ILLUSTRATED PARTS LIST AND TECHNICAL MANUAL

Transcription

1 Chariot / Chariot LX TCU705 H ILLUSTRATED PARTS LIST AND TECHNICAL MANUAL c WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. California Proposition 65 Warning PCGDU7J North American Version Litho in U.S.A.

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3 TABLE OF CONTENTS Table of Contents Chariot Frame Assembly... Chariot LX Frame Assembly... Chariot Deck Lift Assembly... 6 Chariot LX Deck Lift Assembly... Front Caster Assembly... Console and Control Assembly... Over the Lap Control Assembly... Seat and Fuel Tank... Traction Drive and Brakes... Hydrostatic Drive System Components... 0 Hydraulic System Schematic... Electrical and Related Components... Wiring Schematic Carbureted Engines... 6 Wiring Schematic 6hp Fuel Injected Engine... 7 Wiring Schematic hp Fuel Injected Engine... Engine and Related Components Kawasaki... 0 Engine and Related Components Kohler 5hp... Engine and Related Components Kohler 6, 7 and hp... EFI Fuel Delivery System Components... 6 Cutter Housing Assembly... 7 " and 5" Cutting Deck... 6" Cutting Deck " Cutting Deck... Decals... All information, illustrations and specifications in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT 00 Deere & Co. John Deere Worldwide Commercial and Consumer Equipment Division All rights reserved Previous Editions COPYRIGHT PCGDU7J - English Table of Contents -

4 CHARIOT FRAME ASSEMBLY (For Kohler) Frame 7 (For Kawasaki) MX57 Chariot Frame Assembly -

5 CHARIOT FRAME ASSEMBLY Ref. No. Part No. Description Qty. GDA067 Frame, Main GDU Tie Bar M Bolt, Mx.0x0 FHCS GDU Plate, Support 5 0M7 Bolt, Mx.75x0 CHCS 6 H7 Nut, Mx.75 PTHFN 7 0M77 Bolt, Mx.75x5 CHCS JD7 Grease Zerk D5 Platform, Foot M77 Bolt, Shoulder /-/x D0 Nut, /- Cone Loc GDU5 Fender, LH GDU Fender, RH 0M707 Bolt, Mx.5x5 CHCS 7 5 0M705 Bolt, Mx.5x0 CHCS M75 Nut, Mx.5 PTHFN 7 M775 Bolt, Mx.5x5 FHCS GDU Bumper (KOHLER Engines) GDU Bumper (KAWASAKI Engines) GDU5 Plate, Weight (Fits with " and 5") 0 M776 Bolt, Mx.5x0 FHCS GDU Bracket, Reservoir Mount GDU70 Bracket, Relay Mount (Non EFI) D7 Bracket, Relay Mount (EFI Only) M766 Bolt, Mx.5x0 FHCS 5 D0 R-Clip, Wiring 6 M76 Nut, Mx.5 PTHFN NOTES Chariot Frame Assembly -

6 CHARIOT LX FRAME ASSEMBLY (For Kohler) Frame 7 (For Kawasaki) MX57 Chariot LX Frame Assembly -

7 CHARIOT LX FRAME ASSEMBLY Ref. No. Part No. Description Qty. GDA07 Frame, Main GDU Tie Bar M Bolt, Mx.0x0 FHCS GDU Plate, Support 5 0M7 Bolt, Mx.75x0 CHCS 6 H7 Nut, Mx.75 PTHFN 7 0M77 Bolt, Mx.75x5 CHCS JD7 Grease Zerk D5 Platform, Foot M77 Bolt, Shoulder /-/x D0 Nut, /- Cone Loc GDU5 Fender, LH GDU Fender, RH 0M707 Bolt, Mx.5x5 CHCS 7 5 0M705 Bolt, Mx.5x0 CHCS M75 Nut, Mx.5 PTHFN 7 7 M775 Bolt, Mx.5x5 FHCS GDU Bumper, (KOHLER engines) GDU Bumper (KAWASAKI engines) GDU Bracket, Fuel Pump (EFI Only) 0 GDU Bracket, Reservoir Mount GDU70 Bracket, Relay Mount (Non EFI) D7 Bracket, Relay Mount (EFI Only) M765 Bolt, Mx.5x0 FHCS D0 R-Clip, Wiring 5 M76 Nut, Mx.5 PTHFN NOTES Chariot LX Frame Assembly - 5

