INSTALLATION INSTRUCTIONS

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1 INSTALLATION INSTRUCTIONS Accessory Application Publications No. P/N 08V31-SNA CIVIC HYBRID AII Issue Date SEP 2006 PARTS LIST Fog light harness Right fog light Left fog light Subharness Right bracket A Switch Right trim Left bracket A Left trim Right bracket B 4 Large stepped screws Left bracket B 5 Wire ties Clip Switch harness 4 Small stepped screws 2 Washer screws, 4 x 8 mm 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII (0609) 08V31-SNA of 14

2 10 Self-tapping screws, 5 x 16 mm Fuse (20A) Relay 4 Wire ties with clips A TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm Sockets Drill 3 mm Drill bit 20 mm Hole saw Blanket Pushpin Utility knife Gloves Hacksaw blade Masking tape 5 mm Hex wrench Illustration of Fog Lights installed on the vehicle Wire tie with clip B RELAY SUB Ground bolt RIGHT T LEFT 2 of 14 AII (0609) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

3 INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. 2. Disconnect the negative cable from the battery. 3. Remove the front bulkhead cover (two expansion clips, three clips and move the right and left fender trims inward). 4. With the help of an assistant, remove the front bumper (four long clips, four center clips, two socket bolts, and two self-tapping screws). To prevent damage, set the front bumper on a blanket. SOCKET BOLT S (3) Remove the clip vertically against the panel surface. EXPANSION PANEL RIGHT FENDER TRIM BULKHEAD LONG CENTER LONG SELF- TAPPING S (2) T 5. Apply masking tape to the front bumper (left side) in the area shown. MASKING TAPE LEFT FENDER TRIM T (LEFT SIDE) T 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII (0609) 3 of 14

4 On the inside of the bumper locate and remove the bumper cover (six self-tapping screws). If the mark at the illustrated position is not visible, measure the dimensions and make a mark on the front bumper with a pushpin as shown in the illustration. SELF- TAPPING (Discard.) MARK 15 mm 15 mm PUSHPIN SELF-TAPPING (Reuse.) T 6. On the inside of the front bumper, locate the eight marks on the driver's side of the bumper. Using a pushpin, pierce the front bumper at each of the eight marks. PUSHPIN T 7. While wearing eye protection, drill a 20 mm hole through each of the eight marks on the front bumper with a 20 mm holesaw. MARKS (8) MARKS (8) BACK OF PUSHPIN T BACK OF 20 mm HOLESAW 10 mm MASKING TAPE (Wrap tape around the hole saw.) T 4 of 14 AII (0609) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

5 8. Using a hacksaw blade, cut out the marked area on the front bumper. Take care not to damage the front bumper. After cutting out the marked area, remove any burrs from the edges of the hole. 11. Position the left bracket A and left bracket B on the left fog light, and install the two small stepped screws and one 4 x 8 mm washer screw. Tighten the screws securely. Assemble the right fog light the same way. Before installing bracket A and bracket B, check the identification mark: The brackets marked L go on the left side; the brackets marked R go on the right side. LEFT Cut out the marked area. LEFT BRACKET A SMALL STEPPED HACKSAW DO NOT CUT HERE BACK OF T 9. Using a utility knife, cut out the two pieces of bumper in the two areas shown. If there are the pins on the front bumper, cut them off as shown. 4 x 8 mm WASHER LEFT BRACKET B SMALL STEPPED S T 12. Inside the front bumper, slide the fog light into the cutout you made, and secure it with four 5 x 16 mm self-tapping screws. PIN Cut off. Cut out the marked area. UTILITY KNIFE T 10. Repeat steps 5 thru 9 to mark and cut out the right side of the bumper. 5 x 16 mm SELF-TAPPING S (4) FOG LIGHT T 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII (0609) 5 of 14

