Parts Manual. HL360 Loader

Transcription

1 HL360 Loader Parts Manual Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF GEHL OR IT S SUCCESSORS. GEHL AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. GE-P-HL360

2 " Form ~ Z ~ [Q1, ~ (g] ~ :J I W SERVICE PARTS MANUAL l!i

3 HL360 - INTRODUCTION TABLE OF CONTENTS Page Introduction... 3 Frame Hydrostatic Pump Drive Idler... 5 Axles & Drive... 6 Load Arms... 7 T-Bar Console &, Controls... 8 Hydrostatic/ Hydraulic Controls... 9 Hydrostatic Transmission Hydraulic Cylinders... II Hydraulics System Spool Control Valve Spool (Auxiliary) Control Valve Hydraulic Motor Gear Pump...' Electrical System Auxiliary Hydrualics Kit (3 Spool) Accessories Optional Attachments Engine & Controls Decal Locations Numerical Index..., Mr. Dealer: Give complete information when ordering service parts. Always give complete part number and also complete part description. The model number and serial number of the unit should always be given. All cap screws or bolts, called-out in the parts lists, are Grade 5, Cadmiun Plated unless otherwise noted. Hexagon nuts, for Grade 5 cap screws or bolts, are Grade B. Hexagon nuts for other cap screws or bolts are Grade A unless otherwise noted. Numbers for this unit are stamped on a plate which is located on the left Riser below the Cross Frame Support. "Right" and "Left" are determined from a position sitting on the seat and looking forward. From this position, the Traction T-bar is the left-hand Control and the Lift/Tilt T -bar is the right-hand Control. Gehl Company reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on o any unit previously delivered. IMPORTANT HARDWARE NOTICE Common hardware, such as nuts, cap screws, etc., are listed in the parts list but NOT illustrated. Hardware listed, is for mounting purposes and NOT included when the part is ordered for replacement. The following abbreviations are used in the parts lists: CB HHCS HHMS NF CN HLN HN LW PW Carriage Bolt - Hexagon Head Cap Screw - Hexagon Head Machine Screw - National Fine (Thread) - Castellated Nut - Hexagon Lock Nut - Hexagon Nut - Lock Washer - Plain Washer - Outside Diameter 3

4 HL360 - FRAME ~ ( I. 2 ~ Part Number - DO IMPORTANT: ~rdek~ference Numbers. NOT use IllustratIon. 4

5 HL360-FRAME Part Part Name Req. I 9H300 Hair Pin Cotter... I Seat... I HHCS 5/16 x 1/ Foot Guard... I Seat Belt... I HHCS 7/16 x 3/ (2) 7/16 HN Seat Belt Extension Fuel Filter I Barb Fitting... I Gas Filler Cap... I Gasket I x Gasket I x II Seat Pan... I Part Part Name Req. Gas Line Hose - Rear I Gas Line Hose - Front I Grill I Oil Reservoir... I Gas Tank... I Clamp... 4 Fender - Right I Fender - Left... I Overhead Guard I Cover I Frame... I Grill Pin... 2 Pipe Plug - 1/ I Pipe Plug - 3/ I HL360 - HYDROSTATIC PUMP DRIVE IDLER Part Part Name Req Disengage Pulley HHCS 1/2 x 2-3/4.... (I) 1/2 HN (I) 1/2 HLN Throw-out Spring HHCS 7/16 x 1-1/4.... (2) 7/16 HN (2) 7/16 PW Throw-out Lever - Front Throw-out Lever - Rear Cotter Pin I /8 x I-I /4.... Part Part Name Req Adjustment Bracket Pulley Arm.... (Contains One Grease Fitting) HHCS 1/2 x 2-3/4.... (I) 1/2 HN Bushing.... ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 5

6 HL360 - AXLES & DRIVE Left /Rear 1 5 " Left Front Part I A-B Part Name Req. Bearing Cup...,.. 8 Bearing Cone... 8 Chain (N o. 60) of 50 Links Including One (500160) Connector Link.. 2 Valve Stem... 4 Chain (N o. 60) of 50 Links Including One (500160) Connector Link.. 2 Drop Center Wheel 12:00 x (For Standard x 12 Chevron Tire) Drop Center Wheel 12:00 x (For Optional 23 x 8.50 Sure Grip Lug Tire) Drive Motor... 2 Axle Seal... 4 Gasket... 4 Lug Nut...,... ;. 20 II , Part Part Name Req Hydraulic Hose - Left Hydraulic Hose - Right.o....o.o.o Axle... 4 (Includes Wheel Studs) Cotter Pin 5/32 x 1-3/ (4) 7/8 CN Driven Sprocket Drive Sprocket Axle Hub.o.o...o.o.o...o.o...o.o.o.o.o.o... 4 (Includes Bearing Cups) Grommet Washer Fitting Wheel Stud A To order Drive Motor Seal Kit, specify Part # B See page 16 for Components. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 6