8 CHARIOT DECK LIFT ASSEMBLY MX576 Chariot Deck Lift Assembly - 6

9 CHARIOT DECK LIFT ASSEMBLY Ref. No. Part No. Description Qty. TCU Support, Upper Block TCU56 Support, Lower Block GDA0 Arm, Forward Lift Shaft GDU Plate, Lift Lock 5 M776 Bolt, M6x.0x0 FHCS 6 H77 Nut, M6x.0 PTHFN 7 GDA0 Arm, Rear Lift Shaft M70 Bolt, Mx.5x70 FHCS M76 Nut, Mx.5 PTHFN JD706 Grease Zerk GDA Lever, HOC Lift W7 Bearing, Lift Lever R506 E-Ring Clip, Lift Lever Swivel D07 Grip, Lift Lever 5 GDU7 Plate, Outer HOC TCA55 Lever, Lift Lock 7 TCU77 Spring, Lift Lock 0M70 Bolt, Mx.75x60 CHCS TCU5 Spacer 0 D55 Pin, HOC Stop D57 Rod, Lift Lever D0 Swivel, Lift Lever D00 Nut, 5/- HHN H Washer, SAE / Flat 5 M705 Pin, Cotter 6 GDU Rod, Lift Lever 7 H5 Nut, /- HHN 5 GDU Swivel, Lift Rod TCU5 Swivel, Lift Rod 0 D0 Washer D00 Spring, Lift Rod TCA5 Chain, Deck Lift GDU0 U-Bolt, Deck Lift H7 Nut, Mx.75 PTHFN 5 D00 Nut, /- SFHN 6 M7 Bolt, Mx.75x5 FHCS 7 H Washer, / Flat 6 D E-Ring Clip, Lift Rod Swivel Chariot Deck Lift Assembly - 7

10 CHARIOT LX DECK LIFT ASSEMBLY MX577 Chariot LX Deck Lift Assembly -

11 CHARIOT LX DECK LIFT ASSEMBLY Ref. No. Part No. Description Qty. TCU Support, Upper Block TCU56 Support, Lower Block GDA05 Arm, Forward Lift Shaft GDU Plate, Lift Lock 5 M776 Bolt, M6x.0x0 FHCS 6 H77 Nut, M6x.0 PTHFN 7 GDA0 Arm, Rear Lift Shaft M70 Bolt, Mx.5x70 FHCS M76 Nut, Mx.5 PTHFN JD706 Grease Zerk GDA Lever, HOC Lift W7 Bearing, Lift Lever R506 E-Ring Clip, Lift Lever Swivel D07 Grip, Lift Lever 5 GDU7 Plate, Outer HOC TCA55 Lever, Lift Lock 7 TCU77 Spring, Lift Lock 0M70 Bolt, Mx.75x60 CHCS TCU5 Spacer 0 D55 Pin, HOC Stop D57 Rod, Lift Lever D0 Swivel, Lift Lever D00 Nut, 5/- HHN H Washer, SAE / Flat 5 M705 Pin, Cotter 6 GDU Rod, Lift Lever 7 H5 Nut, /- HHN GDU Swivel, Lift Rod TCU5 Swivel, Lift Rod 0 D0 Washer D00 Spring, Lift Rod TCA5 Chain, Deck Lift GDU0 U-Bolt, Deck Lift H7 Nut, Mx.75 PTHFN 5 D00 Nut, /- SFHN 6 M7 Bolt, Mx.75x5 FHCS 7 H Washer, / Flat D E-Ring Clip, Lift Rod Swivel Chariot LX Deck Lift Assembly -

12 FRONT CASTER ASSEMBLY Chariot LX Chariot MX570 Front Caster Assembly -

13 FRONT CASTER ASSEMBLY Ref. No. Part No. Description Qty. TCA Yoke, Caster TCU0 Cap, Debris AA0 Ball Bearing, Sealed TCU7 Spacer, Bearing 5 TCA76 Wheel/Tire Assembly, " Caster 6 M77 Caster Bolt, Mxx0 7 M776 Nut, Mx TCU76 Spacer, Caster Bushing E65 Seal JD5 Cone, Bearing D05 Cup, Bearing H0 Machined Bushing M70 Pin, Cotter A Nut, - Slotted Hex. (Chariot Only) H0 Nut, - Slotted Hex. (Chariot LX Only) 5 M55 Cap, Bearing JD7 Grease Zerk 7 TCU0 Wheel Rim, " TCU05 Tire x5.00-5, Ply AM075 Stem, Tire Valve 0 D500 Yoke, Caster (Chariot LX Only) D007 Spacer, Caster Wheel (Chariot LX Only) D065 Seal (Chariot LX Only) D05 Bearing w/race (Chariot LX Only) D07 Bolt, /-x Caster (Chariot LX Only) 5 D00 Nut, /- PTHN (Chariot LX Only) 6 REF. NO. Rim, " Wheel (Chariot LX Only) 7 REF. NO. Tire, x5.00-5, Ply (Chariot LX Only) D00 Wheel/Tire Assembly, " Caster (Chariot LX Only) NOTE: One assembly shown Two required for each vehicle. NOTES Front Caster Assembly -