6 13. On the right side of the vehicle attach the right fog light bracket B, installed on the right fog light, to the bumper cover. Then, install the bumper cover/ right fog light bracket B assembly on the front bumper using the four of the six self-tapping screws and four 5 x 16 mm self-tapping screws. 16. Connect the fog light harness 2-pin connector to the left fog light and route the fog light harness along the inner side of the front bumper. Connect the 2-pin connector to the right fog light. WIRE TIE WITH A RIGHT BRACKET B 2-PIN RIGHT FOG LIGHT BRACKET B RIGHT FOG LIGHT WIRE TIE WITH S A (4) T SELF-TAPPING (Reuse.) 5 x16 mm SELF-TAPPING T 14. Position the left trim on the bumper and install the two large stepped screws and one 5 x 16 mm self-tapping screw. RIB RIGHT FOG LIGHT WIRE TIE WITH A 5 x 16 mm SELF-TAPPING T LARGE STEPPED LEFT TRIM T 17. Secure the two clips on the fog light harness to the left bracket B and right bracket B. 18. Install the four wire ties with clips A on the fog light harness. Align the wire ties next to the vertical ribs. Secure the fog light harness to the front bumper by inserting the two left wire ties with clips A into the front bumper opening, and the two right wire tie with clips A to the ribs of the bumper cover. 15. Install for the right side fog light cover the same way. 6 of 14 AII (0609) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

7 19. Slide the clip onto the fog light harness 2-pin connector and secure it to the fog light bracket A. 20. Locate the 1-pin connector blue-taped to the vehicle harness and remove the blue tape to free the 1-pin connector. Plug the 1-pin connector you just freed into the 1-pin connector of the subharness. 2-PIN 1-PIN BRACKET A T BLUE TAPE Remove. SUB T 21. Route the subharness between the washer reservoir tank and vehicle panel as shown. SUB WASHER RESERVOIR TANK PANEL GROUND TERMINAL GROUND BOLT FRAME T 22. Secure the subharness ground terminal to the vehicle frame using the ground bolt supplied American Honda Motor Co., Inc. - All Rights Reserved. AII (0609) 7 of 14

8 23. Secure the two subharness clips on the to the vehicle frame, and secure the subharness to the vehicle harness with two wire ties. 26. If equipped, remove the driver s dashboard under cover by turning the knob counterclockwise, and releasing two clips and pin. Take care not to damage the clips. FRAME WIRE TIE PIN WIRE TIE WITH B SUB GREEN TAPE T S (2) DRIVER S DASHBOARD UNDER KNOB 24. Install a wire tie with clip B to the subharness in the position marked with the green tape. 25. Connect the subharness 2-pin connector to the fog light harness 2-pin connector. Secure the wire tie with clip B at the green tape to the right bracket A, then reinstall the front bumper T 27. Remove the driver s dashboard lower cover. Release the eight retaining clips. Take care not to damage the clips. SUB WIRE TIE WITH B RIGHT BRACKET A S (8) DRIVER S DASHBOARD LOWER T T 8 of 14 AII (0609) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

9 28. Lower the tilt lever. Insert a flat-tip screwdriver along the guide on the column lower cover and release the retaining tabs from the upper column cover. 32. Remove the green 42-pin connector, white 34-pin connector and the blue 21-pin connector from the fuse box by pushing the retaining tab and raising the lock on each respective connector. UPPER COLUMN RETAINING TABS (2) GREEN WHITE BLUE Push. Slide. HOOK FUSE BOX Push. RETAINING TAB GUIDE TILT LEVER LOWER COLUMN FLAT-TIP DRIVER S WHITE 34-PIN Push T T 29. Separate the upper column cover from the lower column cover (two retaining tabs). 30. Remove the upper column cover (two hooks). 31. Remove the lower column cover (two self-tapping screws and one screw). 33. Close the lock on the vehicle s white 34-pin connector and remove the cover by sliding it. Insert the white/red terminal, and blue terminal on the switch harness into the vehicle white 34-pin connector. WHITE/RED TERMINAL LOCK LEVER COLUMN LOWER BLUE TERMINAL WHITE <View from the Harness Side> TERMINAL SELF-TAPPING T T 34. Reinstall the vehicle connectors in the fuse box American Honda Motor Co., Inc. - All Rights Reserved. AII (0609) 9 of 14

