-amp fuse holder to positive terminal on batter, run wire through switch on dash and then to the red wire on the harness.. Attach suction hose and pressure hose to pump with adapters provided.. Attach suction hose to bottom of reservoi. Run batter cables through hole in toolbox and attach to E/H motor as indicated.. Run battery cables along frame rail and attach black cable to negative terminal on battery.. Attach 00-amp fuse holder to positive battery terminal.. Insert 00-amp fuse.. Attach red cable from E/H ontop of ice cube fuse. Install rubber cap..
4 Parts List Hybrid V E/H 0 QTY in PART # EDGE TRIM BOLT, /- X, WIZ FLANGE WASHER, /" LOCK WASHER, /" FLAT STANDARD NUT, /- GR ADAPTER, BH-0MB0 ADAPTER, MJ-MB0 ADAPTER, 0MB-FOR ADAPTER, BH-MB ACCESS COVER FRAME HOSE, SUCTION,. X Hose, Pressure HD E/H E/h Motor Pump/unit, Heavy Duty V Strap, Motor-Solenoid Connecting Solenoid, Post, VDC Contactor Shield, HD, E/H Access Cover, HD E/H CLAMP, HOSE #." SCREW, / X TEK SELF-TAP 0 Back of Box n..0 Front of Box... //0
5 Hybrid V E/H Switch Unit Kit V/V Switch Unit Kit Part# 0 QTY PART # 0 NUT, M X. WIZFLANGE 0 Bolt, /- X. Wiz Flng Gr Zinc 00 Nut, /-, Wiz Flng 00 Terminal, Ring, -ga 0 FUSE COVER, BUSS CFCOVER-R 0 FUSE HOLDER, BUSS CFBAR-MXSP 0 FUSE 00 AMP, BUSS MRBF-00 0 BATTERY CABLE, GA TWIN LEAD, " 0 V/V Series/Parallel Switch Unit Top of Box.. Hybrid V E/H Battery Tray. Back Wall of Box Front of Box 0. n. n..0. Battery Tray & Hold Down Kit Part# 0 QTY PART # 0 BOLT, /- X 0., WIZ FLANGE 00 NUT, /- WIZ FLANGE Battery Tray Battery Hold Down 00 Battery Hold Down Bolt, Pkg Existing Step Hole //0
6 BASIC WIRING HOOKUP DIAGRAM FOR 0 SWITCH UNIT Black Ground Wire From Valve Harness Purple Switch Wire From Valve Harness (B) STACK WITH WIRE FROM MOTOR CONTROL UNIT WILL TURN ON WHENEVER MOTOR IS ON Recomended Second Battery AGM or Other Non-Vented //0
7 0 0 Hybrid V E/H Kit W/Remote Part# 00 QTY PART # 0 NUT, 0- LOCK 0 NUT, M X. WIZFLANGE 0 BOLT, 0- X. STAINLESS, PHILLIPS 0 BOLT, /- X.0 00 NUT, /- WIZ FLANGE 0 PLUG, /" BUTTON PLASTIC 0 ADAPTER, MJ-MB0 0 ADAPTER, MJ-MB0 0 ADAPTER, 0MJ-MB 00 FUSE HOLDER, ATC, GA., MINI 00 FUSE, MINI 0 AMP 0 SWITCH BOOT 0 Switch, Spst, Rocker Led 0 FUSE COVER, BUSS CFCOVER-R 0 FUSE HOLDER, BUSS CFBAR-MXSP 0 FUSE 00 AMP, BUSS MRBF DECAL, SWITCH IDENTIFICATION 00 Decal, Double Poppet Valve 00 Decal, Wiring Diagram, HD E/H, Wireless 0 Flatbed Valve, HD E/H, V, Dbl Poppet Deutsch 0 BATTERY CABLE, GA TWIN LEAD, " 0 SWITCH, DPDT, M, PIN, PUSH ON 00 Harness, HD E/H, Wireless 0 Harness, HD E/H, Power 00 Transmitter & Receiver, Kar-Tech 0 Hybrid V E/H Kit W/ Remote 0 //0
8 Hybrid V E/H Kit W/Hand Control Part# 00 QTY PART # NUT, M X. WIZFLANGE BOLT, /- X.0 NUT, /- WIZ FLANGE ADAPTER, MJ-MB0 Hybrid V E/H Kit W/ Hand Control 0 ADAPTER, MJ-MB0 0 ADAPTER, 0MJ-MB 00 FUSE HOLDER, ATC, GA., MINI 00 0 FUSE, MINI 0 AMP Switch, Spst, Rocker Led 0 0 FUSE COVER, BUSS CFCOVER-R FUSE HOLDER, BUSS CFBAR-MXSP FUSE 00 AMP, BUSS MRBF-00 Hand Control & Cable Assy, Bank Decal, Double Poppet Valve Decal, Wiring Diagram, HD E/H, Hand Control Flatbed Valve, HD E/H, V, Dbl Poppet Deutsch 0 0 BATTERY CABLE, GA TWIN LEAD, " Harness, HD E/H, Hand Control 0 Harness, HD E/H, Power 0 //0
9 SQUEEZE CYLINDER -BASE- Hybrid V E/H Valve Motor & Pump LIFT CYLINDER -BASE- SQUEEZE CYLINDER -ROD- LIFT CYLINDER -ROD- CHECK VALVE 0 TO THIS PORT 0 Flatbed Valve, HD E/H, V, Dbl Poppet Deutsch QTY PART # O-Ring Plug, # /-0 Valve, # Dbl Poppet, N.C. Valve, # Spool, -Way -Position Coil, # Hydraforce, V, Deutsch DT0-P Purple Switch Wire From Valve Harness (B) Motor Pos Cable From Switch Box QTY 0 E/H MOTOR & PUMP, HD V PART # 0 0 Strap, Motor-Solenoid Connecting Solenoid, Post, VDC Contactor Red Wire From Switch Box - Pressure Port 0 Valve, # Relief, 000 psi -0 Suction Port Motor Gnd Cable From Switch Box //0
10 Hybrid V E/H W/ Remote Decal Part# 00 Harness Part# 00 POWER LOAD SQUEEZE RED BATTERY/DIAGNOSTIC GREEN TRANSMIT UNLOAD UNSQUEEZE FLOAT WORK LIGHTS BRN GRN RED BLU YEL BLK Hybrid V E/H W/ Hand Control Decal Part# 00 Harness Part# 0 RED GRN GRN/ YEL PUR YEL BLU //0
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