14 CONSOLE AND CONTROL ASSEMBLY MX57 Console and Control Assembly -

15 CONSOLE AND CONTROL ASSEMBLY Ref. No. Part No. Description Qty. GDA0 Console M775 Bolt, Mx.5x5 FHCS 5 M75 Nut, Mx.5 PTHFN 7 D Bolt, /-0x HHCS 5 D76 Nut, /-0 SHFM 6 GDU06 Bracket, RH Seat Plate 7 GDU05 Bracket, LH Seat Plate M767 Bolt, Mx.5x5 FHCS M76 Nut, Mx.5 PTHFN GDA07 Pivot, LH Control GDA0 Pivot, RH Control M50 Bushing, Nylon M6676 Washer, Thrust GDU5 Arm, Control 5 AA Bearing, Ball M7 Shim 6 7 0M75 Bolt, Mx.5x5 CHCS M55 Nut, Mx.5 PTHN D0 Bolt, /-x/ HHCS 0 GX707 Spring D5 Screw, Pan Head D6 Nut, - HHN TCA5 Pivot, Control 0M7 Bolt, Mx.5x0 CHCS 5 M70 Strap, Tie 6 GDA0 Control Lever, RH 7 GDA00 Control Lever, LH D0 Grip, Handle 0M75 Bolt, Mx.5x5 CHCS 0 M776 Bolt, Mx.5x0 FHCS TCU700 Rod, Control D00 Swivel, Adjuster M76 Washer, M Flat D7 Pin, Cotter /x 5 TCA0 Dampener, Control 6 GDA Bracket, Dampener 7 D006 Pin, Spring Locking D55 Throttle Control D6 Choke Control 0 D7 Nut, /- PTHN M6 Nut, - PTHN D00 Screw, -x/ PPHS D0 R-Clip, Main Wire Harness Console and Control Assembly -

16 OVER THE LAP CONTROL ASSEMBLY MX57 Over the Lap Control Assembly -

17 OVER THE LAP CONTROL ASSEMBLY Ref. No. Part No. Description Qty. TCU Control Arms M7 Foam Grip GDU07 Spacer M0 Bolt, Mx.5x5 FHCS 5 M75 Nut, Mx.5 PTHFN 6 0M75 Bolt, Mx.5x5 CHCS 7 M55 Nut, Mx.5 Nylon TCU7 Arm, Control GDU75 Cover 7M705 Nut, M5x HHFST NOTES Over the Lap Control Assembly - 5

18 SEAT AND FUEL TANK MX57 Seat and Fuel Tank -

19 SEAT AND FUEL TANK Ref. No. Part No. Description Qty. D Seat, Chariot D6 Seat, Chariot LX D0 Washer, 5/ Flat * TCU756 Foam Strip, /x/ (Cut to Length) GDU7 Seat Plate 5 M77 Bolt, Shoulder, /x/- 6 D0 Nut, /- PTHN 7 0M7 Bolt, Mx.5x0 CHCS D0 R-Clip M76 Nut, Mx.5 D07 Cap, Fuel Tank GDA0 Fuel Tank (All Except KOHLER EFI) D Clamp, Fuel Line Hose ** M75 Hose, SAE J0R7 (Non KOHLER EFI Only) D5 Bolt, 5/-x-/ CHCS 5 D05 Nut, 5/- PTHFN D0 Nut, 5/- PTHN 7 H776 Washer, SAE 5/ Flat GDU0 Strap, Fuel Tank D0 Fuel Pick-Up (All Models) 0 D Grommet, Fuel Pick-Up 0 D Grommet, Fuel Return (KOHLER EFI Only) GDA Bracket, Dampener M776 Bolt, Mx.5x0 HHCS M75 Nut, Mx.5 PTHFN GDA5 Fuel Tank (KOHLER EFI Only) 5 D0 Fuel Return (KOHLER EFI Only) * NOTE : Self adhesive foam is sold in 5' bulk lengths P/N TCU756. Cut to length for service as needed. ** NOTE : Fuel line hose is sold in ' bulk lengths P/N M75. Cut to length for service as needed. Note: SAE 0R7 hose is for non-efi use only see Page 7 for correct fuel injected fuel line. NOTES Seat and Fuel Tank - 7