10 35. Route the switch harness above the vehicle knee bolster. 37. Locate the 1-pin connector blue-taped to the vehicle harness. Plug the 1-pin connector into the 1-pin connector of the switch harness. KNEE BOLSTER 1-PIN 1-PIN T T 36. Plug the relay into the switch harness relay block, then slide the relay block onto the vehicle bracket stay. RELAY 38. Secure the switch harness to the vehicle harness and vehicle knee bolster with three wire ties in the areas shown. WIRE TIE KNEE BOLSTER BRACKET STAY RELAY BLOCK WIRE TIE T T 10 of 14 AII (0609) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

11 39. Lower the tilt lever and pull the steering wheel toward you. 40. Turn the steering wheel 90 counterclockwise. 42. Install the new switch with the original screws. Then plug the vehicle 12-pin connector into the new switch. Do not install the switch while holding the lever. 12-PIN 12-PIN STEERING T 41. Remove the vehicle 12-pin connector from the switch. Remove the two screws from the switch and remove the switch T 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII (0609) 11 of 14

12 43. Install the 20A fuse into the fuse box in the location shown. Fog Light Aiming Adjustment 47. Adjust the fog light: Pull down the inner fender and under cover. Adjust the aiming according to local laws and regulations. To adjust, turn the aiming adjustment knob in or out until the correct aiming is obtained. FUSE BOX <Front View> To lower. 20 A FUSE To raise. FUSE LOCATION T T 44. Check that all wire harnesses are routed properly and all connectors are plugged in. 45. Reinstall all removed parts. Do not reinstall the outboard bumper bolt at this time. Check that all clips and fasteners are installed securely. 46. Reconnect the negative cable to the battery. USE AND CARE How to Operate Fog Lights Turn the light switch to the position (headlights on low beam). Turn the fog light switch (indicator is on). NOTE: The fog lights lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. If the fog light don t come on, check the fuse and all the connectors, including the ground cable. 48. Reset the clock, and reset the radio station presets. 49. Reinstall the four outboard bumper bolts. 50. If the IMA battery level gauge (BAT) displays zero segments, start the engine, and hold it between 3,500 and 4,000 rpm (in Park or Neutral) until the IMA level gauge (BAT) displays at least three segments. 51. Because the battery was disconnected, you need to enter the Honda multi-matic feedback signal as described in the service manual. NOTE: When the battery is disconnected, the driver s window AUTO function is disabled. 52. Start the engine. Push down on the driver s window switch until the window is fully open. 53. Pull up on the driver s window switch to close the window completely, then hold the switch for 2 seconds or more. 54. Lower and raise the driver s window to check operation of the driver s window AUTO function. 12 of 14 AII (0609) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

13 BULB REPLACEMENT 1. Remove the two long clips and three clips from the bottom of the front bumper, and pull down the inner fender and under cover. 4. Install the new bulb and socket into the fog light. Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H11 Halogen Light Bulb P/N S5A-003 Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution. Align the tab on the fog light with the cutout in the bulb when installing the new bulb. If not aligned, the fog light may annoy oncoming drivers. UNDER S (3) INNER FENDER T LONG 2. Unplug the connector from the fog light. 3. Remove the bulb. BULB T 5. Reinstall the removed parts in the reverse order of removal. Check that the wire harnesses are not pinched. BULB 6. Check the operation of the fog light; adjust the aiming if necessary T 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII (0609) 13 of 14

14 CIRCUIT DIAGRAM BATTERY UNDER-HOOD FUSE/ RELAY BOX 100 A 80 A UNDER-DASH FUSE/RELAY BOX FUSE 20A MULTIPLEX INTEGRATED CONTROL UNIT WHT/RED PUR BLK RELAY BLU BLU 0 1 FOG LIGHT 0=OFF 1=ON COMBINATION LIGHT LEFT RIGHT BLK HEADLIGHT OFF Low Hi OFF ON - BLK BLACK BRN BROWN YEL YELLOW ORN ORANGE BLU BLUE PUR PURPLE GRN GREEN NAT NATURAL RED RED PNK PINK WHT WHITE GRY GRAY LT BLU LIGHT BLUE LT GRN LIGHT GREEN T 14 of 14 AII (0609) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

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