7 HL360 - LOAD ARMS I I I I ~ \ ~- et ",- 18 L / 0 _ ~ )i;===d " / / " " " \\~ // // ~~f. ~~rt Part Name R~~: ~ " / / Clamp ,,;L/"", 1/91!109~ 6660g3338~3~rl Lift Attachment Cylinder. Bracket I e-, Attachment Pin ' Tilt Cylinder - Left I JvL, Tilt Cylinder - Right I Part ~ Oil Line 1/ I Oil Line 1/ I Part Name Req Hydraulic Hose Lift Cylinder Lock I I 9H300 Hair Pin Cotter Pivot Pin 3/4 x 4-1/ A Dust Plug... I Pivot Pin 3/4 x 4-1/ A Male Quick - Disconnect I Load Arm I 4 OS6081A F.e ale-quick-disconnect... I (4) 3/8 HN 65JOIO A "t C~p I A Included Only on Loaders equipped with 3-Spool A Ipe Fitting Control Valve and Auxiliary Hydraulics A Auxiliary Oil Line See page II for Components. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 7

8 HL360 - T-BAR CONSOLE & CONTROLS 8 5 Part Part Name Req. I AI62 Spring Ball Joint (3) 3/8 NF HLN Pivot Ball Plate - Left...,... ~ I Friction Bar Spacer Control Console I HHCS 1/4 x 3/ HHCS 5/16 x 3/ HHCS 3/8 x 3/ (2) 1/4 HLN (4) 5/16 HLN (2) 3/8 HLN (4) 1/4 PW (4) 5/16 PW (2) 3/8 PW (I) 5/16 LW T-bar Guide Plate I HHCS 5/16 x 3/ (3) 5/16 PW (3) 5/16 LW Control Lever - Right.... Part Part Name Req Control Lever - Left... I (2) 5/8 HN Friction Bar... I (2) 5/16 PW (2) 5/16 HLN Friction Bar - Right... I II Positive Stop... I HHCS 3/8 x 1-1/ (2) 3/8 HN Lift/Tilt T-bar Guard HHCS 5/16 x 3/ (2) 5/16 HLN (3) 5/16 PW (I) 5fl6 LW Pump Control Rod (2) 3/8 NF HN Side Trim - Right Side Trim - Left..., T-Bar Cover Trim.... " " 8 ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS

9 HL360 - HY DROSTATIC/HYDRAU LIC CONTROLS... ~~--~~::~~paalr"ttlnumber-do IMPORT.. ANT t' ation Order Referenc by e Numbers. NOT use IlJus r -~:;.".r~ SS4eerriai #2061 Used before 0(j"o.0. 0 / --- 0,,/,, 0 o 0..',/,'. 0 a / / 0,/ :0 Part Part Name d.... Bucket Control Ro NF HN I Rod.... (2) 3/ 8 om (Lift) Contro (I) 3/8 ~~ HN Req. Req. ~of. ~~t Part Namo... i o Elb~w...,~. iii x Hydmuhc Ho Hose Clamp. '(i~spool)... " Conteol Valvo A "T" Fitting... :.... ~ ~i:~~ C(~;:~ ~;,:. s~;:~\ ~;060) HHCS 5/16 x HN (4) 5/. Sheave Dnve b Sheave Hu... : :~~ Cam... i.. S~;ia I #2061) 2 II 603 (Used be ore Cam... 'f". 'S;;ial #2060) 2 (Used a ter tral Return Ne~HCS 5/16 x 3/ HN (4) 5/ I Hydcaulic Ho". ;';;,;;on..... ; Hyden'tatic Tmn,... I c Console Mounting Plato s ;~1.#2061) (Used before er Mounting Pla~e ;i~i #2060) 4 (Used after e /2.... HHCS 1/2 x I-I (4) 1/2 HNtral Return Spring... : :... I Neu Valve Plate... i CB 5/16 x 2-1/... 6~~~/l~~I~ p~~3~~... : i #206ili (Used-after Sena 14 for componetts~ Serial #2061. A See page 2) required be or 8 c See Only page Two 10 ( fo. r Components. 9