20 TRACTION DRIVE AND BRAKES MX575 Traction Drive and Brakes -

21 TRACTION DRIVE AND BRAKES Ref. No. Part No. Description Qty. GDA06 Pivot, Idler Mounting D505 Arm, Idler D076 Bushing, Idler Arm D05 Grease Zerk 5 D Snap Ring 6 H Machine Bushing, " 7 GDA0 Pulley, Idler 0M7 Bolt, Mx.5x5 CHCS M75 Nut, Mx.5 PTHFN D07 Bolt, /-x HHCS D06 Washer D0 Nut, /- PTHN M Bolt, Mx.5x0 FHCS M75 Nut, Mx.5 PTHFN 5 M757 Nut, Mx.5 PTHN D07 Spring, Idler 7 D0 Lever, Brake GDA06 Bracket, Switch Mount 7M705 Bolt, M5x RFHS 0 D50 Retainer, Brake Cable D06 Bushing D0 Cable, RH Brake D0 Cable, LH Brake H705 Bolt, 5/-x HHCS 5 H0 Washer, 5/ Lock 6 M Bolt, Mx.5x50 FHCS 7 H7 Nut, Mx.5 PTHFN 5 M00 Bolt, Mx.5x5 HHCS M75 Nut, Mx.5 HN 0 D Nut, Lug /-0 D5 Rear Wheel Assembly (Chariot) D6 Rear Wheel Assembly (Chariot LX) GDU06 Support, Hydrostatic Pump 0M7 Bolt, Mx.75x5 CHCS H7 Nut, Mx.75 PTHFN 5 D Pump, RH Hydrostatic 6 D7 Pump, LH Hydrostatic 7 0M7 Bolt, Mx.5x0 CHCS D0 Pulley, Hydro Pump D067 Key, Pump Pulley 0 D56 Arm, RH Pump D57 Arm, LH Pump D Plate H75 Bolt, /- HHCS D Roll Pin, 5x0 5 D5 Belt, Pump Drive 6 H Screw, HIS 7 GDA0 Motor, Wheel D05 Bolt, /-x-/ HHCS D0 Nut, /- PTHN * 50 D07 Pin, Cotter /x-/ * 5 D Nut, -0 CHHN 5 D07 Key, Woodruff 5/x 5 GDA05 Reservoir, Hydro 5 GDA0 Cap, Hydro Reservoir 55 GDA7 Oil Filter, Hydro Drive 56 GDU Bracket, Reservoir Mount 57 M775 Bolt, Mx.5x5 FHCS 5 D0 Brake Shoe 5 D0 Drum, Brake 60 H776 Washer, 5/ Flat *NOTE: May substitute Patch Loc Nut P/N MT. Traction Drive and Brakes -

22 HYDROSTATIC DRIVE SYSTEM COMPONENTS MX575 Hydrostatic Drive System Components - 0

23 HYDROSTATIC DRIVE SYSTEM COMPONENTS Ref. No. Part No. Description Qty. D0 Fitting, 0 Degree w/o-ring (Short Beaded Tube) 6 * TY50 Hose ("), Case Return As Req. * TY50 Hose (5"), Case Return As Req. * TY50 Hose (-/"), Case Return As Req. * 5 TY50 Hose (-/"), Charge Inlet As Req. * 6 TY50 Hose (5"), Charge Inlet As Req. * 7 TY50 Hose ("), Charge Inlet As Req. D7 Clamp, Hose D7 Straight Fitting w/o-ring M66 T-Fitting (Beaded Tube) D06 High Pressure Hose (Short) GDA0 High Pressure Hose (Long) D06 Fitting, 0 Degree w/o-ring ** D Nut, Castle -0 / Wheel Motor ** 5 D07 Pin, Cotter /x / Wheel Motor D7 Pump, Hydrostatic LH / BDP-A- 7 D Pump, Hydrostatic RH / BDP-A-0 D000 Seal Kit for D7 and D Pumps GDA0 Cap, Vented Reservoir w/dip Stick GDA05 Reservoir, Hydrostatic Oil 0 D07 Key, Wheel Motor Axle / Hub, Woodruff 5/x GDA7 Filter, Hydrostatic Oil GDA0 Wheel Motors, LH and RH (TF00LS00AAFB) AZ5 Seal Kit for GDA0 Wheel Motor M70 Tie Strap, Plastic (Low Pressure Hose Tie Up) (Not Shown) * NOTE : Low pressure case return and charge inlet hose lengths are for installation reference only sold in bulk (.m) under P/N TY50. ** NOTE : May substitute Patch Loc Nut P/N MT. NOTES Hydrostatic Drive System Components -

24 HYDRAULIC SYSTEM SCHEMATIC E G B C D F A H I D B C D A H F I D J K L M MX5 A - Control Input Shaft B- Pump Block C- Charge Pump D - Charge System Check Valve E - Right Hydraulic Pump F - Manual Bypass (Free-Wheel) Valve G - Right Wheel Motor H - Cooling Orifice I - Charge Relief Valve J - Left Wheel Motor K - Left Hydraulic Pump L - Oil Filter M - Hydraulic Reservoir Hydraulic System Schematic -

25 NOTES Notes -

26 ELECTRICAL AND RELATED COMPONENTS MX570 Electrical and Related Components -

27 ELECTRICAL AND RELATED COMPONENTS Ref. No. Ref. Loc. Part No. Description Qty. B 57M7 Fuse, 0 AMP K, J D Switch, Neutral C M5 Nut, Ignition Switch C AM56 Switch, Ignition 5 C TCU70 Key, Ignition Switch 6 C M7 Washer, Spacer 7 E GDA060 Fuse Link, KAWASAKI E GDA055 Pig Tail, KAWASAKI E GDA Pig Tail, Carbureted KOHLER E GDA Ground Wire, Fuel Pump E GDA Pig Tail, EFI KOHLER E D Test Lite, EFI KOHLER E M70 Strap, Plastic Tie B, F, H AM7 Relay 5 B, F, H M76 Screw, Relay Bracket M6x.0x B, F, H M77 Nut, Relay Bracket M6x.0 7 G AM0 Switch, Blade Engagement I AM7 Hour Meter I D0 Screw, Hour Meter 6-x/ 0 I D05 Nut, Hour Meter 6- L D00 Switch, Park Brake M D055 Switch, Seat (Deluxe Only) N GDA07 Clutch, " Hub 5- N GDA Clutch,.5" Hub K, J D Screw, Neutral Switch -x/ 6 K, J M6 Nut, Neutral Switch - 7 H7 Nut, Hold Down Bracket S, T & U N/S Crimp, Main Harness O, P, Q, R, W AM06 Diode (00V-AMP) 5 * 0 X TCU7 Diode (00V-6AMP) Y D0 Pig Tail, LX Deluxe Seat Only D0 R-Clamp 0M7 Bolt, R-Clamp Mx.5x0 M76 Nut, R-Clamp Mx.5 5 GDA07 Harness, Main Chassis 6 D Cable, Positive Battery w/boot 7 D Cable, Negative Battery w/boot 0M7 Bolt, Battery Cable Mx.5x0 M76 Nut, Battery Cable Mx.5 0 AM56 Battery GDU0 Bracket, Battery Hold Down D07 J-Bolt, Hold Down Bracket M50 Tie Strap, 7", KOHLER EFI ECU (Not Shown) M76 Nut, Main Starter, KAWASAKI (Not Shown) *NOTE: Do not interchange item No. with 00V-6AMP Diode. Electrical and Related Components - 5