10 HL360 - HYDROSTATIC TRANSMISSION /~~ <((!!); ~~ 5' ri ~'~ 15, 29 I 28 Part Part Name Req Hydro-Static Pump Assembled.., Consists of: I Retaining Ring,,,..,.,.,,.,.,,, I Needle Bearing,,,,,..,...,..,. I &'4 O-Ring..,',..".,',...,...,', Plug"...,',..,.,',..,.,", I Pin...,...,',...,...,... I A Cylinder Block Kit..,,,,,,..,,,, I Retaining Ring.,,..,.,.,...,,,, Trunnion Shaft,,,.,,..,.,.,, Spring Pin..,.,."."...,..,.,' Threaded Plug Assembly.,,,,,,, 2 II Washer...".,",.".,..,.,', M2108 Shim Pack Kit.,,,..,..,..,,,,, Lip Seal.,.,.,',...,...,'" Needle Bearing..,,,..,,..,,.,, Gasket...,..,..,.,.,.,,...,,., I Thrust Plate...,..,,,...,.,,,,, I Relief Valve Spring,...,,... '. I Relief Valve Cone ",.,.',... I O-Ring...'".,"',.".,",.,',. I Dowel'Pin.,.,.,"',...,'", I Gerotor.,..,."."..".,',..,. I Charge Pump Housing...,,..,,. I 20 Part Part Name Req Lip Seal..,... ".,.....,... I A Check Valve Kit,,..,...,...,., I O-Ring.,.",.., End Cap... I Roller Bearing... I Swash Plate... I Ball Bearing... I Socket Head Pipe Plug..., Woodruff Key... I Valve Plate - Right... I Pump Shaft.... "."..,... I Plug Assembly..,,.,..., Plug",... ".., Retaining Ring...,...,... I A Housing Kit... I Check Valve Spring."..., Check Valve Plug Ball,.,.,,',.,...,..., A Charge Pump Kit...,...,... I A Relief Valve Kit,.,...,... I A Kit contains only those parts in the quantities illustrated

11 ,HL360 - HYDRAULIC CYLINDERS 1 / / r--_,. --- // ---,.,. /, /r-...,. Part I A A A A Part Name Req. * Retainer Nut... I Grapple Cylinder - Assembled... I Lift Cylinder - Assembled,... 2 Tilt Cylinder - Assembled - Left.. I Tilt Cylinder - Assembled - Right. I Tilt Cylinder Tube - Left... I Tilt Cylinder Tube- Right... I Cylinder Head..., I Piston...,... I lo II Part Part Name Req * Cylinder Shaft Cylinder Shaft Cylinder Tube Retainer Cylinder Shaft Lift Cylinder Tube... A To order Cylinder Seal Kit, specify Part # * Req. listings on a per Cylinder basis. 11

12 HL360 - HYDRAULICS SYSTEM (Used Before Serial #2011) 2S,Fl 'i'

13 HL360 - HYDRAULICS SYSTEM Part Part Part Name Req. Part Name Req. I Filter Element... I Hose Clamp Shim 1-7/8 x 1-7/8... As Req'd Fitting Oil Cooler... I Fitting Shim 2-1/2 x 3-1/2... As Req'd Fitting... I Reservoir To Pump Hose... I Fitting Reservoir to Fitting Hose... I A Hydrostatic Transmission Hydraulic Hose 1/2 x Manifold... I Hydraulic Hose... I Fitting Hydraulic Hose... I Fitting... I Fitting... I Barb Fitting... I II Oil Filter Housing... I Mounting Plate... I Oil Reservoir... I Oil Pump... I (U sed before Serial #2061) (U sed before Serial #2061) Oil Reservoir Oil Pump... (U sed after Serial #2060) (U sed after Serial #2060) Hydraulic Hose Reducing Bushing 3/4 x 3/8... [ Check Valve... (Used before Serial #201 [) Pressure Cap... (U sed before Serial #20 II) Pressure Cap... A See page 10 for Components. (U sed after Serial #20 I 0) 8 See page 17 for Components. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 13

14 HL360-2-SPOOL CONTROL VALVE!/4 ~5 ~6 r I I '~ 3 18 *These Components CANNOT be ordered separately but are available only as a new assembly by part # Part Part Name Req S pool Valve - Assembled Consists of: I S pool Screw Shim... As Req'd Relief Valve Spring... I Lift Check Plug Assembly Lift Check Spring Lift Check Plunger Dust Seal Dust Seal Retainer HHMS #1024 x 1/ Breather Washer II Part Part Name Req O-Ring Seat... I Poppet Assembly... I Cap Assembly... I Washer Spool Spacer... I Cap Spool Spring - Center... I Bushing Spool Spacer... I Spool Spring - Center... I ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 14