28 WIRING SCHEMATIC CARBURETED ENGINES MX5 Wiring Schematic Carbureted Engines - 6

29 WIRING SCHEMATIC 6HP FUEL INJECTED ENGINE MX55 Wiring Schematic 6hp Fuel Injected Engine - 7

30 WIRING SCHEMATIC HP FUEL INJECTED ENGINE MX556 Wiring Schematic hp Fuel Injected Engine -

31 NOTES Notes -

32 ENGINE AND RELATED COMPONENTS KAWASAKI MX57 Engine and Related Components Kawasaki - 0

33 ENGINE AND RELATED COMPONENTS KAWASAKI Ref. No. Part No. Description Qty. * GDA Engine 7hp / KAWASAKI FH500V-AS (see note) * AM Engine hp / KAWASAKI FH60V-BS7 (see note) * AM5 Engine hp / KAWASAKI FH60V-BS (see note) * GDA Engine 5hp / KAWASAKI FH7V-AS (see note) M76 Nut, Mx.5x PTFN M7 Bolt, Mx.5x0 HHFS D0 Pulley, Engine-to-Pump GDA07 Mag-Stop Electric Clutch 5 D056 Spacer 6 D0 Washer, 7/ Split Lock 7 D0 Bolt, 7/-0x HHCS TCA70 Fitting, Oil Drain D5 Shaft Key D7 Clamp, Hose M766 Hose, Oil Drain M70 Strap, Tie M65 Exhaust Gasket,, and 5hp M570 Exhaust Gasket, 7hp GDA Exhaust/Muffler, 7hp TCA0 Exhaust/Muffler,, and 5hp 5 H7 Loc Nut, Mx.5 PTFN 0M7 Carriage Bolt, Mx.5x0 CHCS 7 D6 Bracket, Muffler M7065 Washer, xx Split Lock M77 Nut, Mx.5 HHN 0 GDA Bracket, Clutch 0M707 Bolt, Mx.5x5 CHCS M75 Nut, Mx.5 PTFHN *NOTE: See authorized KAWASAKI servicing engine dealer for engine related service items. NOTES Engine and Related Components Kawasaki -

34 ENGINE AND RELATED COMPONENTS KOHLER 5HP MX57 Engine and Related Components Kohler 5hp -

35 ENGINE AND RELATED COMPONENTS KOHLER 5HP Ref. No. Part No. Description Qty. * GDA06 Engine, 5hp / KOHLER PS-CV (see note) M76 Nut, Mx.5x PTFN M7 Bolt, Mx.5x0 HHFS D0 Pulley, Engine-to-Pump GDA07 Mag-Stop Electric Clutch 5 D056 Spacer 6 D0 Washer, 7/ Split Lock 7 D0 Bolt, 7/-0x-/ HHCS GDA Fitting, Oil Drain D5 Shaft Key D7 Clamp, Hose M766 Hose, Oil Drain M70 Strap, Tie M6 Gasket, Exhaust D Exhaust/Muffler, 5hp 5 M7065 Washer, xx Split Lock M77 Nut, Mx.5 HHN 7 GDA Bracket, Clutch 0M707 Bolt, Mx.5x5 CHCS M75 Nut, Mx.5 PTFHN *NOTE: See authorized KOHLER servicing engine dealer for engine related service items. NOTES Engine and Related Components Kohler 5hp -

36 ENGINE AND RELATED COMPONENTS KOHLER 6, 7 AND HP MX57 Engine and Related Components Kohler 6, 7 and hp -

37 ENGINE AND RELATED COMPONENTS KOHLER 6, 7 AND HP Ref. No. Part No. Description Qty. * GDA Engine 6hp / KOHLER PS-75 (see note) * GDA06 Engine 7hp / KOHLER PS-CV70-00 (see note) * GDA06 Engine hp / KOHLER PS-CV (see note) M76 Nut, Mx.5x PTFN M7 Bolt, Mx.5x0 HHFS GDU65 Pulley, Engine-to-Pump GDA Mag-Stop Electric Clutch 5 GDU Spacer 6 D0 Washer, 7/ Split Lock 7 D0 Bolt, 7/-0x-/ HHCS GDA Fitting, Oil Drain D5 Shaft Key D7 Clamp, Hose M766 Hose, Oil Drain M70 Strap, Tie M6 Gasket, Exhaust D Exhaust/Muffler, 7hp * GDA5 Exhaust/Muffler, 6hp and hp (see note) 5 M7065 Washer, xx Split Lock M77 Nut, Mx.5 HHN 7 GDA Bracket, Clutch 0M707 Bolt, Mx.5x5 CHCS M75 Nut, Mx.5 PTFHN 0 D0 R-Clip, Fuel Line Hose (EFI Only) *NOTE: See authorized KOHLER servicing engine dealer for engine related service items. NOTES Engine and Related Components Kohler 6, 7 and hp - 5

38 EFI FUEL DELIVERY SYSTEM COMPONENTS MX57 EFI Fuel Delivery System Components - 6

39 EFI FUEL DELIVERY SYSTEM COMPONENTS Ref. No. Part No. Description Qty. D Clamp, Fuel Hose Hose, SAE 0R 5/" Fuel Line * Fuel Filter (see note) * 0 -S Fuel Regulator (see note) * 5 0 Fuel Pump (see note) 6 M76 Bolt, M6xx PPHS 7 M77 Nut, M6x PTHFN D Nut, - Nyloc D Bolt, -x/ PPHS GDU Bracket, Fuel Pump Mounting *NOTE: KOHLER part numbers see authorized KOHLER engine servicing dealer for engine related service items. CUTTER HOUSING ASSEMBLY MX57 Ref. No. Part No. Description Qty. D00 Cutter Housing (with Zerk and Purge Valve) D05 Bearing D0 Spindle Shaft D0 Bearing Spacer EFI Fuel Delivery System Components - 7

40 " AND 5" CUTTING DECK MX577 " and 5" Cutting Deck -

41 " AND 5" CUTTING DECK Ref. No. Part No. Description Qty. GDA Mower Deck, " GDA0 Mower Deck, 5" D0 Pulley, Cutter Housing " D0 Pulley, Cutter Housing 5" D Spacer, Pulley D55 Nut, Pulley (Special) 5 D00 Cutter Housing Assembly 6 M776 Bolt, Mx.5x0 HHFCS 7 E656 Nut, Mx.5 HHSFN D055 Spacer, Blade Bolt D Bolt, Blade 5/-x7-/ HHCS D Nut, Blade Bolt 5/- HHN GDU0 Blade, " Deck High Lift (Standard).5" GDU Blade, 5" Deck High Lift (Standard) " TCU50 Bushing GDU Support Strap TCU0 Belt, Engine-to-Blades " TCU0 Belt, Engine-to-Blades 5" 5 D0 Spacer, Anti Scalp Roller D070 Roller, Anti Scalp 7 GDU5 Belt Cover, LH " 7 GDU Belt Cover, LH 5" GDU5 Belt Cover, RH " GDU50 Belt Cover, RH 5" M5 Knob, Belt Cover 0 GDA0 Thrust Arm, LH GDA05 Thrust Arm, RH D076 Bushing JD7 Grease Zerk D0 Bolt, /-x HHCS 5 D00 Nut, /- PTHN 6 TCA Pivot Pin, Thrust Arm 7 0M75 Bolt, /-0x CHCS M76 Nut, /-0 GDA Pivot, Anti Scalp Roller 0 D006 Bolt, /-0x CHCS H7 Nut, /-0 PTFHN GDA070 Arm, Idler Engine-to-Blade D0 Pulley, Flat Tension Idler 0H5 Bolt, /-x-/ CHCS 5 D6 Washer, / SAE 6 D0 Nut, /- PTHN 7 0H Bolt, /-x-/ CHCS AM75 Discharge Chute Assembly M76 Spring, Torsional Discharge Chute 0 H Clip, Retainer 0H00 Bolt, /-x-/ CHCS D05 J-Hook, 5" Cutting Deck D05 J-Hook, " Cutting Deck D05 Spring, Deck Belt Tension D0 Nut, /- PTHN 5 D00 Nut, /- PTFHN 6 TCA5 Pulley, Engine-to-Blade Tension Idler 7 GDU0 Spacer, Engine-to-Blade Fixed Idler 0H Bolt, /-x5 CHCS D050 Pulley, Flat Blade-to-Blade 50 GDU Spacer, Blade-to-Blade Pulley " and 5" Cutting Deck -

42 6" Cutting Deck - 0 6" CUTTING DECK MX

43 6" CUTTING DECK Ref. No. Part No. Description Qty. GDA077 Mower Deck, 6" D Cutter Housing Pulley D Pulley Spacer D55 Nut, Pulley (Special) 5 D00 Cutter Housing Assembly 6 M776 Bolt, Mx.5x0 HHFCS 7 E656 Nut, Mx.5 HHSFN D055 Blade Bolt Spacers D Bolt, Blade 5/-x7-/ HHCS D Nut, Blade Bolt 5/- HHN GDU Blade, High Lift (Standard) " TCU50 Bushing GDU Support Strap E6 Nut, /- PTHN 5 D0 Spacer, Anti Scalp Roller 6 D070 Roller, Anti Scalp 6 7 D00 Bolt, /-x-/ CHCS GDU7 Belt Cover M5 Knob, Belt Cover 0 GDA0 Thrust Arm, LH GDA05 Thrust Arm, RH D076 Bushing JD7 Grease Zerk D0 Bolt, /-x HHCS 5 D00 Nut, /- PTHN 6 TCA Pivot Pin, Thrust Arm 7 0M75 Bolt, /-0x CHCS M76 Nut, /-0 GDA Pivot, Anti Scalp Roller 0 D006 Bolt, /-0x CHCS H7 Nut, /-0 PTFHN GDA070 Arm, Idler Engine-to-Blade D0 Pulley, Flat Tension Idler 0H5 Bolt, /-x-/ CHCS 5 D6 Washer, / SAE 6 D0 Nut, /- PTHN 7 0H Bolt, /-x-/ CHCS AM77 Discharge Chute Assembly M76 Spring, Torsional Discharge Chute 0 H Retainer Clip 0H00 Bolt, /-x-/ CHCS D05 J-Hook D05 Spring, Deck Belt Tension D0 Nut, /- PTHN 5 D00 Nut, /- PTFHN 6 TCA5 Pulley, Engine-to-Blade Tension Idler 7 GDU0 Spacer, Engine-to-Blade Fixed Idler 0H Bolt, /-x5 CHCS GDU Belt, Engine-to-Blades 50 D050 Pulley, Flat Blade-to-Blade 5 GDU Spacer, Blade-to-Blade Pulley 6" Cutting Deck -

44 7" Cutting Deck - 7" CUTTING DECK MX57 7

45 7" CUTTING DECK Ref. No. Part No. Description Qty. GDA Mower Deck, 7" GDA Pulley, Cutter Housing D Spacer, Pulley D55 Nut, 7/ Pulley 5 D00 Cutter Housing Assembly 6 M776 Bolt, Mx.5x0 HHFCS 7 E656 Nut, Mx.5 HHSFN D055 Washers, Blade Bolt D Bolt, 5/-x7-/ Blade D Nut, 5/- Blade Bolt GDU Blade, -5/ GDA Pulley, Center Cutter Housing M Bolt, Mx.5x0 HHFCS 6 E6 Locknut, / w/flange 5 D0 Spacer, Gage Wheel 7 D070 Roller, Gage Wheel 7 7 D00 Bolt, /-x-/ CHCS GDU Cover, Belt M5 Knob, Locking 0 GDA0 Thrust Arm, LH GDA05 Thrust Arm, RH D076 Bushing 6 JD7 Fitting, Grease D0 Bolt, /-x HHCS 5 D00 Nut, /- Cone Loc 6 TCA Pin, Deck Thrust Arm 7 0M75 Bolt, Mx.5x5 CHCS M76 Nut, M Nyloc GDA Pivot, Retainer Weld 0 D006 Bolt, /-0x CHCS H7 Nut, /-0 Nyloc GDA06 Pivot, Idler Mount Weldment H Bushing, Machined D Ring, Retaining 5 M775 Bolt, Mx.5x5 HFCS 6 M75 Nut, Mx.5 PTHFN 7 GDA Arm, Engine-to-Blade Tension Idler D05 Fitting, Zerk D06 Keeper, Spring 6 0 D Bolt, /-x-/ CHCS D0 Nut, /- Cone Loc 5 D00 J-Hook D Spring, Compression D0 Nut, /- Nyloc 5 D050 Pulley, Engine-to-Blade Tension Idler 6 0H Bolt, /-x-/ CHCS 7 D6 Washer, / Flat 5 D0 Pulley, Engine-to-Blade V-Idler GDU Belt, Engine-to-Blade 50 D0 Belt, Blade-to-Blade 5 GDA7 Arm, Blade-to-Blade Tension Idler 5 GDA5 Pulley, Blade-to-Blade Tension Idler 5 AM77 Discharge Chute Assembly, 7" Deck 5 M76 Spring, Torsion 55 H Clip, Retainer 56 W7 Bearing 57 R506 E-Ring, Retainer 7" Cutting Deck -

46 DECALS MX576 Decals -

47 DECALS Ref. No. Part No. Description Qty. D0 Hydro Oil Specs. D7 Throttle, Console D No Step GDU5 Chariot 5 GDU55 Chariot LX 6 GDU56 Puppy Paw 7 GDU57 Great Dane (Black) GDU5 Great Dane (White) GDU5 Motion Control, Console, OTL Kit GDU60 Motion Control, Console GDU6 Belt Path, "-5"-6" Deck GDU6 Belt Path, 7" Deck GDU67 " GDU6 5" 5 GDU6 6" GDU70 7" 7 M755 Warning, Hot Surfaces M76 Label, Ignition M7 Danger, Blade Contact, "-5"-6" Cutting Deck M7 Danger, Blade Contact, 7" Cutting Deck 0 M7 Danger, Thrown Objects M767 Discharge M7 Compliance TCU0 General Caution TCU6 Park Brake Direction 5 TCU505 hp KAWASAKI 6 TCU506 hp KAWASAKI 7 TCU507 Warning, Slope TCU50 Cut Height TCU70 7hp KAWASAKI 0 TCU70 5hp KAWASAKI TCU55 Danger, Rotating Belts TCU5 Danger, Child TCU5 Danger, Explosive Gases/Poison Decals - 5

48 NOTES Notes - 6